CN217450657U - Homogenization spraying device for engine cylinder body chaplet protective layer - Google Patents
Homogenization spraying device for engine cylinder body chaplet protective layer Download PDFInfo
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- CN217450657U CN217450657U CN202221226636.4U CN202221226636U CN217450657U CN 217450657 U CN217450657 U CN 217450657U CN 202221226636 U CN202221226636 U CN 202221226636U CN 217450657 U CN217450657 U CN 217450657U
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- mount pad
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- positioning
- protective layer
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The utility model discloses an engine cylinder body chaplet protective layer homogenization spraying device, include: the spraying mechanism is arranged on the workbench and is arranged on the outer side of the rotary supporting seat assembly, the anti-splashing mechanism is arranged on the workbench and is arranged on the outer side of the rotary supporting seat assembly, and the spraying perforation is arranged on the anti-splashing mechanism. The utility model has simple structure, reasonable design and easy production, and can drive the product to rotate in the spraying process by arranging the rotary supporting seat component on the workbench, thereby increasing the spraying uniformity and relieving the wall hanging problem to a certain extent by continuous rotation; the setting of positioning mechanism improves the stability of its spraying, and the setting of anti-splash mechanism can avoid the problem that the spraying in-process causes the pollution to the surrounding environment.
Description
Technical Field
The utility model belongs to the technical field of the metal material processing, in particular to engine cylinder body chaplet protective layer homogenization spraying device.
Background
The engine cylinder body is mostly manufactured by adopting a casting method, and in the manufacturing process, a core support needs to be arranged in a mould to shape and limit a product. Molten iron is poured in the casting process, the core support is melted in the molten iron and finally is melted with a cast finished product, and the core support and the cast finished product are integrated, and belongs to a disposable consumable product.
The core props and adopts the chill, cold-rolled steel sheet to make mostly in the course of working, it rusts easily in placing or the use, in case rust will influence the processingquality of its engine cylinder body, therefore can be at the surface coating protective layer of core props usually, and in the spraying process, set up the product in the spraying station mostly, then carry out the spraying to it through spraying device, have the wall built-up easily or the uneven problem of spraying, thereby can influence the spraying quality of core props.
SUMMERY OF THE UTILITY MODEL
Utility model purpose: in order to overcome the defects, the utility model aims to provide an engine cylinder body chaplet protective layer homogenizing spraying device which is simple in structure, reasonable in design and easy to produce, and can drive a product to rotate in the spraying process by arranging a rotary supporting seat component on a workbench, so that the spraying uniformity is improved, and the problem of wall hanging can be relieved to a certain extent by continuous rotation; the positioning mechanism is arranged, so that a good fixing effect can be achieved on a product, the spraying stability of the product is improved, the splash-proof mechanism is arranged, and the problem of pollution to the surrounding environment in the spraying process can be avoided.
The technical scheme is as follows: in order to realize the above-mentioned purpose, the utility model provides an engine cylinder body chaplet protective layer homogenization spraying device, include: workstation, rotatory support seat subassembly, a set of positioning mechanism, spraying mechanism and prevent splash mechanism, the workstation is located on the support column, rotatory support seat subassembly is located on the workstation, positioning mechanism locates on the rotatory support seat subassembly, spraying mechanism locates on the workstation to locate the outside of rotatory support seat subassembly, prevent that splash mechanism locates on the workstation to locate the outside of rotatory support seat subassembly, just prevent being equipped with the spraying perforation on the splash mechanism. The utility model discloses an engine cylinder body chaplet protective layer homogenization spraying device, its simple structure, reasonable in design, easily production, through set up rotatory support seat subassembly on the workstation, let it can drive the product rotation in the spraying process, increase its spraying homogeneity, the rotation that does not stop can also alleviate the wall built-up problem to a certain extent; the setting of positioning mechanism can play fine fixed action to the product, improves the stability of its spraying, and the setting of anti-splash mechanism can avoid the spraying in-process to cause the problem of pollution to the surrounding environment to improve the clean and tidy nature of its spraying.
The rotary supporting seat assembly comprises a rotary supporting seat and a rotary driving mechanism, the rotary supporting seat is arranged above the workbench, a rotary driving shaft is arranged below the rotary supporting seat, a driven gear is arranged on the rotary driving shaft, the rotary driving mechanism comprises a rotary driving motor and a driving gear, the rotary driving motor is connected with the workbench through a motor mounting seat, the driving gear is arranged on an output shaft of the rotary driving motor, and the driven gear and the driving gear are connected through a transmission chain.
Further, positioning mechanism is including location actuating cylinder and location clamping jaw, the location actuating cylinder is fixed in on the rotary supporting seat through the cylinder fixing base, just the both sides that lie in the location actuating cylinder on the cylinder fixing base are equipped with a set of guide post, the location clamping jaw is connected with the telescopic link and the guide post of location actuating cylinder simultaneously.
Preferably, the positioning clamping jaw comprises a clamping jaw mounting seat and a positioning block, one end of the clamping jaw mounting seat is connected with the positioning driving cylinder, and the positioning block is connected with one side, far away from the positioning driving cylinder, of the clamping jaw mounting seat.
Further preferably, one side of the positioning block, which is far away from the positioning driving cylinder, is conical, and the end part of the positioning block is provided with a rubber pad. The rubber pad can prevent the abrasion between the positioning block and the core support, and plays a certain role in protecting the core support.
Furthermore, the spraying mechanism comprises a spray gun and a spray gun mounting seat, the spray gun mounting seat is arranged on the workbench, and the spray gun is arranged on the spray gun mounting seat.
Preferably, the spray gun mount pad adopts over-and-under type mount pad, and it includes that first mount pad, second mount pad and lift drive actuating cylinder, first mount pad is located on the workstation, the below of second mount pad is located in the first mount pad, lift drive actuating cylinder is located in the first mount pad, and the lower part is connected with the workstation, and the output and the second mount pad on upper portion are connected, just the top of second mount pad is equipped with the mount pad, the inner wall of mount pad is equipped with the internal thread, spray gun and mount pad threaded connection. The height of the spray gun can be adjusted according to the height of the spray gun to be sprayed by the lifting type spray gun mounting seat, so that the requirement of the spray gun can be better met.
Furthermore, prevent that splash mechanism includes prevents the splash guard, the below of preventing the splash guard is inserted in the recess of workstation.
Preferably, the rotary supporting seat is provided with a groove for placing a product. The stability that the chaplet was placed can be improved in the setting of recess.
Above-mentioned technical scheme can find out, the utility model discloses following beneficial effect has:
1. the utility model discloses an engine cylinder body chaplet protective layer homogenization spraying device, its simple structure, reasonable in design, easily production, through set up rotatory support seat subassembly on the workstation, let it can drive the product rotation in the spraying process, increase its spraying homogeneity, the rotation that does not stop can also alleviate the wall built-up problem to a certain extent; the setting of positioning mechanism can play fine fixed action to the product, improves the stability of its spraying, and the setting of anti-splash mechanism can avoid the spraying in-process to cause the problem of pollution to the surrounding environment to improve the clean and tidy nature of its spraying.
2. The utility model discloses in one side that the location actuating cylinder was kept away from to the locating piece is the toper, and its tip is equipped with the rubber pad. The rubber pad can prevent the abrasion between the positioning block and the core support, and plays a certain role in protecting the core support.
3. The utility model discloses the setting of well over-and-under type spray gun mount pad can adjust its spray gun height according to the height of its required spraying, lets its better needs that satisfy the spray gun.
4. The utility model discloses in be equipped with the recess that is used for placing the product on the rotary supporting seat. The stability that the chaplet was placed can be improved in the setting of recess.
Drawings
Fig. 1 is a schematic structural view of an engine cylinder chaplet protective layer homogenizing spraying device of the present invention;
fig. 2 is a schematic structural diagram of the middle positioning mechanism of the present invention.
Detailed Description
The invention will be further elucidated with reference to the drawings and the specific embodiments.
Examples
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary and intended to be used for explaining the present invention, and should not be construed as limiting the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and to simplify the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, unless otherwise specified, "a plurality" means two or more unless explicitly defined otherwise.
In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
In the present application, unless expressly stated or limited otherwise, the recitation of a first feature "on" or "under" a second feature may include the recitation of the first and second features being in direct contact, and may also include the recitation of the first and second features not being in direct contact, but being in contact with another feature between them. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
An engine block chaplet protective layer homogenizing spray coating device as shown in fig. 1 to 2 comprises: the spraying device comprises a workbench 1, a rotary supporting seat assembly 2, a group of positioning mechanisms 3, a spraying mechanism 4 and an anti-splashing mechanism 5, wherein the rotary supporting seat assembly 2 comprises a rotary supporting seat 21 and a rotary driving mechanism 22, the workbench 1 is arranged on a supporting column, the rotary supporting seat 21 is arranged above the workbench 1, a rotary driving shaft 23 is arranged below the rotary supporting seat 21, a driven gear 231 is arranged on the rotary driving shaft 23, the rotary driving mechanism 22 comprises a rotary driving motor 221 and a driving gear 222, the rotary driving motor 221 is connected with the workbench 1 through a motor mounting seat, the driving gear 222 is arranged on an output shaft of the rotary driving motor 221, and the driven gear is connected with the driving gear through a transmission chain;
the positioning mechanism 3 is arranged on the rotary supporting seat assembly 2, the positioning mechanism 3 comprises a positioning driving cylinder 31 and a positioning clamping jaw 32, the positioning driving cylinder 31 is fixed on the rotary supporting seat 21 through a cylinder fixing seat, a group of guide posts 33 are arranged on the cylinder fixing seat and positioned at two sides of the positioning driving cylinder 31, and the positioning clamping jaw 32 is simultaneously connected with a telescopic rod and the guide posts 33 of the positioning driving cylinder 31;
the spraying mechanism 4 is arranged on the workbench 1 and is arranged on the outer side of the rotary supporting seat assembly 2, the spraying mechanism 4 comprises a spray gun 41 and a spray gun mounting seat 42, the spray gun mounting seat 42 is arranged on the workbench 1, and the spray gun 41 is arranged on the spray gun mounting seat 42; the splash-proof mechanism 5 comprises a splash-proof cover 51, the lower part of the splash-proof cover 51 is inserted into the groove of the workbench 1 and is arranged on the outer side of the rotary supporting seat component 2, and the splash-proof mechanism 5 is provided with a spraying hole.
In this embodiment, the positioning jaw 32 includes a jaw mounting base 321 and a positioning block 322, one end of the jaw mounting base 321 is connected to the positioning driving cylinder 31, and the positioning block 322 is connected to one side of the jaw mounting base 321 away from the positioning driving cylinder 31; the side of the positioning block 322 far away from the positioning driving cylinder 31 is conical, and the end part of the positioning block is provided with a rubber pad 323.
In this embodiment, the spray gun mount pad 42 adopts a lifting mount pad, which includes a first mount pad 421, a second mount pad 422 and a lifting driving cylinder 423, the first mount pad 421 is disposed on the workbench 1, the lower portion of the second mount pad 422 is disposed in the first mount pad 421, the lifting driving cylinder 423 is disposed in the first mount pad 421, the lower portion of the lifting driving cylinder is connected with the workbench 1, the output end of the upper portion of the lifting driving cylinder is connected with the second mount pad 422, the top of the second mount pad 422 is provided with the mount pad 424, the inner wall of the mount pad 424 is provided with internal threads, and the spray gun 41 is in threaded connection with the mount pad 424.
In this embodiment, a groove for placing a product is formed on the rotary support base 21.
The automatic spraying device is characterized by further comprising a control device, the rotary supporting seat assembly 2, the group of positioning mechanisms 3 and the spraying mechanism 4 are all connected with the control device, a rotary control module, a positioning control module, a spraying control module and a controller are arranged in the control device, the rotary control module is connected with a rotary driving motor 221 in the rotary supporting seat assembly 2, the positioning control module is connected with a positioning driving cylinder 31 in the positioning mechanism 3, a lifting control unit and a spray gun control unit are arranged in the spraying control module, the lifting control unit and the spray gun control unit are respectively connected with a lifting driving cylinder 423 and a spray gun 41, and the rotary control module, the positioning control module and the spraying control module are all connected with the controller.
The working principle of the homogenization spraying device for the engine cylinder chaplet protective layer in the embodiment is as follows: the engine cylinder body core is supported in a groove of the rotary supporting seat 21, then the positioning driving cylinder 31 drives the positioning clamping jaw 32 to move forwards and support against a product, the rotary driving motor 221 drives the driving gear 222 to rotate, the driven gear 231 is driven to rotate together through a transmission chain when the driving gear 222 rotates, the driven gear 231 drives the rotary driving mechanism 22 to rotate when rotating, so that the rotary supporting seat 21 is driven to rotate through the rotary driving mechanism 22, and in the rotating process, the control device commands the spray gun 41 in the spraying mechanism 4 to start spraying work;
during operation, the height of the spray gun 41 can be adjusted according to the spraying requirement, that is, the lifting driving cylinder 423 drives the second mounting base 422 to move up and down, and the second mounting base 422 drives the spray gun 41 to move up and down.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of modifications can be made without departing from the principles of the present invention, and these modifications should also be regarded as the protection scope of the present invention.
Claims (9)
1. The utility model provides an engine cylinder block chaplet protective layer homogenization spraying device which characterized in that: the method comprises the following steps: workstation (1), rotation support seat subassembly (2), a set of positioning mechanism (3), spraying mechanism (4) and prevent splash mechanism (5), workstation (1) is located on the support column, rotation support seat subassembly (2) are located on workstation (1), positioning mechanism (3) are located on rotation support seat subassembly (2), spraying mechanism (4) are located on workstation (1) to locate the outside of rotation support seat subassembly (2), prevent that splash mechanism (5) are located on workstation (1), and locate the outside of rotation support seat subassembly (2), just prevent being equipped with the spraying on the splashing mechanism (5) and perforate.
2. The engine block chaplet protective layer homogenizing spraying device according to claim 1, characterized in that: rotatory supporting seat subassembly (2) are including rotatory supporting seat (21) and rotary driving mechanism (22), the top of workstation (1) is located in rotatory supporting seat (21), the below of rotatory supporting seat (21) is equipped with rotatory drive shaft (23), be equipped with driven gear (231) on rotatory drive shaft (23), rotary driving mechanism (22) are including rotary driving motor (221) and drive gear (222), rotary driving motor (221) are connected with workstation (1) through the motor mount pad, on the output shaft of rotary driving motor (221) was located in drive gear (222), just driven gear and drive gear pass through drive chain and connect.
3. The engine block chaplet protective layer homogenizing spraying device according to claim 1, characterized in that: positioning mechanism (3) are including location actuating cylinder (31) and location clamping jaw (32), location actuating cylinder (31) are fixed in on rotatory supporting seat (21) through the cylinder fixing base, just the both sides that lie in location actuating cylinder (31) on the cylinder fixing base are equipped with a set of guide post (33), location clamping jaw (32) are connected with the telescopic link and guide post (33) of location actuating cylinder (31) simultaneously.
4. The engine block chaplet protective layer homogenizing spraying device according to claim 3, characterized in that: the positioning clamping jaw (32) comprises a clamping jaw mounting seat (321) and a positioning block (322), one end of the clamping jaw mounting seat (321) is connected with the positioning driving cylinder (31), and the positioning block (322) is connected with one side, far away from the positioning driving cylinder (31), of the clamping jaw mounting seat (321).
5. The engine block chaplet protective layer homogenizing spraying device according to claim 4, characterized in that: one side of the positioning block (322) far away from the positioning driving cylinder (31) is conical, and the end part of the positioning block is provided with a rubber pad (323).
6. The engine block chaplet protective layer homogenizing spraying device according to claim 1, characterized in that: the spraying mechanism (4) comprises a spray gun (41) and a spray gun mounting seat (42), the spray gun mounting seat (42) is arranged on the workbench (1), and the spray gun (41) is arranged on the spray gun mounting seat (42).
7. The engine block chaplet protective layer homogenizing spraying device according to claim 6, characterized in that: spray gun mount pad (42) adopt over-and-under type mount pad, and it includes first mount pad (421), second mount pad (422) and goes up and down to drive actuating cylinder (423), workstation (1) is located in first mount pad (421), during first mount pad (421) is located to the below of second mount pad (422), go up and down to drive actuating cylinder (423) and locate in first mount pad (421), the lower part is connected with workstation (1), and the output on upper portion is connected with second mount pad (422), just the top of second mount pad (422) is equipped with mount pad (424), the inner wall of mount pad (424) is equipped with the internal thread, spray gun (41) and mount pad (424) threaded connection.
8. The engine block chaplet protective layer homogenizing spraying device according to claim 6, characterized in that: the splash-proof mechanism (5) comprises a splash-proof cover (51), the lower part of the splash-proof cover (51) is inserted into a groove of the workbench (1), and an opening for inserting the spray gun (41) is formed in the splash-proof cover (51).
9. The engine block chaplet protective layer homogenizing spraying device according to claim 1, characterized in that: and a groove for placing a product is arranged on the rotary supporting seat (21).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221226636.4U CN217450657U (en) | 2022-05-20 | 2022-05-20 | Homogenization spraying device for engine cylinder body chaplet protective layer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221226636.4U CN217450657U (en) | 2022-05-20 | 2022-05-20 | Homogenization spraying device for engine cylinder body chaplet protective layer |
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| Publication Number | Publication Date |
|---|---|
| CN217450657U true CN217450657U (en) | 2022-09-20 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202221226636.4U Active CN217450657U (en) | 2022-05-20 | 2022-05-20 | Homogenization spraying device for engine cylinder body chaplet protective layer |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116657074A (en) * | 2023-05-25 | 2023-08-29 | 江苏风驰碳基新材料研究院有限公司 | Outer surface treatment device for sodium ion battery production |
-
2022
- 2022-05-20 CN CN202221226636.4U patent/CN217450657U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116657074A (en) * | 2023-05-25 | 2023-08-29 | 江苏风驰碳基新材料研究院有限公司 | Outer surface treatment device for sodium ion battery production |
| CN116657074B (en) * | 2023-05-25 | 2024-04-12 | 江苏风驰碳基新材料研究院有限公司 | Outer surface treatment device for sodium ion battery production |
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