CN217618635U - Automatic butt welder for wire rods - Google Patents
Automatic butt welder for wire rods Download PDFInfo
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- CN217618635U CN217618635U CN202220538920.9U CN202220538920U CN217618635U CN 217618635 U CN217618635 U CN 217618635U CN 202220538920 U CN202220538920 U CN 202220538920U CN 217618635 U CN217618635 U CN 217618635U
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Abstract
The utility model relates to a welding machine equipment field, concretely relates to automatic butt welder of wire rod, include: welding machine body, manipulator and welded structure, the mobilizable setting of manipulator is provided with welding position on the welding machine body, and welded structure sets up in welding position department, and the manipulator is transferred the material that snatchs and is welded on the welded structure. Set up mobilizable manipulator on the welding machine body, press from both sides through the manipulator and get and treat the welded material, set up welded structure on the welding machine body, the manipulator is welded on placing welded structure with the material to replace manual operation, realize getting material, automatic weld automatically.
Description
Technical Field
The utility model relates to a welding machine equipment field particularly, relates to an automatic butt welder of wire rod.
Background
Welding, also known as fusion welding, is a manufacturing process and technique for joining metals or other thermoplastic materials, such as plastics, in a heated, high temperature or high pressure manner; the existing welding mode is manual welding, the accuracy of the welding mode is easily influenced by processing personnel, and potential safety hazards exist.
Therefore, the prior art has defects and needs to be further developed.
SUMMERY OF THE UTILITY MODEL
In order to solve the problem, the utility model aims to provide an automatic butt welder of wire rod can replace manual operation, realizes getting material, automatic weld automatically.
The utility model aims at realizing through the following technical scheme:
the utility model provides a pair of automatic butt welder of wire rod, include: the welding machine comprises a welding machine body, a manipulator, a control system and a welding structure, wherein the manipulator is movably arranged on the welding machine body, a welding position is arranged on the welding machine body, the welding structure is arranged at the welding position, and the control system controls the manipulator to transfer the grabbed materials to the welding structure for welding;
furthermore, the welding structure comprises a first welding plate and a second welding plate which are arranged at intervals, a first pressing block and a second pressing block which correspond to each other up and down are arranged on the first welding plate, and a third pressing block and a fourth pressing block which correspond to each other up and down are arranged on the second welding plate;
the manipulator grabs the material and places on second briquetting and fourth briquetting, and first briquetting and third briquetting move down, make first briquetting and second briquetting compress tightly, third briquetting and fourth briquetting compress tightly to the material that will be located on second briquetting and fourth briquetting compresses tightly.
Furthermore, a first guide rail is arranged on the welding machine body, a movable moving plate is arranged on the first guide rail, a second guide rail is arranged on the moving plate, the second guide rail is perpendicular to the first guide rail, and the manipulator is movably arranged on the second guide rail.
Further, the tail end of the manipulator is provided with a grabbing structure for grabbing materials.
Further, the automatic butt welding machine comprises a first air cylinder and a second air cylinder, the first air cylinder is arranged on the first welding plate and used for driving the first pressing block to move downwards, and the second air cylinder is arranged on the second welding plate and used for driving the third pressing block to move downwards.
Furthermore, the automatic butt welding machine also comprises a first reset column and a second reset column, the first reset column is arranged on the welding machine body 1 and is positioned on one side of the first welding plate, the first reset column can be inserted into or moved out of the first pressing block, and a first spring is arranged on the first reset column and is used for applying elastic inertia force to the first pressing block;
the second reset column is arranged on the welding machine body and located on one side of the second welding plate, the second reset column can be inserted into or moved out of the third pressing block, and a second spring is arranged on the second reset column and used for applying elastic inertia force to the third pressing block.
Further, the control system includes:
the material taking detection module is used for detecting whether the manipulator clamps the material, and if the manipulator clamps the material, a first driving signal is sent out;
the discharging detection module is used for detecting whether the manipulator moves to the welding position or not, detecting whether materials exist on the second pressing block and the fourth pressing block or not, and sending a second driving signal if the manipulator moves to the welding position and the materials exist on the second pressing block and the fourth pressing block;
and the air cylinder control module is used for receiving the first driving signal and the second driving signal and controlling the starting of the first air cylinder and the second air cylinder.
Furthermore, the automatic butt welding machine further comprises a third air cylinder, and the third air cylinder is used for driving the first welding plate to move towards one side of the second welding plate.
Furthermore, the automatic butt welding machine also comprises a third spring, a vertical third reset column is arranged on the second welding plate, the third reset column can be inserted into or removed from the first welding plate, and the third spring is arranged on the third reset column; the third cylinder pushes the first welding plate to apply pressure to the third spring, and the third spring is used for applying spring inertia force to the first welding plate to enable the first welding plate to return to the original position.
Furthermore, grooves for placing materials are formed in the second pressing block and the fourth pressing block.
The utility model discloses an among the automatic butt welder of wire rod, include: welding machine body, manipulator and welded structure, the mobilizable setting of manipulator is provided with welding position on the welding machine body, and welded structure sets up in welding position department, and the manipulator is transferred the material that snatchs and is welded on the welded structure. Set up mobilizable manipulator on welding machine body 1, press from both sides through the manipulator and get and treat the welded material, set up welded structure on welding machine body 1, the manipulator is welded on placing welded structure with the material to replace manual operation, realize getting material, automatic weld automatically.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the invention and together with the description serve to explain the invention without undue limitation to the invention. In the drawings:
FIG. 1 is a structural diagram of the automatic wire butt welding machine of the present invention;
FIG. 2 is an enlarged view of the welded structure of the present invention;
FIG. 3 is another enlarged view of the welded structure of the present invention;
fig. 4 is another view angle structure diagram of the wire automatic butt welding machine of the present invention.
Wherein the reference numbers are: 1-a welding machine body, 2-a manipulator, 3-a welding structure, 4-a first guide rail, 5-a second guide rail, 6-a iron wire frame, 7-a first cylinder, 8-a second cylinder, 9-a third cylinder, 10-a first spring, 11-a second spring, 12-a third spring, 13-a material receiving groove, 14-a first baffle and 15-a second baffle;
201-grabbing structure, 301-first welding plate, 302-second welding plate, 303-first pressing block, 304-second pressing block, 305-third pressing block, 306-fourth pressing block and 307-groove.
Detailed Description
In order to make the technical solution of the present invention better understood, the technical solution of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts shall belong to the protection scope of the present invention.
As shown in fig. 1, the utility model discloses an automatic butt welder of wire rod of embodiment includes: welding machine body 1, manipulator 2 and welded structure 3, 2 mobilizable settings of manipulator are provided with welding position on welding machine body 1, and welded structure 3 sets up in welding position department, and the material that manipulator 2 will snatch is transferred and is welded on welded structure 3. Set up mobilizable manipulator 2 on welding machine body 1, press from both sides through manipulator 2 and get and treat the welded material, set up welded structure 3 on welding machine body 1, weld on welded structure 3 is placed with the material to manipulator 2 to replace manual operation, realize getting material, automatic weld automatically.
Referring to fig. 1 and 4, a first guide rail 4 is arranged on a welding machine body 1, a movable plate is arranged on the first guide rail 4, a second guide rail 5 is arranged on the movable plate, the second guide rail 5 is perpendicular to the first guide rail 4, and a manipulator 2 is movably arranged on the second guide rail 5; an X-Y coordinate structure is formed by arranging a first guide rail 4 and a second guide rail 5, a moving plate moves on the first guide rail 4 along the X direction, and a manipulator 2 moves on the second guide rail 5 along the Y direction; in actual operation, the manipulator 2 first picks up the material and then moves to the welding position along the first guide rail 4, and then the manipulator 2 moves a little bit along the second guide rail 5 towards the welding machine body 1, so that the material is aligned with the welding structure 3 and is placed on the welding structure 3 for welding.
Further, the tail end of the manipulator 2 is provided with a grabbing structure 201 for grabbing materials; in this embodiment, the grabbing structure 201 is disposed on a plate, the plate is disposed to be connected to the manipulator 2, and the plate is disposed in parallel with the first guide rail 4; two material clamps are arranged on the plate, and the material is a frame of a steel wire enclosed city; these two material presss from both sides correspond respectively and snatch iron wire frame 6 both ends side, through the removal of manipulator 2, place iron wire frame 6 on welded structure 3.
Referring to fig. 1 and fig. 2, the welded structure 3 includes a first welded plate 301 and a second welded plate 302, the first welded plate 301 and the second welded plate 302 are arranged at an interval, a first pressing block 303 and a second pressing block 304 are arranged on the first welded plate 301 and correspond to each other up and down, and a third pressing block 305 and a fourth pressing block 306 are arranged on the second welded plate 302 and correspond to each other up and down; the manipulator 2 grabs the materials and places the materials on the second pressing block 304 and the fourth pressing block 306, the first pressing block 303 and the third pressing block 305 move downwards, so that the first pressing block 303 and the second pressing block 304 are pressed, the third pressing block 305 and the fourth pressing block 306 are pressed, and the materials on the second pressing block 304 and the fourth pressing block 306 are pressed; this application briquetting sets up in pairs, sets up second briquetting 304 under first briquetting 303, sets up fourth briquetting 306 under third briquetting 305, and the arm is placed iron wire frame 6 on second briquetting 304 and fourth briquetting 306, corresponds simultaneously through first briquetting 303, third briquetting 305 and presses to second briquetting 304, fourth briquetting 306, compresses tightly iron wire frame 6 between first briquetting 303, third briquetting 305 and second briquetting 304, fourth briquetting 306.
Further, the automatic butt welding machine comprises a first air cylinder 7 and a second air cylinder 8, wherein the first air cylinder 7 is arranged on the first welding plate 301 and used for driving the first pressing block 303 to move downwards, and the second air cylinder 8 is arranged on the second welding plate 302 and used for driving the third pressing block 305 to move downwards; the first and third press blocks 303 and 305 are driven to move downward by the first and second air cylinders 7 and 8, i.e., in the Z-axis direction relative to the X-Y coordinate, so as to press the iron wires on the second and fourth press blocks 304 and 306.
Referring to fig. 1 to 3, the automatic butt welding machine further includes a first reset column and a second reset column, the first reset column is disposed on the welding machine body 1 and located on one side of the first welding plate 301, the first reset column can be inserted into or removed from the first pressing block 303, and a first spring 10 is disposed on the first reset column and used for applying an elastic inertia force to the first pressing block 303;
the second reset column is arranged on the welding machine body 1 and positioned on one side of the second welding plate 302, the second reset column can be inserted into or removed from the third pressing block 305, and a second spring 11 is arranged on the third reset column and used for applying elastic inertia force to the third pressing block 305; when the air cylinders (including the first air cylinder 7 and the second air cylinder 8) push the first pressing block 303 and the third pressing block 305 to press downwards, the first reset column and the second reset column are displaced to bear pressure, so that the first spring 10 and the second spring 11 are compressed; after the iron wire frame 6 is welded, the first spring 10 and the second spring 11 will correspondingly apply an elastic inertia force to the first pressing block 303 and the third pressing block 305, so that the first pressing block 303 and the third pressing block 305 return to the original positions.
Referring to fig. 1 and 2, the control system includes:
the material taking detection module is used for detecting whether the manipulator 2 clamps the material, and if the manipulator 2 clamps the material, a first driving signal is sent out;
the discharging detection module is used for detecting whether the manipulator 2 moves to the welding position or not and detecting whether materials exist on the second pressing block 304 and the fourth pressing block 306 or not, and if the manipulator 2 moves to the welding position and the materials exist on the second pressing block 304 and the fourth pressing block 306, a second driving signal is sent out;
and the air cylinder control module is used for receiving the first driving signal and the second driving signal and controlling the starting of the first air cylinder 7 and the second air cylinder 8.
Specifically, after the automatic butt welding machine is started, the control system controls the manipulator 2 to take a material, the material taking detection module detects whether the manipulator 2 clamps the iron wire frame 6, if the manipulator 2 clamps the material, a first driving signal is sent, and if the manipulator 2 does not clamp the material, the clamping action is continued until the manipulator 2 clamps the material; after the iron wire frame 6 is clamped by the manipulator 2, the control system controls the manipulator 2 to move to the welding position and places the iron wire frame 6 on the welding position; the discharging detection module can detect whether the manipulator 2 moves to the welding machine position, in order to avoid the problem that the welding position does not have a weldable iron wire frame 6, the discharging detection module can also detect whether the second pressing block 304 and the fourth pressing block 306 have the iron wire frame 6, when the second pressing block 304 and the fourth pressing block 306 have the iron wire frame 6, if the manipulator 2 moves to the welding position and the second pressing block 304 and the fourth pressing block 306 have materials, a second driving signal is sent out; when the cylinder control module receives the first driving signal and the second driving signal, the cylinder control module controls the first cylinder 7 and the second cylinder 8 to start, so as to drive the corresponding first pressing block 303 and the corresponding third pressing block 305 to move downwards.
Referring to fig. 1 to 4, the automatic butt welder further includes a third air cylinder 9, and the third air cylinder 9 is configured to drive the first welding plate 301 to move to the second welding plate 302 side; after the iron wire frame 6 is pressed by the first pressing block 303 and the third pressing block 305 on the second pressing block 304 and the fourth pressing block 306, the control system controls the third cylinder 9 to start, and the third cylinder 9 pushes the first welding plate 301 to move to one side of the second welding plate 302, so as to ensure that openings at two ends of the iron wire frame 6 are welded smoothly.
In an embodiment, the automatic butt welder further comprises a third spring 12, a vertical third reset column is arranged on the second welding plate 302, the third reset column is inserted into the first welding plate 301, and the third spring 12 is arranged on the third reset column; the third cylinder 9 pushes the first welding plate 301 to apply pressure to the third spring 12, and the third spring 12 is used for applying spring inertia force to the first welding plate 301, so that the first welding plate 301 returns to the original position.
Furthermore, a man-machine conversation window is arranged on the welding machine body 1 and used for adjusting parameters; and the adjustment and the parameter checking of the welding machine equipment are convenient for a user through the man-machine conversation window.
Further, a conveyor belt is arranged on the welding machine body 1 and connected with the moving plate to drive the moving plate to move on the first guide rail 4; and a fourth motor is arranged on the moving plate, is connected with the manipulator 2 and drives the manipulator 2 to move on the second guide rail 5.
Further, a first baffle 14 is arranged on the first welding plate 301, a second baffle 15 is arranged on the second welding plate 302, the outer surfaces of the first baffle 14 and the second baffle 15 are aligned with the grooves 307 on the second pressing block 304 and the fourth pressing block 306, and the manipulator 2 slides the grabbed iron wire frame 6 downwards along with the first baffle 14 and the second baffle 15 and places the iron wire frame in the groove 307; the first and second shutters 14 and 15 are provided to facilitate positioning or guiding of the robot 2 on the placing iron frame 6 to the groove 307.
Further, connect silo 13 on the welding machine body, connect silo 13 to set up in welded structure's below, after iron wire frame 6 welding is accomplished, drop to connect silo 13 from second briquetting 304 and fourth briquetting 306.
The working principle of the automatic butt welding machine is as follows:
after the automatic butt welding machine is started, the manipulator 2 grabs the iron wire frame 6, the material taking detection module detects whether the manipulator 2 grabs the iron wire frame 6, and if the manipulator 2 is detected to clamp the material, a first driving signal is sent; then the control system controls the manipulator 2 to move to the welding position along the first guide rail 4, the manipulator 2 moves a little position along the second guide rail 5 to the first guide rail 4 direction, so that the iron wire frame 6 is aligned with the grooves 307 on the second pressing block 304 and the fourth pressing block 306, then the grabbing structure 201 moves downwards to place the iron wire frame 6 in the grooves 307 on the second pressing block 304 and the fourth pressing block 306, and the discharging detection module detects that the iron wire frame 6 is on the second pressing block 304 and the fourth pressing block 306 and sends out a second driving signal;
when the cylinder control module receives the first driving signal and the second driving signal, the cylinder control module controls the start of the first cylinder 7 and the second cylinder 8 to push the first pressing block 303 and the third pressing block 305 to correspondingly press the second pressing block 304 and the fourth pressing block 306, the iron wire frame 6 is pressed on the second pressing block 304 and the fourth pressing block 306, the iron wire frame 6 is loosened by the grabbing structure 201, and the manipulator 2 returns to the position for grabbing the iron wire frame 6 to prepare for grabbing the next iron wire frame 6;
then, the control system drives the third cylinder 9 to push the first welding plate 301 to move towards one side of the second welding plate 302, so that the iron wire frame 6 is located at the optimal welding position; after the third cylinder 9 pushes the first welding plate 301 to move to a certain position towards the second welding plate 302, welding equipment welds the iron wire frame 6, so that the two ends of the opening of the iron wire frame 6 are welded, and the iron wire frame 6 with the opening is welded to form a closed-loop iron wire frame 6;
after the welding machine is finished, the control is carried out to instantly close the third cylinder 9, and after the first welding plate 301 loses the applied pressure of the third cylinder 9, the elastic inertia force of the third spring 12 rebounds the first welding plate 301 to the original position.
Then, the control system closes the first cylinder 7 and the second cylinder 8, and the first pressing block 303 and the third pressing block 305 which lose pressure correspondingly receive the elastic inertia force of the first spring 10 and the second spring 11 to push the first pressing block 303 and the third pressing block 305 to the original positions;
when the pressure of the first pressing block 303 and the third pressing block 305 is lost, the iron wire frame 6 falls off from the second pressing block 304 and the fourth pressing block 306 and slides out of the material receiving groove 13, and the welding process of one iron wire frame 6 is completed to wait for the next iron wire welding.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.
Claims (10)
1. An automatic butt welder of wire rod, its characterized in that includes: the welding machine comprises a welding machine body, a manipulator, a control system and a welding structure, wherein the manipulator is movably arranged on the welding machine body, a welding position is arranged on the welding machine body, the welding structure is arranged at the welding position, and the control system controls the manipulator to transfer a grabbed material to the welding structure for welding;
the welding structure comprises a first welding plate and a second welding plate, the first welding plate and the second welding plate are arranged at intervals, a first pressing block and a second pressing block which correspond to each other up and down are arranged on the first welding plate, and a third pressing block and a fourth pressing block which correspond to each other up and down are arranged on the second welding plate;
the manipulator grabs materials and places the materials on the second pressing block and the fourth pressing block, the first pressing block and the third pressing block move downwards, the first pressing block and the second pressing block correspondingly press the third pressing block and the fourth pressing block, and the materials on the second pressing block and the fourth pressing block are pressed tightly.
2. The wire automatic butt welder according to claim 1, wherein a first guide rail is provided on the welder body, a movable plate is provided on the first guide rail, a second guide rail is provided on the movable plate, the second guide rail is perpendicular to the first guide rail, and the manipulator is movably provided on the second guide rail.
3. The wire butt welding machine according to claim 1, wherein a tip of the manipulator is provided with a grasping structure for grasping a material.
4. The wire butt welder according to claim 1, wherein the butt welder comprises a first cylinder and a second cylinder, the first cylinder being disposed on the first welding plate for driving the first pressing block to move downward, the second cylinder being disposed on the second welding plate for driving the third pressing block to move downward.
5. The wire automatic butt welder according to claim 4, further comprising a first reset column and a second reset column, wherein the first reset column is disposed on the welder body and located on one side of the first welding plate, the first reset column can be inserted into or removed from the first pressing block, and a first spring is disposed on the first reset column and used for applying elastic inertia force to the first pressing block;
the second reset column is arranged on the welding machine body and located on one side of the second welding plate, the second reset column can be inserted into or moved out of the third pressing block, and a second spring is arranged on the second reset column and used for applying elastic inertia force to the third pressing block.
6. The wire butt welder of claim 4, wherein the control system comprises:
the material taking detection module is used for detecting whether the manipulator clamps the material, and if the manipulator clamps the material, a first driving signal is sent out;
the discharging detection module is used for detecting whether the manipulator moves to the welding position or not and detecting whether materials exist on the second pressing block and the fourth pressing block or not, and if the manipulator moves to the welding position and the materials exist on the second pressing block and the fourth pressing block, a second driving signal is sent out;
and the air cylinder control module is used for receiving the first driving signal and the second driving signal and controlling the starting of the first air cylinder and the second air cylinder.
7. The wire automated butt welder according to claim 6, further comprising a third air cylinder for driving the first welding plate to move toward the second welding plate side.
8. The wire butt welder according to claim 7, further comprising a third spring, wherein a third vertical return post is disposed on the second welding plate, the third return post being insertable into or removable from the first welding plate, the third spring being disposed on the third return post; the third cylinder pushes the first welding plate to apply pressure to the third spring, and the third spring is used for applying spring inertia force to the first welding plate to enable the first welding plate to return to the original position.
9. The wire automatic butt welder according to claim 4, wherein the second pressing block and the fourth pressing block are provided with grooves for placing materials.
10. The wire automatic butt welder according to claim 4, wherein a material receiving groove is provided on the welding body, and the material receiving groove is provided below the welding structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220538920.9U CN217618635U (en) | 2022-03-11 | 2022-03-11 | Automatic butt welder for wire rods |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220538920.9U CN217618635U (en) | 2022-03-11 | 2022-03-11 | Automatic butt welder for wire rods |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217618635U true CN217618635U (en) | 2022-10-21 |
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ID=83644730
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220538920.9U Active CN217618635U (en) | 2022-03-11 | 2022-03-11 | Automatic butt welder for wire rods |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217618635U (en) |
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2022
- 2022-03-11 CN CN202220538920.9U patent/CN217618635U/en active Active
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