CN217625566U - Full-automatic blanking device for edible mushroom sterilization frame - Google Patents
Full-automatic blanking device for edible mushroom sterilization frame Download PDFInfo
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- CN217625566U CN217625566U CN202121280202.8U CN202121280202U CN217625566U CN 217625566 U CN217625566 U CN 217625566U CN 202121280202 U CN202121280202 U CN 202121280202U CN 217625566 U CN217625566 U CN 217625566U
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Abstract
The utility model relates to a full-automatic unloader for edible mushroom sterilization frame, which comprises a frame, a lifting frame movably arranged in the frame, an elevating mechanism arranged on the frame and used for driving the lifting frame to move up and down, a hollow part arranged on the lifting frame and used for accommodating the sterilization frame, a sterilization frame conveying line horizontally passing through the frame and positioned below the hollow part, a blanking roller conveying line horizontally arranged on the lifting frame and positioned at one side of the hollow part, a pushing mechanism arranged on the lifting frame and positioned at the other side of the hollow part and used for sending a sterilization frame upper bacteria basket to the blanking roller conveying line layer by layer, and a telescopic belt conveying line, wherein the two ends of the telescopic belt conveying line are respectively hinged with the discharging end of the blanking roller conveying line and the feeding end of an external bacteria basket conveying line; the utility model discloses degree of automation is high, can take off the fungus basket on the frame that will disinfect automatically to on carrying outside fungus basket conveying line through flexible belt conveyor line, realize automatic the transport, not only greatly reduced intensity of labour, improved work efficiency, and safer.
Description
Technical Field
The utility model relates to the technical field of edible mushroom production, in particular to a full-automatic blanking device for an edible mushroom sterilization frame.
Background
In recent years, with the rapid development of economy in China, the living standard of people is continuously improved, the diet concept of people is greatly changed, the people are full from the past requirements, the people are converted to eat well, and the people have nutrition and are healthy and beautiful. The edible fungi are rich in various high-quality amino acids, can improve the capability of a human body for resisting various diseases, contain crude fiber, semi-crude fiber and lignin which are difficult to digest by the human body, can keep the water balance in the intestines, can absorb cholesterol and sugar, and can be discharged out of the bodies, is very favorable for preventing constipation, intestinal cancer, arteriosclerosis, diabetes and the like, and is delicious on a dining table of people.
The culture medium of the edible fungi needs to be sterilized before cultivation, the sterilization is the core of the cultivation of the edible fungi completely and is the most basic and simple link, the sterilization is not thorough, the subsequent production is useless, the yield is reduced, even all pollution is caused, the sterilized culture medium is cooled and then inoculated, and then the inoculated culture medium can be planted and cultivated.
At present, after the edible fungi is sterilized, the edible fungi is required to be carried off from the fungus sterilization frame, the traditional edible fungi is carried off manually, the sterilization frame is high in structure and multiple in layers, and the ladder is required to be used in the carrying process, so that the production efficiency is reduced, the production cost is improved, the labor intensity is high, and the danger is easily caused.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a full-automatic unloader that is used for domestic fungus sterilization frame in order to overcome prior art not enough.
In order to achieve the purpose, the utility model adopts the technical proposal that: a full-automatic blanking device for an edible mushroom sterilization frame comprises a frame, a lifting frame movably arranged in the frame, a lifting mechanism arranged on the frame and used for driving the lifting frame to move up and down, a hollow part arranged on the lifting frame and used for accommodating a sterilization frame, a sterilization frame conveying line horizontally penetrating through the frame and located below the hollow part, a blanking roller conveying line horizontally arranged on the lifting frame and located on one side of the hollow part, a pushing mechanism arranged on the lifting frame and located on the other side of the hollow part and used for sending a sterilization frame upper mushroom basket to the blanking roller conveying line layer by layer, and a telescopic belt conveying line, wherein two ends of the telescopic belt conveying line are respectively hinged with a discharging end of the blanking roller conveying line and a feeding end of an external mushroom basket conveying line; the blanking roller conveying line is an encapsulated electric roller conveying line.
Preferably, the pushing mechanism comprises a pushing frame arranged on the lifting frame and located on the other side of the hollow portion, two sliding rails arranged on the pushing frame and placed along the vertical direction of the discharging roller conveying line, sliding seats arranged on the two sliding rails in a sliding mode at two ends respectively, a push rod arranged on the sliding seat and used for conveying each layer of bacteria baskets on the sterilizing frame to the discharging roller conveying line, a pushing double-output-shaft motor arranged on the pushing frame, pushing rotating shafts arranged on a pushing double-output-shaft motor output shaft and placed perpendicular to the sliding rails respectively, and pushing chain transmission arranged on the two pushing rotating shafts and used for driving the sliding seats to slide along the guide rails.
Preferably, a plurality of transition rollers which are linearly arranged are arranged on the lifting frame between the hollow part and the blanking roller conveying line.
Preferably, the frame is provided with first guide rails vertically arranged at four corners of the lifting frame; four corners of the lifting frame are respectively provided with a first guide assembly capable of sliding up and down along a first guide rail; every group first direction subassembly all includes the first leading truck of setting on the crane, two sets up on the first leading truck frame and be located the side leading wheel of first guide rail both sides respectively, set up on the first leading truck frame and be located the terminal surface leading wheel of first guide rail terminal surface.
Preferably, the four corners of the hollow part are provided with second guide assemblies; each group of second guide assemblies comprises a second guide frame arranged on the lifting frame and at least one group of sterilization frame guide wheels arranged on the second guide frame; and two guide wheels of the sterilization frame are arranged in each group, are perpendicular to each other and are respectively positioned on two sides of the corner of the sterilization frame.
Preferably, the lifting mechanism comprises a lifting double-output-shaft motor arranged at the top of the frame, lifting rotating shafts respectively arranged on the lifting double-output-shaft motor double-output shaft, and lifting chain transmissions respectively arranged on the two lifting rotating shafts and used for driving the lifting frame to move up and down.
Preferably, a counterweight component capable of sliding up and down is arranged behind the lifting frame in the frame; and two ends of the counterweight component are respectively in transmission connection with the two groups of lifting chains.
Preferably, the counterweight component comprises a counterweight frame and a plurality of counterweights horizontally arranged in the counterweight frame and stacked.
Preferably, the frame is provided with vertically placed second guide rails at two ends of the counterweight frame respectively; two vertical counterweight guide wheels which are arranged at intervals and can slide up and down along the second guide rail are arranged at the two ends of the counterweight frame.
Preferably, the sterilization frame conveying line comprises a sterilization frame feeding section, a bacteria basket discharging section and a sterilization frame discharging section which are connected in sequence; the fungus basket discharging section is arranged in the frame and is positioned right below the hollow part; the sterilization frame feeding section and the sterilization frame discharging section are respectively arranged at two ends of the frame.
Because of above-mentioned technical scheme's application, compared with the prior art, the utility model have the following advantage:
the utility model discloses degree of automation is high, can take off the fungus basket on the frame that will disinfect automatically to on carrying outside fungus basket conveying line through flexible belt conveyor line, realize automatic the transport, not only greatly reduced intensity of labour, improved work efficiency, and safer.
Drawings
The technical scheme of the utility model is further explained by combining the attached drawings as follows:
FIG. 1 is a schematic structural view of a full-automatic feeding device for an edible mushroom sterilization rack according to the present invention;
FIG. 2 is a schematic structural view of the utility model after the sterilization frame conveyor line is removed;
FIG. 3 is a schematic view of a portion of FIG. 2 at A;
FIG. 4 is a schematic structural view of the lifting frame of the present invention;
FIG. 5 is a partial schematic view of FIG. 4 at B;
FIG. 6 is a partial schematic view of FIG. 4 at C;
FIG. 7 is a schematic structural view of a pushing mechanism of the present invention;
fig. 8 is a schematic structural view of the conveying line of the middle sterilizing rack of the present invention.
Wherein: 1. a frame; 2. a lifting frame; 21. a hollow-out section; 3. a lifting mechanism; 31. A lifting double-output-shaft motor; 32. a lifting rotating shaft; 33. the lifting chain is driven; 4. a blanking roller conveying line; 5. a telescopic belt conveyor line; 6. conveying lines of the sterilization rack; 61. a sterilization frame feeding section; 62. a fungus basket discharging section; 63. a sterilizing rack discharging section; 7. sterilizing the shelf; 8. a material pushing mechanism; 81. a material pushing frame; 82. a slide rail; 83. a slide base; 84. a push rod; 85. a material pushing double-output shaft motor; 86. a material pushing rotating shaft; 87. material pushing chain transmission; 9. A counterweight assembly; 91. a counterweight frame; 92. a counterweight block; 93. a counterweight guide wheel; 10. A first guide rail; 11. a second guide rail; 12. a transition drum; 13. a first guide assembly; 131. a first guide frame; 132. a side guide wheel; 133. an end face guide wheel; 14. A second guide assembly; 141. a second guide frame; 142. a sterilizing frame guide wheel.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
Fig. 1-8 show a full-automatic feeding device for an edible mushroom sterilization rack according to the present invention, which comprises a frame 1, a crane 2 movably disposed in the frame 1, a lifting mechanism 3 disposed on the frame 1 for driving the crane 2 to move up and down, a hollow portion 21 disposed on the crane 2 for accommodating a sterilization rack 7, a sterilization rack conveying line 6 horizontally passing through the frame 1 and located below the hollow portion 21, a feeding roller conveying line 4 horizontally disposed on the crane 2 and located at one side of the hollow portion 21, a pushing mechanism 8 disposed on the crane 2 and located at the other side of the hollow portion 21 for gradually conveying the fungus baskets on the sterilization rack 7 to the feeding roller conveying line 4, and a telescopic belt conveying line 5 with two ends hinged to the discharging end of the feeding roller conveying line 4 and the feeding end of the external fungus basket conveying line; the blanking roller conveying line 4 is a rubber-coated electric roller conveying line; when in work: the sterilization rack 7 filled with the fungus baskets is moved to a sterilization rack conveying line 6 from a sterilization cabinet by a forklift, then the sterilization rack conveying line 6 drives the sterilization rack 7 filled with the fungus baskets to move to the position under a hollow part 21 of a lifting frame 2, the lifting frame 2 is positioned at the uppermost end at the moment, then a lifting mechanism 3 drives the lifting frame 2 to move downwards to move to the uppermost layer of the sterilization rack 7, then a material pushing mechanism 8 sends two rows of fungus baskets at the uppermost layer of the sterilization rack 7 to a blanking roller conveying line 4 for two times, then the blanking roller conveying line 4 sequentially conveys the fungus baskets to a telescopic belt conveying line 5, and finally the fungus baskets are sequentially conveyed to an external fungus basket conveying line by the telescopic belt conveying line 5; after the two rows of bacteria baskets on the uppermost layer of the sterilization rack 7 are completely put down, the lifting mechanism 3 drives the lifting rack 2 to move downwards by one layer, and the circulation work is carried out in sequence until all the bacteria baskets on the sterilization rack 7 are put down; after all the fungus baskets on the sterilization rack 7 are put down, the sterilization rack conveying line 6 moves the empty sterilization rack 7 out of the frame 1, and finally, the worker takes the empty sterilization rack 7 off the sterilization rack conveying line 6 through a forklift.
Further, the material pushing mechanism 8 comprises a material pushing frame 81 arranged on the lifting frame 2 and located on the other side of the hollow part 21, two slide rails 82 arranged on the material pushing frame 81 and placed along the vertical direction of the blanking roller conveyor line 4, slide seats 83 with two ends respectively arranged on the two slide rails 82 in a sliding manner, push rods 84 arranged on the slide seats 83 and used for conveying each layer of bacteria baskets on the sterilization frame 7 to the blanking roller conveyor line 4, a material pushing double-output-shaft motor 85 arranged on the material pushing frame 81, material pushing rotating shafts 86 respectively arranged on double output shafts of the material pushing double-output-shaft motor 85 and placed perpendicular to the slide rails 82, and material pushing chain drives 87 respectively arranged on the two material pushing rotating shafts 86 and used for driving the slide seats 83 to slide along the guide rails; when in work: the two pushing rotating shafts 86 are simultaneously driven by the pushing double-output-shaft motor 85 to drive the two groups of pushing chain drives 87 to rotate, so that the sliding seat 83 is driven to move towards the blanking roller conveying line 4 along the guide rail, and the fungus baskets on the sterilization rack 7 are pushed onto the blanking roller conveying line 4.
Further, be provided with a plurality of transition cylinders 12 that are the inline between fretwork portion 21 and unloading cylinder transfer chain 4 on crane 2, play the transition effect, be convenient for the fungus basket from the sterilization frame 7 remove on the unloading cylinder transfer chain 4.
Further, the frame 1 is provided with first guide rails 10 which are vertically arranged at four corners of the lifting frame 2; four corners of the lifting frame 2 are respectively provided with a first guide component 13 which can slide up and down along the first guide rail 10; each group of the first guiding assemblies 13 comprises a first guiding frame 131 arranged on the lifting frame 2, two side guiding wheels 132 arranged on the first guiding frame 131 and respectively positioned at two sides of the first guide rail 10, and an end surface guiding wheel 133 arranged on the first guiding frame 131 and positioned at the end surface of the first guide rail 10; the utility model discloses a four corners at crane 2 set up respectively and can follow first guide rail 10 gliding first direction subassembly 13 from top to bottom, play the guide effect for crane 2 is more steady at the lift in-process.
Further, the four corners of the hollow-out portion 21 are respectively provided with a second guiding component 14; each group of the second guide assemblies 14 comprises a second guide frame 141 arranged on the lifting frame 2 and two groups of sterilization frame guide wheels 142 vertically arranged on the second guide frame 141; two guide wheels 142 of each sterilization frame are arranged, are perpendicular to each other and are respectively positioned at two sides of the corner of the sterilization frame 7; the utility model discloses a set up second direction subassembly 14 respectively in four corners of fretwork portion 21, play the guide effect, prevent crane 2 and 7 bumps of sterilization frame.
Further, the lifting mechanism 3 comprises a lifting double-output-shaft motor 31 arranged at the top of the frame 1, lifting rotating shafts 32 respectively arranged on the double output shafts of the lifting double-output-shaft motor 31, and lifting chain transmissions 33 respectively arranged on the two lifting rotating shafts 32 and used for driving the lifting frame 2 to move up and down; when in work: the lifting double-output-shaft motor 31 drives the two lifting rotating shafts 32 to rotate simultaneously, so that the lifting chain drives 33 are respectively driven to drive the lifting frame 2 to lift, the lifting device has the advantages of accurate average transmission ratio, reliable work, large transmission power, strong overload capacity and the like, and can work in severe environments such as high temperature, humidity, dustiness, pollution and the like.
Furthermore, a counterweight component 9 which can slide up and down is arranged at the rear part of the lifting frame 2 in the frame 1; two ends of the counterweight component 9 are respectively connected with two groups of lifting chain transmission 33; the utility model discloses an increase counter weight component 9, can play the balancing act to improve lift dual output shaft motor 31's life.
Further, the counterweight assembly 9 includes a counterweight frame 91 and a plurality of counterweights 92 horizontally disposed in the counterweight frame 91 and stacked; the utility model discloses the accessible increases or reduces the weight that balancing weight 92 adjusted counter weight component 9, and it is more convenient to use.
Further, two ends of the counterweight frame 91 on the frame 1 are respectively provided with a second guide rail 11 which is vertically arranged; two ends of the counterweight frame 91 are respectively provided with two counterweight guide wheels 93 which are vertically spaced and can slide up and down along the second guide rail 11; the utility model discloses a gliding counter weight leading wheel 93 about second guide rail 11 can be followed in the both ends setting of counterweight housing 91, plays the guide effect for counterweight assembly 9 is more steady at the lift in-process.
Further, the sterilization frame conveying line 6 comprises a sterilization frame feeding section 61, a bacteria basket discharging section 62 and a sterilization frame discharging section 63 which are connected in sequence; the fungus basket blanking section 62 is arranged in the frame 1 and is positioned right below the hollow part 21; the sterilizing rack feeding section 61 and the sterilizing rack discharging section 63 are respectively arranged at two ends of the frame 1; when in work: the staff will fill the sterilization frame 7 of fungus basket through fork truck and carry sterilization frame material loading section 61, then sterilization frame material loading section 61 will fill the sterilization frame 7 of fungus basket and carry fungus basket unloading section 62 and carry out the automatic unloading of fungus basket, fungus basket unloading section 62 carries sterilization frame unloading section 63 with empty sterilization frame 7 after that, and the staff takes off empty sterilization frame 7 through fork truck at last, realizes the pipelining, provides work efficiency.
The above is only a specific application example of the present invention, and does not constitute any limitation to the protection scope of the present invention. All the technical solutions formed by equivalent transformation or equivalent replacement fall within the protection scope of the present invention.
Claims (10)
1. The utility model provides a full-automatic unloader for domestic fungus sterilization frame which characterized in that: the automatic sterilization rack comprises a frame, a lifting frame movably arranged in the frame, a lifting mechanism arranged on the frame and used for driving the lifting frame to move up and down, a hollow part arranged on the lifting frame and used for accommodating a sterilization rack, a sterilization rack conveying line horizontally penetrating through the frame and positioned below the hollow part, a blanking roller conveying line horizontally arranged on the lifting frame and positioned on one side of the hollow part, a material pushing mechanism arranged on the lifting frame and positioned on the other side of the hollow part and used for sending sterilization rack upper bacteria baskets to the blanking roller conveying line layer by layer, and a telescopic belt conveying line, wherein two ends of the telescopic belt conveying line are respectively hinged with the discharging end of the blanking roller conveying line and the feeding end of an external bacteria basket conveying line; the blanking roller conveying line is a rubber-coated electric roller conveying line.
2. The full-automatic blanking device for the edible mushroom sterilization rack according to claim 1, characterized in that: the material pushing mechanism comprises a material pushing frame arranged on the lifting frame and located on the other side of the hollow portion, two sliding rails arranged on the material pushing frame and placed along the vertical direction of the discharging roller conveying line, sliding seats arranged on the two sliding rails in a sliding mode at two ends respectively, a push rod arranged on the sliding seats and used for conveying each layer of bacteria baskets on the sterilizing frame to the discharging roller conveying line, a material pushing double-output-shaft motor arranged on the material pushing frame, material pushing rotating shafts arranged on double output shafts of the material pushing double-output-shaft motor and placed perpendicular to the sliding rails respectively, and material pushing chain transmission arranged on the two material pushing rotating shafts and used for driving the sliding seats to slide along the guide rails.
3. The full-automatic blanking device for the edible mushroom sterilization rack according to claim 2, characterized in that: and a plurality of transition rollers which are linearly arranged are arranged on the lifting frame between the hollow part and the blanking roller conveying line.
4. The full-automatic blanking device for the edible mushroom sterilization rack according to claim 3, characterized in that: the frame is provided with first guide rails which are vertically arranged at four corners of the lifting frame; four corners of the lifting frame are respectively provided with a first guide assembly which can slide up and down along a first guide rail; every group first direction subassembly all includes the first leading truck of setting on the crane, two sets up on the first leading truck frame and be located the side leading wheel of first guide rail both sides respectively, set up on the first leading truck frame and be located the terminal surface leading wheel of first guide rail terminal surface.
5. The full-automatic blanking device for the edible mushroom sterilization rack according to claim 4, wherein: the four corners of the hollow part are provided with second guide assemblies; each group of second guide assemblies comprises a second guide frame arranged on the lifting frame and at least one group of sterilization frame guide wheels arranged on the second guide frame; and two guide wheels of the sterilization frame are arranged in each group, are perpendicular to each other and are respectively positioned on two sides of the corner of the sterilization frame.
6. The full-automatic blanking device for the edible fungus sterilization rack according to any one of claims 1 to 5, wherein: the lifting mechanism comprises a lifting double-output-shaft motor arranged at the top of the frame, lifting rotating shafts respectively arranged on the double output shafts of the lifting double-output-shaft motor, and lifting chain transmissions respectively arranged on the two lifting rotating shafts and used for driving the lifting frame to move up and down.
7. The full-automatic blanking device for the edible mushroom sterilization rack according to claim 6, characterized in that: a counterweight component which can slide up and down is arranged at the rear part of the lifting frame in the frame; and two ends of the counterweight component are respectively in transmission connection with the two groups of lifting chains.
8. The full-automatic blanking device for the edible mushroom sterilization rack according to claim 7, characterized in that: the counterweight component comprises a counterweight frame and a plurality of counterweight blocks horizontally arranged in the counterweight frame in a superposed manner.
9. The full-automatic blanking device for the edible mushroom sterilization rack according to claim 8, characterized in that: the two ends of the counterweight frame on the frame are respectively provided with a second guide rail which is vertically arranged; two vertical counterweight guide wheels which are arranged at intervals and can slide up and down along the second guide rail are arranged at the two ends of the counterweight frame.
10. The full-automatic blanking device for the edible mushroom sterilization rack according to claim 9, characterized in that: the sterilization frame conveying line comprises a sterilization frame feeding section, a bacteria basket discharging section and a sterilization frame discharging section which are connected in sequence; the fungus basket discharging section is arranged in the frame and is positioned right below the hollow part; the sterilization frame feeding section and the sterilization frame discharging section are respectively arranged at two ends of the frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121280202.8U CN217625566U (en) | 2021-06-09 | 2021-06-09 | Full-automatic blanking device for edible mushroom sterilization frame |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121280202.8U CN217625566U (en) | 2021-06-09 | 2021-06-09 | Full-automatic blanking device for edible mushroom sterilization frame |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217625566U true CN217625566U (en) | 2022-10-21 |
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ID=83619546
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121280202.8U Active CN217625566U (en) | 2021-06-09 | 2021-06-09 | Full-automatic blanking device for edible mushroom sterilization frame |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217625566U (en) |
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2021
- 2021-06-09 CN CN202121280202.8U patent/CN217625566U/en active Active
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