CN217529593U - A laser processing equipment - Google Patents
A laser processing equipment Download PDFInfo
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- CN217529593U CN217529593U CN202220226171.6U CN202220226171U CN217529593U CN 217529593 U CN217529593 U CN 217529593U CN 202220226171 U CN202220226171 U CN 202220226171U CN 217529593 U CN217529593 U CN 217529593U
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Abstract
Description
技术领域technical field
本实用新型涉及一种激光加工设备,属于激光加工技术领域。The utility model relates to a laser processing equipment, which belongs to the technical field of laser processing.
背景技术Background technique
目前超硬材料的加工方式以磨削加工为主,电火花和线切割加工为辅。磨削、电火花、线切割加工需要切削液、电极、砂轮等耗材,且切削液为污染物;由于加工方式的限制,磨削和电火花加工无法实现部分微细结构的加工,且电火花加工技术还受制于加工材料的导电性。At present, the processing methods of superhard materials are mainly grinding, supplemented by EDM and wire cutting. Grinding, EDM, and wire cutting require consumables such as cutting fluid, electrodes, and grinding wheels, and the cutting fluid is a pollutant; due to the limitation of processing methods, grinding and EDM cannot process some microstructures, and EDM Technology is also limited by the conductivity of the processed material.
综上可知,现有技术在实际使用上显然存在不便与缺陷,所以有必要加以改进。To sum up, the prior art obviously has inconvenience and defects in practical use, so it is necessary to improve it.
实用新型内容Utility model content
本实用新型要解决的技术问题是针对以上不足,提供一种激光加工设备,可以实现微细结构以及自由曲面的加工,提高了加工精度。The technical problem to be solved by the utility model is to provide a laser processing equipment for the above deficiencies, which can realize the processing of fine structures and free-form surfaces, and improve the processing accuracy.
为解决以上技术问题,本实用新型采用以下技术方案:一种激光加工设备,包括底座,所述底座设有可沿X轴方向滑移的立柱和可沿Y轴方向滑移的滑台;所述滑台上固定安装支撑座,所述支撑座上通过设有可绕A轴旋转的摇臂,所述摇臂的端部设有可绕C轴旋转的工作台;In order to solve the above technical problems, the utility model adopts the following technical solutions: a laser processing equipment, including a base, the base is provided with a column that can slide along the X-axis direction and a sliding table that can slide along the Y-axis direction; A support seat is fixedly installed on the sliding table, the support seat is provided with a rocker arm that can rotate around the A axis, and the end of the rocker arm is provided with a workbench that can rotate around the C axis;
所述立柱的侧部设置可沿Z轴方向滑移的滑枕,所述滑枕靠近工作台的一侧安装有激光加工头;所述激光加工头包括振镜,所述振镜的侧部安装有测头和校正相机。The side of the column is provided with a ram that can slide along the Z-axis direction, and a laser processing head is installed on the side of the ram close to the worktable; the laser processing head includes a galvanometer, and the side of the galvanometer is installed A probe and calibration camera are installed.
进一步地,所述摇臂通过第一转轴可转动安装于支撑座上,所述工作台通过第二转轴可转动安装于摇臂上;所述第一转轴平行于X轴,所述第二转轴与第一转轴相垂直;Further, the rocker arm is rotatably mounted on the support seat through a first rotating shaft, and the worktable is rotatably mounted on the rocker arm through a second rotating shaft; the first rotating shaft is parallel to the X-axis, and the second rotating shaft perpendicular to the first axis of rotation;
所述第一转轴的轴心线定义为A轴,所述第二转轴的轴心线定义为C轴。The axis line of the first rotating shaft is defined as the A axis, and the axis line of the second rotating shaft is defined as the C axis.
进一步地,所述滑枕设有有安装板,所述振镜固定在安装板上;所述振镜内部设有镜片,所述振镜通过传输组件连接激光器。Further, the ram is provided with a mounting plate, and the galvanometer is fixed on the mounting plate; a mirror is arranged inside the galvanometer, and the galvanometer is connected to the laser through a transmission component.
进一步地,所述安装板上设置有立板,所述测头可上下滑动安装于立板上;Further, a vertical plate is provided on the mounting plate, and the measuring head can be slid up and down and installed on the vertical plate;
所述立板上固定有伸缩气缸,所述测头与伸缩气缸的伸缩杆连接。A telescopic cylinder is fixed on the vertical plate, and the measuring head is connected with the telescopic rod of the telescopic cylinder.
进一步地,所述振镜的侧部设有气嘴,所述气嘴对应待加工工件设置。Further, the side part of the galvanometer is provided with an air nozzle, and the air nozzle is arranged corresponding to the workpiece to be processed.
进一步地,所述底座上设有除尘口,所述除尘口设置在滑枕的下方,且所述除尘口位于待加工工件的正前方。Further, the base is provided with a dust removal port, the dust removal port is arranged below the ram, and the dust removal port is located directly in front of the workpiece to be processed.
进一步地,所述立柱底部安装第一滑块,所述底座上安装第一导轨,所述第一滑块可滑动设置在第一导轨上。Further, a first sliding block is installed on the bottom of the column, a first guide rail is installed on the base, and the first sliding block is slidably arranged on the first guide rail.
进一步地,所述滑台底部安装第二滑块,所述底座上安装第二导轨,所述第二滑块可滑动设置在第二导轨上。Further, a second sliding block is installed on the bottom of the sliding table, a second guide rail is installed on the base, and the second sliding block is slidably arranged on the second guide rail.
进一步地,所述滑枕侧面安装第三滑块,所述立柱侧面上安装第三导轨,所述第三滑块可滑动设置在第三导轨上。Further, a third sliding block is installed on the side of the ram, a third guide rail is installed on the side surface of the column, and the third sliding block is slidably arranged on the third guide rail.
进一步地,所述底座为T型,所述滑台设置在所述底座的前部。Further, the base is T-shaped, and the sliding table is arranged at the front of the base.
本实用新型采用以上技术方案后,与现有技术相比,具有以下优点:After adopting the above technical scheme, the utility model has the following advantages compared with the prior art:
本实用新型是由X轴 、Y轴、Z轴三个正交直线轴以及A轴和C轴两个相互垂直的旋转轴构成的立式五轴加工设备,激光加工头安装在可沿Z轴上下移动的滑枕上,通过五轴联动,可以实现微细结构以及自由曲面的加工,提高了加工精度,尤其能够对切削刀具的切削刃、后角、断屑槽和自由曲面进行精密激光加工。The utility model is a vertical five-axis processing equipment composed of three orthogonal linear axes of X axis, Y axis and Z axis and two mutually perpendicular rotating axes of A axis and C axis. On the ram that moves up and down, through the five-axis linkage, the processing of fine structures and free-form surfaces can be realized, and the machining accuracy is improved, especially the cutting edge, clearance angle, chip breaker and free-form surface of the cutting tool can be precision laser processed.
本实用新型通过五轴联动配合激光加工头,可以实现微米级精度加工,加工过程无机械应力接触,可替代部分五轴磨床,为超硬材料提供一种绿色、环保的加工方式,可应用于金刚石刀具等工件的加工。The utility model can realize micron-level precision machining through the five-axis linkage and the laser processing head, and there is no mechanical stress contact in the processing process, which can replace part of the five-axis grinding machine, provides a green and environmentally friendly processing method for superhard materials, and can be applied to Processing of workpieces such as diamond tools.
下面结合附图和实施例对本实用新型进行详细说明。The present utility model will be described in detail below with reference to the accompanying drawings and embodiments.
附图说明Description of drawings
图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the present utility model;
图2是激光加工头的结构示意图;Fig. 2 is the structural schematic diagram of the laser processing head;
图中,In the figure,
1-底座,2-立柱,3-滑台,4-滑枕,5-支撑座,6-摇臂,7-第一转轴,8-工作台,9-第二转轴,10-第一滑块,11-第一导轨,12-第二滑块,13-第二导轨,14-第三滑块,15-第三导轨,16-激光加工头,17-振镜,18-校正相机,19-测头,20-伸缩气缸,21-气嘴,22-安装板,23-立板,24-除尘口。1-base, 2-post, 3-slide, 4-ram, 5-support base, 6-rocker arm, 7-first shaft, 8-table, 9-second shaft, 10-first slide block, 11-first rail, 12-second slider, 13-second rail, 14-third slider, 15-third rail, 16-laser processing head, 17-galvanometer, 18-correction camera, 19- measuring head, 20- telescopic cylinder, 21- air nozzle, 22- mounting plate, 23- vertical plate, 24- dust removal port.
具体实施方式Detailed ways
为了对本实用新型的技术特征、目的和效果有更加清楚的理解,现对照附图说明本实用新型的具体实施方式。In order to have a clearer understanding of the technical features, purposes and effects of the present invention, the specific embodiments of the present invention will now be described with reference to the accompanying drawings.
实施例Example
如图1-2共同所示,本实用新型提供一种激光加工设备,包括底座 1,所述底座1上设有立柱2和滑台3,所述立柱2可沿X轴方向滑移;所述滑台3可沿Y轴方向滑移;所述立柱2的侧部设置有滑枕4,所述滑枕4可沿Z轴方向滑移。所述滑台3上设置有单臂摇篮转台,所述单臂摇篮转台包括支撑座5,所述支撑座5固定安装在滑台3上;所述支撑座5上通过第一转轴7安装有摇臂6,所述摇臂6端部通过第二转轴9安装有工作台8;所述第一转轴7平行于X轴,所述第二转轴9与第一转轴7相垂直。As shown in Figures 1-2, the present invention provides a laser processing equipment, including a
所述第一转轴7的轴心线定义为A轴,所述第二转轴9的轴心线定义为C轴。所述摇臂6绕A轴旋转,所述工作台8可绕C轴旋转,所述工作台8上设置用于夹持工件的夹持组件。The axis of the first
本实用新型中,X轴与Y轴相垂直,且X轴与Y轴均与水平面平行;Z轴为竖直方向,A轴与C轴相垂直,A轴平行于X轴。In the present invention, the X axis is perpendicular to the Y axis, and both the X axis and the Y axis are parallel to the horizontal plane; the Z axis is the vertical direction, the A axis is perpendicular to the C axis, and the A axis is parallel to the X axis.
所述滑枕4靠近工作台8的一侧安装有激光加工头16,所述激光加工头16用于加工工件。所述激光加工头16包括振镜17,所述振镜17固定在安装板22上,所述安装板22固定于滑枕4上。所述振镜17内部设有镜片,所述振镜17通过光纤等传输组件连接有激光器,激光器发出的激光通过光纤进入振镜17内,通过镜片输出至工件表面。A
所述振镜17的两侧分别安装有测头19和校正相机18;所述测头19用于找正待加工工件,所述校正相机19至少用于对找正后的待加工工件进行光学定位,以确定待加工工件上的加工区域。A
所述测头19通过滑块可上下滑动安装于立板23侧部,所述立板23固定在安装板22上,所述测头19与伸缩气缸20的伸缩杆连接,所述伸缩气缸20固定在立板23上;所述伸缩气缸20带动测头19伸出和缩回,防止加工过程中测头19与工件的干涉。The
所述振镜17的侧部还设有气嘴21,所述气嘴21对应待加工工件设置,所述气嘴21用于向加工区域供给保护气体、冷却气体等。The side part of the
所述底座1上还设有除尘口24,所述除尘口24设置在滑枕4的下方,且所述除尘口24位于待加工工件的正前方,以便于回收加工过程中产生的烟尘。The
所述底座1为T型结构,提高了底座1整体的稳定性,所述立柱2及滑3台安装在底座1上,滑台3设置在底座1的前部,整体结构紧凑,占地空间小。The
作为一种优选,所述立柱2底部安装第一滑块10,所述底座1上安装第一导轨11,第一滑块10可滑动设置在第一导轨11上,所述立柱2通过电机、丝杠、丝母等驱动组件驱动沿X轴方向滑移;所述滑台3底部安装第二滑块12,所述底座1上安装第二导轨13,所述第二滑块12可滑动设置在第二导轨13上,所述滑台3通过电机、丝杠、丝母等驱动组件驱动沿Y轴方向滑移;所述滑枕4侧面安装第三滑块14,所述立柱2侧面上安装第三导轨15,第三滑块14可滑动设置在第三导轨15上,所述滑枕4通过电机、丝杠、丝母等线性驱动组件驱动沿Z轴方向滑移。As a preference, a
所述摇臂6、工作台8通过旋转驱动组件驱动旋转,驱动组件的结构、布置方式属于现有技术,不再详述。The
所述激光加工设备还包括控制系统,所述控制系统用于控制激光器的通断、振镜17的工作、校正相机18的采集图像、测头19的上下移动以及探测工作、设备的五轴联动等。The laser processing equipment also includes a control system, which is used to control the on-off of the laser, the operation of the
本实用新型的工作原理:The working principle of the present utility model:
工作时,用待加工夹紧固定在工作台上,激光器发出的激光通过光纤进入振镜内,通过振镜内的镜片输出至工件表面,配合加工设备的五轴联动,完成工件各类特征的加工,实现了高水平的加工精度准确性,尤其适用于切削刀具的切削刃、后角、断屑槽和自由曲面的精密激光加工。When working, it is clamped and fixed on the worktable to be processed. The laser light emitted by the laser enters the galvanometer through the optical fiber, and is output to the surface of the workpiece through the lens in the galvanometer, and cooperates with the five-axis linkage of the processing equipment to complete the various features of the workpiece. Machining to achieve a high level of machining accuracy and accuracy, especially for precision laser machining of cutting edges, relief angles, chipbreakers and freeform surfaces of cutting tools.
以上所述为本实用新型最佳实施方式的举例,其中未详细述及的部分均为本领域普通技术人员的公知常识。本实用新型的保护范围以权利要求的内容为准,任何基于本实用新型的技术启示而进行的等效变换,也在本实用新型的保护范围之内。The above are examples of the best embodiments of the present invention, and the parts that are not described in detail are the common knowledge of those of ordinary skill in the art. The protection scope of the present invention is subject to the content of the claims, and any equivalent transformation based on the technical inspiration of the present invention is also within the protection scope of the present invention.
Claims (10)
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117564302A (en) * | 2023-11-13 | 2024-02-20 | 苏州千机智能技术有限公司 | A galvanometer processing method and system for chip breaker of cemented carbide tool |
| CN118417715A (en) * | 2024-05-23 | 2024-08-02 | 广州三义激光科技有限公司 | A five-axis laser cutting device |
| CN119077116A (en) * | 2024-11-08 | 2024-12-06 | 山东大学 | Five-axis cutting and grinding-laser processing composite manufacturing equipment |
-
2022
- 2022-01-27 CN CN202220226171.6U patent/CN217529593U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117564302A (en) * | 2023-11-13 | 2024-02-20 | 苏州千机智能技术有限公司 | A galvanometer processing method and system for chip breaker of cemented carbide tool |
| CN118417715A (en) * | 2024-05-23 | 2024-08-02 | 广州三义激光科技有限公司 | A five-axis laser cutting device |
| CN119077116A (en) * | 2024-11-08 | 2024-12-06 | 山东大学 | Five-axis cutting and grinding-laser processing composite manufacturing equipment |
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Effective date of registration: 20221226 Address after: 261500 No. 3008, Haomai Road, Mishui street, Gaomi City, Weifang City, Shandong Province Patentee after: Shandong Haomai CNC Machine Tool Co.,Ltd. Address before: 261500 No.1 Haomai Road, Mishui science and Technology Industrial Park, Gaomi City, Weifang City, Shandong Province Patentee before: HIMILE MECHANICAL SCIENCE AND TECHNOLOGY (SHANDONG) Co.,Ltd. |