CN219924664U - Special processing equipment for vortex disc line - Google Patents
Special processing equipment for vortex disc line Download PDFInfo
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- CN219924664U CN219924664U CN202320980765.0U CN202320980765U CN219924664U CN 219924664 U CN219924664 U CN 219924664U CN 202320980765 U CN202320980765 U CN 202320980765U CN 219924664 U CN219924664 U CN 219924664U
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- 238000003754 machining Methods 0.000 claims abstract description 89
- 230000005540 biological transmission Effects 0.000 claims description 45
- 238000003801 milling Methods 0.000 claims description 14
- 230000009471 action Effects 0.000 claims description 11
- 238000000227 grinding Methods 0.000 claims description 7
- 230000007246 mechanism Effects 0.000 claims description 7
- 230000001681 protective effect Effects 0.000 claims description 7
- 238000007493 shaping process Methods 0.000 claims description 6
- 238000005520 cutting process Methods 0.000 claims description 5
- 230000002706 hydrostatic effect Effects 0.000 claims description 5
- 239000004579 marble Substances 0.000 claims description 3
- 238000006243 chemical reaction Methods 0.000 abstract description 6
- 230000001105 regulatory effect Effects 0.000 abstract 1
- 238000000034 method Methods 0.000 description 10
- 230000008569 process Effects 0.000 description 6
- 210000000078 claw Anatomy 0.000 description 4
- 125000006850 spacer group Chemical group 0.000 description 4
- 238000007599 discharging Methods 0.000 description 3
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C3/00—Milling particular work; Special milling operations; Machines therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C9/00—Details or accessories so far as specially adapted to milling machines or cutter
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/25—Movable or adjustable work or tool supports
- B23Q1/26—Movable or adjustable work or tool supports characterised by constructional features relating to the co-operation of relatively movable members; Means for preventing relative movement of such members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/70—Stationary or movable members for carrying working-spindles for attachment of tools or work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q15/00—Automatic control or regulation of feed movement, cutting velocity or position of tool or work
- B23Q15/007—Automatic control or regulation of feed movement, cutting velocity or position of tool or work while the tool acts upon the workpiece
- B23Q15/14—Control or regulation of the orientation of the tool with respect to the work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q5/00—Driving or feeding mechanisms; Control arrangements therefor
- B23Q5/22—Feeding members carrying tools or work
- B23Q5/34—Feeding other members supporting tools or work, e.g. saddles, tool-slides, through mechanical transmission
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Machine Tool Units (AREA)
- Milling, Drilling, And Turning Of Wood (AREA)
Abstract
The utility model relates to a special processing device for a vortex disc line, which comprises a workbench, a workpiece control center and a shape line processing center, and is characterized in that: the workpiece control center comprises a servo motor, a main shaft and a workpiece clamping assembly, a power output shaft of the servo motor is assembled with the workpiece clamping assembly through the main shaft, the shape line machining center comprises a shape line machining assembly, an X-direction sliding assembly and a Z-direction sliding assembly, three forms are arranged on an assembling structure of the X-direction sliding assembly, the Z-direction sliding assembly, the workpiece control center and the shape line machining center, the servo motor is driven to act, the workpiece clamping assembly for clamping the vortex plate rotates along with the main shaft, the trend of the workpiece control center and the shape line machining center is regulated through the X-direction sliding assembly and the Z-direction sliding assembly in real time according to a set running track, and shape line finish machining is achieved on the vortex plate. The utility model only needs to adjust and position in two directions, has no image conversion phenomenon, and improves the processing precision.
Description
Technical Field
The utility model relates to special processing equipment, in particular to special processing equipment for a vortex disc line.
Background
The existing new energy automobile is provided with a positive displacement compression scroll compressor capable of reducing battery energy consumption, gas compression is realized by meshing the movable scroll and the fixed scroll, and the novel energy automobile has the advantages of high efficiency, low noise, high reliability and the like.
The traditional vortex plate processing is vertical processing equipment, and has two processing modes, the first type is that a workpiece is clamped on a fixed workbench, a milling cutter which can be lifted (Z direction) and moves in the left-right or front-back (X direction and Y direction) directions is arranged above the workpiece, that is, the vortex plate processing equipment needs to adjust and position in the X direction, the Y direction and the Z direction and then process the workpiece, and a phenomenon of image conversion exists, so that the processing precision is not high; the second, the work piece is fixed a position and held on rotatable (C to) workstation, and the top of work piece is equipped with liftable (Z to) milling cutter, simultaneously, the milling cutter after the decline stops going up and down can also remove in X to, that is to say, this kind of vortex disk processing equipment, need to adjust in X to and Z to carry out processing to the work piece, and although this kind of structure has overcome the shortcoming that first kind can appear the weeping, still has the drawback that the precision is less yet.
In order to overcome the defect of the traditional vertical scroll processing equipment, in the prior technical scheme, horizontal processing equipment is adopted, and the structure of the horizontal processing equipment is as follows: including establishing work piece fixture and the cutter installation mechanism at the workstation, work piece fixture includes directly drives the rollback table to and establish cross guide rail mechanism (first guide rail and second guide rail) in directly driving the rollback table bottom, cutter installation mechanism is including being used for loading the cutter mount pad of cutter, and on the third guide rail of cutter mount pad sliding fit, during the use, on the control location of vortex dish, adopt steerable X to remove first guide rail and Z to remove the second guide rail, steerable workpiece that waits to process is the gyration action. In the cutter control section, the cutter is controlled to move in the Y direction by the third guide rail, thereby controlling the feeding amount and timing of the cutter.
Therefore, the horizontal machining equipment for machining the vortex plate in the prior art also needs to be adjusted in the X direction, the Y direction and the Z direction to finish machining the vortex plate, and the structure still has the defects that: because of the need of repeated adjustment in three directions, there is a phenomenon of image conversion, resulting in low accuracy.
Disclosure of Invention
The purpose of the utility model is that: the special processing equipment for the vortex disc line is provided, which only needs to be adjusted and positioned in two directions, does not have a phenomenon of image conversion, and improves the processing precision.
In order to achieve the above purpose, the technical scheme of the utility model is as follows: the special processing equipment for the vortex disc line comprises a workbench, a workpiece control center and a shape line processing center, wherein the workpiece control center and the shape line processing center are oppositely arranged on the workbench, and the innovation point of the special processing equipment is that:
a. the work piece control center comprises a servo motor, a main shaft and a work piece clamping component, a power output shaft of the servo motor is in transmission connection with one end of the main shaft, the end part of the other end of the main shaft is provided with the work piece clamping component used for positioning and clamping the vortex plate,
b. the shaping line machining center comprises a shaping line machining component which is arranged opposite to the main shaft,
c. the assembly structure of the X-direction sliding assembly, the Z-direction sliding assembly, the workpiece control center and the shape line machining center is any one of the following three structures:
first, the X-direction sliding component and the Z-direction sliding component form a cross sliding table structure, the shape line processing component is connected with the X-direction sliding component, the Z-direction sliding component is arranged on a workbench,
the servo motor is driven to act, a workpiece clamping assembly for clamping the vortex plate rotates along with the main shaft, the contour machining assembly is adjusted along the X direction and the Z direction under the action of the cross sliding table structure, and contour finish machining is realized on the vortex plate on the workpiece clamping assembly;
second, the X-direction sliding component and the Z-direction sliding component are both arranged on the workbench, the workpiece control center is connected with the X-direction sliding component, the shape line processing center is connected with the Z-direction sliding component,
the servo motor is driven to act, a workpiece clamping assembly for clamping the vortex plate rotates along with the main shaft, the workpiece control center is adjusted along the X direction through the X-direction sliding assembly, the shape line machining center is adjusted along the Z direction through the Z-direction sliding assembly, and shape line finish machining is realized on the vortex plate on the workpiece clamping assembly;
third, the X-direction sliding component and the Z-direction sliding component are both arranged on the workbench, the workpiece control center is connected with the Z-direction sliding component, the shape line processing center is connected with the X-direction sliding component,
the servo motor is driven to act, the workpiece clamping assembly for clamping the vortex plate rotates along with the main shaft, the workpiece control center is adjusted along the Z direction through the Z-direction sliding assembly, and the shape line machining center is adjusted along the X direction through the X-direction sliding assembly and realizes shape line finish machining on the vortex plate on the workpiece clamping assembly.
In the technical scheme, a driving wheel is arranged at one end of the main shaft, a power output shaft of the servo motor is in transmission connection with the driving wheel at one end of the main shaft through a belt, a flange is arranged at the other end of the main shaft, and the workpiece clamping assembly is detachably connected with the flange.
In the above technical scheme, the periphery of main shaft is equipped with dustproof safety cover, and the tip at main shaft both ends is located dustproof safety cover outward.
In the above technical scheme, work piece clamping assembly includes clamping disk and gripper jaw, the clamping disk suit is on the main shaft, be equipped with a plurality of gripper jaws and evenly arrange along its circumferencial direction on the terminal surface of clamping disk, the gripper jaw includes base and locating piece, the base is fixed on the clamping disk, and the locating piece can dismantle with the base and be connected, the locating piece has the location step, and the medial surface of location step is the arcwall face that can laminate with the vortex dish lateral surface.
In the technical scheme, the X-direction sliding assembly comprises an X-direction supporting plate, an X-direction sliding table and an X-direction driving assembly, wherein the X-direction sliding table is in sliding fit with the X-direction supporting plate, and the X-direction driving assembly is assembled with the X-direction sliding table and is used for driving the X-direction sliding table to slide relative to the X-direction supporting plate;
the Z-direction sliding assembly comprises a Z-direction base, a Z-direction sliding table and a Z-direction driving assembly, the Z-direction sliding table is in sliding fit with the Z-direction base, and the Z-direction driving assembly is assembled with the Z-direction sliding table and used for driving the Z-direction sliding table to slide relative to the Z-direction base;
when the X-direction sliding component and the Z-direction sliding component form a cross sliding table structure, the Z-direction base is arranged on the workbench, the X-direction supporting plate is arranged on the Z-direction sliding table, and the shape line processing component is arranged on the X-direction sliding table;
when the workpiece control center is connected with the X-direction sliding component, the shape line machining center is connected with the Z-direction sliding component, the Z-direction base is arranged on the workbench, the shape line machining component is arranged on the Z-direction sliding table, the X-direction supporting plate is arranged on the workbench as a bottom plate, and the workpiece control center is arranged on the X-direction sliding table;
when the workpiece control center is connected with the Z-direction sliding assembly, the shape line machining center is connected with the X-direction sliding assembly, the Z-direction base is arranged on the workbench, the workpiece control center is arranged on the Z-direction sliding table, the X-direction supporting plate is arranged on the workbench as a bottom plate, and the shape line machining assembly is arranged on the X-direction sliding table.
In the above technical scheme, the Z-direction driving assembly and the X-direction driving assembly are both linear motors or driving mechanisms formed by servo motors and ball screws.
In the technical scheme, the Z-direction sliding table and the X-direction sliding table are hydrostatic guide rails.
In the above technical scheme, the shaping line processing subassembly includes milling cutter, machining transmission shaft, machining motor and machining transmission shaft protection casing, the machining transmission shaft is located the inside of machining transmission shaft protection casing, the both ends of machining transmission shaft are located outside the knife transmission shaft protection casing, simultaneously the power take off shaft of machining motor is connected with the one end transmission of machining transmission shaft, and the tip of the machining transmission shaft other end is equipped with milling cutter or the grinding wheel of detachable connection.
In the above technical scheme, the workstation includes chassis, cushion, work platform board and backplate, the cushion is installed on the chassis, the work platform board is installed on the inclined plane of cushion, work control center and shape line machining center all establish on the work platform board, the backplate can dismantle with the chassis and be connected to be located work control center and shape line machining center's place ahead, the work platform board is whole to be the marble platen.
In the above technical scheme, the underframe is provided with the row cutting notch, and the row cutting notch is positioned at the inner side of the guard plate.
The utility model has the positive effects that: after the special processing equipment for the vortex disc line is adopted, as the workpiece control center comprises the servo motor, the main shaft and the workpiece clamping component, the power output shaft of the servo motor is in transmission connection with one end of the main shaft, the workpiece clamping component for positioning and clamping the vortex disc is arranged at the end part of the other end of the main shaft, the shape line processing center comprises the shape line processing component, the shape line processing component and the main shaft are oppositely arranged, when the special processing equipment is used, the workpiece clamping component of the workpiece control center can position and clamp a workpiece (the vortex disc) and rotate the workpiece (the vortex disc) under the action of the servo motor and the main shaft, so that the shape line processing center can conveniently machine the workpiece to form a shape line, the shape line processing component can finish-process the vortex disc,
the utility model also comprises an X-direction sliding component and a Z-direction sliding component, and the assembly structural form of the X-direction sliding component and the Z-direction sliding component, the workpiece control center and the shape line machining center is any one of the following three structures:
first, the shape line machining center forms a cross sliding table structure through the X-direction sliding component and the Z-direction sliding component, can move in the X-direction and the Z-direction, and realizes shape line finish machining on the vortex plate on the workpiece clamping component,
the second type, the work piece control center is connected with the X-direction sliding component so as to be capable of adjusting along the X-direction, the shape line processing center is connected with the Z-direction sliding component so as to be capable of adjusting along the Z-direction,
third, the work piece control center is connected with the Z-direction sliding component so as to be capable of being adjusted along the Z direction, the shape line processing center is connected with the X-direction sliding component so as to be capable of being adjusted along the X direction,
therefore, no matter which mode the X-direction sliding component and the Z-direction sliding component are assembled with the workpiece control center and the shape line machining center, the utility model can certainly determine that the utility model only needs to adjust along two directions (X-direction and Z-direction) in the process of implementing the shape line machining of the vortex plate, unlike the prior art which needs to adjust along three directions, thus, the utility model can not generate the phenomenon of image conversion, greatly improves the machining precision, and simultaneously, the utility model has low manufacturing cost and the machining precision can reach 2-3 microns.
Drawings
FIG. 1 is a schematic structural view of a first embodiment of the present utility model;
FIG. 2 is a right side schematic view of FIG. 1;
FIG. 3 is a schematic perspective view of a workpiece clamping assembly of the present utility model;
FIG. 4 is a schematic perspective view of FIG. 1;
FIG. 5 is another schematic view of FIG. 4;
FIG. 6 is a schematic perspective view of a second embodiment of the present utility model;
fig. 7 is a schematic perspective view of a third embodiment of the present utility model.
Detailed Description
The utility model is further illustrated, but not limited, by the following examples in connection with the accompanying drawings.
Example 1
As shown in fig. 1, 2, 3, 4 and 5, the special processing equipment for the vortex disc line comprises a workbench 1, a workpiece control center 2 and a shape line processing center 3, wherein the workpiece control center 2 and the shape line processing center 3 are oppositely arranged on the workbench 1,
a. the workpiece control center 2 comprises a servo motor 21, a main shaft 22 and a workpiece clamping assembly 23, wherein a power output shaft of the servo motor 21 is in transmission connection with one end of the main shaft 22, the end part of the other end of the main shaft 22 is provided with the workpiece clamping assembly 23 for positioning and clamping a vortex plate,
b. the wire machining center 3 includes a wire machining assembly 31, the wire machining assembly 31 being disposed opposite the spindle 22,
c. the X-direction sliding component 4 and the Z-direction sliding component 5 are also included, a cross sliding table structure is formed by the X-direction sliding component 4 and the Z-direction sliding component 5, the shape line processing component 31 is connected with the X-direction sliding component 4, the Z-direction sliding component 5 is arranged on the workbench 1,
the servo motor 21 is driven to act, the workpiece clamping assembly 23 for clamping the vortex plate rotates along with the main shaft 22, the contour machining assembly 31 is adjusted along the X direction and the Z direction under the action of the cross sliding table structure, and contour finish machining is realized on the vortex plate on the workpiece clamping assembly 23.
As shown in fig. 4, in order to make the structure more reasonable, one end of the main shaft 22 is provided with a driving wheel 24, the power output shaft of the servo motor 21 is in transmission connection with the driving wheel 24 at one end of the main shaft 22 through a belt 25, the other end of the main shaft 22 is provided with a flange 26, and the workpiece clamping assembly 23 is detachably connected with the flange 26. The spindle 22 of the present utility model preferably is a high precision hydrostatic spindle, which is provided with the following purposes: in order to improve the rotation precision of the vortex plate, the subsequent shape line processing precision is further improved. Of course, the transmission connection mode of the servo motor 21 and the main shaft 22 in the present utility model is not limited thereto, and a linear connection mode may be selected, or a servo motor may be directly mounted on the main shaft 22.
As shown in fig. 1 and 4, in order to prevent the main shaft from being contaminated and to affect the rotation accuracy, a dust-proof protection cover 27 is provided on the outer circumference of the main shaft 22, and the end portions of both ends of the main shaft 22 are located outside the dust-proof protection cover 27.
As shown in fig. 3 and 4, in order to position and clamp the scroll, and to be suitable for clamping scrolls of different specifications, the workpiece clamping assembly 23 comprises a clamping disc 231 and clamping claws 232, the clamping disc 231 is sleeved on the spindle 22, the end face of the clamping disc 231 is provided with a plurality of clamping claws 232 which are uniformly arranged along the circumferential direction of the clamping disc 231, the clamping claws 232 comprise a base 233 and a positioning block 234, the base 233 is fixed on the clamping disc 231, the positioning block 234 is detachably connected with the base 233, the positioning block 234 is provided with a positioning step, and the inner side surface of the positioning step is an arc-shaped surface which can be attached to the outer side surface of the scroll. The clamping plate 231 is provided with a mounting slot for mounting the base 233, and the base 233 can be adjusted in the mounting slot to be suitable for clamping the vortex plate with different specifications.
As shown in fig. 1, 2, 4 and 5, in order to enable the adjustment of the forming wire processing assembly 31 in the X direction and the Z direction, the X direction sliding assembly 4 includes an X direction supporting plate 41, an X direction sliding table 42 and an X direction driving assembly, the X direction sliding table 42 is in sliding fit with the X direction supporting plate 413, and the X direction driving assembly is assembled with the X direction sliding table 42 and is used for driving the X direction sliding table 42 to slide relative to the X direction supporting plate 41;
the Z-direction sliding assembly 5 comprises a Z-direction base 51, a Z-direction sliding table 52 and a Z-direction driving assembly, wherein the Z-direction sliding table 52 is in sliding fit with the Z-direction base 51, and the Z-direction driving assembly is assembled with the Z-direction sliding table 52 and is used for driving the Z-direction sliding table 312 to slide relative to the Z-direction base 311;
the Z-direction base 51 is arranged on the workbench 1, the X-direction supporting plate 41 is arranged on the Z-direction sliding table 52, and the shape line processing assembly 31 is arranged on the X-direction sliding table 42; according to the set running track of the forming wire processing assembly 31, the moving distance of the forming wire processing assembly in the X direction and the Z direction is continuously adjusted in the processing process of the vortex disc type wire, so that the processing precision is ensured.
As shown in fig. 1 and 5, in order to enable the accurate movement of the sliding table, the Z-direction driving assembly and the X-direction driving assembly are both linear motors 6 or driving mechanisms composed of servo motors and ball screws.
Further, in order to promote accurate movement of the slipway, the Z-direction slipway 52 and the X-direction slipway 42 are hydrostatic guides.
As shown in fig. 1 and 4, in order to ensure that the transmission mechanism of the milling cutter is not polluted, and meanwhile, the structure is more reasonable, the shape line machining assembly 31 comprises a milling cutter 311, a machining transmission shaft 312, a machining motor 313 and a machining transmission shaft protective cover 314, the machining transmission shaft protective cover 314 is arranged on an X-direction sliding table 42 of a cross sliding table structure, the machining transmission shaft 312 is positioned in the machining transmission shaft protective cover 314, two ends of the machining transmission shaft 312 are positioned outside the cutter transmission shaft protective cover 314, meanwhile, a power output shaft of the machining motor 313 is in transmission connection with one end of the machining transmission shaft 312, and the end of the other end of the machining transmission shaft 312 is provided with a milling cutter 311 or a grinding wheel which is detachably connected.
The machining transmission shaft 312 and the machining motor 313 of the utility model can be of a split type structure, and an integrated electric spindle structure can also be selected. The processing transmission shaft 312 of the utility model preferably adopts a high-precision hydrostatic spindle, and aims to: in order to improve the machining precision, in the use process, the machining motor 313 is driven to act, and the milling cutter 311 or the grinding wheel is driven to rotate at a high speed through the machining transmission shaft 312 to finish the shape line of the vortex plate.
As shown in fig. 5, in order to further improve the structural rationality of the present utility model and facilitate the later operation, the working platform plate 13 of the present utility model is disposed on the spacer block 12 at an angle of 45 °, the working platform 1 includes a base frame 11, a spacer block 12, the working platform plate 13 and a guard plate 14, the spacer block 12 is mounted on the base frame 11, the working platform plate 13 is mounted on the inclined plane of the spacer block 12, the workpiece control center 2 and the shape line machining center 3 are both disposed on the working platform plate 13, the guard plate 14 is detachably connected with the base frame 11 and is located in front of the workpiece control center 2 and the shape line machining center 3, and in order to further improve the overall stability of the machine tool, the whole working platform plate 13 is a marble plate.
As shown in fig. 4 and 5, for convenience of discharging, the chassis 11 is provided with a discharging slot 15, and the discharging slot 15 is located at the inner side of the guard plate 14. Because the working platform plate 13 is arranged on the cushion block 12 at an angle of 45 degrees, the crushing generated in the process of carrying out the finish machining of the vortex plate directly slides into the row cutting notch 15 along the working platform plate 13 under the action of gravity so as to facilitate the subsequent cleaning of the crushing, thus no crushing remains on the working platform plate 13, the machining cleanliness of the platform is maintained, and the machining precision is not affected by the crushing.
Before machining, the layout of the clamping claws 232 on the clamping disk 231 is adjusted according to the specification of the vortex disk, so that the vortex disk can be accurately positioned and clamped, and then the vortex disk to be machined is clamped on the positioning block 234 of the workpiece clamping assembly 23.
The working procedure of example 1 is: the servo motor 21 is driven to act, the servo motor 21 drives the main shaft 22 to rotate through the belt 25, the vortex plate clamped on the positioning block 234 rotates along with the main shaft 22 at a high speed, the shape wire machining assembly 31 is adjusted in the X direction and the Z direction in real time according to a set running track under the action of the cross sliding table structure, the driving machining motor 313 acts, the milling cutter 321 or the grinding wheel rotates at a high speed under the action of the machining transmission shaft 312, and the shape wire finishing is implemented on the vortex plate.
Example 2
Example 2 differs from example 1 in that: as shown in fig. 6, a scroll wire dedicated processing apparatus includes a table 1, a work control center 2, and a wire forming center 3, the work control center 2 and the wire forming center 3 being relatively arranged on the table 1,
a. the workpiece control center 2 comprises a servo motor 21, a main shaft 22 and a workpiece clamping assembly 23, wherein a power output shaft of the servo motor 21 is in transmission connection with one end of the main shaft 22, the end part of the other end of the main shaft 22 is provided with the workpiece clamping assembly 23 for positioning and clamping a vortex plate,
b. the wire machining center 3 includes a wire machining assembly 31, the wire machining assembly 31 being disposed opposite the spindle 22,
c. the machine tool also comprises an X-direction sliding component 4 and a Z-direction sliding component 5, wherein the X-direction sliding component 4 and the Z-direction sliding component 5 are arranged on the workbench 1, the workpiece control center 2 is connected with the X-direction sliding component 4, the shape line machining center 3 is connected with the Z-direction sliding component 5,
the servo motor 21 is driven to act, a workpiece clamping assembly 23 for clamping the vortex plate rotates along with the main shaft 22, the workpiece control center 2 is adjusted along the X direction through the X-direction sliding assembly 4, the shape line machining center 3 is adjusted along the Z direction through the Z-direction sliding assembly 5, and shape line finish machining is realized on the vortex plate on the workpiece clamping assembly 23;
the X-direction sliding component 4 and the Z-direction sliding component 5 are both arranged on the workbench 1, the workpiece control center 2 is connected with the Z-direction sliding component 5, the shape line processing center 3 is connected with the X-direction sliding component 4,
the servo motor 21 is driven to act, the workpiece clamping assembly 23 for clamping the vortex plate rotates along with the main shaft 22, the workpiece control center 2 is adjusted along the Z direction through the Z-direction sliding assembly 5, the shape line machining center 3 is adjusted along the X direction through the X-direction sliding assembly 4, and shape line finish machining is achieved on the vortex plate on the workpiece clamping assembly 23.
In embodiment 2, the Z-direction base 51 is provided on the table 1, the wire processing unit 31 is provided on the Z-direction slide table 52, the X-direction pallet 41 is provided on the table 1 as a base plate, and the workpiece control center 2 is provided on the X-direction slide table 42.
The other structures of embodiment 2 are exactly the same as those of embodiment 1.
The working procedure of example 2 is: the servo motor 21 is driven to act, the servo motor 21 drives the spindle 22 to rotate through the belt 25, the vortex plate clamped on the positioning block 234 rotates at a high speed along with the spindle 22, the workpiece control center 2 is adjusted along the X direction through the X-direction sliding table 42 according to a set running track, the shape line machining assembly 31 is adjusted along the Z direction through the Z-direction sliding table 52, the machining motor 313 is driven to act, and the milling cutter 321 or the grinding wheel rotates at a high speed under the action of the machining transmission shaft 312 to finish the shape line of the vortex plate.
Example 3
Example 3 differs from example 1 in that: as shown in fig. 7, a scroll wire dedicated processing apparatus includes a table 1, a work control center 2, and a wire forming center 3, the work control center 2 and the wire forming center 3 being disposed relatively on the table 1,
a. the workpiece control center 2 comprises a servo motor 21, a main shaft 22 and a workpiece clamping assembly 23, wherein a power output shaft of the servo motor 21 is in transmission connection with one end of the main shaft 22, the end part of the other end of the main shaft 22 is provided with the workpiece clamping assembly 23 for positioning and clamping a vortex plate,
b. the wire machining center 3 includes a wire machining assembly 31, the wire machining assembly 31 being disposed opposite the spindle 22,
c. the machine tool also comprises an X-direction sliding component 4 and a Z-direction sliding component 5, wherein the X-direction sliding component 4 and the Z-direction sliding component 5 are arranged on the workbench 1, the workpiece control center 2 is connected with the Z-direction sliding component 5, the shape line machining center 3 is connected with the X-direction sliding component 4,
the servo motor 21 is driven to act, the workpiece clamping assembly 23 for clamping the vortex plate rotates along with the main shaft 22, the workpiece control center 2 is adjusted along the Z direction through the Z-direction sliding assembly 5, the shape line machining center 3 is adjusted along the X direction through the X-direction sliding assembly 4, and shape line finish machining is achieved on the vortex plate on the workpiece clamping assembly 23.
In embodiment 3, the Z-direction base 51 is provided on the table 1, the workpiece control center 2 is provided on the Z-direction slide table 52, the X-direction pallet 41 is provided on the table 1 as a bottom plate, and the form wire processing unit 31 is provided on the X-direction slide table 42.
The other structure of embodiment 3 is exactly the same as that of embodiment 1.
The working procedure of example 3 is: the servo motor 21 is driven to act, the servo motor 21 drives the main shaft 22 to rotate through the belt 25, the vortex plate clamped on the positioning block 234 rotates at a high speed along with the main shaft 22, the workpiece control center 2 is adjusted along the Z direction through the Z-direction sliding table 52 according to a set running track, the shape line machining assembly 31 is adjusted along the X direction through the X-direction sliding table 42, the machining motor 313 is driven to act, and the milling cutter 321 or the grinding wheel rotates at a high speed under the action of the machining transmission shaft 312 to finish the shape line of the vortex plate.
The structure of the utility model has the advantages that: when the utility model is used, the workpiece clamping component of the workpiece control center can position and clamp a workpiece (the scroll plate) and rotate the workpiece (the scroll plate) under the action of the servo motor and the main shaft, so that the workpiece is conveniently machined into a shape line by the shape line machining center, the shape line machining component can finish machining the shape line of the scroll plate, no matter which mode is adopted by the assembly structure of the X-direction sliding component, the Z-direction sliding component, the workpiece control center and the shape line machining center, the utility model can definitely determine that the workpiece clamping component only needs to be adjusted along two directions (the X direction and the Z direction) in the machining process of the shape line of the scroll plate, unlike the prior art, the workpiece clamping component does not need to be adjusted along three directions, thus the utility model can not generate a phenomenon of image conversion, the machining precision is greatly improved, and meanwhile, the manufacturing cost is low, and the machining precision can reach 2-3 micrometers.
With the above-described preferred embodiments according to the present utility model as an illustration, the above-described descriptions can be used by persons skilled in the relevant art to make various changes and modifications without departing from the scope of the technical idea of the present utility model. The technical scope of the present utility model is not limited to the description, but must be determined according to the scope of claims.
Claims (10)
1. The utility model provides a special processing equipment of vortex disk line, includes workstation (1), work piece control center (2) and shape line machining center (3) relative arrangement are on workstation (1), its characterized in that:
a. the workpiece control center (2) comprises a servo motor (21), a main shaft (22) and a workpiece clamping assembly (23), wherein a power output shaft of the servo motor (21) is in transmission connection with one end of the main shaft (22), the end part of the other end of the main shaft (22) is provided with the workpiece clamping assembly (23) for positioning and clamping the vortex plate,
b. the shaping line machining center (3) comprises a shaping line machining assembly (31), the shaping line machining assembly (31) is arranged opposite to the main shaft (22),
c. the device also comprises an X-direction sliding component (4) and a Z-direction sliding component (5), and the assembly structure form of the X-direction sliding component (4) and the Z-direction sliding component (5) and the workpiece control center (2) as well as the shape line machining center (3) is any one of the following three structures:
first, a cross sliding table structure is formed by the X-direction sliding component (4) and the Z-direction sliding component (5), the shape line processing component (31) is connected with the X-direction sliding component (4), the Z-direction sliding component (5) is arranged on the workbench (1),
the servo motor (21) is driven to act, the workpiece clamping assembly (23) for clamping the scroll plate rotates along with the main shaft (22), the contour machining assembly (31) is adjusted along the X direction and the Z direction under the action of the cross sliding table structure, and contour finish machining is realized on the scroll plate on the workpiece clamping assembly (23);
secondly, the X-direction sliding component (4) and the Z-direction sliding component (5) are both arranged on the workbench (1), the workpiece control center (2) is connected with the X-direction sliding component (4), the shape line machining center (3) is connected with the Z-direction sliding component (5),
the servo motor (21) is driven to act, a workpiece clamping assembly (23) for clamping the vortex plate rotates along with the main shaft (22), the workpiece control center (2) is adjusted along the X direction through the X-direction sliding assembly (4), the shape line machining center (3) is adjusted along the Z direction through the Z-direction sliding assembly (5), and shape line finish machining is achieved on the vortex plate on the workpiece clamping assembly (23);
third, the X-direction sliding component (4) and the Z-direction sliding component (5) are both arranged on the workbench (1), the workpiece control center (2) is connected with the Z-direction sliding component (5), the shape line machining center (3) is connected with the X-direction sliding component (4),
the servo motor (21) is driven to act, the workpiece clamping assembly (23) for clamping the vortex plate rotates along with the main shaft (22), the workpiece control center (2) is adjusted along the Z direction through the Z-direction sliding assembly (5), the shape line machining center (3) is adjusted along the X direction through the X-direction sliding assembly (4), and shape line finish machining is achieved on the vortex plate on the workpiece clamping assembly (23).
2. The scroll wire dedicated processing apparatus according to claim 1, wherein: one end of the main shaft (22) is provided with a driving wheel (24), a power output shaft of the servo motor (21) is in transmission connection with the driving wheel (24) at one end of the main shaft (22) through a belt (25), the other end of the main shaft (22) is provided with a flange (26), and the workpiece clamping assembly (23) is detachably connected with the flange (26).
3. The scroll wire dedicated processing apparatus according to claim 1, wherein: the periphery of main shaft (22) is equipped with dustproof safety cover (27), and the tip at main shaft (22) both ends is located dustproof safety cover (27) outward.
4. The scroll wire dedicated processing apparatus according to claim 1, wherein: work piece clamping assembly (23) is including grip block (231) and gripper jaw (232), grip block (231) suit is on main shaft (22), be equipped with a plurality of gripper jaw (232) of just evenly arranging along its circumferencial direction on the terminal surface of grip block (231), gripper jaw (232) are including base (233) and locating piece (234), base (233) are fixed on grip block (231), and locating piece (234) can dismantle with base (233) and be connected, locating piece (234) have the location step, and the medial surface of location step is the arcwall face that can laminate with vortex dish lateral surface.
5. The scroll wire dedicated processing apparatus according to claim 1, wherein: the X-direction sliding assembly (4) comprises an X-direction supporting plate (41), an X-direction sliding table (42) and an X-direction driving assembly, wherein the X-direction sliding table (42) is in sliding fit with the X-direction supporting plate (41), and the X-direction driving assembly is assembled with the X-direction sliding table (42) and used for driving the X-direction sliding table (42) to slide relative to the X-direction supporting plate (41);
the Z-direction sliding assembly (5) comprises a Z-direction base (51), a Z-direction sliding table (52) and a Z-direction driving assembly, the Z-direction sliding table (52) is in sliding fit with the Z-direction base (51), and the Z-direction driving assembly is assembled with the Z-direction sliding table (52) and used for driving the Z-direction sliding table (52) to slide relative to the Z-direction base (51);
when the X-direction sliding component (4) and the Z-direction sliding component (5) form a cross sliding table structure, the Z-direction base (51) is arranged on the workbench (1), the X-direction supporting plate (41) is arranged on the Z-direction sliding table (52), and the shape line processing component (31) is arranged on the X-direction sliding table (42);
when the workpiece control center (2) is connected with the X-direction sliding component (4), the shape line machining center (3) is connected with the Z-direction sliding component (5), the Z-direction base (51) is arranged on the workbench (1), the shape line machining component (31) is arranged on the Z-direction sliding table (52), the X-direction supporting plate (41) is arranged on the workbench (1) as a bottom plate, and the workpiece control center (2) is arranged on the X-direction sliding table (42);
when the workpiece control center (2) is connected with the Z-direction sliding assembly (5), the shape line machining center (3) is connected with the X-direction sliding assembly (4), the Z-direction base (51) is arranged on the workbench (1), the workpiece control center (2) is arranged on the Z-direction sliding table (52), the X-direction supporting plate (41) is arranged on the workbench (1) as a bottom plate, and the shape line machining assembly (31) is arranged on the X-direction sliding table (42).
6. The scroll wire dedicated processing apparatus according to claim 5, wherein: the Z-direction driving assembly and the X-direction driving assembly are both linear motors (6) or driving mechanisms formed by servo motors and ball screws.
7. The scroll wire dedicated processing apparatus according to claim 5, wherein: the Z-direction sliding table (52) and the X-direction sliding table (42) are hydrostatic guide rails.
8. The scroll wire dedicated processing apparatus according to claim 1, wherein: the shape line machining assembly (31) comprises a milling cutter (311), a machining transmission shaft (312), a machining motor (313) and a machining transmission shaft protective cover (314), wherein the machining transmission shaft (312) is positioned inside the machining transmission shaft protective cover (314), two ends of the machining transmission shaft (312) are positioned outside the machining transmission shaft protective cover (314), meanwhile, a power output shaft of the machining motor (313) is in transmission connection with one end of the machining transmission shaft (312), and a milling cutter (311) or a grinding wheel which is detachably connected is arranged at the end part of the other end of the machining transmission shaft (312).
9. The scroll wire dedicated processing apparatus according to claim 1, wherein: the workbench (1) comprises an underframe (11), a cushion block (12), a working platform plate (13) and a guard plate (14), wherein the cushion block (12) is arranged on the underframe (11), the working platform plate (13) is arranged on the inclined surface of the cushion block (12), the workpiece control center (2) and the shape line machining center (3) are both arranged on the working platform plate (13), the guard plate (14) is detachably connected with the underframe (11) and is positioned in front of the workpiece control center (2) and the shape line machining center (3), and the whole working platform plate (13) is a marble plate.
10. The scroll wire dedicated processing apparatus according to claim 9, wherein: the underframe (11) is provided with a row cutting notch (15), and the row cutting notch (15) is positioned at the inner side of the guard plate (14).
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| CN202310250656 | 2023-03-15 | ||
| CN2023102506568 | 2023-03-15 |
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| CN202310465450.7A Pending CN116372234A (en) | 2023-03-15 | 2023-04-26 | Special processing equipment for scroll coil wire |
| CN202320980765.0U Active CN219924664U (en) | 2023-03-15 | 2023-04-26 | Special processing equipment for vortex disc line |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116372234A (en) * | 2023-03-15 | 2023-07-04 | 江苏鸿淼精密机械科技有限公司 | Special processing equipment for scroll coil wire |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN117300635A (en) * | 2023-09-28 | 2023-12-29 | 深圳市大族精密传动科技有限公司 | Scroll processing method, control device and scroll processing device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JP4172450B2 (en) * | 1994-07-13 | 2008-10-29 | 株式会社日立製作所 | Scroll processing method |
| CN106466715A (en) * | 2015-08-14 | 2017-03-01 | 丹佛斯（天津）有限公司 | Method and vortex processing unit (plant) that processing is vortexed |
| CN106975962A (en) * | 2017-06-05 | 2017-07-25 | 东莞汉为智能技术有限公司 | Abnormal curved surface high speed feed machining tool |
| CN110900204A (en) * | 2019-12-27 | 2020-03-24 | 自贡新瑞机床有限公司 | Composite numerical control machine tool for processing building concrete prestressed anchorage |
| CN116372234A (en) * | 2023-03-15 | 2023-07-04 | 江苏鸿淼精密机械科技有限公司 | Special processing equipment for scroll coil wire |
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2023
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| CN116372234A (en) * | 2023-03-15 | 2023-07-04 | 江苏鸿淼精密机械科技有限公司 | Special processing equipment for scroll coil wire |
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