CN217647834U

CN217647834U - Assembly fixture and clamping fixture

Info

Publication number: CN217647834U
Application number: CN202221763793.9U
Authority: CN
Inventors: 朱元春; 华柏生; 汤建华; 季兴权
Original assignee: Zhongji An Ruihuan Technology Co ltd
Current assignee: Zhongji An Ruihuan Technology Co ltd
Priority date: 2022-07-08
Filing date: 2022-07-08
Publication date: 2022-10-25
Anticipated expiration: 2032-07-08

Abstract

The utility model provides an assembly fixture and centre gripping frock. The assembly tool comprises a base, a cantilever connected with the base, a supporting mechanism connected with the cantilever and used for supporting the wave-proof plate, a traveling mechanism used for supporting and driving the tank body to move and a welding mechanism; the cantilever can reciprocate and the adjustment is located the high position of the swash plate on the support frame for the base, running gear corresponds the end setting that stretches out of cantilever, and can drive jar body to being close to the cantilever direction and removing and make the swash plate stretch into jar internal or keep away from the cantilever, supporting mechanism includes the support frame and divides the last jack catch and the lower jack catch in the top and the bottom of support frame, the support frame sets up in the tip department that stretches out of cantilever, and the support frame is rotatable for the cantilever and can adjust the straightness that hangs down of swash plate, the bottom that the jack catch is fixed in the support frame down, with the opening cooperation with swash plate lower part and support the swash plate, go up the jack catch cover and locate on the support frame and can press from both sides tight swash plate with the swash plate butt.

Description

Assembly fixture and clamping fixture

Technical Field

The utility model relates to a machine-building technical field, in particular to assembly fixture and centre gripping frock.

Background

To reduce the impact of the media movement inside the tank, a swash plate is often placed inside the tank. Because the swash plate adopts the overall conical design structure, the overall assembly and welding are required to be completed in the limited space in the tank body, and the overall dimension of a workpiece is larger, so the assembly difficulty is high, and the assembly operation condition is poor.

At present, the assembly of the spherical cover-shaped swash plate of the internal portion of jar is traditional manual assembly mode, and through many people's cooperation with the transport of spherical cover-shaped swash plate to the internal portion of jar, the adjusting of assembly position is accomplished by the manual work, and work efficiency is low, and operation personnel intensity of labour is big.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide an assembly fixture and centre gripping frock that work efficiency is higher, intensity of labour is lower to solve the problem among the prior art.

In order to solve the technical problem, the utility model provides an assembly fixture for assembling wave guard and tank body, the assembly fixture includes a base, a cantilever connected with the base, a supporting mechanism connected with the cantilever and used for supporting the wave guard, a traveling mechanism used for supporting and driving the tank body to move, and a welding mechanism used for welding the wave guard and the tank body;

the one end of cantilever stretches out the base, just the cantilever can for the base reciprocates and the adjustment is located the high position of swash plate on the support frame, running gear corresponds the end setting that stretches out of cantilever, and can drive the jar body is to being close to the cantilever direction removes and makes the swash plate stretches into jar internal or keep away from the cantilever, supporting mechanism includes the support frame and divides row in last jack catch and lower jack catch of the top and the bottom of support frame, the support frame set up in the tip department that stretches out of cantilever, just the support frame for the cantilever is rotatable and can adjust the straightness that hangs down of swash plate, the jack catch is fixed in the bottom of support frame down, with the opening cooperation of swash plate lower part supports the swash plate, go up the jack catch cover locate on the support frame and can with the swash plate butt and press from both sides tightly the swash plate.

In one embodiment, the support frame is arc-shaped, and the convex surface of the support frame faces the cantilever;

the support frame includes two bracing pieces that parallel interval set up and connects a plurality of connecting rods of two bracing pieces, the bracing piece is the arc, and the convex surface orientation the cantilever.

In one embodiment, the lower jaw comprises a bottom plate fixed at the bottom of the support frame and a side plate arranged on the bottom plate, the side plate and the support frame are arranged at intervals, and the side plate is far away from the cantilever;

the bottom plate is arc-shaped, and the convex surface of the bottom plate faces upwards.

In one embodiment, the upper jaw comprises a connecting frame, a transition plate arranged on one side of the connecting frame, a baffle plate arranged on the other side of the transition plate relative to the connecting frame, and a limiting rod;

the connecting frame is hollow inside and can be sleeved on the supporting frame, the baffle is provided with a limiting hole, and the limiting rod is in threaded connection with the limiting hole, so that the limiting rod can be abutted against the swash plate.

In one embodiment, the extending end of the cantilever is hinged with the support frame, and the support frame is pushed to rotate relative to the cantilever by a pushing mechanism so as to adjust the verticality of the support frame; the pushing mechanism includes:

the connecting rod is positioned above the cantilever and fixedly connected with the side face, facing the cantilever, of the supporting frame;

the push rod is positioned above the cantilever and is hinged with the connecting rod;

and the pushing power part is connected with the push rod and drives the push rod to move so as to drive the connecting rod to move, so that the support frame is pushed to rotate.

In one embodiment, the support frame is rotatably connected with the extending end of the cantilever through a hinge mechanism; the hinge mechanism includes:

a mounting member fixed to the cantilever at the protruding end; the mounting piece is provided with a rotating hole;

the connecting piece is fixed on the side surface of the supporting frame facing the cantilever; the connecting piece is provided with a connecting hole;

and the hinge shaft is simultaneously penetrated in the rotary hole and the connecting hole.

In one embodiment, the cantilever is connected to the base by a lifting mechanism; the lifting mechanism comprises:

the lifting slide way is arranged on one side of the base and arranged along the height direction of the base;

the lifting sliding plate is fixedly connected with the cantilever and is in sliding fit with the lifting slideway;

the lifting power mechanism comprises a lifting driving motor and a lifting screw rod extending along the height direction of the base, and the lifting screw rod is connected with the lifting sliding plate; the lifting driving motor drives the lifting screw rod to rotate so as to drive the lifting sliding plate to move along the lifting slideway.

In one embodiment, the lifting mechanism further includes two limiting members disposed on the base at an interval in parallel, and the two limiting members are respectively arranged at the top end and the bottom end of the lifting slide way to limit the sliding of the lifting slide plate.

In one embodiment, the welding mechanism comprises a welding part for welding and a suspension part for supporting the welding part; the suspension part comprises a connecting plate fixed at the bottom of the cantilever and a base plate arranged at the bottom of the connecting plate, and the base plate is used for supporting the welding part.

In one embodiment, the top of the travelling mechanism is provided with a roller, so that the tank body can rotate along the circumferential direction.

In one embodiment, the assembly tool further comprises a remote controller;

the remote controller is electrically connected with the lifting mechanism and is used for controlling the lifting of the cantilever; the remote controller is electrically connected with the travelling mechanism and is used for controlling the travelling mechanism to drive the tank body to move and rotate;

the remote controller is electrically connected with the pushing mechanism and used for controlling the support frame to rotate relative to the cantilever.

The utility model also provides a clamping tool for clamping and supporting the wave-proof plate, which comprises a base, a cantilever connected with the base and a supporting mechanism connected with the cantilever and used for supporting the wave-proof plate;

the one end of cantilever stretches out the base, just the cantilever can for the base reciprocates and the adjustment is located the high position of the last wave breaker of supporting mechanism, supporting mechanism includes the support frame and the branch is listed in last jack catch and lower jack catch of the top and the bottom of support frame, the support frame set up in the tip department that stretches out of cantilever, just the support frame for the cantilever is rotatable and can adjust the straightness that hangs down of wave breaker, the jack catch is fixed in down the bottom of support frame, with the opening cooperation of wave breaker lower part and support the wave breaker, go up the jack catch cover and locate on the support frame and can with the wave breaker butt and press from both sides tightly the wave breaker.

In one embodiment, the upper clamping jaw comprises a connecting frame, a transition plate arranged on one side of the connecting frame, a baffle plate arranged on the other side of the transition plate opposite to the connecting frame and a limiting rod;

the pushing power part is connected with the push rod and drives the push rod to move so as to drive the connecting rod to move, and therefore the supporting frame is pushed to rotate.

the lifting power mechanism comprises a lifting driving motor and a lifting screw rod extending along the height direction of the base, and the lifting screw rod is connected with the lifting sliding plate; the lifting driving motor drives the lifting screw rod to rotate so as to drive the lifting sliding plate to move along the lifting slideway;

the lifting mechanism further comprises two limiting parts which are arranged on the base at intervals in parallel, and the two limiting parts are respectively arranged at the top end and the bottom end of the lifting slide way to limit the sliding of the lifting slide plate.

According to the above technical scheme, the utility model discloses an advantage lies in with positive effect:

the utility model provides an assembly fixture includes the base, with the cantilever that the base is connected, be connected with the cantilever and be used for supporting the supporting mechanism of wave breaker, be used for supporting and drive the running gear that the jar body removed and be used for welding the welding mechanism of wave breaker and the jar body. Set up the cantilever into reciprocating along the base, the support frame sets up into with cantilever rotatable coupling, thereby can adjust the height of support frame and the straightness that hangs down of support frame, go up the jack catch and set up to the two openings that can block respectively and arrange the wave breaker in and press from both sides tight wave breaker with lower jack catch, running gear sets up to driving the jar body and be close to or keep away from the cantilever, and weld wave breaker and jar body through the welding mechanism that is located the cantilever bottom, the automatic business turn over jar body of wave breaker has been realized, the relative position of automatic adjustment wave breaker and jar body has been realized, most manual labor has been replaced, the labor intensity is reduced, the efficiency is improved. Meanwhile, the operation is convenient, and the accuracy is high.

The utility model provides a centre gripping frock is through last jack catch, lower jack catch and the tight swash plate of clamp that the support frame can be fine.

Drawings

Fig. 1 is a schematic structural view of the middle assembling tool and the tank body of the present invention, wherein a space is provided between the tank body and the supporting frame.

Fig. 2 is the structural schematic diagram of the middle assembling tool, the swash plate and the tank body of the present invention, wherein the swash plate is located in the tank body.

Fig. 3 is a partial side view of the middle assembling tool of the present invention.

Fig. 4 is a schematic view of the support mechanism of the present invention.

Fig. 5 is a schematic view of the upper jaw of the present invention.

Fig. 6 is a schematic view of the middle traveling mechanism and the tank body of the present invention.

Fig. 7 is a schematic view of a walking member of the present invention.

The reference numerals are explained below:

1. a swash plate; 2. a tank body;

31. a base; 311. a chassis; 312. a column; 313. reinforcing ribs; 32. a cantilever; 331. a lifting slideway; 332. a lifting slide plate; 333. a lifting drive motor; 334. a lifting screw; 335. a limiting member; 34. a support mechanism; 341. a support frame; 342. a lower jaw; 3421. a base plate; 3422. a side plate; 343. an upper jaw; 3431. a connecting frame; 3432. a transition plate; 3433. a baffle plate; 3434. a limiting rod; 3436. a rod body; 3437. a handle; 35. a hinge mechanism; 36. a pushing mechanism; 361. a push rod; 362. a connecting rod; 363. a pusher member; 37. a welding mechanism; 38. a walking member; 381. a base; 382. a pulley; 383. and a roller.

Detailed Description

Exemplary embodiments that embody features and advantages of the present invention will be described in detail in the following description. It is to be understood that the invention is capable of other and different embodiments and its several details are capable of modification without departing from the scope of the invention, and that the description and drawings are to be regarded as illustrative in nature and not as restrictive.

For further explanation of the principles and construction of the present invention, reference will now be made in detail to the preferred embodiments of the present invention, which are illustrated in the accompanying drawings.

The utility model provides an assembly fixture for assembly swash plate and jar body. The assembly tool replaces manual assembly with automatic operation, so that the working efficiency is high, and the labor intensity is low.

Wherein, the jar body includes barrel and the head that is located the barrel both ends. When the tank body is assembled with the swash plate, at least one seal head is not installed at the cylinder body, namely, one end of the cylinder body is still open.

The swash plate is arranged in the cylinder body of the tank body and is connected with the cylinder body in a welding way. Wherein, the inner wall welding of barrel has the backing plate, and the backing plate is connected with the edge welded connection of swash plate.

Specifically, the swash plate is a curved swash plate, which is in a spherical crown shape. At least two openings are arranged on the wave-proof plate, the two openings are arranged at intervals along the radial direction of the wave-proof plate, and one opening is positioned on the edge.

Illustratively, the openings are located on substantially the same diameter, with one opening at the top and the other at the bottom, when the swash plate is located within the tank. And the height of the opening at the bottom is larger.

Alternatively, one of the openings is located at the edge and the other opening is located in the middle. When the swash plate is located in the tank, the opening of the rim is located at the top and the other opening is located below it.

Thus, the openings in the swash plate are vertically spaced apart when in the tank, one of which is at the top, i.e. the opening at the top, and the other of which is below the top opening, i.e. the opening at the bottom. The opening of the lower part is referred to as being below the top opening relative to the opening at the top.

Wherein, a jar internal a plurality of swash plates that are equipped with, the assembly of every swash plate and jar body all can adopt the assembly fixture in this application.

Fig. 1 shows a schematic diagram of an assembly fixture and a tank body, fig. 2 shows a schematic diagram of an assembly fixture, a swash plate and a tank body, and referring to fig. 1 and fig. 2, the assembly fixture includes a base 31, a cantilever 32 connected with the base 31, a supporting mechanism 34 connected with the cantilever 32 and used for supporting the swash plate 1, a traveling mechanism used for supporting and driving the tank body 2 to move, and a welding mechanism 37 used for welding the swash plate 1 and the tank body 2. Set up cantilever 32 to reciprocating along base 31, support frame 341 sets up to and cantilever 32 rotatable coupling, thereby can adjust the height of support frame 341 and the straightness that hangs down of support frame 341, go up jack catch 343 and lower jack catch 342 and set up to the card respectively and arrange in two openings of breakwater 1 and press from both sides tight breakwater 1, running gear sets up to can drive jar body 2 and be close to or keep away from cantilever 32, and weld breakwater 1 and jar body 2 through the welding mechanism 37 that is located cantilever 32 bottom, realize jar body 2 and breakwater 1's automated assembly.

Fig. 3 shows a side view of the assembly tool, and referring to fig. 3, the base 31 includes a bottom frame 311 and a pillar 312 standing on the bottom frame 311.

The chassis 311 is frame-shaped. The upright 312 is square, and a reinforcing rib 313 is further arranged between the lower part of the upright 312 and the bottom frame 311. In this embodiment, a reinforcing rib 313 is disposed on the periphery of the pillar 312.

The boom 32 is connected to the column 312 of the base 31. The cantilever 32 has a cylindrical shape with its axis extending in the horizontal direction. The cantilever 32 extends beyond the base 31, defining the end of the cantilever extending beyond the base 31 as an extended end.

Specifically, the cantilever 32 is provided with a plurality of lightening holes at intervals in the axial direction thereof to lighten the weight of the cantilever 32. In this embodiment, the lightening holes are divided into two groups, the two groups of lightening holes are respectively arranged on two sides of the axis of the cantilever 32, and each group of lightening holes comprises a plurality of lightening holes arranged at intervals along the axis direction. And the connecting line between the two sets of lightening holes extends horizontally and is vertical to the axis of the cantilever 32.

A lifting mechanism is arranged between the cantilever 32 and the base 31, so that the cantilever 32 is connected with the base 31, the cantilever 32 can move up and down relative to the base 31, and the height position of the swash plate 1 on the support frame 341 is adjusted.

With specific continued reference to fig. 3, the lifting mechanism includes a lifting slide 331, a lifting slide 332, and a lifting power mechanism.

The lifting slide 331 is provided at one side of the base 31 and is disposed along a height direction of the base 31. Specifically, a lifting ramp 331 is provided on the side of column 312 facing boom 32. In this embodiment, the lifting ramp 331 includes two parallel rails spaced apart and extending vertically.

The lift slider 332 is fixedly attached to the boom 32 and slidably engages the lift runner 331. Specifically, the lifting slider 332 extends vertically and is slidably engaged with the two rails. The lift slide 332 is fixedly attached to the end of the boom 32, and the periphery of the lift slide 332 extends outwardly beyond the boom 32.

The elevating power mechanism includes an elevating driving motor 333 and an elevating screw 334 extending in the height direction of the base 31, and the elevating screw 334 is connected to the elevating slider 332. The lifting driving motor 333 drives the lifting screw 334 to rotate and further drives the lifting slide plate 332 to move up and down along the lifting slide 331. Specifically, the lifting screw 334 is located between the two rails.

In this embodiment, the lifting driving motor 333 is located at the top of the upright column 312, and is connected to the top of the lifting screw 334 to drive the lifting screw 334 to rotate, so as to drive the lifting slide plate 332 to make linear motion along the vertical direction.

Further, the lifting mechanism further includes two position-limiting members 335 disposed on the base 31 in parallel at intervals, and the two position-limiting members 335 are respectively arranged at the top end and the bottom end of the lifting slide 331 to limit the sliding of the lifting slide 332.

Specifically, the two position-limiting members 335 are both fixedly connected to the column 312, and are disposed in parallel at an interval. Relative to the lifting slide 331, one of the position-limiting members 335 is close to the top end of the lifting slide 331 for limiting the lifting slide 332 to continuously move upward, and the other position-limiting member 335 is close to the bottom end of the lifting slide 331 for limiting the lifting slide 332 to continuously move downward.

In this embodiment, the limiting member 335 is plate-shaped.

A support mechanism 34 is provided at the projecting end of the cantilever 32 for supporting the swash plate 1. Specifically, fig. 4 shows a schematic diagram of the supporting mechanism 34, and referring to fig. 4, the supporting mechanism 34 includes a supporting frame 341, and an upper jaw 343 and a lower jaw 342 respectively arranged at the top and bottom of the supporting frame 341.

The support frame 341 is provided at the protruding end portion of the cantilever 32, and the support frame 341 is rotatable with respect to the cantilever 32 to be able to adjust the perpendicularity of the swash plate 1.

The supporting frame 341 is arc-shaped, and the convex surface faces the cantilever 32. The arc of support frame 341 is used for being curved wave breaker 1 adaptation in this application, can better adaptation wave breaker 1 to support wave breaker 1 better.

Specifically, the supporting frame 341 includes two supporting rods disposed in parallel at an interval and a plurality of connecting rods 362 connecting the two supporting rods. Each support rod is arc-shaped with the convex side facing the cantilever 32. A plurality of tie bars 362 are spaced apart in parallel.

The support frame 341 is rotatably connected to the extending end of the cantilever 32 by a hinge mechanism 35. Specifically, the hinge mechanism 35 includes a mounting member, a connecting member, and a hinge shaft. In this embodiment, the hinge point between the mounting member and the connecting member is located on the extension of the axis of the cantilever arm 32.

The mounting member is disposed at the extending end of the cantilever 32, and includes a fixing rod fixedly connected to the cantilever 32 and a mounting lug connected to the fixing rod.

In this embodiment, the quantity of dead lever is two, is the crisscross setting. The end of each fixed rod is fixedly connected with the inner wall of the cantilever 32.

The mounting lugs are fixedly connected to the fixing rods and pass through the axis of the cantilever 32. Specifically, the installation journal stirrup includes a plurality of otic placodes that parallel interval set up, has all seted up on each otic placode and has changeed the hole.

The connecting member is fixed to the side of the supporting frame 341 facing the cantilever 32. In this embodiment, the connecting member is disposed at the lower portion of the supporting frame 341.

Wherein, the connecting piece includes a plurality of connecting plates that parallel interval set up, has all seted up the connecting hole on each connecting plate.

When the connecting piece is connected with the installed part, a plurality of connecting plates and a plurality of otic placodes set up in a staggered manner each other, and the articulated shaft is worn to locate simultaneously in changeing hole and connecting hole, and then realizes the articulated connection between the two.

The lower jaw 342 is fixed to the bottom of the support frame 341 to support the swash plate 1 in cooperation with the opening of the lower portion of the swash plate 1. Specifically, the lower jaw 342 includes a bottom plate 3421 fixed to the bottom of the supporting frame 341 and a side plate 3422 disposed on the bottom plate 3421. The floor 3421 is curved, and the convex surface of the floor 3421 is upward. The side plate 3422 is spaced apart from the supporting frame 341, and the side plate 3422 is far away from the cantilever 32.

The upper jaw 343 is fitted to the support frame 341 and can abut against the swash plate 1 to clamp the swash plate 1. Specifically, fig. 5 shows a schematic diagram of the upper claw 343, and as shown in fig. 4 and 5, the upper claw 343 includes a connecting frame 3431, a transition plate 3432 disposed on one side of the connecting frame 3431, a baffle 3433 disposed on the other side of the transition plate 3432 opposite to the connecting frame 3431, and a limiting rod 3434.

The connecting frame 3431 is hollow and can be sleeved on the supporting frame 341, the connecting frame 3431 and the baffle 3433 are respectively arranged on two sides of the transition plate 3432, that is, the transition plate 3432 extends substantially horizontally, the connecting frame 3431 is located on one side of the transition plate 3432 close to the cantilever 32, and the baffle 3433 is located on one side of the transition plate 3432 far from the cantilever 32.

The baffle 3433 is provided with a limit hole, and the limit rod 3434 is in threaded connection with the limit hole, so that the limit rod 3434 can be abutted against the swash plate 1. Specifically, the axis of the stopper hole is parallel to the axis of the cantilever 32, and the peripheral wall ring of the stopper hole is provided with an internal thread. The outer circumference of the limiting rod 3434 is provided with an external thread, and the external thread is matched with the internal thread.

In this embodiment, the limiting rod 3434 includes a rod 3436 and a handle 3437 perpendicular to each other. When the stopper 3434 is screwed with the baffle 3433, the rod 3436 is parallel to the axis of the cantilever 32. The handle 3437 facilitates operation by the operator.

The principle of the supporting mechanism 34 supporting the swash plate 1 is as follows: the swash plate 1 is lifted to the support frame 341, the convex surface of the swash plate 1 faces the concave surface of the support frame 341, the opening at the lower part of the swash plate 1 is clamped at the lower clamping jaw 342, the upper clamping jaw 343 is sleeved on the support frame 341, the upper clamping jaw 343 is moved downwards to be abutted against the swash plate 1, and the upper clamping jaw 343 is clamped in the opening at the top of the swash plate 1. Then, the limiting rod 3434 is screwed into the limiting hole, so that the end of the limiting rod 3434 facing the cantilever 32 is abutted against the swash plate 1, thereby limiting the movement of the swash plate 1 and preventing the swash plate 1 from being separated from the supporting frame 341.

The upper claws 343 are arranged relative to the support frame 341 in a sleeved manner, so that the support mechanism 34 can be adapted to swash plates 1 of different sizes, and the functionality is strong. The supporting mechanism 34 can be adapted to the swash plates 1 with different sizes, and the sizes of the swash plates 1 and the sizes of the tank bodies 2 are adapted, so that the assembly tool can be adapted to the tank bodies 2 and the swash plates 1 with different sizes.

The support frame 341 is pushed by a pushing mechanism 36 to rotate relative to the cantilever 32 so as to adjust the verticality of the support frame 341. The perpendicularity of the support frame 341 refers to an included angle between the support frame 341 and a vertical surface. In this embodiment, when the supporting frame 341 is vertical, the included angle between the supporting frame and the vertical plane is 0 ± 0.5 °.

Specifically, the pushing mechanism 36 includes a push rod 361, a connecting rod 362, and a push rod 361 power member.

The push rod 361 is located above the cantilever 32, and the push rod 361 is parallel to the axis of the cantilever 32. The push rod 361 is hinged to the connecting rod 362.

The connecting rod 362 is located above the cantilever 32 and is fixedly connected to the side of the supporting frame 341 facing the cantilever 32. In this embodiment, the connecting rod 362 is disposed to be inclined upward toward the supporting frame 341.

The pushing element 363 is connected to the push rod 361 and drives the push rod 361 to move so as to drive the connecting rod 362 to move, thereby driving the supporting frame 341 to rotate.

The operating principle of the pushing mechanism 36 is as follows: the pushing element 363 pushes the push rod 361 to extend, that is, the push rod 361 moves along the axis of the cantilever 32 in a direction approaching the supporting frame 341, so as to push the connecting rod 362 to rotate, so that one end of the connecting rod 362 far from the push rod 361 rotates downwards, the top of the supporting frame 341 rotates in a direction far from the cantilever 32, and thus the verticality of the supporting frame 341 is adjusted.

In this embodiment, when the connecting rod 362 rotates to be parallel to the axis of the cantilever 32, the supporting frame 341 is vertical.

When the push rod retracts, that is, the push rod 361 moves along the axis of the cantilever 32 in a direction away from the support frame 341, one end of the connecting rod 362 away from the push rod 361 is rotated upwards, so that the top of the support frame 341 is rotated in a direction close to the cantilever 32.

In this embodiment, the pushing member 363 is in the form of a motor, that is, the pushing member 363 and the push rod 361 are in the form of an electric push rod 361. In other embodiments, the pushing member 363 may also be a cylinder or a hydraulic cylinder.

Further, the top of the hanging wall 32 and the upper part of the supporting frame 341 are provided with a connecting chain to ensure the connection between the supporting frame 341 and the hanging arm 32, thereby ensuring the safety.

The welding mechanism 37 is provided at the bottom of the projecting end of the cantilever 32 for welding the swash plate 1 and the can body 2.

Specifically, the welding mechanism 37 includes a weldment for welding and a hanger that supports the weldment. The suspension member includes a connecting plate fixed to the bottom of the suspension arm 32 and a base plate disposed at the bottom of the connecting plate for supporting the weldment. I.e., the hanger is fixedly attached to the boom 32 and provides a location for placement of the weldment. The welding parts are welded by the welding equipment in the related technology.

Fig. 6 shows a schematic view of the travelling mechanism and the tank 2. Referring to fig. 6, the travelling mechanism is used for supporting the tank 2 and moving the tank 2 to approach or move away from the cantilever 32. The traveling mechanism is arranged corresponding to the extending end of the cantilever 32 and can drive the tank body 2 to move towards the direction close to the cantilever 32 so that the swash plate 1 extends into the tank body 2 or is far away from the cantilever 32.

Specifically, the traveling mechanism includes a conveying rail and a traveling member 38 movable along the conveying rail.

The conveying track extends in the axial direction of the boom 32. Specifically, the conveying track comprises two tracks which are arranged in parallel at intervals.

In this embodiment, the number of the traveling members 38 is two, and the traveling members are arranged at intervals along the axis of the tank 2. In other embodiments, the number of the walking members 38 can be set according to actual needs.

Fig. 7 shows a schematic view of the traveling members 38, and referring to fig. 7, each traveling member 38 includes a base 381, pulleys 382 provided at both ends of the bottom of the base 381, and rollers provided at both ends of the top of the base 381. One of the pulleys 382 is connected with a speed reducer, and the driving pulley 382 moves along the conveying track.

The roller is used for supporting the tank body 2 and enabling the tank body 2 to rotate, and the circumferential position of the tank body 2 is adjusted, so that the relative position between the swash plate 1 and the tank body 2 along the circumferential direction is adjusted and guaranteed.

Further, the assembly tool further comprises a remote controller. The remote controller is electrically connected with the lifting mechanism and is used for controlling the lifting of the cantilever; the remote controller is electrically connected with the travelling mechanism and is used for controlling the travelling mechanism to drive the tank body to move and rotate; the remote controller is electrically connected with the pushing mechanism and used for controlling the support frame to rotate relative to the cantilever.

Specifically, the remote controllers are a first remote controller, a second remote controller and a third remote controller respectively. The first remote controller is electrically connected to the lifting mechanism for controlling the lifting of the cantilever 32. The first remote controller is further electrically connected to the pushing mechanism for controlling the extension and retraction of the pushing rod 361 to adjust the verticality of the supporting frame 341.

Specifically, the first remote controller is electrically connected with the lifting mechanism and the pushing mechanism in a wireless communication mode. Such as channel number and service code pairs.

The second remote controller is electrically connected to the traveling member 38, and is used for controlling the traveling member 38 to move on the conveying track.

The third remote controller is electrically connected with the roller and is used for controlling the rotation of the roller, so that the circumferential position of the tank body 2 is adjusted, and the swash plate 1 and the tank body 2 are conveniently positioned in the circumferential direction.

The second remote controller and the third remote controller are electrically connected in a cable mode. Through the analysis, the assembly fixture in the embodiment drives the cantilever 32 to move up and down through the lifting mechanism, so that the height of the swash plate 1 is adjusted, the perpendicularity of the support frame 341 is adjusted through the pushing mechanism 36, so that the vertical position of the swash plate 1 relative to the tank body 2 is adjusted, the tank body 2 is driven to move through the traveling mechanism, and the circumferential position of the tank body 2 is adjusted through the traveling mechanism, so that the circumferential position between the tank body 2 and the swash plate 1 is adjusted, the tank body 2 is automatically moved in and out of the swash plate 1, the relative position of the swash plate 1 and the tank body 2 is automatically adjusted, most of manual labor is replaced, the labor intensity is reduced, and the efficiency is improved. Meanwhile, the operation is convenient, and the accuracy is high.

The assembling method of the assembling tool comprises the following steps:

s1, lifting the swash plate 1 to the support frame 341, clamping an opening at the lower part of the swash plate 1 at the lower jaw 342, and fixing the swash plate 1 through the upper jaw 343.

Specifically, when the swash plate 1 is lifted, the support frame 341 may be inclined, that is, the top of the support frame 341 is close to the cantilever 32. After the swash plate 1 is placed on the support frame 341, the upper claw 343 is sleeved on the support frame 341, the limiting rod 3434 is screwed with the baffle 3433 and is abutted against the swash plate 1, and the movement of the swash plate 1 is limited.

And S2, starting the traveling mechanism, enabling the traveling mechanism to drive the tank body 2 to approach the cantilever 32, and stopping after the distance between the tank body 2 and the swash plate 1 reaches a preset distance.

Specifically, the preset distance may be 500mm. Namely, the distance between the tank body 2 and the swash plate 1 is 500mm, so that the swash plate 1 can be conveniently adjusted relative to the tank body 2. After the adjustment, the swash plate 1 enters the tank body 2. The preset distance can be set according to actual needs.

S3, adjusting the height position of the cantilever 32 to enable the axis of the cantilever 32 and the axis of the tank body 2 to be positioned on the same horizontal plane.

Specifically, the boom 32 is moved up and down by the lifting mechanism, and the axis of the boom 32 and the axis of the can body 2 are located on the same horizontal line.

S4, continuing to start the traveling mechanism, and moving the tank body 2 to a first assembly position in the tank body 2 to reach the swash plate 1.

Specifically, after the height position of the swash plate 1 is adjusted, the traveling mechanism is continuously started, so that the swash plate 1 enters the tank body 2.

S5, adjusting the verticality of the support frame 341 to enable the edge of the swash plate 1 to be aligned to the center of the base plate in the tank body 2.

Specifically, the support frame 341 is pushed by the pushing mechanism 36, so that the perpendicularity of the swash plate 1 is adjusted.

The base 31, the cantilever 32, the lifting mechanism and the supporting mechanism 34 in the assembly tool jointly form a clamping tool for clamping and supporting the swash plate 1. This centre gripping frock can be fine the centre gripping and live swash plate 1 to drive swash plate 1 and go up and down, and adjust the straightness that hangs down of swash plate 1, make swash plate 1 can match with jar body 2 well.

The swash plate 1 clamped by the clamping tool can be connected with the tank body 2 in a riveting mode or other modes.

While the present invention has been described with reference to several exemplary embodiments, it is understood that the terms used are words of description and illustration, rather than words of limitation. As the present invention may be embodied in several forms without departing from the spirit or essential characteristics thereof, it should also be understood that the above-described embodiments are not limited by any of the details of the foregoing description, but rather should be construed broadly within its spirit and scope as defined in the appended claims, and therefore all changes and modifications that fall within the meets and bounds of the claims, or equivalences of such meets and bounds are therefore intended to be embraced by the appended claims.

Claims

1. An assembly tool is used for assembling a wave-proof plate and a tank body and is characterized by comprising a base, a cantilever connected with the base, a supporting mechanism connected with the cantilever and used for supporting the wave-proof plate, a travelling mechanism used for supporting and driving the tank body to move and a welding mechanism used for welding the wave-proof plate and the tank body;

the one end of cantilever stretches out the base, just the cantilever can for the base reciprocates and the adjustment is located the high position of the swash plate on the supporting mechanism, running gear corresponds the end setting that stretches out of cantilever, and can drive the jar body is to being close to the cantilever direction removes and makes the swash plate stretches into jar is internal or keeps away from the cantilever, supporting mechanism includes the support frame and divides row in last jack catch and the lower jack catch of the top and the bottom of support frame, the support frame set up in the tip department that stretches out of cantilever, just the support frame for the cantilever is rotatable and can adjust the straightness that hangs down of swash plate, the jack catch is fixed in down the bottom of support frame, with the opening cooperation of swash plate lower part supports the swash plate, go up the jack catch cover locate on the support frame and can with the swash plate butt and press from both sides tightly the swash plate.

2. The assembly fixture according to claim 1, wherein the support frame is arc-shaped, and a convex surface of the support frame faces the cantilever;

3. The assembly tool according to claim 1, wherein the lower clamping jaw comprises a bottom plate fixed to the bottom of the support frame and a side plate arranged on the bottom plate, the side plate and the support frame are arranged at intervals, and the side plate is far away from the cantilever;

4. The assembly tooling of claim 1, wherein the upper jaw comprises a connecting frame, a transition plate arranged on one side of the connecting frame, a baffle plate arranged on the other side of the transition plate opposite to the connecting frame, and a limiting rod;

5. The assembly tool according to claim 1, wherein the extending end of the cantilever is hinged to the support frame, and the support frame is pushed to rotate relative to the cantilever through a pushing mechanism so as to adjust the verticality of the support frame; the pushing mechanism includes:

the connecting rod is positioned above the cantilever and fixedly connected with the side surface of the supporting frame facing the cantilever;

6. The assembly tooling of claim 5, wherein the support frame is rotatably connected with the extending end of the cantilever through a hinge mechanism; the hinge mechanism includes:

the mounting piece is fixed at the extending end of the cantilever; the mounting piece is provided with a rotating hole;

7. The assembly tooling of claim 1, wherein the cantilever is connected to the base by a lifting mechanism; the lifting mechanism comprises:

8. The assembly fixture according to claim 7, wherein the lifting mechanism further comprises two limiting members arranged on the base at intervals in parallel, and the two limiting members are respectively arranged at the top end and the bottom end of the lifting slide way to limit the sliding of the lifting slide plate.

9. The assembly tooling of claim 1, wherein the welding mechanism comprises a weldment for welding and a hanger supporting the weldment; the suspension piece comprises a connecting plate fixed at the bottom of the cantilever and a base plate arranged at the bottom of the connecting plate, and the base plate is used for supporting the welding piece.

10. The assembly tool according to claim 1, wherein rollers are arranged at the top of the travelling mechanism, so that the tank body can rotate in the circumferential direction.

11. The assembly tooling of claim 1, further comprising a remote controller;

12. A clamping tool is used for clamping and supporting a wave-proof plate and is characterized by comprising a base, a cantilever connected with the base and a supporting mechanism connected with the cantilever and used for supporting the wave-proof plate;

13. The clamping tool of claim 12 wherein the support frame is arcuate with a convex surface facing the cantilever;

14. The clamping tool according to claim 12, wherein the lower clamping jaw comprises a bottom plate fixed to the bottom of the support frame and a side plate arranged on the bottom plate, the side plate and the support frame are arranged at intervals, and the side plate is far away from the cantilever;

15. The clamping tool according to claim 12, wherein the upper clamping jaw comprises a connecting frame, a transition plate arranged on one side of the connecting frame, a baffle plate arranged on the other side of the transition plate opposite to the connecting frame, and a limiting rod;

16. The clamping tool according to claim 12, wherein the extending end of the cantilever is hinged to the support frame, and the support frame is pushed to rotate relative to the cantilever by a pushing mechanism so as to adjust the verticality of the support frame; the pushing mechanism includes:

17. The clamping tool according to claim 16, wherein the support frame is rotatably connected with the extending end of the cantilever through a hinge mechanism; the hinge mechanism includes:

18. The clamping fixture of claim 12, wherein the cantilever is connected to the base by a lifting mechanism; the lifting mechanism comprises: