CN217675101U - Automatic material tray adjusting and returning device in material conveying table of push-disc type heat treatment production line - Google Patents
Automatic material tray adjusting and returning device in material conveying table of push-disc type heat treatment production line Download PDFInfo
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- CN217675101U CN217675101U CN202221399088.5U CN202221399088U CN217675101U CN 217675101 U CN217675101 U CN 217675101U CN 202221399088 U CN202221399088 U CN 202221399088U CN 217675101 U CN217675101 U CN 217675101U
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Abstract
The utility model relates to a charging tray automatically regulated return means in push-type thermal treatment production line conveying material platform, including discharge platform, charging deck, charging tray push mechanism, still include charging tray adjustment mechanism, charging tray conveying platform, charging deck pay-off table mechanism, discharge deck positioning mechanism and charging deck positioning mechanism set up respectively on corresponding discharge platform and charging deck, charging deck pay-off table mechanism sets up on charging deck and charging tray conveying platform, charging tray adjustment mechanism rear end and the inside butt joint of discharge platform, charging tray adjustment mechanism front end and charging tray conveying platform rear end link to each other, charging tray conveying platform front end and the inside butt joint of charging deck, thereby make push-type thermal treatment production line constitute the annular; thereby promoting the production efficiency of the heat treatment production line, ensuring the safe and stable operation of the production line, having simple structure, occupying small operation space, being convenient for the transformation and application of the production line and better realizing the full-automatic operation of the push tray type heat treatment production line.
Description
Technical Field
The utility model relates to a push away a set formula heat treatment line, especially relate to a push away a set formula heat treatment line and carry charging tray automatically regulated return unit in material platform.
Background
In the prior art, the traditional push-tray type heat treatment production line adopts manual operation when loading and unloading workpieces and tools on a material tray.
In the existing push-tray type heat treatment production line, a workpiece to be processed and a material tool are both placed on a material tray for operation, and during operation, firstly, an empty material tray is arranged in a material loading area, and the material tool and the workpiece are manually loaded on the material tray according to a specified mode; after heat treatment, the material tray loaded with the heat-treated workpiece reaches the discharging area: the production mode of unloading the tool by the manual method is very low in production efficiency, automatic production cannot be realized, and the time of the loading and unloading process is difficult to uniformly control, so that the rhythm of a heat treatment production line is stopped or delayed.
Although a production mode of loading and unloading materials in a production line is adopted in recent years, the consumption of resources such as manpower, materials and fields is high, the flatness of the material tray is deformed due to the fact that the material tray bears the action of the gravity of a workpiece and the material in the heat treatment process, the shape of the material tray is easy to deform due to the action of extrusion pushing force when the material tray is in turnover in a high-temperature area of the production line, and therefore the material tray needs to be turned over manually in the loading and unloading process, the labor intensity of operators is greatly increased, the operation process cannot be guaranteed to be on time and standard, the material tray can be damaged in the turning operation, the service cycle of the material tray is shortened, and the production operation cost is increased.
SUMMERY OF THE UTILITY MODEL
In view of this, the utility model discloses a main aim at provides a charging tray automatically regulated return device in push away dish formula heat treatment production line carries material platform, through this technical scheme, install between the ejection of compact station and the feeding station of push away dish formula annular production line, not only can realize the turn-over and the accent limit of charging tray automatically, and can also realize the automatic transport function of charging tray from the station of unloading to the station of feeding, thereby promote heat treatment production line's production efficiency, and can ensure production line safety, stable operation, and simple structure, it is little to occupy operating space, the transformation of the production line of being convenient for is used.
In order to achieve the above purpose, the technical solution of the present invention is realized as follows: the automatic material tray adjusting and returning device comprises an unloading platform, a loading platform and a material tray pushing mechanism, wherein the material tray pushing mechanism is arranged on the outer side of the unloading platform, the inlet of the unloading platform is in butt joint with the discharging platform of the pushing-disk type heat treatment production line, the outlet of the loading platform is in butt joint with the feeding platform of the heat treatment production line, the automatic material tray adjusting and returning device further comprises a material tray adjusting mechanism, a material tray conveying platform, a loading platform feeding tray mechanism, an unloading platform positioning mechanism and a loading platform positioning mechanism, the unloading platform positioning mechanism and the loading platform positioning mechanism are respectively arranged on the corresponding unloading platform and the corresponding loading platform, the loading platform feeding tray mechanism is arranged on the loading platform and the material tray conveying platform, the rear end of the material tray adjusting mechanism is in butt joint with the inner side of the unloading platform, the front end of the material tray adjusting mechanism is connected with the rear end of the material tray conveying platform, and the front end of the material tray conveying platform is in butt joint with the inner side of the loading platform, and therefore the pushing-disk type heat treatment production line is annular.
As a further technical scheme, the charging tray adjusting mechanism comprises a charging tray adjusting base frame, a turnover supporting frame, a charging tray roll-over stand, a rolling bearing and a swing cylinder, wherein the charging tray adjusting base frame falls to the ground and is arranged to determine the working height, the turnover supporting frame is fixed on the charging tray adjusting base frame, the swing cylinder inclines forwards by 45 degrees along the moving direction of the charging tray and is fixed on the front side of the turnover supporting frame, the rolling bearing is fixed on the rear side of the turnover supporting frame at the symmetrical position of the swing cylinder, and the charging tray roll-over stand is respectively connected with the swing cylinder and the rolling bearing.
As a further technical scheme, the material tray overturning frame comprises an upper plate, a lower plate, a connecting support plate, a supporting shaft, a transmission shaft and side baffles, wherein the upper plate and the lower plate are arranged in parallel, the supporting shaft and the transmission shaft are respectively connected with the upper plate and the lower plate into a whole through the connecting support plate, the transmission shaft is connected with a swing cylinder, the supporting shaft is arranged on a rolling support, and the side baffles are arranged between a gap between the front of the upper plate and the front of the lower plate and a gap between the side face of the adjacent upper plate and the side face of the lower plate.
As further technical scheme, the charging tray roll-over stand is still including the charging tray slide rail, and two charging tray slide rails are fixed the setting side by side respectively on upper plate and hypoplastron medial surface, and the charging tray slide rail that is located the upper plate is each other for the right angle direction with the charging tray slide rail that is located the hypoplastron arranges.
As a further technical scheme, the material tray roll-over stand further comprises a detection control switch, the detection control switch is arranged on a side baffle plate in front of the material tray roll-over stand, and the detection control switch is electrically connected with the control cabinet through a connecting wire.
As a further technical scheme, the discharging table positioning mechanism and the charging table positioning mechanism are respectively composed of a lifting cylinder, a guide frame, guide columns, a positioning disc and positioning claws, the guide frame is respectively and horizontally fixed on a charging table base frame and a discharging table base frame, the two guide columns are respectively and vertically fixed on two sides below the positioning disc, more than three positioning claws are respectively and fixedly arranged on the upper surfaces of the positioning discs below charging discs on the charging table and the discharging table, the two guide columns are inserted into the guide frame from top to bottom, the lifting cylinder is vertically arranged on the middle positions of the discharging table base frame and the charging table base frame, the working end of the lifting cylinder is connected with the lower surface of the positioning disc, charging disc grid holes are uniformly distributed on the charging disc, when the charging disc is positioned, the working end of the lifting cylinder is lifted upwards, and the positioning claws on the positioning disc are inserted into the corresponding charging disc grid holes to realize the charging disc positioning.
As a further technical scheme, the upper end of the positioning claw is provided with a guide cone, and the lower part of the positioning claw is matched with the grid holes of the material tray.
The beneficial effect after adopting above-mentioned technical scheme is: the utility model provides a charging tray automatically regulated return unit in material platform is carried to push away dish formula heat treatment line, through this technical scheme, install between the ejection of compact station and the feeding station of push away dish formula ring-opening production line, not only can realize the turn-over and the accent limit of charging tray automatically, and can also realize the automatic transport function of charging tray from the station of unloading to the station of feeding, need not artifical the intervention, thereby promote heat treatment line's production efficiency, and can ensure production line safety, stable operation, and simple structure, it is little to occupy operating space, the transformation of the production line of being convenient for is used, can better realize the full automated operation of push away dish formula heat treatment line.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a schematic top view of the structure of fig. 1.
Fig. 3 is a side view schematic diagram of the middle discharging platform of the utility model.
Fig. 4 is a schematic view of the overlooking structure of the middle tray adjusting mechanism of the present invention.
Fig. 5 is a side view schematic diagram of the turning frame for well charging tray of the utility model.
Fig. 6 is a schematic top view of the structure of fig. 5.
Fig. 7 is a schematic side view of the loading table of the present invention.
In the figure, 1 discharging platform, 2 charging platform, 3 charging tray pushing mechanism, 4 discharging platform inlet, 5 charging platform outlet, 6 charging tray adjusting mechanism, 7 charging tray conveying platform, 8 charging platform feeding tray mechanism, 9 discharging platform positioning mechanism, 10 charging platform positioning mechanism, 11 charging tray adjusting base frame, 12 overturning supporting frame, 13 charging tray overturning frame, 14 rolling bearing, 15 swinging cylinder, 16 upper plate, 17 lower plate, 18 connecting supporting plate, 19 supporting shaft, 20 transmission shaft, 21 side baffle, 22 charging tray sliding rail, 23 detection control switch, 24 lifting cylinder, 25 guide frame, 26 guide column, 27 positioning disc, 28 positioning claw, 29 discharging platform, 30 charging platform base frame, 31 charging tray, 32 charging tray grid hole and 33 guide cone.
Detailed Description
The following description will explain embodiments of the present invention in further detail with reference to the accompanying drawings.
As shown in fig. 1-7, the utility model relates to a charging tray automatically regulated return device in push pedal formula heat treatment production line carries material platform, including dummy club 1, charging deck 2, charging tray push mechanism 3 sets up on the dummy club 1 outside, dummy club import 4 docks with the ejection of compact platform of push pedal formula heat treatment production line, charging deck export 5 docks with the feeding material platform of heat treatment production line, still includes charging tray adjustment mechanism 6, charging tray delivery platform 7, charging deck feed table mechanism 8, dummy club positioning mechanism 9 and charging tray positioning mechanism 10 set up respectively on the dummy club 1 and the charging deck 2 that correspond, charging tray delivery table mechanism 8 sets up on charging deck 2 and charging tray delivery platform 7, the 6 rear end of charging tray adjustment mechanism docks with the 1 inboard facies of dummy club, and the 6 rear end of charging tray delivery table links to each other, and the charging tray delivery table delivery platform 7 front end links to make the push pedal formula heat treatment production line constitute annular.
As a further embodiment, the material tray adjusting mechanism 6 includes a material tray adjusting base frame 11, a turnover supporting frame 12, a material tray turning frame 13, a rolling bearing 14 and a swinging cylinder 15, the material tray adjusting base frame 11 is arranged to be at a certain working height, the turnover supporting frame 12 is fixed on the material tray adjusting base frame 11, the swinging cylinder 15 is fixed on the front side of the turnover supporting frame 12 by inclining 45 ° forward along the moving direction of the material tray 29, the rolling bearing 14 is fixed on the rear side of the turnover supporting frame 12 at the symmetrical position of the swinging cylinder 15, and the material tray turning frame 13 is respectively connected with the swinging cylinder 15 and the rolling bearing 14.
As a further embodiment, the tray turnover frame 13 includes an upper plate 16, a lower plate 17, a connecting support plate 18, a support shaft 19, a transmission shaft 20 and a side baffle 21, the upper plate 16 and the lower plate 17 are arranged in parallel, the support shaft 19 and the transmission shaft 20 are respectively connected with the upper plate 16 and the lower plate 17 through the connecting support plate 18 into a whole, the transmission shaft 20 is connected with the oscillating cylinder 15, the support shaft 19 is arranged on the rolling support 14, and the side baffle 21 is arranged between a gap between the front face of the upper plate 16 and the front face of the lower plate 17 and a gap between the side face of the adjacent upper plate 16 and the side face of the lower plate 17.
As a further embodiment, the tray turning frame 13 further includes tray slide rails 22, the two tray slide rails 22 are respectively and fixedly disposed on the inner side surfaces of the upper plate 16 and the lower plate 17 side by side, and the tray slide rails 22 on the upper plate 16 and the tray slide rails 22 on the lower plate 17 are arranged in a direction perpendicular to each other.
As a further embodiment, the tray turning frame 13 further comprises a detection control switch 23, the detection control switch 23 is arranged on the side baffle 21 in front of the tray turning frame 13, and the detection control switch 23 is electrically connected with the control cabinet through a connecting wire.
As a further embodiment, the discharge table positioning mechanism 9 and the charging table positioning mechanism 10 are respectively composed of a lifting cylinder 24, a guide frame 25, guide posts 26, positioning plates 27 and positioning claws 28, the guide frame 25 is respectively horizontally fixed on a discharge table base frame 29 and a charging table base frame 30, two guide posts 26 are respectively vertically fixed on two sides below the positioning plates 27, more than three positioning claws 28 are respectively fixedly arranged on the upper surfaces of the positioning plates 27 below charging trays 31 on the charging table 2 and the discharging table 1, the two guide posts 26 are inserted into the guide frame 25 from top to bottom, the lifting cylinder 24 is vertically arranged on the middle positions of the charging table base frame 30 and the discharge table base frame 29, the working end of the lifting cylinder 24 is connected with the lower surface of the positioning plates 27, the charging trays 31 are uniformly distributed with charging tray grid holes 32, when the charging trays 31 are positioned, the working end of the lifting cylinder 24 is lifted upwards, and the positioning claws 28 on the positioning plates 27 are inserted into the corresponding grid holes 32 to position the charging trays.
As a further embodiment, the upper end of the positioning claw 28 is provided with a guide cone 33, and the lower part of the positioning claw 28 is matched with the grid holes 32 of the tray.
The technical scheme of the utility model be gone on current push away a set formula heat treatment production line basis, state through this technical scheme, the effectual automatic closed loop production that has realized the production line, it is little to occupy operating space, can adapt to various overall dimension's square charging tray, in addition, can make its adaptation that can be better push away a set formula heat treatment production line's site situation, thereby the area who pushes away a set formula heat treatment production line has been reduced, promote the degree of automation of whole production line, improve the production efficiency who pushes away a set formula heat treatment production line, alleviate operating personnel's intensity of labour, and can prolong the charging tray at heat treatment production line life cycle, reduce production line operation cost.
The utility model discloses at the during operation, after the thermal treatment, the charging tray 31 that carries the work piece after the thermal treatment arrives in the discharge table 1 from discharge table import 4, 24 work ends of lift cylinder upwards rise, positioning claw 28 inserts charging tray 31 and goes up charging tray net hole 32 and unload the location on the positioning disk 27, 24 work ends of lift cylinder withdrawal, lift back from charging tray 31 with glassware and work piece one by one, charging tray 31 is under 3 step-by-step propelling movement modes of charging tray pushing mechanism, in 31 propelling movement charging tray roll-over stand 13 of charging tray adjustment mechanism 6 with charging tray, 3 backs of charging tray pushing mechanism, detection control switch 23 on the charging tray roll-over stand 13 is proximity switch, after it confirms that charging tray 31 targets in place, swing cylinder 15 rotates 180 degrees, the material tray 31 is driven to turn from the upper side to the lower side, the material tray pushing mechanism 3 pushes the material tray into the material tray conveying platform 7, the material tray pushing mechanism 3 returns, the swing cylinder 15 on the material tray turnover frame 13 rotates reversely by 180 degrees, another new material tray 31 arrives at the discharging platform 1 from the discharging platform inlet 4, after the discharging positioning and discharging are carried out, the material tray pushing mechanism 3 carries out the pushing work again, when the charging platform 2 is vacant, the material tray 31 located at the foremost position on the material tray conveying platform 7 is sent into the charging platform 2 by the charging platform feeding tray mechanism 8, the same as the discharging positioning is carried out, after the charging positioning is carried out, the processed workpiece and the material tool are placed on the material tray 31 on the charging platform 2 and are sent to the next step through the charging platform outlet 5.
The technical scheme of the utility model among, charging tray push mechanism 3, charging tray delivery table 7 and charging deck pay-off table mechanism 8 all adopt more ripe prior art among the prior art, consequently do not further give redundant details to the aforesaid content.
The above is only the preferred embodiment of the present invention, not for limiting the patent scope of the present invention, other applications the utility model discloses an equivalent change that the patent idea was done all should belong to the patent protection scope of the present invention.
Claims (7)
1. The automatic material tray adjusting and returning device is characterized by further comprising a material tray adjusting mechanism, a material tray conveying table, a material feeding table mechanism, a material discharging table positioning mechanism and a material charging table positioning mechanism, wherein the material discharging table positioning mechanism and the material charging table positioning mechanism are respectively arranged on the corresponding material discharging table and the material charging table, the material feeding table mechanism is arranged on the material charging table and the material tray conveying table, the rear end of the material tray adjusting mechanism is in butt joint with the inner side of the material discharging table, the front end of the material tray adjusting mechanism is connected with the rear end of the material tray conveying table, and the front end of the material tray conveying table is in butt joint with the inner side of the material charging table, so that the material tray heat treatment production line is in an annular shape.
2. The automatic material tray adjusting and returning device for the material conveying table of the push tray type heat treatment production line according to claim 1, wherein the material tray adjusting mechanism comprises a material tray adjusting base frame, a turnover supporting frame, a material tray turning frame, a rolling bearing and a swinging cylinder, the material tray adjusting base frame is arranged on the ground to determine the working height, the turnover supporting frame is fixed on the material tray adjusting base frame, the swinging cylinder is fixed on the front side of the turnover supporting frame by inclining forwards by 45 degrees along the moving direction of the material tray, the rolling bearing is fixed on the rear side of the turnover supporting frame at the symmetrical position of the swinging cylinder, and the material tray turning frame is respectively connected with the swinging cylinder and the rolling bearing.
3. The automatic tray adjusting and returning device for the conveying table of the push-tray type heat treatment production line according to claim 2, wherein the tray turnover frame comprises an upper plate, a lower plate, a connecting support plate, a support shaft, a transmission shaft and side baffles, the upper plate and the lower plate are arranged in parallel, the support shaft and the transmission shaft are respectively connected with the upper plate and the lower plate into a whole through the connecting support plate, the transmission shaft is connected with the swing cylinder, the support shaft is arranged on the rolling support, and the side baffles are arranged between the gap between the front face of the upper plate and the front face of the lower plate and the gap between the side face of the adjacent upper plate and the side face of the lower plate.
4. The automatic material tray adjusting and returning device for the conveying platform of the push tray type heat treatment production line according to claim 3, wherein the material tray turning frame further comprises material tray slide rails, the two material tray slide rails are respectively and fixedly arranged on the inner side surfaces of the upper plate and the lower plate side by side, and the material tray slide rails on the upper plate and the material tray slide rails on the lower plate are arranged in a direction perpendicular to each other.
5. The automatic material tray adjusting and returning device in the material conveying platform of the push tray type heat treatment production line as claimed in claim 3, wherein the material tray turning frame further comprises a detection control switch, the detection control switch is arranged on a side baffle plate in front of the material tray turning frame, and the detection control switch is electrically connected with the control cabinet through a connecting lead.
6. The automatic material tray adjusting and returning device for the material tray in the material conveying platform of the push-tray type heat treatment production line according to claim 1, wherein the discharging platform positioning mechanism and the charging platform positioning mechanism are respectively composed of a lifting cylinder, a guide frame, guide posts, a positioning disc and positioning claws, the guide frame is respectively horizontally fixed on the charging platform base frame and the discharging platform base frame, the two guide posts are respectively vertically fixed on two sides below the positioning disc, more than three positioning claws are respectively fixedly arranged on the upper surface of the positioning disc below the material tray on the charging platform and the discharging platform, the two guide posts are inserted into the guide frame from top to bottom, the lifting cylinder is vertically arranged on the middle position between the charging platform base frame and the discharging platform base frame, the working end of the lifting cylinder is connected with the lower surface of the positioning disc, the material tray grid holes are uniformly distributed on the material tray, the working end of the lifting cylinder is lifted upwards when the material tray is positioned, and the positioning claws on the positioning disc are inserted into the corresponding grid holes of the material tray to realize the positioning.
7. The automatic material tray adjusting and returning device for the conveying platform of the push-tray type heat treatment production line according to claim 6, wherein the upper end of the positioning claw is provided with a guide cone, and the lower part of the positioning claw is matched with the grid holes of the material tray.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221399088.5U CN217675101U (en) | 2022-06-07 | 2022-06-07 | Automatic material tray adjusting and returning device in material conveying table of push-disc type heat treatment production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221399088.5U CN217675101U (en) | 2022-06-07 | 2022-06-07 | Automatic material tray adjusting and returning device in material conveying table of push-disc type heat treatment production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217675101U true CN217675101U (en) | 2022-10-28 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221399088.5U Active CN217675101U (en) | 2022-06-07 | 2022-06-07 | Automatic material tray adjusting and returning device in material conveying table of push-disc type heat treatment production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217675101U (en) |
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2022
- 2022-06-07 CN CN202221399088.5U patent/CN217675101U/en active Active
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