CN217451208U - Aftertreatment production line of gearbox rear box - Google Patents
Aftertreatment production line of gearbox rear box Download PDFInfo
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- CN217451208U CN217451208U CN202221522146.9U CN202221522146U CN217451208U CN 217451208 U CN217451208 U CN 217451208U CN 202221522146 U CN202221522146 U CN 202221522146U CN 217451208 U CN217451208 U CN 217451208U
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- clamping
- box body
- clamping assembly
- rear box
- cleaning machine
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 14
- 238000004140 cleaning Methods 0.000 claims abstract description 49
- 238000001035 drying Methods 0.000 claims abstract description 22
- 230000005540 biological transmission Effects 0.000 claims abstract description 17
- 238000012805 post-processing Methods 0.000 claims abstract description 6
- 238000001514 detection method Methods 0.000 claims description 21
- 238000003825 pressing Methods 0.000 claims description 10
- 230000002950 deficient Effects 0.000 claims description 7
- 230000001681 protective effect Effects 0.000 claims description 7
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- 239000004411 aluminium Substances 0.000 claims 1
- 239000000463 material Substances 0.000 abstract description 6
- 238000007599 discharging Methods 0.000 abstract description 3
- 238000012790 confirmation Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 4
- 230000002146 bilateral effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
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Abstract
The utility model discloses a post-processing production line of a transmission rear box body, which comprises a cleaning machine and two grabbing robots used for feeding and discharging materials in the rear box body, the right side of the cleaning machine is oppositely provided with a high-pressure cleaning machine used for cleaning each hole system and each oil duct on the rear box body, a feeding conveying line for feeding the rear box body is arranged in front of the cleaning machine, a drying conveying line for drying and conveying the cleaned rear box body is arranged behind the high-pressure cleaning machine, an industrial endoscope for detecting the cleaning confirmation of the oil duct is arranged at the position of the drying conveying line close to the tail end, the interval is provided with the airtight first check out test set that detects that is used for the airtight of die cavity and the airtight second check out test set that detects that is used for the oil duct about the end of stoving transfer chain, the right-hand output transfer chain that is provided with of airtight second check out test set. Realize the back box through snatching the robot and remove to another equipment from an equipment on to improve and transport efficiency.
Description
Technical Field
The utility model belongs to the technical field of box production and processing behind the derailleur, concretely relates to aftertreatment production line of box behind derailleur.
Background
The post-processing of the transmission rear box body comprises the steps of cleaning the rear box body by using a cleaning machine and carrying out air tightness detection on an oil duct in the box body by using air tightness detection equipment. In the process, the transportation mode of the rear box body between the cleaning machine and the air tightness detection equipment is a manual transportation mode, and the rear box body is large in weight, so that workers are easy to fatigue, and the transportation effect is low.
SUMMERY OF THE UTILITY MODEL
The utility model discloses plan to provide a post-processing production line of box behind derailleur, realize through snatching the robot that the back box removes to another equipment from an equipment to improve and transport efficiency.
Therefore, the utility model discloses the technical scheme who adopts does: a post-processing production line of a transmission rear box body comprises a cleaning machine used for cleaning aluminum scraps and oil stains and two grabbing robots used for feeding and discharging the rear box body, wherein a high-pressure cleaning machine used for cleaning each hole system and an oil duct on the rear box body is oppositely arranged on the right side of the cleaning machine, one grabbing robot is arranged between the cleaning machine and the high-pressure cleaning machine, a feeding conveying line used for feeding the rear box body is arranged in front of the cleaning machine, a drying conveying line used for drying and transporting the cleaned rear box body is arranged behind the high-pressure cleaning machine, an industrial endoscope used for detecting cleaning and confirming the oil duct is arranged at the position, close to the tail end, of the drying conveying line, a first air tightness detecting device used for detecting the air tightness of a cavity on the rear box body and a second air tightness detecting device used for detecting the air tightness of the oil duct on the rear box body are arranged at intervals on the left and right of the tail end of the drying conveying line, the other grabbing robot is arranged in front of the first airtight detection device and the second airtight detection device, and an output conveying line is arranged on the right side of the second airtight detection device.
Preferably, in the above scheme, the feeding conveyor line, the drying conveyor line and the output conveyor line are all arranged in a left-right extending manner, four sides of each grabbing robot are correspondingly provided with a protective net, and the left end and the right end of each drying conveyor line are correspondingly arranged in the corresponding protective nets.
Further preferably, the apparatus further includes a defective product conveying line for conveying the defective product that fails the airtightness test.
Preferably, each grabbing robot is provided with a robot clamp for clamping the rear box body, the robot clamp comprises a clamp frame extending leftwards and rightwards, a connecting disc used for being connected with the robot is arranged on the upper side in the middle of the clamp frame, a left clamping assembly and a right clamping assembly are correspondingly arranged at the left end and the right end of the clamp frame, the left clamping assembly and the right clamping assembly are identical in structure and are symmetrically arranged relative to the axis of the connecting disc, the left clamping assembly and the right clamping assembly respectively comprise clamping plates, one ends of the clamping plates of the left clamping assembly and the right clamping assembly are respectively fixed at the lower sides of the left end and the right end of the clamp frame, the other ends of the clamping plates extend out of the clamp frame, the clamping plates are provided with a first clamping assembly, a second clamping assembly and a third clamping assembly used for clamping the rear box body of the transmission, and the first clamping assembly, the second clamping assembly and the third clamping assembly are arranged on different sides of the rear box body of the transmission, and at least two positioning pins corresponding to the bottom surface holes of the transmission rear box body are arranged on the lower side of the clamping plate.
Further preferably, the first clamping assembly, the second clamping assembly and the third clamping assembly are identical in structure and comprise clamping cylinders fixed on the clamping plate, the telescopic ends of the clamping cylinders downwards penetrate through the clamping cylinders and then are hinged with pressing blocks, the middle parts of the pressing blocks are hinged with connecting blocks, the upper ends of the connecting blocks are hinged to connecting seats fixedly arranged on the clamping plate, and the other ends of the pressing blocks are located above supporting seats fixedly arranged on the clamping plate.
The utility model has the advantages that: the grabbing robot is arranged, and the box body is transferred from one device to another device through the grabbing robot, so that the transferring efficiency is improved, and the production efficiency is further improved; the device is characterized in that an independent high-pressure cleaning machine is arranged for cleaning the hole system and the oil duct, and an industrial endoscope is also arranged for confirming burrs in the oil duct, so that no burrs exist in the hole system and the oil duct, and the situation that parts in the box body are damaged due to the burrs can be effectively prevented.
Drawings
Fig. 1 is a schematic view of the present invention.
Fig. 2 is a schematic view (from top to bottom) of the robot clamp according to the present invention.
Fig. 3 is a second schematic diagram (from bottom to top) of the robot clamp of the present invention.
Fig. 4 is a schematic view of the clamping assembly of the present invention.
Detailed Description
The invention will be further described by way of examples with reference to the accompanying drawings:
as shown in fig. 1-4, a post-processing production line of a transmission rear box body mainly comprises a cleaning machine 1, two grabbing robots 2, a high-pressure cleaning machine 3, a feeding conveying line 4, a drying conveying line 5, an industrial endoscope 6, a first air tightness detection device 7, a second air tightness detection device 8 and an output conveying line 9, wherein the cleaning machine 1 is used for primarily cleaning aluminum scraps and oil stains on the rear box body, the grabbing robot 2 is used for feeding and discharging and transferring the rear box body, the high-pressure cleaning machine 3 is mainly used for cleaning each hole system and oil duct on the rear box body, the feeding conveying line 4 is used for conveying the rear box body to the vicinity of the grabbing robot to realize a feeding process, the drying conveying line 5 is used for drying the cleaned rear box body and conveying the rear box body to the vicinity of the second grabbing robot, and the industrial endoscope 6 is used for confirming whether the oil duct of the rear box body is cleaned, first airtight check out test set 7 is used for the airtight detection to die cavity on the back box, and second airtight check out test set 8 is used for the airtight detection of oil duct on the back box, and output transfer chain 9 is used for transporting airtight qualified back box out, and cleaning machine 1, snatchs robot 2, high pressure cleaner 3, industrial endoscope 6, first airtight check out test set 7 and second airtight check out test set 8 and all adopt prior art.
Relative interval setting about cleaning machine 1 and high pressure cleaner 3, and one of them snatchs robot 2 and sets up between cleaning machine 1 and high pressure cleaner 3, material loading transfer chain 4 is controlled to extend and is set up the place ahead at cleaning machine 1, stoving transfer chain 5 is controlled to extend and is set up the rear at high pressure cleaner 3, industry endoscope 6 sets up in stoving transfer chain 5 and is close to terminal position department, interval ground sets up the end at stoving transfer chain 5 about first airtight check out test set 7 and the airtight check out test set 8 of second, another snatchs robot 2 and sets up the place ahead at first airtight check out test set 7 and the airtight check out test set 8 of second, output transfer chain 9 is controlled to extend and is set up right-hand at the airtight check out test set 8 of second.
For making things convenient for each transfer chain to drive the back box and remove, be provided with the tray on the transfer chain, realize the circulation for the tray on guaranteeing each transfer chain, every transfer chain all includes wire outgoing section and loop segment, set up side by side around wire outgoing section and the loop segment of material loading transfer chain 4, and control both ends and all be provided with the mobile device that can drive the tray back-and-forth movement, move forward by the back at the left end tray of material loading transfer chain 4, and correspond the wire outgoing section and be provided with the thrust unit of direction right, move backward by the front at the right-hand member tray of material loading transfer chain 4, and it is provided with the thrust unit of direction left to correspond the loop segment. The line outgoing section and the line returning section of the drying conveying line 5 and the output conveying line 9 are all placed in an up-and-down overlapping mode, lifting devices for driving the trays to ascend and descend are arranged at the left end and the right end of the drying conveying line 5 and the output conveying line, a pushing device in the right direction is arranged at the left end corresponding to the line outgoing section, a pushing device in the left direction is arranged at the right end corresponding to the line returning section, the moving device adopts a common screw-nut mechanism or a gear-rack structure or a linear motor, and the pushing device and the lifting devices both adopt telescopic cylinders.
In order to prevent interference with the operation of the grabbing robots 2, protective nets 10 are correspondingly disposed on four sides of each grabbing robot 2, specifically, the left and right sides of a first grabbing robot are surrounded by a cleaning machine and a high pressure cleaning machine, the front and rear sides are disposed with protective nets, the rear side of a second grabbing robot is surrounded by a first air tightness detecting device 7 and a second air tightness detecting device 8, and the left and right sides and the front side are disposed with protective nets. For the convenience grabbing robot goes up unloading, the loop segment part of material loading transfer chain 4 is located the protection network of first grabbing robot, and both ends all correspond the setting in the protection network 10 that corresponds about stoving transfer chain 5, and the left end setting of output transfer chain 9 is in the protection network of second grabbing robot.
Still be equipped with and be used for carrying the unqualified defective products transfer chain 11 of airtight detection, the setting is extended about the defective products transfer chain 11, and need not place the tray, and the right-hand member of defective products transfer chain 11 stretches into the second and snatchs in the protection network of robot.
Every snatchs and installs the robot clamp who is used for centre gripping back box on the robot 2, and robot clamp concrete structure includes connection pad 12, anchor clamps frame 13, left clamping component and right clamping component, and wherein connection pad 12 is used for being connected with the transfer robot, is provided with the anchor clamps frame 13 of extending about connection pad 12's below, and both ends correspondence is provided with left clamping component and right clamping component about anchor clamps frame 13.
The left clamping assembly and the right clamping assembly are identical in structure and are symmetrically arranged about the axis of the connecting disc 12, the left clamping assembly and the right clamping assembly respectively comprise a clamping plate 14 arranged on the clamp frame 13, a first clamping assembly, a second clamping assembly and a third clamping assembly which are used for clamping a rear box body of the transmission are arranged on the clamping plate 14, the first clamping assembly, the second clamping assembly and the third clamping assembly are arranged on different sides of the rear box body of the transmission, and at least two positioning pins 15 corresponding to bottom surface holes of the rear box body of the transmission are further arranged on the clamping plate 14. In the present embodiment, the first clamping assembly, the second clamping assembly and the third clamping assembly are respectively located on three sides other than one side of the connecting disc 12.
The structure of first clamping component, second clamping component and third clamping component is the same, and concrete structure all includes the die clamping cylinder 16 who fixes on the grip block 14, and has a compact heap 17 after die clamping cylinder 16's flexible end passes down die clamping cylinder 16, and it has a connecting block 18 to articulate in the middle part of compact heap 17, and the upper end of connecting block 18 articulates on fixed connecting seat 19 that sets up on grip block 14, and the other end of compact heap 17 is located the fixed supporting seat 20 top that sets up on grip block 14. When the upper end of supporting seat 20 contacts with the top surface of the rear box body, clamping cylinder 16 starts to work, so that one end of pressing block 17 moves downwards, and the middle part of the pressing block is hinged with connecting block 18, and the connecting block is hinged on the fixedly arranged connecting seat, so that the other end of the pressing block moves upwards, and the rear box body is pressed tightly.
In order to prevent the damage of the rear case when the jig descends and contacts the rear case, a buffer block 21 having a buffering function is provided on the support base 20.
In order to facilitate the pressing action, at least two in-place sensors 22 are further arranged on the clamping plate 14, and the in-place sensors 22 are located at corresponding positions below the two farthest ends of the gearbox casing and can be used for confirming that the relative positions of the clamp and the rear casing are accurate. In the present embodiment, the in-position sensor 22 is provided in two, and is located on the opposite side of the rear case.
In order to reduce the weight of the whole clamp, lightening holes are arranged on the clamping plate 14 and the clamp frame 13, and the lightening holes are arranged in bilateral symmetry.
The grabbing robot works specifically as follows: the method comprises the steps of grabbing a rear box body positioned on a conveying line from the end of a loop section of a feeding conveying line or the end of a drying conveying line, moving the rear box body to a cleaning machine or first air tightness detection equipment, taking out the cleaned or detected rear box body, placing the rear box body grabbed from the conveying line on the cleaning machine or the first air tightness detection equipment, moving the rear box body to a high-pressure cleaning machine or second air tightness detection equipment, taking out the cleaned or detected rear box body, placing the rear box body grabbed from the cleaning machine or the first air tightness detection equipment, moving the rear box body to the starting end of the drying conveying line or the starting end of an output conveying line, placing the rear box body from the cleaning machine or the first air tightness detection equipment, and repeating the processes continuously.
Claims (5)
1. The utility model provides a post-processing production line of box behind derailleur, is used for grabbing robot (2) of unloading on the box after being used for abluent cleaning machine (1) of aluminium bits, greasy dirt and two, its characterized in that: the cleaning machine is characterized in that a high-pressure cleaning machine (3) used for cleaning each hole system and an oil duct on the rear box body is arranged on the right side of the cleaning machine (1) relatively, one grabbing robot (2) is arranged between the cleaning machine (1) and the high-pressure cleaning machine (3), a feeding conveying line (4) used for feeding the rear box body is arranged in front of the cleaning machine (1), a drying conveying line (5) used for drying and transporting the cleaned rear box body is arranged behind the high-pressure cleaning machine (3), an industrial endoscope (6) used for detecting cleaning and confirming of the oil duct is arranged at the position, close to the tail end, of the drying conveying line (5), a first airtight detection device (7) used for detecting the airtightness of a cavity on the rear box body and a second airtight detection device (8) used for detecting the airtightness of the oil duct on the rear box body are arranged at intervals left and right at the tail end of the drying conveying line (5), the other grabbing robot (2) is arranged in front of the first airtight detection device (7) and the second airtight detection device (8), and an output conveying line (9) is arranged on the right side of the second airtight detection device (8).
2. The production line for the aftertreatment of transmission rear housings of claim 1, characterized in that: the feeding conveying line (4), the drying conveying line (5) and the output conveying line (9) are all arranged in a left-right extending mode, four sides of each grabbing robot (2) are correspondingly provided with a protective net (10), and the left end and the right end of each drying conveying line (5) are correspondingly arranged in the corresponding protective nets (10).
3. The production line for the aftertreatment of transmission rear housings of claim 1, characterized in that: a defective product conveying line (11) for conveying the defective products of the airtightness test is also provided.
4. The production line for the aftertreatment of transmission rear housings of claim 1, characterized in that: the robot clamp for clamping the rear box body is installed on each grabbing robot (2), the robot clamp comprises a clamp frame (13) extending leftwards and rightwards, a connecting disc (12) used for being connected with the robot is arranged on the upper side in the middle of the clamp frame (13), a left clamping assembly and a right clamping assembly are correspondingly arranged at the left end and the right end of the clamp frame (13), the left clamping assembly and the right clamping assembly are identical in structure and are symmetrically arranged about the axis of the connecting disc (12), the left clamping assembly and the right clamping assembly respectively comprise clamping plates (14), one ends of the clamping plates (14) of the left clamping assembly and the right clamping assembly are respectively fixed at the lower sides of the left end and the right end of the clamp frame (13), the other ends of the clamping plates extend out of the clamp frame (13), and a first clamping assembly, a second clamping assembly and a third clamping assembly used for clamping the rear box body of the transmission are arranged on the clamping plates (14), and the first clamping component, the second clamping component and the third clamping component are arranged on different sides of the transmission rear box body, and at least two positioning pins (15) corresponding to the bottom surface holes of the transmission rear box body are arranged on the lower side of the clamping plate (14).
5. The production line for the aftertreatment of transmission rear cases according to claim 4, characterized in that: the structure of the first clamping assembly, the second clamping assembly and the third clamping assembly is the same, and the first clamping assembly, the second clamping assembly and the third clamping assembly all comprise clamping cylinders (16) fixed on a clamping plate (14), the telescopic ends of the clamping cylinders (16) downwards penetrate through the clamping plate (14) and then are hinged with pressing blocks (17), the middle parts of the pressing blocks (17) are hinged with connecting blocks (18), the upper ends of the connecting blocks (18) are hinged on connecting seats (19) fixedly arranged on the clamping plate (14), and the other ends of the pressing blocks (17) are located above supporting seats (20) fixedly arranged on the clamping plate (14).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221522146.9U CN217451208U (en) | 2022-06-17 | 2022-06-17 | Aftertreatment production line of gearbox rear box |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221522146.9U CN217451208U (en) | 2022-06-17 | 2022-06-17 | Aftertreatment production line of gearbox rear box |
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| Publication Number | Publication Date |
|---|---|
| CN217451208U true CN217451208U (en) | 2022-09-20 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221522146.9U Active CN217451208U (en) | 2022-06-17 | 2022-06-17 | Aftertreatment production line of gearbox rear box |
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| Country | Link |
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| CN (1) | CN217451208U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115041472A (en) * | 2022-06-17 | 2022-09-13 | 重庆瑞通精工科技股份有限公司 | Aftertreatment method of transmission rear box body |
| CN115608684A (en) * | 2022-09-22 | 2023-01-17 | 陕西法士特齿轮有限责任公司 | Oil liquid circulating flushing device and method for transmission assembly |
-
2022
- 2022-06-17 CN CN202221522146.9U patent/CN217451208U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115041472A (en) * | 2022-06-17 | 2022-09-13 | 重庆瑞通精工科技股份有限公司 | Aftertreatment method of transmission rear box body |
| CN115608684A (en) * | 2022-09-22 | 2023-01-17 | 陕西法士特齿轮有限责任公司 | Oil liquid circulating flushing device and method for transmission assembly |
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Denomination of utility model: A post-treatment production line for the gearbox rear box Granted publication date: 20220920 Pledgee: Shanghai Pudong Development Bank Co.,Ltd. Chongqing Branch Pledgor: CHONGQING RUITONG SEIKO TECHNOLOGY CO.,LTD. Registration number: Y2024500000029 |