CN212124482U - Automatic rib adding device for printing roller - Google Patents
Automatic rib adding device for printing roller Download PDFInfo
- Publication number
- CN212124482U CN212124482U CN202020413386.XU CN202020413386U CN212124482U CN 212124482 U CN212124482 U CN 212124482U CN 202020413386 U CN202020413386 U CN 202020413386U CN 212124482 U CN212124482 U CN 212124482U
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- CN
- China
- Prior art keywords
- clamping
- clamp
- lead screw
- positioning disc
- flange
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- Withdrawn - After Issue
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- 230000005540 biological transmission Effects 0.000 claims abstract description 8
- 210000003205 muscle Anatomy 0.000 claims abstract description 6
- 230000002457 bidirectional effect Effects 0.000 claims description 7
- 230000033001 locomotion Effects 0.000 claims description 4
- 238000003466 welding Methods 0.000 description 35
- 238000000034 method Methods 0.000 description 8
- 230000002787 reinforcement Effects 0.000 description 6
- 230000008901 benefit Effects 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000010009 beating Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004043 dyeing Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
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- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The utility model discloses an automatic muscle device that adds of version roller, including the base, its characterized in that: the utility model discloses a rotary plate, including base, bevel gear, elevator motor, lead screw, lifting platform, flange anchor clamps, and version roller anchor clamps, it has the positioning disk to rotate the support on the base, the pivot of positioning disk passes through the bevel gear transmission pair and links to each other with the output that is located the inside rotating electrical machines of base, be provided with version roller anchor clamps on the positioning disk, still be provided with vertical support on the base, the top fixed stay of vertical support has elevator motor, elevator motor can drive to rotate the lead screw rotation of support in vertical support, lead screw longitudinal distribution, and still be provided with the guide arm parallel with the lead screw in vertical support, sliding connection has lift platform on the guide arm, last nut piece and the lead screw threaded connection of lift platform, be provided with flange anchor clamps on lift platform.
Description
Technical Field
The utility model relates to an automatic change welding equipment, especially an automatic muscle device that adds of version roller.
Background
When the printing plate roller is used, flanges are welded on the inner wall of the printing plate roller sometimes to improve the strength, and the process can be called reinforcement. Besides the round ribs of the iron plate coil, the ribs in common use are also commonly used, namely ribs in the form of flanges. The flange-type rib has basically fixed inner hole sizes (generally, only a plurality of fixed specifications), the outer diameter is machined to be suitable for the inner wall size of the plate roller, and then the flange-type rib is fixed on the inner wall of the plate roller in a welding mode. In the traditional reinforcement method, a worker manually sends flange ribs to the specified positions of a plate roller through operation steps of placing, beating and the like, and then welding is carried out in a manual operation mode. The whole process is relatively complicated, the operation is complex, the problems of large workload, low working efficiency and the like exist, and the accuracy of the installation position is difficult to ensure, so that a method or a device capable of solving the problems is needed at present.
SUMMERY OF THE UTILITY MODEL
The utility model relates to a solve the above-mentioned not enough that prior art exists, provide a simple structure, design benefit, rationally distributed can improve work efficiency, uses manpower sparingly and just guarantees the automatic muscle device that adds of version roller of installation quality.
The technical solution of the utility model is that: the utility model provides an automatic device that adds muscle of version roller, includes base 1, its characterized in that: the automatic printing and dyeing machine is characterized in that a positioning disc 2 is rotatably supported on a base 1, a rotating shaft of the positioning disc 2 is connected with an output end of a rotating motor 4 positioned in the base 1 through a bevel gear transmission pair 3, a printing roller fixture 5 is arranged on the positioning disc 2, a longitudinal support 6 is further arranged on the base 1, a lifting motor 7 is fixedly supported at the top end of the longitudinal support 6, the lifting motor 7 can drive a lead screw 8 rotatably supported in the longitudinal support 6 to rotate, the lead screw 8 is longitudinally distributed, a guide rod 9 parallel to the lead screw 8 is further arranged in the longitudinal support 6, a lifting platform 10 is slidably connected on the guide rod 9, a nut block on the lifting platform 10 is in threaded connection with the lead screw 8, a flange fixture 11 is arranged on the bottom end face of the lifting platform 10, and the flange fixture 11 is coaxial with the printing roller fixture 5,
the plate roller clamp 5 comprises a clamping motor 12 arranged on a positioning disc 2, the clamping motor 12 is connected with a bidirectional screw 13 rotatably supported on the positioning disc 2 through a belt pulley transmission pair, the bidirectional screw 13 is in threaded connection with two clamping plates 14, each clamping plate 14 is provided with a clamping body 15, each clamping body 15 is composed of two vertical plates 16 which are connected with each other and form an obtuse angle, the opening directions of the two clamping bodies 15 are opposite, meanwhile, the moving directions of the two clamping plates 14 are opposite,
the flange clamp 11 comprises a clamp cylinder 17 directly connected with the lifting platform 10, a clamping cylinder 18 is arranged at the top of the clamp cylinder 17, a connecting rod 19 is connected to the working end of the clamping cylinder 18, a positioning disc 20 is arranged at the bottom of the clamp cylinder 17, a pair of clamping jaws 21 is hinged to the inner diameter of the positioning disc 20, two driving rods 22 are hinged to the bottom end of the connecting rod 19, one end of each driving rod 22, far away from the connecting rod 19, is hinged to the side face of the clamping jaw 21,
still articulated on the lateral wall of anchor clamps barrel 17 have two gangbars 23, and the free end of these two gangbars 23 links to each other with adjusting sleeve 24's tip simultaneously, still be provided with swing cylinder 25 on the lateral wall of anchor clamps barrel 17, swing cylinder 25's cylinder part is articulated mutually with anchor clamps barrel 17, and swing cylinder 25 working shaft's tip then articulates with the middle part of any gangbar 23 mutually, adjusting sleeve 24 internalization cup joints welder 26, the bonding tool part department of welder 26 bottom is provided with gyro wheel 27, still be provided with the position inductor 28 that supports through the bracing piece on the adjusting sleeve 24, welder 26's upper portion then is provided with spacing ring 29.
Compared with the prior art, the utility model, have following advantage:
the automatic plate roller reinforcement device with the structure is simple in structure, ingenious in design and reasonable in layout, and a special structure is designed for various problems existing in the traditional manual reinforcement mode. The flange is clamped by the flange clamp, the flange is sent into the roller needing reinforcement processing by the longitudinal moving mechanism, and then the flange and the roller are welded by the welding gun, so that the whole operation process can be automatically completed, the labor is saved, the working efficiency can be accelerated, and the welding quality is improved. The device has the advantages of simple manufacturing process and low manufacturing cost, so the device has various advantages, is particularly suitable for popularization and application in the field, and has very wide market prospect.
Drawings
Fig. 1 is a schematic structural diagram of an embodiment of the present invention.
Fig. 2 is a partial enlarged view of a flange clamp portion according to an embodiment of the present invention.
Fig. 3 is a partially enlarged view of a welding gun portion according to an embodiment of the present invention.
Fig. 4 is a plan view of a plate roller clamp portion in an embodiment of the present invention.
Detailed Description
The following description will explain embodiments of the present invention with reference to the drawings. As shown in fig. 1, 2, 3, and 4: a printing roller automatic reinforcement device comprises a base 1 as a base, a positioning disc 2 is rotatably supported on the base 1, a rotating shaft of the positioning disc 2 is connected with an output end of a rotating motor 4 positioned in the base 1 through a bevel gear transmission pair 3, a printing roller clamp 5 is arranged on the positioning disc 2, a vertical support 6 is further arranged on the base 1, a lifting motor 7 is fixedly supported at the top end of the vertical support 6, the lifting motor 7 can drive a lead screw 8 rotatably supported in the vertical support 6 to rotate, the lead screw 8 is longitudinally distributed and is further provided with a guide rod 9 parallel to the lead screw 8 in the vertical support 6, a lifting platform 10 is slidably connected onto the guide rod 9, a nut block on the lifting platform 10 is in threaded connection with the lead screw 8, a flange clamp 11 is arranged on the bottom end face of the lifting platform 10, and the flange clamp 11 is coaxial with the printing roller clamp 5,
the plate roller clamp 5 comprises a clamping motor 12 arranged on a positioning disc 2, the clamping motor 12 is connected with a bidirectional screw 13 rotatably supported on the positioning disc 2 through a belt pulley transmission pair, the bidirectional screw 13 is in threaded connection with two clamping plates 14, each clamping plate 14 is provided with a clamping body 15, each clamping body 15 is composed of two vertical plates 16 which are connected with each other and form an obtuse angle, the opening directions of the two clamping bodies 15 are opposite, meanwhile, the moving directions of the two clamping plates 14 are opposite,
the flange clamp 11 comprises a clamp cylinder 17 directly connected with the lifting platform 10, a clamping cylinder 18 is arranged at the top of the clamp cylinder 17, a connecting rod 19 is connected to the working end of the clamping cylinder 18, a positioning disc 20 is arranged at the bottom of the clamp cylinder 17, a pair of clamping jaws 21 is hinged to the inner diameter of the positioning disc 20, two driving rods 22 are hinged to the bottom end of the connecting rod 19, one end of each driving rod 22, far away from the connecting rod 19, is hinged to the side face of the clamping jaw 21,
still articulated on the lateral wall of anchor clamps barrel 17 have two gangbars 23, and the free end of these two gangbars 23 links to each other with adjusting sleeve 24's tip simultaneously, still be provided with swing cylinder 25 on the lateral wall of anchor clamps barrel 17, swing cylinder 25's cylinder part is articulated mutually with anchor clamps barrel 17, and swing cylinder 25 working shaft's tip then articulates with the middle part of any gangbar 23 mutually, adjusting sleeve 24 internalization cup joints welder 26, the bonding tool part department of welder 26 bottom is provided with gyro wheel 27, still be provided with the position inductor 28 that supports through the bracing piece on the adjusting sleeve 24, welder 26's upper portion then is provided with spacing ring 29.
The utility model discloses automatic muscle device that adds of version roller's working process as follows: firstly, a plate roller 30 needing to be provided with ribs is longitudinally placed on a positioning disc 2 and is fixed with the positioning disc 2 by a plate roller clamp 5, then a flange 31 needing to be arranged inside the plate roller 30 is clamped by a flange clamp 11, a lifting platform 10 acts to send the flange 31 into the plate roller 30, the lifting platform 10 stops acting after the flange 31 moves to the specified position of the plate roller 30, then a swing cylinder 25 acts to drive a welding gun 26 to move to the joint of the plate roller 30 and the flange 31, and the welding gun 26 works to realize the welding operation of a first welding point; after the first welding spot is welded, the flange 31 and the plate roller 30 are connected into an integral structure, then the flange clamp 11 is loosened, the positioning disc 2 drives the plate roller 30 to rotate by a certain angle, the swing cylinder 25 acts again, and the welding gun 26 performs welding operation on the second welding spot; repeating the operation until all welding points are welded; after the operation is finished, the lifting platform 10 drives the flange clamp 11 to ascend above the plate roller 30 again, the second flange 31 is installed on the flange clamp 11, and the operation is repeated until the second flange 31 is installed; repeating the steps until all the flanges 31 are installed in the plate roller 30;
during actual work, the mounting position of the first flange 31 is lowest, the mounting position of the second flange 31 is next, and so on until all the flanges 31 are mounted;
since the total length of the plate roller 30 is known and the distance between the lifting platform 10 and the flange 31 clamped by the flange clamp 11 is known, the accuracy of the welding position of each flange 31 can be ensured as long as the descending distance of the lifting platform 10 is controlled each time;
when the printing roller 30 needs to be clamped, one end of the printing roller 30 is placed on the positioning disc 2, then the control system of the device controls the clamping motor 12 to work, the clamping motor 12 drives the bidirectional screw rod 13 to rotate, and further drives the clamping plates 14 (and the clamping bodies 15 on the clamping plates) which are connected to the positioning disc 12 in a sliding mode to move in opposite directions, and as the clamping bodies 15 are composed of two vertical plates 16 which form obtuse angles with each other, the printing roller 30 can be automatically aligned in the clamping process, so that after the printing roller 30 and the positioning disc 2 are clamped in place, the printing roller 30 and the positioning disc 2 can be coaxial;
when the lifting platform 10 needs to be driven to act, the control system of the device controls the lifting motor 7 to work to drive the screw 8 to rotate, so that the lifting platform 10 in threaded connection with the screw 8 through the nut block can do longitudinal lifting motion, and the movement distance of the lifting platform 10 can be accurately controlled by controlling the revolution of the lifting motor 7;
when the flange clamp 11 is required to clamp and position the flange 31, the clamping jaw 21 is firstly inserted into a central hole of the flange 31, the bottom end face of the positioning disc 20 is contacted with the flange 31 at the moment, then the clamping cylinder 18 is controlled to work by a control system of the device, the clamping cylinder 18 drives the connecting rod 19 to recover, so as to drive the two driving rods 22 to swing, and the driving rods 22 drive the two clamping jaws 21 to open outwards when acting, so that the flange 31 can be clamped between the positioning disc 20 and the opened clamping jaw 21, and the flange 31 is clamped; when the flange 31 needs to be loosened, the clamping cylinder 18 is controlled to drive the connecting rod 19 to extend out;
when the positioning disk 2 is required to rotate, the control system of the device controls the rotating motor 4 to work, the bevel gear transmission pair transmits torque to the positioning disk 2, so that the positioning disk 2 can be driven to rotate, and the angle of the positioning disk 2 in each rotation can be accurately controlled by controlling the revolution of the rotating motor 4;
when real-time welding operation is required, the control system of the device controls the swinging cylinder 25 to extend out, the four-bar linkage mechanism consisting of the two linkage rods 23 and the adjusting sleeve 24 is pushed to act, and along with the continuous increase of the included angle between the linkage rods 23 and the clamp cylinder body 17, the welding head part at the bottom end of the welding gun 26 gradually moves to the upper end face of the flange 31 until the welding head part is contacted with the upper end face of the flange 31, and at the moment, the welding head does not move to the edge of the flange 31; the linkage rod 23 continues to move, and the welding head part moves on the upper end face of the flange 31, namely the roller 27 rolls on the end face of the flange 31;
with the continuous movement of the linkage rod 23, the position sensor 28 continuously moves towards the inner wall of the plate roller 30, when the position sensor 28 contacts the plate roller 30, a signal is sent to the control system, the swing cylinder 25 stops working, and in the process, the welding head part gradually moves to the edge of the flange 31 (namely, the joint between the flange 31 and the plate roller 30), that is, when the position sensor 28 senses the plate roller 30, the welding head part of the welding gun 26 moves in place; then the control system controls the welding gun 26 to work, and spot welding is carried out on the position corresponding to the welding head part;
after the welding operation of the first welding spot is finished, the swing cylinder 25 is recovered, the flange clamp 11 is loosened, the positioning disc 2 drives the plate roller 30 to rotate by a certain angle (the specific rotating angle value is determined according to the number of the required welding spots), the swing cylinder 25 extends out again, and the welding gun 26 performs the welding operation on the second welding spot; the above operation is repeated until all the welding points are welded.
Claims (1)
1. The utility model provides an automatic device that adds muscle of version roller, includes base (1), its characterized in that: the automatic feeding device is characterized in that a positioning disc (2) is rotatably supported on the base (1), a rotating shaft of the positioning disc (2) is connected with an output end of a rotating motor (4) located inside the base (1) through a bevel gear transmission pair (3), a roller clamp (5) is arranged on the positioning disc (2), a longitudinal support (6) is further arranged on the base (1), a lifting motor (7) is fixedly supported at the top end of the longitudinal support (6), the lifting motor (7) can drive a lead screw (8) rotatably supported in the longitudinal support (6) to rotate, the lead screw (8) is longitudinally distributed, a guide rod (9) parallel to the lead screw (8) is further arranged in the longitudinal support (6), a lifting platform (10) is slidably connected onto the guide rod (9), a nut block on the lifting platform (10) is in threaded connection with the lead screw (8), a flange clamp (11) is arranged on the bottom end face of the lifting platform (10), the flange clamp (11) and the plate roller clamp (5) are coaxial,
the plate roller clamp (5) comprises a clamping motor (12) arranged on a positioning disc (2), the clamping motor (12) is connected with a bidirectional screw rod (13) which is rotatably supported on the positioning disc (2) through a belt pulley transmission pair, the bidirectional screw rod (13) is in threaded connection with two clamping plates (14), each clamping plate (14) is provided with a clamping body (15), each clamping body (15) is composed of two vertical plates (16) which are connected with each other and form an obtuse angle, the opening directions of the two clamping bodies (15) are opposite, and the movement directions of the two clamping plates (14) are opposite,
the flange clamp (11) comprises a clamp cylinder body (17) directly connected with a lifting platform (10), a clamping cylinder (18) is arranged at the top of the clamp cylinder body (17), a connecting rod (19) is connected to the working end of the clamping cylinder (18), a positioning disc (20) is arranged at the bottom of the clamp cylinder body (17), a pair of clamping jaws (21) is hinged to the inner diameter of the positioning disc (20), two driving rods (22) are hinged to the bottom end of the connecting rod (19), one end, away from the connecting rod (19), of each driving rod (22) is hinged to the side face of each clamping jaw (21),
still articulated on the lateral wall of anchor clamps barrel (17) have two gangbars (23), the free end of these two gangbars (23) links to each other with the tip of adjusting sleeve (24) simultaneously, still be provided with swing cylinder (25) on the lateral wall of anchor clamps barrel (17), the cylinder part of swing cylinder (25) is articulated mutually with anchor clamps barrel (17), and the tip of swing cylinder (25) working shaft then articulates mutually with the middle part of any one gangbar (23), welder (26) have been cup jointed in adjusting sleeve (24) internalization, the bonding tool part department of welder (26) bottom is provided with gyro wheel (27), still be provided with position inductor (28) that support through the bracing piece on adjusting sleeve (24), the upper portion of welder (26) then is provided with spacing ring (29).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020413386.XU CN212124482U (en) | 2020-03-27 | 2020-03-27 | Automatic rib adding device for printing roller |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020413386.XU CN212124482U (en) | 2020-03-27 | 2020-03-27 | Automatic rib adding device for printing roller |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212124482U true CN212124482U (en) | 2020-12-11 |
Family
ID=73671644
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020413386.XU Withdrawn - After Issue CN212124482U (en) | 2020-03-27 | 2020-03-27 | Automatic rib adding device for printing roller |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212124482U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111216438A (en) * | 2020-03-27 | 2020-06-02 | 大连运城制版有限公司 | Automatic rib adding device for printing roller |
| CN117817224A (en) * | 2024-03-06 | 2024-04-05 | 中铁二十二局集团第四工程有限公司 | Welding equipment for tunnel construction |
-
2020
- 2020-03-27 CN CN202020413386.XU patent/CN212124482U/en not_active Withdrawn - After Issue
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111216438A (en) * | 2020-03-27 | 2020-06-02 | 大连运城制版有限公司 | Automatic rib adding device for printing roller |
| CN111216438B (en) * | 2020-03-27 | 2024-04-26 | 大连运城制版有限公司 | Automatic stiffening device of version roller |
| CN117817224A (en) * | 2024-03-06 | 2024-04-05 | 中铁二十二局集团第四工程有限公司 | Welding equipment for tunnel construction |
| CN117817224B (en) * | 2024-03-06 | 2024-06-11 | 中铁二十二局集团第四工程有限公司 | Welding equipment for tunnel construction |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20201211 Effective date of abandoning: 20240426 |
|
| AV01 | Patent right actively abandoned |
Granted publication date: 20201211 Effective date of abandoning: 20240426 |