CN217693022U - Armature plate pressing thermosetting production line - Google Patents
Armature plate pressing thermosetting production line Download PDFInfo
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- CN217693022U CN217693022U CN202221283743.0U CN202221283743U CN217693022U CN 217693022 U CN217693022 U CN 217693022U CN 202221283743 U CN202221283743 U CN 202221283743U CN 217693022 U CN217693022 U CN 217693022U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/16—Mechanical energy storage, e.g. flywheels or pressurised fluids
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Abstract
The utility model discloses an armature plate pressing thermosetting production line, which comprises a thermosetting circulating line formed by connecting a feeding and discharging mechanism, a heating section, a transplanting machine and a cooling section in sequence; the heating section and the cooling section comprise support rolling units, and each row of support rolling units is provided with a plurality of rollers; a moving assembly having a frame body, a stopper assembly and a guide roller disposed between the first supporting units; the driving mechanism drives the moving component to move back and forth; the heating section still includes a plurality of electric pile that fill that set up along its length direction, fills electric pile and has the power supply board contact with thermosetting frock complex and be used for promoting the first cylinder of power supply board contact back-and-forth movement. The utility model discloses the utilization is connected gradually the automatic thermosetting that forms by last unloading mechanism, heating section, transplanter and cooling zone and has been realized armature plate by the thermosetting circulation line that forms, and whole process only need artifical supplementary material loading and unloading can, need not the manual work completely in thermosetting and cooling process, reduces the manual work, has improved thermosetting efficiency.
Description
Technical Field
The utility model relates to a thermosetting of armature plate among flywheel energy storage system especially relates to an armature plate suppression thermosetting production line.
Background
The flywheel energy storage device stores energy by adopting a physical method, and realizes the mutual conversion and storage between electric energy and mechanical kinetic energy of a flywheel running at high speed through an electric/power generation mutual-inverse type bidirectional motor. The important components of the armature plate bidirectional motor comprise an upper cover plate, a lower cover plate and a wire spool. In the manufacturing process of the armature plate, the wire winding plate and the upper and lower cover plates which are wound need to be glued, and glue materials adopt AB glue; after the glue coating is finished, the AB glue cannot be solidified immediately, so that the upper cover plate, the lower cover plate and the armature plate need to be pressurized and heated, the flattening of the armature plate and the solidification of the AB glue are realized, and a good bonding effect is realized.
The thermosetting method of current armature dish is to arrange the armature dish after the rubber coating in thermosetting frock (like the chinese utility model patent CN215612927U that the applicant proposed) in order to ensure the suppression effect, need artifical fork truck or manual hydraulic fork truck to shift thermosetting frock to in unison the department that fills electric pile and heat that charges when the thermosetting, the manual fork truck that utilizes after the completion of waiting to heat shifts thermosetting frock to the spacious position in workshop and cools off, whole process needs the manual work to make a round trip to move thermosetting frock many times, and is time-consuming and laborious, and need more manual work, thermosetting inefficiency. Therefore, how to design a production line capable of realizing automatic thermosetting of the armature plate is crucial to the industry.
Disclosure of Invention
An object of the utility model is to provide an armature dish suppression thermosetting production line has realized the automatic thermosetting circulation of armature dish, has realized the assembly line thermosetting operation of armature dish, has improved thermosetting efficiency.
In order to achieve the above purpose, the utility model adopts the following technical proposal:
the armature plate pressing thermosetting production line of the utility model comprises a thermosetting circulating line formed by connecting a feeding and discharging mechanism, a heating section, a transplanting machine and a cooling section in sequence; the feeding and discharging mechanism and the transplanter are arranged oppositely, the heating section and the cooling section have the same structure, and the feeding and discharging mechanism and the transplanter all comprise
At least two rows of supporting rolling units, wherein each row of the supporting rolling units is provided with a plurality of rollers;
a moving assembly having a frame body disposed between the first supporting units, a plurality of stopper assemblies disposed in the frame body, and guide rollers mounted on the frame body; and
the driving mechanism is positioned below the frame body and drives the moving assembly to move back and forth;
the heating section further comprises a plurality of charging piles arranged along the length direction of the heating section, and each charging pile is provided with a power supply board contact matched with the thermosetting tool and a first cylinder used for pushing the power supply board contact to move back and forth.
The beneficial effects are that: the utility model discloses utilize the thermosetting circulation line that is formed by last unloading mechanism, heating section, transplanter and cooling zone connecting gradually to realize the automatic thermosetting of armature plate, whole process only need artifical supplementary material loading and unloading can, need not artifical completely in thermosetting and cooling process, reduce the manual work, improved thermosetting efficiency;
the plurality of stop block assemblies of the reinforcing section divide the reinforcing section into a plurality of heating stations, the plurality of stop block assemblies of the cooling section divide the reinforcing section into a plurality of cooling stations, and the driving mechanism can make all thermosetting tools on the heating section (cooling section) move forward by one station respectively through the moving assembly, so that the structure is ingenious;
during actual installation, the length of the frame body is larger than that of the support rolling unit, so that flexible transfer of the thermosetting tool between the feeding and discharging mechanism and the heating section and the cooling section, flexible transfer of the thermosetting tool between the heating section and the transplanting machine and flexible transfer of the thermosetting tool between the transplanting machine and the cooling section are ensured.
The utility model is provided with a power supply board contact driven by a first cylinder on one side of the frame body, and the first cylinder can be utilized to electrically connect the power supply board contact with a power supply board copper bar on the thermosetting tool, thereby realizing the automatic heating of the thermosetting tool; and the first cylinder can be used for disconnecting the power supply plate contact from the thermosetting tool, so that automatic power off is realized.
Furthermore, the stop block assembly comprises a pair of connecting plates hinged in the frame body, the bottoms of the two connecting plates are fixedly connected with balancing weights, vertical baffle plates are arranged on the upper side portions of the two connecting plates, and the baffle plates extend upwards out of the frame body. The beneficial effects are that: when the stop block assembly is stressed, the baffle plate rotates downwards and the balancing weight rotates upwards, so that the thermosetting tool moves forwards to the next station smoothly, and the thermosetting tool is ensured to move forwards; after the external force that the dog subassembly received disappears, the dog subassembly is in the state of blockking under the effect of balancing weight, and then clamps the thermosetting frock between two dog subassemblies, carries on spacingly to the thermosetting frock.
Furthermore, the driving mechanism comprises a second air cylinder horizontally arranged below the frame body and a connecting piece arranged on a piston rod of the second air cylinder, and the top of the connecting piece is fixedly connected with the frame body.
The beneficial effects are that: the utility model discloses utilize the second cylinder to drive whole drive assembly and come and go the removal, realize the antedisplacement of thermosetting frock and drive assembly's restoration, make full use of framework below installation space. In actual installation, the number of the second cylinders can be determined according to the lengths of the heating section and the cooling section so as to ensure stable movement of the transmission assembly.
Furthermore, the transplanter comprises a transplanting frame connected with the cooling section and the heating section, and a synchronous belt driven by a traction motor is arranged on the transplanting frame. The beneficial effects are that: the utility model discloses the usable traction motor driven hold-in range will heat the thermosetting frock that the section conveying was come and transfer to the entrance point of cooling zone, realizes the automatic transfer of thermosetting frock, need not artifical supplementary.
Furthermore, the heating section and the cooling section are also provided with a plurality of pairs of opposed photoelectric switches arranged at intervals, and each pair of opposed photoelectric switches can be used for ensuring whether the thermosetting tool is in place.
Further, the thermosetting cycle line is arranged in a casing, and an exhaust gas collecting unit for collecting thermosetting exhaust gas is arranged above the casing. The waste gas collecting unit comprises a plurality of gas collecting hoods arranged at intervals and gas collecting pipes arranged above the gas collecting hoods, and each gas collecting hood is communicated with the gas collecting pipes through connecting pipes.
The beneficial effects are that: the utility model discloses a waste gas that the thermosetting circulation in-process produced is collected to the waste gas collection unit to carry out centralized processing to waste gas, avoid environmental pollution, environmental protection.
The utility model discloses the advantage lies in utilizing the thermosetting circulation line that is formed by last unloading mechanism, heating section, transplanter and cooling zone connect gradually to realize the automatic thermosetting of armature dish, whole process only need artifical supplementary material loading and unloading can, need not the manual work completely in thermosetting and cooling process, reduce the manual work, improved thermosetting efficiency. Additionally, the utility model discloses a plurality of dog subassemblies in reinforced section divide into a plurality of heating stations with it, and a plurality of dog subassemblies in cooling zone divide into a plurality of cooling stations with it, and actuating mechanism accessible removes all thermosetting frocks that the subassembly made on the heating section (cooling zone) and moves a station forward respectively, and the structure is ingenious.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a top view of fig. 1 (with the housing omitted).
Fig. 3 is an enlarged view of a portion a in fig. 2.
Fig. 4 is a schematic view of the heating section of the present invention (the arrow direction indicates the advancing direction of the thermosetting tool).
Fig. 5 is an isometric view of the stop block assembly of the present invention.
Detailed Description
The following describes embodiments of the present invention in detail with reference to the drawings, which are implemented on the premise of the technical solution of the present invention, and detailed embodiments and specific operation procedures are provided, but the scope of the present invention is not limited to the following embodiments.
As shown in fig. 1, the armature plate pressing thermosetting production line of the present invention comprises a thermosetting circulation line formed by connecting a feeding and discharging mechanism 1, a heating section 2, a transplanting machine 3 and a cooling section 4 in sequence;
the feeding and discharging mechanism 1 and the transplanting machine 3 are oppositely arranged, the heating section 2 and the cooling section 4 are oppositely arranged, the feeding and discharging mechanism 1 is provided with a feeding position 1.1 in butt joint with the heating section 2 and a discharging position 1.2 in butt joint with the cooling section 4, and the transplanting machine 3 is provided with a first transfer position in butt joint with the heating section 2 and a second transfer position in butt joint with the cooling section 4.
During operation, the hot setting frock F (adopt applicant in 2021 the utility model patent CN 215612927U) that the manual work put forward with the help of hoisting equipment or fork truck etc. will be equipped with a plurality of armature dish arranges material loading level 1.1 in, make a plurality of hot setting frock F get into heating section 2 from material loading level 1.1 in proper order, get into hot setting frock F from heating section 2 after the heating hot setting and shift, then get into cooling section 4 under transplanter 3's effect, realize natural cooling, hot setting frock F after the cooling is sent to the position of unloading 1.2 of mechanism 1 of unloading, realize the continuous hot setting circulation operation of armature dish.
As shown in fig. 2, the heating section 2 and the cooling section 4 have the same structure, and each includes a support rolling unit, a moving assembly, and a driving mechanism. The following takes the heating section 2 as an example, and the structure thereof is specifically explained:
as shown in fig. 3, the supporting rolling unit has a plurality of rollers 2.1, that is, the heating section 2 has two rows of rollers 2.1 arranged at intervals, and the power-assisted thermosetting tool F moves;
as shown in fig. 3, the moving assembly comprises a frame body 2.2 arranged between two rows of rollers 2.1, a plurality of stop block assemblies with the same structure and two rows of guide rollers 2.3 positioned outside the frame body 2.2 are arranged in the frame body 2.2 at intervals, and the guide rollers 2.3 have a guiding function, so that the moving stability of the frame body 2.2 is effectively ensured; the heating section 2 is divided into a plurality of heating stations by the stop block assembly, and the length of the frame body 2.2 is greater than that of any row of rollers 2.1, so that the thermosetting tool F at the material loading position 1.1 can smoothly enter the heating section 2, and the thermosetting tool F at the tail end of the heating section 2 can smoothly enter the first transfer position;
as shown in fig. 3, the driving mechanism includes a second cylinder 2.4 horizontally disposed (its installation direction is consistent with the length direction of the frame 2.2) and a connecting member 2.5 disposed on the piston rod of the second cylinder 2.4, and the top of the connecting member 2.5 is fixed on the bottom surface of the frame 2.2.
During operation, the second cylinder 2.4 drives the frame body 2.2 to move left and right, all the thermosetting tools F on the heating section 2 can move forward by one station, so that the thermosetting tools F on the material loading position 1.1 can enter the heating section 2 one by one, and meanwhile, the thermosetting tools F on the heating section 2 enter the transplanter 3 one by one, thereby realizing the loading, thermosetting and transfer of a production line and improving the thermosetting efficiency. The second cylinder 2.4 is mounted below the frame 2.2, and the mounting space below the frame 2.2 can be fully utilized. In addition, the utility model discloses a heating section 2 has two second cylinders 2.4, of course also can choose for use one or more than three second cylinders 2.4 according to the length of heating section 2.
The structure of the block assembly is specifically described by taking the block assembly of the heating section 2 as an example: as shown in fig. 5, the stop block assembly includes a pair of connecting plates 2.6 hinged in the frame 2.2, the bottom of the two connecting plates 2.6 is fixedly connected with a counterweight 2.7, the upper side portions of the two connecting plates 2.6 are provided with vertical baffle plates 2.8, the baffle plate 2.8 of each stop block assembly is positioned on the right side, the counterweight 2.7 is positioned on the left side, the baffle plates 2.8 extend upwards out of the frame 2.2 when not stressed, and then the thermosetting tool F is clamped between the two stop block assemblies and limited so as to prevent the thermosetting tool F from moving along the roller 2.1; when the piston rod of the second cylinder 2.4 extends outwards, the second cylinder 2.4 drives the moving assembly to move rightwards, the thermosetting tool F is stressed to move rightwards, the stop block assembly overturns leftwards under the pushing of the thermosetting tool F to enable the thermosetting tool F to smoothly pass through the stop block assembly, the thermosetting assembly further moves downwards to form a station, and when the piston rod of the second cylinder 2.4 retracts, the baffle 2.8 automatically resets under the action of the balancing weight 2.7 to continue to limit the thermosetting tool F.
During actual installation, the moving directions of the thermosetting tooling F of the heating section 2 and the cooling section 4 are opposite, so that the installation directions of the stop block assemblies of the cooling section 4 are both opposite to that of the stop block assembly of the heating section 2, and the installation direction of the second cylinder 2.4 of the cooling section 4 is opposite to that of the second cylinder 2.4 of the heating section 2.
As shown in fig. 2-3, the heating section 2 is further provided with a plurality of charging piles 2.9 capable of electrifying and heating the thermosetting tool F, each charging pile 2.9 comprises a first cylinder 2.9a and a power supply board contact 2.9b driven by the first cylinder 2.9a, and the power supply board contact 2.9b is matched with a power supply board copper bar on the thermosetting tool F. The first cylinder 2.9a drives the power supply plate contact 2.9b to move towards the thermosetting tool F to electrify the thermosetting tool F, and after the thermosetting tool F is heated for a period of time, the piston rod of the first cylinder 2.9a retracts to cut off the power of the thermosetting tool F, so that the continuous electrifying heating of the thermosetting tool F is realized.
When actually heating, every fills electric pile 2.9 and can heat thermosetting frock F that passes through a period (like 10 min), reaches the thermosetting time of armature plate when thermosetting frock F moves to the end of heating section 2, and then realizes the assembly line heating of armature plate, has improved thermosetting efficiency.
As shown in fig. 2, the transplanter 3 comprises a transplanting frame 3.1 connected with a cooling section 4 and a heating section 2, and a synchronous belt 3.2 driven by a traction motor (preferably a servo motor) is arranged on the transplanting frame 3.1. During operation, the hot setting frock F that utilizes traction motor driven hold-in range 3.2 to convey the heating section 2 and come is transferred to the entrance point of cooling segment 4, realizes hot setting frock F's automatic transfer, need not artifical supplementary.
As shown in fig. 2, the heating section 2 and the cooling section 4 further have a plurality of pairs of opposed photoelectric switches 7 arranged at intervals, and each pair of opposed photoelectric switches can be used to ensure whether the thermosetting tool F is in place.
As shown in fig. 1, the thermosetting cycle line is disposed in the cabinet 5 to prevent the exhaust gas generated by the thermosetting from overflowing. In addition, a waste gas collecting unit for collecting the thermosetting waste gas is arranged above the machine shell, the waste gas collecting unit comprises a plurality of gas collecting hoods 6.1 arranged at the top of the machine shell 5 at intervals and gas collecting pipes 6.2 arranged above the gas collecting hoods 6.1, and each gas collecting hood 6.1 is communicated with the gas collecting pipe 6.2 through a connecting pipe. During operation, the gas collecting pipe 6.2 is externally connected with a fan, and waste gas in the casing 5 is pumped into the waste gas treatment device through the gas collecting hood 6.1 and the gas collecting pipe 6.2 by the fan for treatment, so that environmental pollution is avoided, and the environment is protected.
In actual installation, in order to facilitate installation and maintenance, four machine shells are provided, namely, one machine shell is respectively covered on the feeding and discharging mechanism, the heating section, the transplanting machine and the cooling section.
The working process and the principle of the thermosetting production line are briefly described as follows:
a worker puts the armature plate which is not subjected to thermosetting into the thermosetting tool F on the feeding and discharging mechanism 1, and takes out the armature plate which is subjected to thermosetting in the thermosetting tool F; the feeding and discharging mechanism 1 moves the thermosetting tool F to the upper material level 1.1, the second cylinder 2.4 of the heating section 2 drives the frame body 2.2 to move leftwards to the upper material level 1.1 and is positioned below the thermosetting tool F at the upper material level 1.1, then the second cylinder 2.4 drives the frame body 2.2 to reset rightwards, and further drives the thermosetting tool F at the upper material level 1.1 to move rightwards by one station;
repeating the above operation, sequentially sending other thermosetting tools F to be subjected to thermosetting into the heating section 2, and when the thermosetting tools F on the heating section 2 pass through the charging pile 2.9, driving the power supply plate contact 2.9b to move towards the thermosetting tools F by the first air cylinder 2.9a, so that the thermosetting tools F are electrified to heat the armature plate in the thermosetting tools F to promote thermosetting;
after the heating is finished, repeating the feeding operation to enable the thermosetting tooling F on the frame body 2.2 to move forwards by a station, and repeating the operation to realize the assembly line feeding and heating of the armature plate; when the thermosetting tool F reaches the tail end of the heating section 2, the second air cylinder 2.4 drives the frame body 2.2 to move rightwards, so that the thermosetting tool F at the tail end is successfully transferred to the first transfer position;
after the thermosetting tool F reaches the first transfer position, the transplanting machine 3 drives the thermosetting tool F to move to the second transfer position; meanwhile, the second cylinder 2.4 of the cooling section 4 drives the frame body 2.2 to move rightwards to the position below the second transfer position, so that the thermosetting tooling F on the second transfer position smoothly moves leftwards by one station, the operation is repeated, the heated thermosetting tooling F is gradually transferred to the cooling section 4 for natural cooling, the thermosetting tooling F at the tail end of the cooling section 4 can be sent to the discharging position 1.2 of the feeding and discharging mechanism 1 under the action of the second cylinder 2.4, the continuous thermosetting circulation of the armature plate is realized, the assembly line operation of the armature plate is also realized, the thermosetting efficiency of the armature plate is improved, the production efficiency of enterprises is further improved, and the labor is saved.
In the description of the present invention, unless otherwise explicitly specified or limited, the terms "mounted", "connected" and "connected" as may be used herein are to be construed broadly, e.g., as being fixed or releasably connected or integrally connected; can be mechanically or electrically connected; either directly or indirectly through intervening media, or may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those skilled in the art through specific situations.
Finally, it should be emphasized that the above-described embodiments are merely preferred embodiments of the present invention, and not intended to limit the invention, and that, although the present invention has been described in detail with reference to the above-described embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing embodiments without inventive effort, or that certain features may be substituted in equivalents thereof. Therefore, any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (7)
1. The utility model provides an armature dish suppression thermosetting production line which characterized in that: comprises a thermosetting circulating line formed by sequentially connecting a feeding and discharging mechanism, a heating section, a transplanting machine and a cooling section; the feeding and discharging mechanism and the transplanter are arranged oppositely, the heating section and the cooling section have the same structure, and the feeding and discharging mechanism and the transplanter all comprise
At least two rows of supporting rolling units, wherein each row of the supporting rolling units is provided with a plurality of rollers;
a moving assembly having a frame body disposed between the support rolling units, a plurality of stopper assemblies disposed in the frame body, and guide rollers mounted on the frame body; and
the driving mechanism is positioned below the frame body and drives the moving assembly to move back and forth;
the heating section further comprises a plurality of charging piles arranged along the length direction of the heating section, and each charging pile is provided with a power supply board contact matched with the thermosetting tool and a first cylinder used for pushing the power supply board contact to move back and forth.
2. Armature disc press thermosetting production line according to claim 1, characterized in that: the stop block assembly comprises a pair of connecting plates hinged in the frame body, the bottom of each connecting plate is fixedly connected with a balancing weight, vertical baffle plates are arranged on the upper side portions of the two connecting plates, and the baffle plates extend upwards out of the frame body.
3. Armature disc press thermosetting production line according to claim 2, characterized in that: the driving mechanism comprises a second air cylinder horizontally arranged below the frame body and a connecting piece arranged on a piston rod of the second air cylinder, and the top of the connecting piece is fixedly connected with the frame body.
4. Armature disc press thermosetting production line according to claim 1, characterized in that: the transplanter comprises a transplanting frame connected with the cooling section and the heating section, and a synchronous belt driven by a traction motor is arranged on the transplanting frame.
5. Armature disc press thermosetting production line according to claim 1, characterized in that: the heating section and the cooling section are also provided with a plurality of pairs of opposed photoelectric switches arranged at intervals.
6. Armature disc press thermosetting production line according to claim 1, characterized in that: the thermosetting circulation line is arranged in the machine shell, and an exhaust gas collecting unit for collecting thermosetting exhaust gas is arranged above the machine shell.
7. Armature disc press thermosetting production line according to claim 6, characterized in that: the waste gas collecting unit comprises a plurality of gas collecting hoods arranged at intervals and gas collecting pipes arranged above the gas collecting hoods, and each gas collecting hood is communicated with the gas collecting pipes through connecting pipes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221283743.0U CN217693022U (en) | 2022-05-26 | 2022-05-26 | Armature plate pressing thermosetting production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221283743.0U CN217693022U (en) | 2022-05-26 | 2022-05-26 | Armature plate pressing thermosetting production line |
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| Publication Number | Publication Date |
|---|---|
| CN217693022U true CN217693022U (en) | 2022-10-28 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221283743.0U Active CN217693022U (en) | 2022-05-26 | 2022-05-26 | Armature plate pressing thermosetting production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217693022U (en) |
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2022
- 2022-05-26 CN CN202221283743.0U patent/CN217693022U/en active Active
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