CN217677851U - An impurity removal device for an electrophoretic coating system - Google Patents
An impurity removal device for an electrophoretic coating system Download PDFInfo
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Abstract
本实用新型涉及一种电泳涂装系统的除杂装置,包括电泳漆箱,所述电泳漆箱的内部滑动连接有过滤板,所述过滤板的左右两侧设安装机构,所述电泳漆箱的外侧罩有与其外壁贴合的支撑架,所述支撑架内腔的背壁设有振动机构。该电泳涂装系统的除杂装置,在该除杂装置中设置了安装机构,经安装机构中各结构之间的相互配合,当过滤板上方的杂质沉积过多时,工作人员可以很简单地将过滤板抽出并进行后续的清理,且安装效果简单快捷,减少了工作人员清洗除杂装置的工作量,提高了该除杂装置的除杂效果,为后续的电泳涂装提供了便利,再配合振动机构,可以保证电泳漆液一直处于运动状态,对后续的除杂提供了便利。
The utility model relates to an impurity removal device of an electrophoretic coating system, comprising an electrophoretic paint box, wherein a filter plate is slidably connected to the inside of the electrophoresis paint box, and installation mechanisms are arranged on the left and right sides of the filter plate. The outer cover of the device has a support frame attached to its outer wall, and the back wall of the inner cavity of the support frame is provided with a vibration mechanism. The impurity removal device of the electrophoretic coating system is provided with an installation mechanism. Through the mutual cooperation of the various structures in the installation mechanism, when too much impurities are deposited above the filter plate, the staff can easily remove the impurities. The filter plate is drawn out for subsequent cleaning, and the installation effect is simple and quick, which reduces the workload of the staff to clean the impurity removal device, improves the impurity removal effect of the impurity removal device, and provides convenience for the subsequent electrophoretic coating. The vibration mechanism can ensure that the electrophoretic paint is always in motion, which facilitates subsequent impurity removal.
Description
技术领域technical field
本实用新型涉及电泳涂装技术领域,具体为一种电泳涂装系统的除杂装置。The utility model relates to the technical field of electrophoretic coating, in particular to an impurity removal device for an electrophoretic coating system.
背景技术Background technique
随着常规喷涂的缺陷不断浮现,电泳开始变得越来越普及,电泳是涂装金属工件最有效的方法之一,电泳涂装是将具有导电性的被涂物浸在装满水稀释的浓度比较低的电泳涂料槽中作为阳极或阴极,在槽中另设置与其对应的阴极或阳极,在两极间接通直流电一段时间后,在被涂物表面沉积出均匀细密且不被水溶解涂膜的一种特殊的涂装方法。As the defects of conventional spraying continue to emerge, electrophoresis has become more and more popular. Electrophoresis is one of the most effective methods for coating metal workpieces. The electrophoretic coating with relatively low concentration is used as the anode or cathode in the tank, and the corresponding cathode or anode is set in the tank. After the direct current is passed between the two electrodes for a period of time, a uniform, fine and water-resistant coating film is deposited on the surface of the object to be coated. A special coating method.
目前市场上除杂装置的种类多种多样,但是大多数存在着不方便拆卸过滤板的缺点,当需要对电泳漆液进行除杂时,电泳漆液中的杂质会堆积在过滤板的上方,目前技术上的除杂装置中的过滤板大多数都是固定在装置内部,久而久之杂质会沉积在过滤板的上方,这样会杂质会影响该除杂装置的过滤效果,工作人员对过滤板的清洗也十分麻烦,影响了除杂装置的过滤效果,切不便于工作人员对过滤板的清洗。At present, there are various types of impurity removal devices on the market, but most of them have the disadvantage of being inconvenient to disassemble the filter plate. When it is necessary to remove impurities from the electrophoretic paint liquid, the impurities in the electrophoretic paint liquid will accumulate on the top of the filter plate. Most of the filter plates in the current technical impurity removal devices are fixed inside the device. Over time, impurities will be deposited on the top of the filter plate, which will affect the filtering effect of the impurity removal device. The cleaning of the filter plate by the staff It is also very troublesome, which affects the filtering effect of the impurity removal device, and must not be convenient for the staff to clean the filter plate.
实用新型内容Utility model content
针对现有技术的不足,本实用新型提供了一种电泳涂装系统的除杂装置,具备方便拆卸过滤板的优点,解决了目前技术上除杂装置中过滤板的位置大多都是固定的,且不方便工作人员对过滤板的清洗的问题。Aiming at the deficiencies of the prior art, the utility model provides an impurity removal device for an electrophoretic coating system, which has the advantage of convenient disassembly of the filter plate, and solves the problem that the position of the filter plate in the impurity removal device in the current technology is mostly fixed. And it is inconvenient for the staff to clean the filter plate.
为实现上述目的,本实用新型提供如下技术方案:一种电泳涂装系统的除杂装置,包括电泳漆箱,所述电泳漆箱的内部滑动连接有过滤板,所述过滤板的左右两侧设安装机构,所述电泳漆箱的外侧罩有与其外壁贴合的支撑架,所述支撑架内腔的背壁设有振动机构;In order to achieve the above purpose, the utility model provides the following technical solutions: an impurity removal device for an electrophoretic coating system, including an electrophoretic paint box, a filter plate is slidingly connected to the inside of the electrophoretic paint box, and the left and right sides of the filter plate are An installation mechanism is provided, the outer side of the electrophoretic paint box is covered with a support frame that fits with its outer wall, and the back wall of the inner cavity of the support frame is provided with a vibration mechanism;
所述安装机构包括转动连接在过滤板左右两侧的第一滚轮,所述第一滚轮的上下两侧均活动有卡位件,两个所述卡位件相背的一侧均固定有活动块,两个所述活动块相背的一侧均固定有第一弹簧,所述活动块的左右两侧均固定有转杆,所述转杆的外侧转动连接有第二滚轮,所述过滤板的正面固定有拉手,所述电泳漆箱的内腔的左右两侧壁均开设有凹槽。The installation mechanism includes the first rollers that are rotatably connected to the left and right sides of the filter plate. There are movable locking parts on the upper and lower sides of the first rolling wheel, and movable locking parts are fixed on the opposite side of the two locking parts. Blocks, the first springs are fixed on the opposite side of the two movable blocks, the left and right sides of the movable block are fixed with rotating rods, and the outer rotation of the rotating rods is connected with a second roller. A handle is fixed on the front of the board, and grooves are opened on the left and right side walls of the inner cavity of the electrophoretic paint box.
进一步,所述支撑架的形状为U形,且支撑架内腔的左侧壁和右侧壁分别与电泳漆箱的左侧和右侧贴合。Further, the shape of the support frame is U-shaped, and the left side wall and the right side wall of the inner cavity of the support frame are attached to the left side and the right side of the electrophoretic paint box respectively.
进一步,所述电泳漆箱的上表面固定有进料管,所述第一滚轮滑动连接在凹槽的内部。Further, a feed pipe is fixed on the upper surface of the electrophoretic paint box, and the first roller is slidably connected inside the groove.
进一步,所述凹槽内腔的顶壁和底壁开设有安装槽,所述第二滚轮滑动连接在安装槽的内部。Further, the top wall and the bottom wall of the inner cavity of the groove are provided with installation grooves, and the second roller is slidably connected inside the installation grooves.
进一步,所述振动机构包括固定在支撑架内腔背壁的电机,所述电机输出轴的外侧固定有主动齿轮,所述主动齿轮的外侧啮合有从动齿轮,所述从动齿轮的内部固定有转轴,所述转轴的外表面固定套装有凸轮,所述支撑架内腔的左右两侧壁均固定有支撑座,所述支撑座的上表面固定有伸缩杆,所述支撑座的顶面固定有第二弹簧。Further, the vibration mechanism includes a motor fixed on the back wall of the inner cavity of the support frame, a driving gear is fixed on the outside of the output shaft of the motor, a driven gear is engaged on the outside of the driving gear, and a driven gear is fixed inside the driven gear. There is a rotating shaft, the outer surface of the rotating shaft is fixed with a cam, the left and right side walls of the inner cavity of the support frame are fixed with support seats, the upper surface of the support seat is fixed with a telescopic rod, the top surface of the support seat A second spring is fixed.
进一步,所述伸缩杆远离支撑座的一端固定在电泳漆箱的下表面,所述第二弹簧活动套装在伸缩杆的外表面。Further, the end of the telescopic rod away from the support seat is fixed on the lower surface of the electrophoretic paint box, and the second spring is movably sleeved on the outer surface of the telescopic rod.
进一步,所述支撑架内腔的背壁固定有限位板,所述转轴转动连接在限位板的内部。Further, the back wall of the inner cavity of the support frame is fixed with a limiting plate, and the rotating shaft is rotatably connected inside the limiting plate.
与现有技术相比,本申请的技术方案具备以下有益效果:Compared with the prior art, the technical solution of the present application has the following beneficial effects:
1、该电泳涂装系统的除杂装置,在该除杂装置中设置了安装机构,经安装机构中各结构之间的相互配合,当过滤板上方的杂质沉积过多时,工作人员可以很简单地将过滤板抽出并进行后续的清理,且安装效果简单快捷,减少了工作人员清洗除杂装置的工作量,提高了该除杂装置的除杂效果,为后续的电泳涂装提供了便利。1. The impurity removal device of the electrophoretic coating system is equipped with an installation mechanism. Through the cooperation between the various structures in the installation mechanism, when the impurities on the filter plate are deposited too much, the staff can easily The filter plate can be easily pulled out for subsequent cleaning, and the installation effect is simple and fast, which reduces the workload of the staff to clean the impurity removal device, improves the impurity removal effect of the impurity removal device, and provides convenience for subsequent electrophoretic coating.
2、该电泳涂装系统的除杂装置,在该除杂装置中设置了振动机构,经振动机构中各结构之间的相互配合,可以保证电泳漆箱中的电泳漆液处于活动状态,这样电泳漆液中的杂质就不会结块粘结,可以提高该除杂装置的除杂效果,使后续的电泳涂装效果更佳。2. The impurity removal device of the electrophoretic coating system, a vibration mechanism is set in the impurity removal device, and the mutual cooperation between the various structures in the vibration mechanism can ensure that the electrophoretic paint liquid in the electrophoretic paint box is in an active state, so that Impurities in the electrophoretic paint liquid will not agglomerate and stick together, which can improve the impurity removal effect of the impurity removal device and make the subsequent electrophoretic coating effect better.
附图说明Description of drawings
图1为本实用新型结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型安装机构示意图;Fig. 2 is a schematic diagram of the installation mechanism of the utility model;
图3为本实用新型图2中A处结构放大示意图;Fig. 3 is the enlarged schematic diagram of the structure at A in Fig. 2 of the present utility model;
图4为本实用新型振动机构示意图。Fig. 4 is a schematic diagram of the vibration mechanism of the present invention.
图中:1电泳漆箱、2过滤板、3安装机构、301第一滚轮、302卡位件、303活动块、304第一弹簧、305转杆、306第二滚轮、307拉手、308凹槽、4支撑架、5振动机构、501电机、502主动齿轮、503从动齿轮、504转轴、505凸轮、506支撑座、507伸缩杆、508第二弹簧。In the figure: 1 electrophoretic paint box, 2 filter plate, 3 installation mechanism, 301 first roller, 302 clamping piece, 303 movable block, 304 first spring, 305 rotating rod, 306 second roller, 307 handle, 308 groove , 4 support frames, 5 vibration mechanisms, 501 motors, 502 driving gears, 503 driven gears, 504 rotating shafts, 505 cams, 506 support seats, 507 telescopic rods, 508 second springs.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1,本实施例中的一种电泳涂装系统的除杂装置,包括电泳漆箱1,电泳漆箱1的内部滑动连接有过滤板2,过滤板2可以对电泳漆液进行过滤,将其中的杂质过滤掉,这样可以提高后续电泳涂装的效果,过滤板2的左右两侧设安装机构3,电泳漆箱1的外侧罩有与其外壁贴合的支撑架4,支撑架4内腔的背壁设有振动机构5。Please refer to Fig. 1, a kind of impurity removal device of electrophoretic coating system in the present embodiment, comprises electrophoretic paint box 1, and the inside of electrophoretic paint box 1 is slidingly connected with
电泳漆箱1的上表面固定有进料管,进料管作为电泳漆液进入电泳漆箱1的唯一通道,支撑架4的形状为U形,且支撑架4内腔的左侧壁和右侧壁分别与电泳漆箱1的左侧和右侧贴合,电泳漆箱1在支撑架4的内部做上下线性运动,支撑架4下表面的左右两侧均固定有支撑脚,支撑脚起到对整个除杂装置的支撑作用。The upper surface of the electrophoretic paint box 1 is fixed with a feeding pipe, and the feeding pipe is used as the only channel for the electrophoretic paint liquid to enter the electrophoretic paint box 1. The shape of the support frame 4 is U-shaped, and the left side wall and the right side of the inner cavity of the support frame 4 are The side walls are attached to the left and right sides of the electrophoretic paint box 1 respectively, and the electrophoretic paint box 1 moves linearly up and down inside the support frame 4, and the left and right sides of the lower surface of the support frame 4 are fixed with supporting legs, and the supporting legs are lifted up and down. To support the entire impurity removal device.
请参阅图2-3,在本实施例中,安装机构3包括转动连接在过滤板2左右两侧的第一滚轮301,第一滚轮301的上下两侧均活动有卡位件302,两个卡位件302相背的一侧均固定有活动块303,两个活动块303相背的一侧均固定有第一弹簧304,活动块303的左右两侧均固定有转杆305,转杆305的外侧转动连接有第二滚轮306,过滤板2的正面固定有拉手307,电泳漆箱1的内腔的左右两侧壁均开设有凹槽308。Please refer to Fig. 2-3, in this embodiment, the
其中,第一滚轮301滑动连接在凹槽308的内部,凹槽308内腔的顶壁和底壁开设有安装槽,第二滚轮306滑动连接在安装槽的内部。Wherein, the
应当理解是,卡位件302起到将过滤板2卡在电泳漆箱1中的作用,拉手307是工作人员拿取过滤板2的结构,方便了工作人员对过滤板2的拿取。It should be understood that the retaining
需要说明是,当需要对过滤板2进行清洗时,工作人员仅需拉动拉手307即可,再完成清洗后,再通过拉手307将将过滤板2推入凹槽308中卡住即可。It should be noted that when the
请参阅图4,在本实施例中,振动机构5包括固定在支撑架4内腔背壁的电机501,电机501输出轴的外侧固定有主动齿轮502,主动齿轮502的外侧啮合有从动齿轮503,从动齿轮503的内部固定有转轴504,转轴504的外表面固定套装有凸轮505,由于凸轮505自身不规则的形状,在凸轮505旋转的时候,可以让电泳漆箱1做上下线性运动,保证电泳漆箱1中的电泳漆液处于运动状态,支撑架4内腔的左右两侧壁均固定有支撑座506,支撑座506的上表面固定有伸缩杆507,支撑座506的顶面固定有第二弹簧508。Referring to Fig. 4, in the present embodiment, the vibrating
其中,伸缩杆507远离支撑座506的一端固定在电泳漆箱1的下表面,第二弹簧508活动套装在伸缩杆507的外表面,支撑架4内腔的背壁固定有限位板,转轴504转动连接在限位板的内部,限位板起到对转轴504的限位作用,保证了转轴504在转动过程中不会移位。Wherein, one end of the
需要说明的是,伸缩杆507由套仓和运动杆组成,运动杆一端贯穿并延伸至套仓的内部,运动杆的外侧固定连接有位于套仓内部的限定块,套仓的一侧开设有与运动杆相适配的贯穿孔,通过设置有限定块,防止了运动杆在运动过程中与套仓脱离。It should be noted that the
上述实施例的工作原理为:The working principle of the above embodiment is:
(1)在需要对电泳漆液进行除杂时,首先工作人员先将带有杂质的电泳漆液通过电泳漆箱1上表面的进料管通入电泳漆箱1的内部,随后驱动电机501,电机501的输出轴开始旋转,带动主动齿轮502开始旋转,主动齿轮502的旋转带动从动齿轮503开始旋转,带动转轴504开始旋转,随后凸轮505也开始旋转,由于凸轮505自身不规则的形状,在凸轮505的旋转过程中,电泳漆箱1会在支撑架4的内部做上下线性运动,在电泳漆箱1在支撑架4的内部做上下线性运动的同时,伸缩杆507会随着电泳漆箱1的运动而伸长或缩短,第二弹簧508也随着电泳漆箱1的运动而被压缩或者回弹,这样电泳漆箱1中的电泳漆液一直会处于运动状态,这样其中的杂质就不会结块粘接,提高了该除杂装置的过滤效果。(1) When it is necessary to remove impurities from the electrophoretic paint solution, the staff first passes the electrophoretic paint solution with impurities into the interior of the electrophoretic paint tank 1 through the feeding pipe on the upper surface of the electrophoretic paint tank 1, and then drives the
(2)当对电泳漆液的过滤完成后,工作人员需要将电泳漆箱1中的过滤板2抽出清洗时,此时工作人员仅需拉动过滤板2正面的拉手307,将过滤板2向外拉出,此时第一滚轮301在凹槽308的内部滑动,当滚轮301与卡位件302接触时,两个卡位件302会被滚轮301挤开,向远离滚轮301的方向移动,带动两个活动块303向远离滚轮301的方向移动,带动第二滚轮306在安装槽的内部滑动,此时第一弹簧304开始压缩,当过滤板2被抽出时,工作人员可以对过滤板2上堆积的杂质进行清理,清理完毕后,仅需将第一滚轮301对准凹槽308的位置,将过滤板2插入即可,在过滤板2完全插进电泳漆箱1中时即可,为下一次的过滤除杂提供了便利。(2) After the filtration of the electrophoretic paint solution is completed, when the staff needs to pull out the
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is a relationship between these entities or operations. any such actual relationship or order exists between them. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of additional identical elements in the process, method, article or apparatus comprising said element.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.
Claims (7)
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