CN217715653U - Laminated turning plate butt joint device - Google Patents
Laminated turning plate butt joint device Download PDFInfo
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- CN217715653U CN217715653U CN202122299063.XU CN202122299063U CN217715653U CN 217715653 U CN217715653 U CN 217715653U CN 202122299063 U CN202122299063 U CN 202122299063U CN 217715653 U CN217715653 U CN 217715653U
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Abstract
The application discloses a laminated turning plate butt joint device, which is used for butt joint with a freeze dryer plate layer and is characterized by comprising a turning butt joint plate and a laminated extension plate, wherein the turning butt joint plate is rotated and switched between a standing state and a horizontal state through a turning assembly; the overturning butt joint plate is in a standing state, the laminated extension plate and the overturning butt joint plate are arranged in a parallel and laminated mode, and the laminated extension plate is in a laminated position; the overturning butt joint plate is in a horizontal state, the laminated extension plate is driven by the moving assembly to move to one side, close to the freeze dryer plate layer, of the overturning butt joint plate, the rear end of the laminated extension plate is in butt joint with the overturning butt joint plate, the front end of the laminated extension plate is in butt joint with the freeze dryer plate layer, and therefore the butt joint length of the overturning butt joint plate is prolonged, and the laminated extension plate is in a butt joint position. This application advantage lies in: compact structure, be independent of the freeze dryer completely outside, turn over the board and be divided into two, overlap each other, the size is less, improves production efficiency.
Description
Technical Field
The application relates to a laminated turnover plate butt joint device, in particular to a butt joint device for automatic feeding and discharging of a freeze dryer, and belongs to the technical field of mechanical and electrical integration.
Background
The vacuum freeze-drying machine is a machine for freeze-drying water-containing substances, which is designed and manufactured by utilizing the freeze-drying principle (namely, the water-containing substances are cooled and frozen into solid state, and then water vapor is directly sublimated from the solid state under the vacuum condition).
The liquid medicine is subpackaged to every small xiLin bottle through the equipment to the liquid medicine of liquid medicine is carried out the pharmaceutical factory to the liquid medicine liquid filling machine, then carries out freeze-drying technology processing on entering into the sheet layer of vacuum freeze dryer through transmission system again.
In recent years, along with the rapid development of freeze-drying preparations at home and abroad, a plurality of pharmaceutical manufacturers have increasing requirements on large-scale high-speed filling machines and large-loading-capacity freeze-drying machines, most of the production lines of the freeze-drying preparations are provided with automatic feeding and discharging systems, the automatic feeding and discharging systems automatically convey penicillin bottles from semi-pressing plugs of the filling machines to the plate layers of the freeze-drying machines according to a sequential staggered arrangement mode, the freeze-drying machines are provided with automatic lifting small doors, the small doors need to be in butt joint with the plate layers through butt joint devices, the butt joint devices can be in automatic butt joint with the plate layers when the small doors are opened, and the penicillin bottles should be withdrawn from the freeze-drying machines when the small doors are closed.
There are two types of docking apparatus commonly available on the market: one method is to adopt a mode of a large turning plate and a linear guide rail to convert the linear operation of the linear guide rail into the rotary operation of the turning plate so as to realize that the large turning plate extends into a freeze dryer to be in butt joint with a plate layer. On one hand, the structure is simple, the action is single, and the operation is not flexible enough, so that the opening of a small door of the freeze dryer is larger, and the control difficulty of the internal environment of the freeze dryer is increased in the feeding process; on the other hand linear guide rail length is too big, stretches out the isolator, leads to needing to reserve great space before the freeze dryer wicket and places mechanical guide rail, greatly increased aseptic chamber space, both wasted pharmaceutical factory space, increase the production energy consumption of medicine simultaneously. The other is sectional type butt joint, the turning plate is divided into three sections, a fixed section, a turning section and a translation section, the large turning plate in the former structure is divided into two parts, namely the turning section and the translation section, the turning section is smaller, the large turning plate can be directly turned without a linear guide rail, and partial defects of the former structure can be avoided. However, the translation section is installed inside the freeze dryer, and in order to realize butt joint and translation movement, a track needs to be installed inside the freeze dryer, and various structures such as a self-motion wheel need to be added, so that on one hand, the inside of the freeze dryer is difficult to clean; on the other hand translation section receives freeze-drying temperature variation, and the structure warp easily, leads to the butt joint not steady, increases the risk of falling the bottle among the feeding process, and whole life is shorter simultaneously, increases the use cost of equipment.
SUMMERY OF THE UTILITY MODEL
The technical problem that this application will be solved is the problem that current interfacing apparatus is difficult to the butt joint with freeze dryer inside plate layer.
In order to solve the technical problems, the technical scheme of the application is to provide a laminated turning plate butt joint device which is used for butt joint with a freeze dryer plate layer and is characterized by comprising an overturning butt joint plate and a laminated extension plate, wherein the overturning butt joint plate is switched into an erected state and a horizontal state through rotation of an overturning assembly;
the overturning butt joint plate is in a standing state, the laminated extension plate and the overturning butt joint plate are arranged in a parallel and laminated mode, and the laminated extension plate is in a laminated position;
the overturning butt joint plate is in a horizontal state, the laminated extension plate is driven by the moving assembly to move to one side, close to the freeze dryer plate layer, of the overturning butt joint plate, the rear end of the laminated extension plate is in butt joint with the overturning butt joint plate, the front end of the laminated extension plate is in butt joint with the freeze dryer plate layer, and therefore the butt joint length of the overturning butt joint plate is prolonged, and the laminated extension plate is located at the butt joint position.
Preferably, the upset subassembly includes upset servo motor, pivot and pivot mount pad, and the pivot is connected in the drive of upset servo motor, and the pivot is connected through the pivot mount pad upset buttjunction board.
Preferably, a turning speed reducer is further arranged between the turning servo motor and the rotating shaft.
Preferably, the turnover servo motor is fixed on the base through the mounting vertical plate.
Preferably, the moving assembly comprises moving rails arranged on the left side and the right side of the moving direction of the laminated extension plate, moving shafts are arranged on the laminated extension plate and are arranged in the moving rails, the moving shafts are connected with pushing electric cylinder movable rods, and the pushing electric cylinder movable rods drive the moving shafts to move in the moving rails so as to drive the laminated extension plate to move.
Preferably, the propelling cylinder movable rod is driven by a propelling servo motor, and the propelling servo motor can provide more precise control.
This application advantage lies in: 1. the whole system has flexible and compact structure, does not need transition guide rails and long push rods, occupies small area and greatly saves the space of a sterile room. 2. The whole system is completely independent of the freeze dryer, the installation is simple, the debugging is convenient, and the manufacturing cost is greatly saved. 3. The board is divided into two to turn over, overlaps each other, so the upset in-process size is less, and the little door opening size of freeze dryer can be done littleer, reduces the influence of external environment to the freeze dryer inside during the feeding, more accords with the GMP requirement. 4. After the turning plate is withdrawn from the freeze dryer, the working table surface is turned backwards, and the cleaning is easy. 5. When the sheet layer was traded in the feeding, owing to turn over the board and need not upset motion and can continue the reason bottle, reduce and trade the influence of sheet layer to feed speed, improve production efficiency.
Drawings
Fig. 1 is a schematic diagram of a structure of a laminated turnover docking device provided in an embodiment, wherein a turnover docking plate is in a cocked state;
FIG. 2 is a schematic view of a structure of a laminated turnover docking plate docking device in a horizontal state;
FIG. 3 is a schematic top view of the structure of the laminated flap docking assembly;
FIG. 4 is a schematic view of a process for splicing laminated extension plates;
FIG. 5 is a schematic view of the completion of the splicing of the laminated extension plates;
reference numerals: fixing base 1, upset subassembly 2, remove subassembly 3, freeze dryer sheet layer 4, base 5, upset servo motor 201, upset speed reducer 202, installation riser 203, upset buttcover plate 204, pivot mount pad 205, pivot 206, stromatolite extension plate 301, remove axle 302, remove track 303, impel electric jar movable rod 304, impel servo motor 305, electric jar mount pad 306.
Detailed Description
In order to make the present application more comprehensible, preferred embodiments are described in detail below with reference to the accompanying drawings.
Examples
The embodiment provides a laminated turnover plate butt joint device, which comprises a fixed component, a turnover component 2 and a moving component 3, wherein the fixed component comprises a fixed seat 1 and a base 5, the turnover component 2 comprises a turnover servo motor 201, a turnover speed reducer 202, a mounting vertical plate 203, a rotating shaft mounting seat 205 and a rotating shaft 206, the turnover component 2 is used for turning over a turnover butt joint plate 204, the moving component 3 comprises a moving shaft 302, a moving track 303, a propelling electric cylinder movable rod 304, a propelling servo motor 305 and an electric cylinder mounting seat 306, and the moving component 3 is used for moving a laminated extension plate 301;
the structure is shown in fig. 1 and fig. 2, the turnover docking plate 204 is used for docking with the freeze dryer plate layer 4, fig. 1 shows the turnover docking plate 204 in a vertical state, fig. 2 shows the turnover docking plate 204 in a horizontal state, and the laminated extension plate 301 is used for extending the docking length of the turnover docking plate 204; as shown in fig. 1, in the erected state, the stacked extension boards 301 and the flip butt board 204 are stacked in parallel, and the stacked extension boards 301 are in the stacked position;
as shown in fig. 2, in a horizontal state, the stacked extension plate 301 is driven by the moving assembly 3 to move to a side of the inverted butt plate 204 close to the freeze dryer plate layer 4, the rear end of the stacked extension plate 301 abuts against the inverted butt plate 204, the front end abuts against the freeze dryer plate layer 4, so as to extend the butt length of the inverted butt plate 204, and the stacked extension plate 301 is in a butt position; the side of the turnover butt joint plate 204 and the laminated extension plate 301 close to the freeze dryer plate layer 4 is the front end, the side far away from the freeze dryer plate layer 4 is the rear end, and the other two sides are the left side and the right side;
as shown in fig. 1 and 3, the turnover of the turnover butt plate 204 is driven by the turnover assembly 2, the mounting vertical plate 203 is fixed on the fixing seat 1, the turnover servo motor 201 is mounted on the mounting vertical plate 203, the turnover servo motor 201 is connected with the rotating shaft 206 through the turnover reducer 202, the turnover reducer 202 is used for reducing the speed, improving the output torque, and avoiding the damage of the turnover servo motor 201 caused by impact; the rotating shaft 206 is fixedly connected with the overturning butt plate 204 through a rotating shaft mounting seat 205; so far, the turnover docking plate 204 is driven by the rotation of the rotating shaft 206 to realize turnover and switch between a standing state and a horizontal state;
as shown in fig. 2, the movement of the stacked extension plate 301 is driven by the moving assembly 3, the pushing servo motor 305 is installed on the base 5, the pushing servo motor 305 is connected to the pushing electric cylinder moving rod 304 in a driving manner to control the moving rod to extend and retract, the moving end of the pushing electric cylinder moving rod 304 is connected to the moving shaft 302 fixed on the stacked extension plate 301, the moving shaft 302 is disposed in the moving tracks 303 on the left and right sides of the stacked extension plate 301, the moving tracks 303 are installed on the flip butt plate 204, the pushing electric cylinder moving rod 304 extends to drive the moving shaft 302 to move forward and downward along the moving tracks 303, finally, the stacked extension plate 301 can move between the flip butt plate 204 and the freeze dryer plate layer 4, and the flip butt plate 204, the stacked extension plate 301 and the freeze dryer plate layer 4 are spliced into a whole.
The application provides a fixed subassembly, upset subassembly and removal subassembly closely cooperate: the fixed assembly is fixed on the feeding conveyor belt, the overturning assembly is fixed on the fixed assembly, and the moving assembly is arranged on the overturning assembly; the overturning assembly comprises a set of overturning servo motor assemblies, and the moving assembly comprises a set of propelling servo motor assemblies; the overturning servo motor controls the overturning of the overturning butt joint plate, and the moving assembly arranged on the overturning assembly overturns along with the overturning servo motor; the laminated extension plate is pushed by a servo electric cylinder and runs along a moving track arranged on the overturning butt joint plate; the whole butt joint device is turned and translated under the accurate control of the two sets of servo motors, so that stable butt joint with the plate layer is realized; the specific action process is as follows:
as shown in fig. 1, firstly, the freeze dryer sheet layer 4 is stopped after moving to the equal-height feeding position, at this time, the freeze dryer control system sends a docking signal, then the turning servo motor 201 of the turning assembly 2 is started, the turning speed reducer 202 drives the rotating shaft 206 to rotate, and as the rotating shaft 206 is fixed with the turning docking plate 204 through the rotating shaft mounting seat 205, the turning docking plate 204 is integrally turned under the rotation drive of the rotating shaft 206, and is turned from the standing state to the horizontal state. During the turning process, the moving assembly 3 and the turning assembly 2 are kept in a relatively static state. When the flip docking plate 204 is flipped to the horizontal position, the stacked extension plate 301 is also in the horizontal position, but remains stacked with the flip docking plate 204 in the erected position, as shown in fig. 2. At this time, the propulsion servo motor 305 starts to start, and the propulsion cylinder movable rod 304 mounted on the cylinder mounting base 306 is controlled to extend forwards. A moving shaft 302 mounted on a stack extension plate 301 is connected to a propulsion cylinder moving rod 304 through a moving rail 303. Under the pushing of the pushing electric cylinder movable rod 304, the movable shaft 302 moves forward along the movable rail 303, so as to drive the laminated extension plate 301 to translate forward and downward, and when the position shown in fig. 4 is reached, the laminated extension plate 301 is lowered to be in the same plane with the turnover docking plate 204. The movable rod 304 of the electric cylinder is pushed to extend forwards continuously, the laminated extension plate 301 is pushed to translate forwards, and the position shown in fig. 5 is reached, so that stable butt joint with the freeze dryer plate layer is realized.
After feeding of one plate layer is finished, the pushing cylinder movable rod 304 is driven by the pushing servo motor 305 to contract backwards to drive the laminated extension plate 301 to translate backwards, and the laminated extension plate is retreated to the position shown in fig. 4 from the butt joint position shown in fig. 5 to be separated from the freeze dryer plate layer 4, and at the moment, the freeze dryer plate layer 4 can freely lift and lower. When the other plate layer reaches the equal-height feeding position and stops, the electric cylinder moving rod 304 is pushed to push the laminated extension plate 301 to move forwards again to be in butt joint with the freeze dryer plate layer. The pushing electric cylinder movable rod 304 repeats the above-mentioned action process in sequence until all the slab layers are fed completely, the pushing electric cylinder movable rod 304 continuously contracts backwards, and the laminated extension plate 301 is driven to move backwards and upwards along the moving track 303 from the position shown in fig. 4 until the laminated extension plate is vertically overlapped with the turnover butt-joint plate 204, and then returns to the position shown in fig. 2. At this time, the actuating rod 304 of the electric cylinder stops moving, and the position of the laminated extension plate 301 and the position of the turnover butt plate 204 are kept relatively fixed. Under the driving of the turning servo motor 201, the turning butt plate 204 is turned from the horizontal direction to the vertical direction together with the laminated extension plate 301, thereby being completely separated from the freeze dryer and returning to the original state as shown in fig. 1.
Claims (6)
1. The laminated turning plate butt joint device is used for butt joint with a freeze dryer plate layer (4), and is characterized by comprising an overturning butt joint plate (204) and a laminated extension plate (301), wherein the overturning butt joint plate (204) is switched into an erected state and a horizontal state through rotation of an overturning assembly (2);
the overturning butt joint plate (204) is in an erected state, the laminated extension plate (301) and the overturning butt joint plate (204) are arranged in a parallel and laminated mode, and the laminated extension plate (301) is located at a laminated position;
the overturning butt joint plate (204) is in a horizontal state, the laminated extension plate (301) is driven by the moving assembly (3) to move to one side, close to the freeze dryer plate layer (4), of the overturning butt joint plate (204), the rear end of the laminated extension plate (301) is butted with the overturning butt joint plate (204), the front end of the laminated extension plate is butted with the freeze dryer plate layer (4), therefore, the butt joint length of the overturning butt joint plate (204) is prolonged, and the laminated extension plate (301) is located at a butt joint position.
2. The laminated flap docking device as claimed in claim 1, wherein the flipping component (2) comprises a flipping servo motor (201), a rotating shaft (206) and a rotating shaft mounting seat (205), the flipping servo motor (201) is connected to the rotating shaft (206) in a driving manner, and the rotating shaft (206) is connected to the flipping docking plate (204) through the rotating shaft mounting seat (205).
3. The laminated flap docking device according to claim 2, wherein a turnover reducer (202) is further arranged between the turnover servo motor (201) and the rotating shaft (206).
4. The laminated flap docking device according to claim 2, wherein the turning servo motor (201) is fixed on the base (5) through a mounting riser (203).
5. The docking device for the laminated flap according to claim 1, wherein the moving assembly (3) comprises moving rails (303) arranged on the left and right sides of the moving direction of the laminated extension plate (301), a moving shaft (302) is arranged on the laminated extension plate (301), the moving shaft (302) is arranged in the moving rails (303), the moving shaft (302) is connected with a propelling electric cylinder movable rod (304), and the propelling electric cylinder movable rod (304) drives the moving shaft (302) to move in the moving rails (303) so as to drive the laminated extension plate (301) to move.
6. The lamination flap docking device according to claim 5, wherein the propulsion cylinder movable rod (304) is driven by a propulsion servo motor (305).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122299063.XU CN217715653U (en) | 2021-09-22 | 2021-09-22 | Laminated turning plate butt joint device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122299063.XU CN217715653U (en) | 2021-09-22 | 2021-09-22 | Laminated turning plate butt joint device |
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| Publication Number | Publication Date |
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| CN217715653U true CN217715653U (en) | 2022-11-01 |
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| CN202122299063.XU Active CN217715653U (en) | 2021-09-22 | 2021-09-22 | Laminated turning plate butt joint device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113803966A (en) * | 2021-09-22 | 2021-12-17 | 东富龙科技集团股份有限公司 | Laminated turnover plate butt joint device |
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2021
- 2021-09-22 CN CN202122299063.XU patent/CN217715653U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113803966A (en) * | 2021-09-22 | 2021-12-17 | 东富龙科技集团股份有限公司 | Laminated turnover plate butt joint device |
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