CN113320951A - A full-automatic loading attachment for domestic fungus sterilization frame - Google Patents
A full-automatic loading attachment for domestic fungus sterilization frame Download PDFInfo
- Publication number
- CN113320951A CN113320951A CN202110640345.3A CN202110640345A CN113320951A CN 113320951 A CN113320951 A CN 113320951A CN 202110640345 A CN202110640345 A CN 202110640345A CN 113320951 A CN113320951 A CN 113320951A
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- China
- Prior art keywords
- frame
- sterilization
- roller conveying
- lifting
- storage roller
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/34—Devices for discharging articles or materials from conveyor
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G18/00—Cultivation of mushrooms
- A01G18/30—Accessories for use before inoculation of spawn, e.g. sterilisers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/82—Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0235—Containers
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mycology (AREA)
- Environmental Sciences (AREA)
- Mushroom Cultivation (AREA)
Abstract
The invention relates to a full-automatic feeding device for an edible fungus sterilization rack, which comprises a frame, a lifting frame movably arranged in the frame, a lifting mechanism arranged on the frame and used for driving the lifting frame to move up and down, a plurality of groups of storage roller conveying lines horizontally arranged on the lifting frame and uniformly arranged at intervals along the vertical direction, a plurality of groups of material pushing mechanisms arranged on the lifting frame and used for pushing fungus baskets on the storage roller conveying lines to the sterilization rack, and a feeding roller conveying line arranged on one side of the frame and used for conveying the fungus baskets to the plurality of groups of storage roller conveying lines; the feeding roller conveying line is as high as the highest-layer storage roller conveying line when the lifting frame is at the lowest position; the distance between the adjacent material storage roller conveying lines on the lifting frame is the same as the layer height of the sterilization frame; the automatic conveying device has high automation degree, and can simultaneously push a plurality of bacteria baskets on the multi-layer material storage roller conveying line to the sterilization rack at one time, thereby greatly reducing the labor intensity, improving the working efficiency and being safer.
Description
Technical Field
The invention relates to the technical field of edible fungus production, in particular to a full-automatic feeding device for an edible fungus sterilization rack.
Background
In recent years, with the rapid development of economy in China, the living standard of people is continuously improved, the diet concept of people is greatly changed, the people are full from the past requirements, the people are converted to eat well, and the people have nutrition and are healthy and beautiful. The edible fungi are rich in various high-quality amino acids, can improve the capability of a human body for resisting various diseases, contain crude fiber, semi-crude fiber and lignin which are difficult to digest by the human body, can keep the water balance in intestines, can absorb cholesterol and sugar, and can be discharged out of the body, thereby being very beneficial to preventing constipation, intestinal cancer, arteriosclerosis, diabetes and the like, and being delicious on dining tables of people.
The culture medium of the edible fungi needs to be sterilized before cultivation, the sterilization is the core of the cultivation of the edible fungi completely and is the most basic and simple link, the sterilization is not thorough, the subsequent production is useless, the yield is reduced, even all pollution is caused, the sterilized culture medium is cooled and then inoculated, and then the inoculated culture medium can be planted and cultivated.
At present, when edible fungi are sterilized, a fungus basket containing strains is manually moved to a sterilization frame by manpower, and then the sterilization frame is moved to a sterilization cabinet by a forklift for sterilization; because the sterilization frame is higher and has a lot of layers, still need with the help of the ladder often in the handling, not only lead to the transport inconvenient, intensity of labour is big, work efficiency is low, and very unsafe.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide a full-automatic feeding device for an edible fungus sterilization rack.
In order to achieve the purpose, the invention adopts the technical scheme that: a full-automatic feeding device for an edible fungus sterilization rack comprises a frame, a lifting frame movably arranged in the frame, a lifting mechanism arranged on the frame and used for driving the lifting frame to move up and down, a plurality of groups of storage roller conveying lines horizontally arranged on the lifting frame and uniformly arranged at intervals along the vertical direction, a plurality of groups of material pushing mechanisms arranged on the lifting frame and used for pushing fungus baskets on the storage roller conveying lines to the sterilization rack, and a feeding roller conveying line arranged on one side of the frame and used for conveying the fungus baskets to the plurality of groups of storage roller conveying lines; the feeding roller conveying line is as high as the highest-layer storage roller conveying line when the lifting frame is at the lowest position; the distance between adjacent storage roller conveying lines on the lifting frame is the same as the layer height of the sterilization frame.
Preferably, each group of material pushing mechanisms comprises two sliding rails arranged on the lifting frame and vertically arranged with the conveying direction of the material storage roller conveying line, two racks arranged on the lifting frame and parallel to the sliding rails, a movable frame with two ends respectively arranged on the two sliding rails in a sliding manner and positioned above the material storage roller conveying line, a first rotating shaft horizontally arranged on the movable frame and vertically arranged with the sliding rails, a servo motor arranged on the movable frame and used for driving the first rotating shaft to rotate, and two gears arranged on the first rotating shaft and respectively meshed with the two racks; the movable frame is horizontally provided with a push rod used for pushing the fungus basket on the material storage roller conveying line to the sterilization frame.
Preferably, guide plates are arranged on the movable frame on two sides of each rack; the gears are positioned in the two guide plates.
Preferably, the frame is provided with vertically placed first guide rails at four corners of the lifting frame; four corners of the lifting frame are respectively provided with a guide assembly capable of sliding up and down along the first guide rail; every group the direction subassembly all includes the leading truck of setting on the crane, two sets up on the leading truck frame and be located the side leading wheel of first guide rail both sides respectively, set up on the leading truck frame and be located the terminal surface leading wheel of first guide rail terminal surface.
Preferably, the lifting mechanism comprises a double-output-shaft motor arranged at the top of the frame, second rotating shafts respectively arranged on the double-output-shaft motor and chain drives respectively arranged on the two second rotating shafts and used for driving the lifting frame to move up and down.
Preferably, a counterweight component capable of sliding up and down is arranged behind the lifting frame in the frame; and two ends of the counterweight component are respectively connected with the two groups of chain drives.
Preferably, the counterweight component comprises a counterweight frame and a plurality of counterweights horizontally arranged in the counterweight frame and stacked.
Preferably, the frame is provided with vertically placed second guide rails at two ends of the counterweight frame respectively; two vertical counterweight guide wheels which are arranged at intervals and can slide up and down along the second guide rail are arranged at the two ends of the counterweight frame.
Preferably, the number of layers of the sterilization frame is integral multiple of the number of groups of storage roller conveying lines on the lifting frame.
Preferably, a horizontally placed sterilization frame conveying line is arranged outside the frame in front of the lifting frame; the sterilization frame conveying line comprises a sterilization frame feeding section, a bacteria basket feeding section and a sterilization frame discharging section which are sequentially connected.
Due to the application of the technical scheme, compared with the prior art, the invention has the following advantages:
1. the automatic conveying device has high automation degree, and can simultaneously push a plurality of bacteria baskets on the multi-layer material storage roller conveying line to the sterilization rack at one time, thereby greatly reducing the labor intensity, improving the working efficiency and being safer;
2. the material pushing mechanism has a large working stroke, and can push the bacteria baskets to the outer side and the inner side of the sterilization rack respectively through the driving of the servo motor, so that the phenomenon that the edges of the bacteria baskets on the outer side and the inner side of the sterilization rack are overlapped and deform at high temperature of the sterilization cabinet is prevented, and the service life of the bacteria baskets is prolonged.
Drawings
The technical scheme of the invention is further explained by combining the accompanying drawings as follows:
FIG. 1 is a schematic structural diagram of a full-automatic feeding device for an edible fungus sterilization rack, which is disclosed by the invention;
FIG. 2 is a schematic structural view of the invention after the sterilization frame conveyor line is removed;
FIG. 3 is an enlarged view of a portion of FIG. 2 at A;
FIG. 4 is a schematic structural diagram of the lifting frame in the invention;
FIG. 5 is an enlarged view of a portion of FIG. 4 at B;
FIG. 6 is a schematic structural view of a pushing mechanism in the present invention;
FIG. 7 is an enlarged view of a portion of FIG. 6 at C;
FIG. 8 is a schematic structural view of a conveying line of the sterilization frame of the present invention;
FIG. 9 is a schematic structural view of the sterilization shelf of the present invention after being filled with baskets.
Wherein: 1. a frame; 11. a first guide rail; 12. a second guide rail; 2. a lifting mechanism; 21. a motor with double output shafts; 22. a second rotating shaft; 23. chain transmission; 3. a lifting frame; 4. a sterilization frame; 41. a fungus basket; 5. a sterilization frame conveying line; 51. a sterilization frame feeding section; 52. a fungus basket feeding section; 53. a sterilization frame blanking section; 6. a feeding roller conveying line; 7. a counterweight assembly; 71. a counterweight frame; 72. a balancing weight; 73. a counterweight guide wheel; 8. a material pushing mechanism; 81. a slide rail; 82. a rack; 83. a movable frame; 84. a first rotating shaft; 85. a servo motor; 86. a push rod; 87. a gear; 88. a guide plate; 9. a guide assembly; 91. a guide frame; 92. a side guide wheel; 93. an end face guide wheel; 10. storage cylinder transfer chain.
Detailed Description
The invention is described in further detail below with reference to the figures and the embodiments.
Fig. 1-9 show a fully automatic feeding device for an edible mushroom sterilization rack according to the present invention, which comprises a frame 1, a lifting frame 3 movably disposed in the frame 1, a lifting mechanism 2 disposed on the frame 1 for driving the lifting frame 3 to move up and down, four groups of storage roller conveyor lines 10 horizontally disposed on the lifting frame 3 and uniformly spaced along the vertical direction, four groups of pushing mechanisms 8 disposed on the lifting frame 3 for pushing fungus baskets 41 on the storage roller conveyor lines 10 to the sterilization rack 4, and four groups of feeding roller conveyor lines 6 disposed on one side of the frame 1 for feeding the fungus baskets 41 to the four groups of storage roller conveyor lines 10; the feeding roller conveying line 6 is as high as the highest-layer storage roller conveying line 10 when the lifting frame 3 is at the lowest position; the distance between the adjacent storage roller conveying lines 10 on the lifting frame 3 is the same as the layer height of the sterilization frame 4; when in work: feeding cylinder transfer chain 6 is connected with outside fungus basket transfer chain, then feeding cylinder transfer chain 6 respectively with fungus basket 41 to four group's storage cylinder transfer chains 10 on, after four group's storage cylinder transfer chains 10 all filled fungus basket 41, respectively through four group pushing equipment 8 with fungus basket 41 on four group's storage cylinder transfer chains 10 simultaneously push away sterilization frame 4 on, not only greatly reduced intensity of labour, improved work efficiency, and safer.
Further, each group of the pushing mechanisms 8 comprises two sliding rails 81 which are arranged on the lifting frame 3 and are arranged perpendicular to the conveying direction of the storage roller conveying line 10, two racks 82 which are arranged on the lifting frame 3 and are arranged parallel to the sliding rails 81, a movable frame 83 of which two ends are respectively arranged on the two sliding rails 81 in a sliding manner and are positioned above the storage roller conveying line 10, a first rotating shaft 84 which is horizontally arranged on the movable frame 83 and is arranged perpendicular to the sliding rails 81, a servo motor 85 which is arranged on the movable frame 83 and is used for driving the first rotating shaft 84 to rotate, and two gears 87 which are arranged on the first rotating shaft 84 and are respectively meshed with the two racks 82; a push rod 86 used for pushing the bacteria basket 41 on the material storage roller conveying line 10 to the sterilization frame 4 is horizontally arranged on the movable frame 83; when in work: the first rotating shaft 84 is driven to rotate by the servo motor 85, and the rack 82 is fixedly connected, and the gear 87 is meshed with the rack 82, so that the movable frame 83 is driven to move outwards along the guide rail, and the bacteria basket 41 on the material storage roller conveying line 10 is pushed onto the sterilization frame 4 by the push rod 86; because two rows of fungus baskets 41 all need to be placed to the outside and the inboard of every layer of sterilization frame 4, through servo motor 85 drive, can push away fungus basket 41 to the outside and the inboard position of sterilization frame 4 respectively, prevent that the fungus basket 41 border that sterilization frame 4 outside and inboard from appearing from taking place to overlap, produce the deformation under the sterilizer high temperature to improve the life of fungus basket 41.
Further, guide plates 88 are arranged on the movable frame 83 on two sides of each rack 82; the gear 87 is positioned in two guide plates 88; the invention can play a role of guiding through the guide plate 88, and prevent the gear 87 from being disengaged from the rack 82.
Further, the frame 1 is provided with vertically placed first guide rails 11 at four corners of the lifting frame 3; four corners of the lifting frame 3 are respectively provided with a guide component 9 which can slide up and down along a first guide rail 11; each group of guide assemblies 9 comprises a guide frame 91 arranged on the lifting frame 3, two side guide wheels 92 arranged on the guide frame 91 and respectively positioned at two sides of the first guide rail 11, and an end face guide wheel 93 arranged on the guide frame 91 and positioned at the end face of the first guide rail 11; the four corners of the lifting frame 3 are respectively provided with the guide components 9 which can slide up and down along the first guide rail 11, so that the lifting frame 3 is more stable in the lifting process.
Further, the lifting mechanism 2 comprises a double-output-shaft motor 21 arranged at the top of the frame 1, second rotating shafts 22 respectively arranged on the double output shafts of the double-output-shaft motor 21, and chain drives 23 respectively arranged on the two second rotating shafts 22 and used for driving the lifting frame 3 to move up and down; when in work: the two second rotating shafts 22 are driven to rotate by the double-output-shaft motor 21 simultaneously, so that the chain drives 23 respectively to drive the lifting frame 3 to lift, the lifting frame has the advantages of accurate average transmission ratio, reliable work, large transmission power, strong overload capacity and the like, and can work in severe environments such as high temperature, humidity, dustiness, pollution and the like.
Furthermore, a counterweight component 7 capable of sliding up and down is arranged at the rear part of the lifting frame 3 in the frame 1; two ends of the counterweight component 7 are respectively connected with two groups of chain drives 23; the balance weight assembly 7 is added, so that the balance function can be achieved, and the service life of the double-output-shaft motor 21 is prolonged.
Further, the counterweight component 7 comprises a counterweight frame 71 and a plurality of counterweight blocks 72 horizontally arranged in the counterweight frame 71 in a superposed manner; the invention can adjust the weight of the counterweight component 7 by increasing or decreasing the counterweight block 72, and is more convenient to use.
Further, the frame 1 is provided with second guide rails 12 vertically arranged at two ends of the counterweight bracket 71 respectively; two counterweight guide wheels 73 which are vertically spaced and can slide up and down along the second guide rail 12 are arranged at two ends of the counterweight frame 71; the counterweight guide wheels 73 capable of sliding up and down along the second guide rail 12 are arranged at the two ends of the counterweight frame 71 to play a role in guiding, so that the counterweight component 7 is more stable in the lifting process.
Furthermore, the number of the layers of the sterilization frame 4 is eight, which is twice that of the four groups of storage roller conveying lines 10 on the lifting frame 3; when in work: the material is pushed for four times, so that the outer side and the inner side of the sterilization rack 4 can be filled, and the working efficiency is greatly improved.
Further, a horizontally placed sterilization rack conveying line 5 is arranged outside the frame 1 in front of the lifting rack 3; the sterilization rack conveying line 5 comprises a sterilization rack feeding section 51, a bacteria basket feeding section 52 and a sterilization rack discharging section 53 which are connected in sequence; when in work: the staff carries sterilization frame material loading section 51 with sterilization frame 4 through fork truck, then sterilization frame material loading section 51 carries sterilization frame 4 to fungus basket material loading section 52 and carries out fungus basket 41 automatic feeding, fungus basket material loading section 52 will fill the sterilization frame 4 of fungus basket 41 and carry sterilization frame material unloading section 53 after that, the staff carries sterilization treatment in the sterilizer through fork truck with sterilization frame 4 of filling fungus basket 41 at last, realize the pipelining, the work efficiency is provided.
The above is only a specific application example of the present invention, and the protection scope of the present invention is not limited in any way. All the technical solutions formed by equivalent transformation or equivalent replacement fall within the protection scope of the present invention.
Claims (10)
1. The utility model provides a full automatic feeding device for domestic fungus sterilization frame which characterized in that: the automatic bacteria-removing machine comprises a frame, a lifting frame movably arranged in the frame, a lifting mechanism arranged on the frame and used for driving the lifting frame to move up and down, a plurality of groups of storage roller conveying lines horizontally arranged on the lifting frame and uniformly arranged at intervals along the vertical direction, a plurality of groups of material pushing mechanisms arranged on the lifting frame and used for pushing bacteria baskets on the storage roller conveying lines to a sterilization frame, and a feeding roller conveying line arranged on one side of the frame and used for conveying the bacteria baskets to the plurality of groups of storage roller conveying lines; the feeding roller conveying line is as high as the highest-layer storage roller conveying line when the lifting frame is at the lowest position; the distance between adjacent storage roller conveying lines on the lifting frame is the same as the layer height of the sterilization frame.
2. The full-automatic feeding device for the edible fungus sterilization rack as claimed in claim 1, wherein: each group of material pushing mechanisms comprises two sliding rails arranged on the lifting frame and vertically arranged with the conveying direction of the material storage roller conveying line, two racks arranged on the lifting frame and parallelly arranged with the sliding rails, a movable frame with two ends respectively arranged on the two sliding rails in a sliding manner and positioned above the material storage roller conveying line, a first rotating shaft horizontally arranged on the movable frame and vertically arranged with the sliding rails, a servo motor arranged on the movable frame and used for driving the first rotating shaft to rotate, and two gears arranged on the first rotating shaft and respectively meshed with the two racks; the movable frame is horizontally provided with a push rod used for pushing the fungus basket on the material storage roller conveying line to the sterilization frame.
3. The full-automatic feeding device for the edible fungus sterilization rack as claimed in claim 2, wherein: guide plates are arranged on the movable frame on two sides of each rack; the gears are positioned in the two guide plates.
4. The full-automatic feeding device for the edible fungus sterilization rack as claimed in claim 3, wherein: the frame is provided with first guide rails which are vertically arranged at four corners of the lifting frame; four corners of the lifting frame are respectively provided with a guide assembly capable of sliding up and down along the first guide rail; every group the direction subassembly all includes the leading truck of setting on the crane, two sets up on the leading truck frame and be located the side leading wheel of first guide rail both sides respectively, set up on the leading truck frame and be located the terminal surface leading wheel of first guide rail terminal surface.
5. The full-automatic feeding device for the edible fungus sterilization rack according to any one of claims 1 to 4, wherein: the lifting mechanism comprises a double-output-shaft motor arranged at the top of the frame, second rotating shafts respectively arranged on the double-output-shaft motor and chain drives respectively arranged on the two second rotating shafts and used for driving the lifting frame to move up and down.
6. The full-automatic feeding device for the edible fungus sterilization rack as claimed in claim 5, wherein: a counterweight component which can slide up and down is arranged at the rear part of the lifting frame in the frame; and two ends of the counterweight component are respectively connected with the two groups of chain drives.
7. The full-automatic feeding device for the edible fungus sterilization rack as claimed in claim 6, wherein: the counterweight component comprises a counterweight frame and a plurality of counterweight blocks horizontally arranged in the counterweight frame in a superposed manner.
8. The full-automatic feeding device for the edible fungus sterilization rack as claimed in claim 7, wherein: the two ends of the counterweight frame on the frame are respectively provided with a second guide rail which is vertically arranged; two vertical counterweight guide wheels which are arranged at intervals and can slide up and down along the second guide rail are arranged at the two ends of the counterweight frame.
9. The full-automatic feeding device for the edible fungus sterilization rack as claimed in claim 8, wherein: the number of layers of the sterilization frame is integral multiple of the number of groups of storage roller conveying lines on the lifting frame.
10. The full-automatic feeding device for the edible fungus sterilization rack as claimed in claim 9, wherein: a horizontally arranged sterilization rack conveying line is arranged outside the frame in front of the lifting rack; the sterilization frame conveying line comprises a sterilization frame feeding section, a bacteria basket feeding section and a sterilization frame discharging section which are sequentially connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110640345.3A CN113320951A (en) | 2021-06-09 | 2021-06-09 | A full-automatic loading attachment for domestic fungus sterilization frame |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110640345.3A CN113320951A (en) | 2021-06-09 | 2021-06-09 | A full-automatic loading attachment for domestic fungus sterilization frame |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113320951A true CN113320951A (en) | 2021-08-31 |
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ID=77420074
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110640345.3A Pending CN113320951A (en) | 2021-06-09 | 2021-06-09 | A full-automatic loading attachment for domestic fungus sterilization frame |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113320951A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115250834A (en) * | 2022-08-19 | 2022-11-01 | 龙泉市菇友自动化设备有限公司 | A device that is used for domestic fungus stick to transport row in batches |
-
2021
- 2021-06-09 CN CN202110640345.3A patent/CN113320951A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115250834A (en) * | 2022-08-19 | 2022-11-01 | 龙泉市菇友自动化设备有限公司 | A device that is used for domestic fungus stick to transport row in batches |
| CN115250834B (en) * | 2022-08-19 | 2023-08-18 | 龙泉市菇友自动化设备有限公司 | Device for batch transportation and field arrangement of edible fungus sticks |
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