CN217414960U - Invisible straightener film pressing and cutting integrated machine - Google Patents

Invisible straightener film pressing and cutting integrated machine Download PDF

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Publication number
CN217414960U
CN217414960U CN202221410144.0U CN202221410144U CN217414960U CN 217414960 U CN217414960 U CN 217414960U CN 202221410144 U CN202221410144 U CN 202221410144U CN 217414960 U CN217414960 U CN 217414960U
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axis
cutting
film pressing
film
shaft
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姚超
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Shanghai Markus Medical Technology Co ltd
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Zhiyin Shanghai Medical Instrument Co ltd
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Abstract

The utility model relates to an invisible orthotic ware press mold cutting all-in-one, include: the X shaft is used for driving the cutter A motor to do X-direction movement; the A shaft is arranged on the X shaft and used for driving the adsorption clamp to rotate; the adsorption clamp comprises a clamping part for adsorbing and clamping the workpiece to be machined and a mounting part in transmission connection with the shaft A; the film pressing unit is used for pressing a film on the workpiece to be processed placed in the clamping part; the cutting unit is used for cutting the workpiece to be processed after film pressing; the shaft A is driven by the shaft X to be respectively matched with the film pressing unit and the cutting unit, so that the film pressing operation and the edge cutting operation of a workpiece to be processed are realized. After adopting above-mentioned structure, its beneficial effect is: through optimizing the structure, use an equipment just to accomplish press mold, cutting process in stealthy unscrambler production process to when having reduced equipment cost, still reduced artifical work load, promoted work efficiency.

Description

Invisible straightener film pressing and cutting integrated machine
Technical Field
The utility model belongs to the technical field of machining, specific theory is about an invisible orthotic press mold cutting all-in-one.
Background
In recent years, along with the rapid development of economy and society in China, people have more and more interactions with each other, so that tidy and beautiful teeth are more and more important for the appearance of each person. In the current orthodontic technology, the traditional fixing and correcting technology of matching a bracket and a metal arch wire and the bracket-free invisible orthodontic technology are mainly adopted. The invisible orthodontic appliance adopted by the bracket-free invisible orthodontic technology is increasingly popular among orthodontic doctors and patients because of the advantages of invisibility, attractiveness, comfort, convenience, sanitation, predictability of orthodontic processes and the like, and is also commonly called as an invisible brace.
At present, all invisible orthotics are manufactured through three processes of 3D model data printing, hot press molding (namely film pressing) and edge cutting and polishing.
Because the number of the steps of the process needing to be treated in a single case is large, and each step needs two invisible orthotics, namely an upper invisible orthotics and a lower invisible orthotics, the number of the invisible orthotics which need to be produced in a single case is large and the invisible orthotics are different.
In the current stealthy unscrambler processing industry, thermoforming is accomplished by operating personnel use the thermoforming machine, and the edge cutting is polished and is accomplished through the CNC lathe by operating personnel, and because there is the differentiation in every stealthy unscrambler and leads to the working path of the CNC lathe in the edge cutting polishing process also to need to have the differentiation. Because the hot press molding and the edge cutting and polishing are completed by two different devices, an operator needs to control the production of the two devices at the same time or a plurality of operators, the workload of the operator is large, the automation degree is low, and the production efficiency is low; meanwhile, different processes are completed by different devices, and operators are required to transport workpieces to be processed and to feed and discharge materials, so that the workload of the operators is further increased, and the production efficiency is low due to complicated operation.
In addition, in the processing process of the invisible appliance, the existing hot-press forming and edge cutting and polishing processes need to adopt a film pressing machine to finish the hot-press forming process, and adopt an invisible appliance cutting machine such as a five-axis linkage machine tool to finish the edge cutting and polishing process, wherein the film pressing machine and the invisible appliance need to be respectively provided with a set of adsorption clamp and a set of control unit.
Therefore, in the production process of the invisible appliance, the problems of large workload of operators, complicated operation and low production efficiency are obvious.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing an all-in-one is cut to stealthy unscrambler press mold to solve the problem that operating personnel's work load is big, the operation is numerous and diverse, production efficiency is low in current stealthy unscrambler production process.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
an invisible appliance film pressing and cutting all-in-one machine, comprising:
the X axis is used for driving the A axis to do X-direction movement;
the A shaft is arranged on the X shaft and used for driving the adsorption clamp to rotate;
the adsorption clamp comprises a clamping part for adsorbing and clamping the workpiece to be machined and a mounting part in transmission connection with the shaft A;
the film pressing unit is used for pressing a film on the workpiece to be processed placed in the clamping part;
the cutting unit is used for cutting the workpiece to be processed after film pressing;
and the control unit is respectively and electrically connected with the X axis, the A axis, the film pressing unit and the cutting unit.
Preferably, the adsorption fixture further comprises a gas pipe joint, the clamping portion is provided with an adsorption hole and a positioning device, an air tightness channel is arranged inside the adsorption fixture, one end of the air tightness channel is communicated with the adsorption hole, and the other end of the air tightness channel is communicated with the gas pipe joint, so that the air tightness channel is formed among the adsorption hole, the interior of the adsorption fixture and the gas pipe joint.
Optionally, the device further comprises a vacuum generating unit, and the vacuum generating unit is connected with the air pipe joint through an air passage.
Optionally, characterized by: the vacuum degree monitoring unit and the filtering device are also included;
the vacuum degree monitoring unit is arranged on the gas path or is connected with the gas path through a branch gas path;
the filtering device is integrated with the adsorption clamp, or the filtering device is arranged on an air path close to the air pipe joint.
Preferably, the film pressing unit comprises a film clamp for clamping a film pressing required film of the workpiece to be processed, a film pressing Z shaft for driving the film to move in the Z direction, and a heating device for heating and softening the film.
Optionally, the diaphragm is clamped on the Z axis and is driven by the Z axis to move; thereby driving the diaphragm to do Z-direction movement.
Preferably, the film laminating machine further comprises a film clamp for clamping the film clamp, wherein the film clamp is arranged on the film laminating Z axis and is driven by the Z axis to move; thereby driving the diaphragm clamp to do Z-direction movement, and driving the diaphragm to do Z-direction movement.
Optionally, the heating device is independent of the lamination Z axis,
or the heating device is arranged on the squeeze film Z axis,
or the heating device is arranged on the film pressing Z axis and is driven by the Z axis to move.
When treating the machined part press mold, by the X axle will adsorb anchor clamps and drive press mold unit press mold workspace drives the diaphragm clamp motion through press mold Z axle, will locate the diaphragm in the diaphragm clamp and cover on adsorbing the anchor clamps treat the machined part, simultaneously, take away the diaphragm and treat the air between the machined part through the absorption hole on the absorption anchor clamps clamping part by the vacuum generation unit, realize treating the press mold of machined part.
Preferably, the cutting unit comprises a cutting device and a YZ shaft assembly for driving the cutting device to move in Y direction and Z direction, wherein,
the cutting device comprises a cutter and a cutter motor for driving the cutter; the YZ-axis assembly comprises a Y-axis and a cutting Z-axis.
Preferably, the adsorption clamp is vertically arranged on an X axis through the A axis, the cutter motor is obliquely arranged on the YZ axis assembly, and the axis of the cutter motor is inclined towards the direction of the clamping part; alternatively, the first and second liquid crystal display panels may be,
the adsorption clamp is obliquely arranged on an X axis through the A axis, the cutter motor is arranged on a YZ axis assembly and is vertical to the cutting Z axis, and the clamping part is inclined towards the position of the cutter motor; alternatively, the first and second electrodes may be,
the cutter motor is obliquely arranged on the YZ shaft assembly, the axis of the cutter motor is oblique towards the direction of the clamping part, meanwhile, the adsorption clamp is obliquely arranged on the X shaft through the A shaft, and the clamping part is oblique towards the position of the cutter motor;
the included angle formed by the axis of the cutter motor and the clamping part is 20-50 degrees.
When treating the machined part after pressing the membrane and carrying out the edge cutting, drive the A axle through the X axle with four-axis lathe is constituteed to the YZ axle combination among the cutting unit, through the four-axis linkage, by locating the cutter motor drive cutter on the YZ axle combination, carries out the edge cutting to treating the machined part of placing on adsorbing the anchor clamps, realizes treating the edge cutting of machined part.
The utility model discloses an invisible orthotic press mold cutting all-in-one, its beneficial effect is: through optimizing the structure, use an equipment just to accomplish press mold, cutting process in stealthy unscrambler production process to when having reduced equipment cost, still reduced artifical work load, promoted work efficiency, specifically embodied is:
first, the utility model discloses an invisible orthotic press mold cutting all-in-one, it will adsorb anchor clamps, press mold unit and cutting unit set up on same equipment, and, will adsorb anchor clamps and locate linear motion epaxially, drive by linear transmission shaft, respectively with press mold unit and cutting unit operation cooperation, thereby realize treating the press mold operation and the edge cutting operation of machined part, realized that the integration carries out the purpose of press mold function and cutting function to treating the machined part on same equipment, just also use an equipment to accomplish the work that originally needs two equipment could be accomplished. Meanwhile, one set of adsorption fixture and one set of control unit can be saved, so that the cost of the equipment is reduced.
Secondly, the work that two original equipment need two times go up unloading and material handling between two equipment has just been accomplished through unloading once, obvious promotion the degree of equipment automation, when having reduced artifical work load, still improved work efficiency.
Thirdly, operating personnel need operate two equipment respectively originally, just can realize treating the machined part and carry out the press mold and the edge cutting is polished, nevertheless the utility model provides an all-in-one makes operating personnel only need operate an equipment and just can once only treat the machined part and accomplish the press mold and the edge cutting is polished to reduce the manual work volume once more, simplified the operation and improved work efficiency.
In addition, for the existing invisible appliance, in the processing process, only a specific angle is actually needed to be cut. Therefore the utility model discloses on the cutting process of stealthy unscrambler, through the axis that sets up the cutter motor with angle between the clamping part drives the cutter by YZ axle assembly, drives A axle, A axle by the X axle and drives the adsorption apparatus utensil, under the four-axis linkage of YZ axle assembly, X axle and A axle, can realize accomplishing the cutting operation by the cutter motor drive cutter to treating the machined part on the adsorption apparatus utensil, utilize the four-axis linkage lathe to replace the five-axis linkage lathe that current mainstream used promptly, consequently can reduce equipment cost.
Drawings
Fig. 1 is a schematic view of an embodiment of the film pressing and cutting integrated machine for the invisible appliance of the present invention.
Fig. 2 is a schematic structural view of the adsorption jig of the present invention.
Fig. 3 is a schematic structural view of another view angle of the adsorption jig of the present invention.
Wherein: 111 is an X-axis motor; 112 is an X-axis transmission guide part; 113 is an X-axis slide block; 12 is an A-axis motor; 13 is an adsorption clamp;
131 is a clamping part; 132 is an adsorption hole; reference numeral 133 denotes a positioning device; 134 is a gas pipe joint; 135 is a mounting part;
211 is a Y-axis motor; 212 is a Y-axis drive guide; 213 is a Y-axis slide block; 221 is a cutting Z-axis motor; 222 is a cutting Z-axis drive guide; 223 is a cutting Z-axis slide block; 231 is a cutter motor; 232 is a cutter;
311 is a film pressing Z-axis motor; 312 is a film pressing Z-axis transmission guide part; 313 is a film pressing Z-axis sliding block; 32 is a diaphragm clamp; 33 is a heating device;
4 is a separation plate;
and 5, a workbench.
Detailed Description
The film pressing and cutting integrated machine for the invisible orthotic according to the embodiments of the present invention will be described in detail with reference to the accompanying drawings. In the description of the present embodiment, unless otherwise stated, the terms "left", "right", "upper", "lower", "X direction", "Y direction", "Z direction", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which are only for convenience of description and simplification of description, but do not indicate or imply that the invisible appliance film pressing and cutting integrated machine described in the embodiment referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
As shown in FIG. 1, for the utility model discloses an invisible orthotic device film pressing and cutting all-in-one, including workstation 5, X axle, A axle, adsorption apparatus 13, film pressing unit, cutting unit.
The X-axis is arranged on the workbench 5 and comprises an X-axis motor 111, an X-axis transmission guide part 112 and an X-axis slider 113, the X-axis slider 113 is arranged on the X-axis transmission guide part 112, and the X-axis motor 111 drives the X-axis slider 113 to move on the X-axis transmission guide part 112 in the X direction through the X-axis transmission guide part 112.
The A shaft is arranged on the X-shaft sliding block 113 and is driven by the X-shaft sliding block 113 to move in the X direction; the A shaft is a rotating shaft and comprises an A shaft motor 12 for driving the adsorption clamp 13 to rotate.
As shown in fig. 2 and 3, the suction jig 13 includes a holding portion 131 for suction-holding the member to be processed, and a mounting portion 135 drivingly connected to the a-axis.
The adsorption fixture 13 further comprises an air pipe connector 134, the clamping portion 131 is provided with an adsorption hole 132 and a positioning device 133, an air tightness channel is arranged inside the adsorption fixture 13, one end of the air tightness channel is communicated with the adsorption hole 132, the other end of the air tightness channel is communicated with the air pipe connector 134, and therefore the air tightness channel is formed among the adsorption hole 132, the interior of the adsorption fixture 13 and the air pipe connector 134.
The air pipe connector 134 is used for quickly connecting an air pipe and can be a male connector or a female connector; the suction holes 132 are formed in a circular shape, but it is not necessary to form the shape as long as the corresponding function is satisfied, and actually, the suction holes 132 may be formed in an oval shape, a square shape, or the like.
The positioning device 133 is used for designating the position of the workpiece to be machined on the clamping portion 131, and the designated position can be used for machining reference and is the only position where the workpiece to be machined can realize air-tight contact with the clamping portion 131; the positioning device 133 can be a protrusion (e.g., a positioning pin), a recess (e.g., a positioning hole), or a combination of the protrusion and the recess, but when a single cylinder/hole type or a cone/hole type (e.g., a positioning hole or a positioning pin) is used as the positioning device 133, the number of the positioning device 133 is at least two.
Meanwhile, the film pressing and cutting integrated machine for the invisible appliance can also be provided with a vacuum generating unit or an existing vacuum generating unit in a use environment field, and the vacuum generating unit is connected with the air pipe joint 134 through an air path; the vacuum generating unit is a device capable of generating negative pressure in a closed space, the vacuum generating unit is connected with the air passage of the air pipe connector 134 through an air pipe, the air pipe connector 134 and the adsorption hole 132 form an air tightness channel, therefore, when a workpiece is to be placed on the clamping portion 131, the vacuum generating unit can provide adsorption force for the workpiece to be placed on the clamping portion 131 through the adsorption hole 132 through the air passage, so that the workpiece to be treated is adsorbed on the clamping portion 131 of the adsorption clamp 13 and is in air-tight contact with the clamping portion 131, and the vacuum generating unit and the adsorption hole 132 form a closed air passage.
Meanwhile, the film pressing and cutting integrated machine for the invisible straightener can also be provided with a vacuum degree monitoring device and a filtering device, wherein the vacuum degree monitoring unit is arranged on the gas path or is connected with the gas path through a branch gas path; the filtering device is integrated on the adsorption clamp 13, or is arranged on an air path close to the air pipe joint 134; the vacuum degree monitoring device monitors the vacuum degree in the closed gas path between the vacuum generating unit and the adsorption hole 132, and judges the adsorption clamping force of the clamping part 131 on the workpiece to be machined according to the vacuum degree, so that the safety of the machining process is ensured; the vacuum generating unit can adopt a vacuum generator and the like, the filtering device can adopt a gas filter and the like, and the vacuum degree monitoring device can adopt a gas flow rate meter, a vacuum degree monitor and the like; the filter device is a processing debris which is driven by the airflow to enter from the adsorption hole 132, so that the vacuum generating unit and the vacuum degree monitoring device at the rear end of the air path are damaged or even damaged.
As shown in fig. 1, still establish division board 4 on workstation 5, be equipped with on division board 4 and open the door, when opening the door and open, X axle drives adsorption jig 13 and A axle motor 12 and passes division board 4 through opening the door, the effect of division board 4 is function isolation and safety protection, function isolation indicates that it is the press mold functional area to be in one side of division board 4, the opposite side is the cutting district functional area of polishing, the protection prevents that the piece that produces from cutting the course of working of polishing from getting into the press mold functional area, and simultaneously, reduce the space in press mold functional area, space temperature can rise fast when making the press mold in-process give the diaphragm heating, thereby raise the efficiency and reduce the energy consumption.
The press mold unit includes press mold Z axle, diaphragm clamp, heating device 33, the diaphragm clamp by press mold Z axle drives and is Z to the motion, and the diaphragm clamp is the diaphragm that uses when being used for the centre gripping to treat the machined part press mold, the diaphragm by heating device 33 heats the softening. Specifically, as shown in fig. 1, a lamination Z axis is arranged on the worktable 5 in the lamination function area, the lamination Z axis comprises a lamination Z axis motor 311, a lamination Z axis transmission guide part 312 and a lamination Z axis slider 313, the lamination Z axis slider 313 is arranged on the lamination Z axis transmission guide part 312, and the lamination Z axis motor 311 drives the lamination Z axis slider 313 to move in the Z direction on the lamination Z axis transmission guide part 312 through the lamination Z axis transmission guide part 312; the film pressing Z-axis sliding block 313 is provided with a film clamp 32, the film clamp 32 is used for quickly loading a film clamp, and the film clamp is used for clamping a film required in the film pressing process. In the embodiment, the mode that the membrane clamp 32 clamps the membrane clamp is adopted; in fact, the diaphragm can also be directly clamped on the film pressing Z-axis sliding block 313, and the diaphragm can be directly and quickly installed and clamped on the diaphragm clamp before film pressing; the film clamp 32 can adopt a plugging mode when loading the film clamp, the plugging opening direction faces the cutting polishing functional area, and the plugging track is parallel to the X-axis running direction, when the film pressing is completed, the X-axis drives the adsorption clamp 13 to unload the film clamp from the film clamp 32, of course, the film clamp 32 must adopt a plugging mode when loading the film clamp, and other quick loading modes such as adsorption can also be adopted.
The film pressing function area is also provided with a heating device 33, and the heating device 33 can be directly arranged on the workbench 5; or, the heating device 33 is fixedly arranged on the film pressing Z-axis transmission guide part 312; or, the film clamp 32 is integrated with the film clamp or is separately fixed on the film pressing Z-axis slide block 313, and the film pressing Z-axis slide block 313 drives the film pressing Z-axis slide block to move in the Z direction.
When the film pressing works, the film pressing unit is linked with the X axis; specifically, the film pressing Z-axis driving device has a film clamp 32 with a film clamp moving upward to make the film in the film clamp approach to the heating device 33, and simultaneously, the X-axis drives the a-axis and the adsorption clamp 13 to move toward the film pressing functional area, so that the workpiece to be processed on the clamping portion 131 moves to the motion track of the film, and the film can fully cover the workpiece to be processed on the clamping portion 131; after the membrane is heated and softened by the heating device 33, the membrane is driven by the pressing film Z axis to move downwards to cover the membrane on the workpiece to be machined, and meanwhile, the air between the membrane and the clamping part 131 is pumped away through the adsorption hole 132 by the vacuum generating unit, so that the softened membrane is tightly attached to the workpiece to be machined.
The cutting unit comprises a cutting device and a YZ shaft assembly for driving the cutting device to move in the Y direction and the Z direction, wherein the cutting device comprises a cutter 232 and a cutter motor 231 for driving the cutter 232; the YZ-axis assembly comprises a Y-axis and a cutting Z-axis.
As shown in fig. 1, a Y-axis is arranged on the worktable 5 of the cutting and polishing functional area, the Y-axis comprises a Y-axis motor 211, a Y-axis transmission guide part 212 and a Y-axis slider 213, the Y-axis slider 213 is arranged on the Y-axis transmission guide part 212, and the Y-axis motor 211 drives the Y-axis slider 213 to move on the Y-axis transmission guide part 212 in the Y-direction through the Y-axis transmission guide part 212; the Y-axis sliding block 213 is provided with a cutting Z-axis, and the cutting Z-axis is driven by the Y-axis sliding block 213 to move in the Y direction.
The cutting Z axis comprises a cutting Z axis motor 221, a cutting Z axis transmission guide part 222 and a cutting Z axis slide block 223, the cutting Z axis slide block 223 is arranged on the cutting Z axis transmission guide part 222, and the cutting Z axis slide block 223 is driven to move on the cutting Z axis transmission guide part 222 in the Z direction by the cutting Z axis motor 221 through the cutting Z axis transmission guide part 222.
Therefore, the cutting device arranged on the YZ shaft assembly is driven by the Y shaft and the cutting Z shaft to realize the linkage in the Y direction and the Z direction, wherein the cutting device comprises a cutter 232 and a cutter motor 231 for driving the cutter 232.
The utility model discloses a research discovery is treating the machined part and is carrying out the edge cutting course of working, only needs to cut with a specific angle, just can accomplish the edge cutting operation of stealthy unscrambler. Therefore, in the present embodiment, by setting the included angle between the axis of the tool motor 231 and the clamping portion 131, when the included angle between the axis of the tool motor 231 and the clamping portion 131 is 20 ° to 50 °, the requirement of the working angle of the tool 232 can be satisfied. The machining angle can be realized in various ways, three of which are listed as follows:
the first method comprises the following steps: the suction jig 13 is vertically disposed on the X axis through the a axis, the cutter motor 231 is obliquely disposed on the YZ axis assembly, and the axis of the cutter motor 231 is inclined toward the direction of the clamping portion 131.
And the second method comprises the following steps: the adsorption jig 13 is inclined on the X axis through the a axis, the cutter motor 231 is arranged on the Z axis and perpendicular to the Z axis, and the clamping portion 131 is inclined toward the position of the cutter motor 231.
And the third is that: the tool motor 231 is obliquely installed on the YZ axis assembly, the axis of the tool motor 231 is obliquely installed toward the clamping portion 131, and the adsorption jig 13 is obliquely installed on the X axis through the a axis, and the clamping portion 131 is obliquely installed toward the tool motor 231.
It should be noted that, in this embodiment, the Y axis is disposed on the worktable 5, and actually, the connection order of the Y axis and the cutting Z axis may be interchanged, that is, the cutting Z axis transmission guide portion 222 is directly disposed on the worktable 5, the Y axis is disposed on the cutting Z axis slide block 223, and the cutting unit is disposed on the Y axis slide block 213, so that the cutting device can be driven to move in the Y direction and the Z direction.
When the workpiece to be machined after film pressing needs to be cut and polished, under the linkage coordination of an X axis, a rotating shaft, a Y axis and a cutting Z axis, the workpiece to be machined, which is adsorbed on the clamping part 131, is cut and polished by the cutter 232.
It should be noted that the X-axis, the Y-axis, the cutting Z-axis and the film pressing Z-axis provided by the present invention are all linear transmission shafts; as is well known, a linear transmission shaft is a mechanical combination structure in which an electric motor or a motor converts electric energy into mechanical energy to be output, and the mechanical energy is transmitted by a transmission mechanism such as a screw rod and a screw nut, a ball screw and a ball screw nut, a gear and a rack, a synchronous belt and a synchronous pulley, a linear motor and the like, so as to drive a component to be moved to move in a specified direction according to a guide mechanism such as a linear slide rail and the like, and an origin sensor for position reference and a soft limit sensor for safety protection are provided; so, take this kind of earlier with known technology to do in addition the description all regard as right the utility model provides an invisible appliances press mold cutting all-in-one imitates, equally, the utility model provides a X axle, Y axle, cutting Z axle and press mold Z axle also are provided with origin sensor and soft spacing sensor.
Meanwhile, as a rotating shaft, an axis a is also provided with an origin sensor for position reference, and the axis a motor 12 and the adsorption jig 13 can be not only directly connected in a transmission manner, but also connected in a reduction transmission manner through a speed reducer.
As an automation device, the automatic film cutting machine further comprises a control unit using a known technology, the control unit comprises a control part and a human-computer interaction part, the control unit is electrically connected with the X-axis motor 111, the a-axis motor 12, the Y-axis motor 211, the cutting Z-axis motor 221, the cutter motor 231, the film pressing Z-axis motor 311, the heating device 33, the vacuum generation unit, the vacuum degree monitoring device, the origin sensor and the soft limit sensor respectively, the connection and control modes thereof all adopt the known technology, and the description is omitted in this embodiment.
The utility model discloses a workstation 5 can directly place on existing operation panel, also can be equipped with strutting arrangement and place in ground, simultaneously, in this embodiment stealthy unscrambler press mold cutting all-in-one work limit periphery, can also be equipped with the safety protection shell that has the emergency exit, wherein, the emergency exit can be equipped with the state sensor that the control emergency exit was opened or was closed, state sensor adopts earlier with known technique and the control unit electric connection, the control unit can be whole integrated or part is integrated on the shell.
When the workpiece to be processed is required to be subjected to film pressing and cutting operation, an operator firstly opens the safety door, at the moment, the state sensor arranged on the safety door is triggered, the state sensor feeds back the opening state of the safety door to the control unit, and the control unit controls each shaft to ensure that the shaft is in a static state, so that the injury of the operator caused by the movement of each shaft in the equipment is avoided.
An operator places a workpiece to be machined on the clamping part 131, and because the clamping part 131 is provided with the positioning device 133, the placeable position of the workpiece to be machined, which is in airtight contact with the clamping part 131, is unique and can be referred to the movement feed amount of each movement shaft; at the same time, the membrane sheet clamp holding the membrane sheet is mounted on the membrane sheet clamp 32.
After the workpiece to be processed is placed, an operator needs to close the safety door, and a state sensor arranged on the safety door can feed back the closing state of the safety door to the control unit; after the operator confirms that the machining operation is started through the human-computer interaction part, the control unit controls the film pressing and cutting integrated machine of the invisible appliance to work automatically.
Firstly, the X axis drives the adsorption clamp 13 to move leftwards to the film pressing Z axis through the X axis slide block 113, the film pressing Z axis drives the film clamp 32 to move upwards to enable a film in the film clamp to approach the heating device 33, the film is heated by the heating device 33 to soften the film, and after the softening is finished, the film pressing Z axis drives the film clamp 32 to move downwards until the film is contacted with the edge of the clamping part 131; the vacuum generating unit starts to work, and air between the membrane and the clamping part 131 is pumped away, so that the membrane is tightly attached to the surface of the workpiece to be processed; at this time, the membrane clamp can be taken down by an operator, and the adsorption clamp 13 can also be driven by the X-axis to directly move towards the right, so that the membrane clamp slides out of the membrane clamp 32 and directly moves to the cutting and polishing functional area.
In the cutting and polishing functional area, the cutter motor 231 drives the cutter 232 to cut and polish the membrane on the workpiece to be processed according to a preset route under the linkage coordination of the X axis, the rotating shaft, the Y axis and the cutting Z axis.
In the cutting and polishing process, the filtering device, the vacuum degree monitoring device and the vacuum generating unit continuously work, the adsorption force of the adsorption clamp 13 on the workpiece to be processed is monitored and ensured in real time, and the safety of the cutting and polishing process is guaranteed.
After the cutting is completed, the X-axis drives the adsorption jig 13 to return to the initial position, and the operator takes out the finished product and the leftover material generated in the processing.
Can find out through this embodiment, the utility model discloses an invisible orthotic press mold cutting all-in-one will adsorb anchor clamps 13 and integrate on linear motion is epaxial, has realized that it is integrated press mold function and cutting function on same platform equipment, has reached and has reduced the manual work volume, promotes work efficiency's purpose.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that those skilled in the art can make various improvements and modifications without departing from the principles of the present invention. Such modifications and finishes are also to be considered as the scope of protection of the present invention.

Claims (10)

1. The utility model provides an invisible orthotic press mold cutting all-in-one which characterized in that includes:
the X axis is used for driving the A axis to do X-direction movement;
the A shaft is arranged on the X shaft and used for driving the adsorption clamp to rotate;
the adsorption clamp comprises a clamping part for adsorbing and clamping the workpiece to be machined and a mounting part in transmission connection with the shaft A;
the film pressing unit is used for pressing a film on the workpiece to be processed placed on the clamping part;
the cutting unit is used for cutting the workpiece to be processed after film pressing;
and the control unit is respectively and electrically connected with the X axis, the A axis, the film pressing unit and the cutting unit.
2. The integrated machine for pressing and cutting film of invisible orthotic of claim 1, wherein: the adsorption fixture further comprises a gas pipe joint, the clamping portion is provided with an adsorption hole and a positioning device, an air tightness channel is arranged inside the adsorption fixture, one end of the air tightness channel is communicated with the adsorption hole, and the other end of the air tightness channel is communicated with the gas pipe joint.
3. A film pressing and cutting integrated machine for invisible braces according to claim 2, which comprises: the vacuum generator is connected with the air pipe joint through an air passage.
4. A film pressing and cutting integrated machine for invisible braces according to claim 3, which comprises: the vacuum degree monitoring unit and the filtering device are also included;
the vacuum degree monitoring unit is arranged on the gas path or is connected with the gas path through a branch gas path;
the filtering device is integrated with the adsorption clamp, or the filtering device is arranged on an air path close to the air pipe joint.
5. A film pressing and cutting integrated machine for invisible braces according to claim 1, which comprises: the film pressing unit comprises a film clamp, a film pressing Z shaft and a heating device, wherein the film clamp is used for clamping a film pressing required film of a workpiece to be processed, the film pressing Z shaft is used for driving the film to move in the Z direction, and the heating device is used for heating and softening the film.
6. A film pressing and cutting integrated machine for invisible braces according to claim 5, which comprises: the diaphragm is clamped on the Z axis and is driven to move by the Z axis.
7. A film pressing and cutting integrated machine for invisible braces according to claim 5, which comprises: still including being used for the centre gripping the diaphragm presss from both sides the diaphragm anchor clamps, the diaphragm presss from both sides anchor clamps and locates press mold Z axle, by Z axle drive motion.
8. A film pressing and cutting integrated machine for invisible braces according to claim 5, which comprises: the heating device is independent of the lamination Z axis,
or the heating device is arranged on the Z axis of the film pressing,
or the heating device is arranged on the film pressing Z axis and is driven by the Z axis to move.
9. A film pressing and cutting integrated machine for invisible braces according to claim 1, which comprises: the cutting unit comprises a cutting device and a YZ shaft assembly for driving the cutting device to move in Y direction and Z direction, wherein,
the cutting device comprises a cutter and a cutter motor for driving the cutter; the YZ-axis assembly comprises a Y-axis and a cutting Z-axis.
10. A film pressing and cutting integrated machine for invisible braces according to claim 9, which comprises:
the adsorption clamp is vertically arranged on an X axis through an A axis, the cutter motor is obliquely arranged on the YZ axis assembly, and the axis of the cutter motor inclines towards the direction of the clamping part; alternatively, the first and second liquid crystal display panels may be,
the adsorption clamp is obliquely arranged on an X axis through the A axis, the cutter motor is arranged on a YZ axis assembly and is vertical to the cutting Z axis, and the clamping part is inclined towards the position of the cutter motor; alternatively, the first and second electrodes may be,
the cutter motor is obliquely arranged on the YZ shaft assembly, the axis of the cutter motor is oblique towards the direction of the clamping part, meanwhile, the adsorption clamp is obliquely arranged on the X shaft through the A shaft, and the clamping part is oblique towards the position of the cutter motor;
the included angle formed by the axis of the cutter motor and the clamping part is 20-50 degrees.
CN202221410144.0U 2022-05-31 2022-05-31 Invisible straightener film pressing and cutting integrated machine Active CN217414960U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202221410144.0U CN217414960U (en) 2022-05-31 2022-05-31 Invisible straightener film pressing and cutting integrated machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202221410144.0U CN217414960U (en) 2022-05-31 2022-05-31 Invisible straightener film pressing and cutting integrated machine

Publications (1)

Publication Number Publication Date
CN217414960U true CN217414960U (en) 2022-09-13

Family

ID=83171577

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202221410144.0U Active CN217414960U (en) 2022-05-31 2022-05-31 Invisible straightener film pressing and cutting integrated machine

Country Status (1)

Country Link
CN (1) CN217414960U (en)

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Effective date of registration: 20240208

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Patentee before: Zhiyin (Shanghai) Medical Instrument Co.,Ltd.

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