CN217411564U - Automatic detection device for miniature sensor - Google Patents
Automatic detection device for miniature sensor Download PDFInfo
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- CN217411564U CN217411564U CN202221619584.7U CN202221619584U CN217411564U CN 217411564 U CN217411564 U CN 217411564U CN 202221619584 U CN202221619584 U CN 202221619584U CN 217411564 U CN217411564 U CN 217411564U
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Abstract
The utility model relates to an automatic detection device of a miniature sensor, which comprises a feeding device, a feeding transmission device, a detection mechanism, a discharging transmission device and a discharging device; the detection mechanism comprises at least one detection station, and each detection station comprises a carrier seat, a pressing mechanism and detection equipment; the carrier seat comprises a sealing jig and a positioning jig; the discharging device comprises an OK material discharging mechanism and an NG material bin, and the discharging transmission device is used for moving the micro sensor which is detected in the detection mechanism into the OK material discharging mechanism or the NG material bin according to the detection result. The utility model discloses a positioning jig realizes accurate location, and through pushing down the mechanism the microsensor that will await measuring impresses in the sealed tool, guarantees the leakproofness between sealed tool and the test head, improves detection efficiency and detection precision, realizes automatic the detection through simple structure, and is compatible high, and detection efficiency is high.
Description
Technical Field
The utility model relates to a nonstandard automatic technical field, concretely relates to microsensor automatic checkout device.
Background
The micro sensor is a new generation sensor device based on semiconductor technology, which applies new working mechanism and physical and chemical effect, adopts material compatible with standard semiconductor technology, and is prepared by micro processing technology. Due to the characteristics of miniaturization, intelligence, low power consumption and easy integration, micro sensors are increasingly favored. However, the micro sensor has high requirements for processing precision, which requires detecting the micro sensor after processing operation; because the detection by using the artificial naked eyes has larger error and low efficiency, and meanwhile, the volume of the micro sensor is smaller, the missing detection and the error detection are easy to occur by the manual work; when detecting in batches, staff's intensity of labour is higher, and detection efficiency is low, has increased the manufacturing cost of enterprise. There is a need for improvement.
In the prior art, an automatic detection device with a CCD camera or an air tightness detector is usually adopted to detect a micro sensor, but in the detection process, because the conditions of air leakage and shielding are easily caused due to inaccurate positioning between a product jig and a product, the detection result is easy to have errors, and the product cannot be accurately detected.
Therefore, to the above problems, an automatic detecting device for a micro sensor is designed, which can realize accurate positioning through a sealing jig and a positioning jig, solve the air leakage condition existing in the prior art, improve the detection efficiency by adopting automatic detection, and is necessary for technicians in the field.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a microsensor automatic checkout device.
In order to achieve the purpose, the utility model adopts the technical proposal that: an automatic detection device of a miniature sensor comprises a feeding device, a feeding transmission device, a detection mechanism, a discharging transmission device and a discharging device;
the feeding transmission device is used for moving the micro sensor in the feeding device to the detection device;
the detection mechanism comprises at least one detection station, and each detection station comprises a carrier seat, a pressing mechanism positioned above the carrier seat and detection equipment connected below the carrier seat; the carrier seat comprises a sealing jig and a positioning jig positioned on the sealing jig, and the detection equipment is used for detecting the micro sensor on the carrier seat and outputting a corresponding detection result;
the blanking device comprises an OK material blanking mechanism and an NG material bin, and the blanking transmission device is used for moving the micro sensor which is detected in the detection mechanism into the OK material blanking mechanism or the NG material bin according to a detection result.
Preferably, the micro sensors comprise a non-bobbin type micro sensor and a bobbin type micro sensor, and each micro sensor is provided with an independent code.
Preferably, the feeding device comprises a feeding moving module and a feeding tray which is conveyed in the feeding moving module, and the feeding tray is used for placing products.
Preferably, the material loading removes the module and includes material loading feed bin, material loading recovery feed bin, material loading and moves and carry the mechanism, material loading move carry the mechanism be used for with the material loading charging tray the material loading feed bin with remove between the material loading recovery feed bin, the material loading feed bin with all be provided with first climbing mechanism and first positioning mechanism in the material loading recovery feed bin, first climbing mechanism is used for removing the material loading tray to first positioning mechanism department and fix a position the charging tray through first positioning mechanism.
Preferably, the feeding and conveying device comprises a first moving guide rail and a first transfer mechanism moving on the first moving guide rail, and the first transfer mechanism is provided with a feeding clamping jaw.
Preferably, the first transfer mechanism comprises a first vertical moving mechanism and a first rotating mechanism connected to the first vertical moving mechanism, and the feeding clamping jaw is arranged on the first rotating mechanism.
Preferably, the blanking conveying device comprises a second moving guide rail and a second transfer mechanism moving on the second moving guide rail, and the second transfer mechanism is provided with a blanking clamping jaw.
Preferably, the second transfer mechanism comprises a second vertical moving mechanism and a second rotating mechanism connected to the second vertical moving mechanism, and the blanking clamping jaw is arranged on the second rotating mechanism.
Preferably, a code scanner is arranged in the feeding transmission device, or a code scanner is arranged in the feeding transmission device and the blanking transmission device.
Preferably, the code scanner is used for scanning and recording the code on each micro sensor so as to correspond the micro sensor to the detection result.
Preferably, the sealing jig comprises a detection table provided with a product placing hole, a sealing structure is arranged in the product placing hole, and the micro sensor to be detected moves to the product placing hole.
Preferably, the positioning jig comprises a positioning block and a positioning hole arranged on the positioning block, and the shape and size of the positioning hole are the same as those of the micro sensor; and the micro sensor to be tested is placed in the product placing hole after penetrating through the positioning hole.
Preferably, the inspection apparatus includes an inspection head inserted into the product placing hole from below the inspection table, and an inspection mechanism.
Preferably, the pushing mechanism comprises a pushing moving mechanism and a pressing block located on the pushing moving mechanism, the position of the pressing block corresponds to the position of the product placing hole, the pushing moving mechanism drives the pressing block to be pressed downwards to be in contact with the micro sensor and press the micro sensor into the sealing structure, and air tightness between the testing head and the micro sensor to be tested is guaranteed.
Preferably, the OK material discharging mechanism comprises a discharging moving module and a discharging material tray which is transmitted in the discharging moving module, and the discharging material tray is used for placing products.
Preferably, the blanking moving module comprises an empty tray placing bin, a blanking transfer mechanism and a blanking tray, wherein the blanking transfer mechanism drives the blanking tray filled with OK materials to move from the empty tray placing bin to the blanking bin;
a plurality of empty blanking trays are stacked in the empty tray placing bin, the empty tray placing bin comprises a second jacking mechanism and a second positioning mechanism, the second jacking mechanism drives one empty blanking tray to move into the second positioning mechanism, the empty blanking tray is positioned through a third positioning mechanism, and the blank tray is waited for being blanked by OK materials;
the blanking bin is provided with a third jacking mechanism and a third positioning mechanism, and the third jacking mechanism is used for moving the blanking material disc to the third positioning mechanism and positioning the material disc through the third positioning mechanism.
Preferably, the NG material bin comprises a plurality of NG material boxes, and each NG material box corresponds to 1 defect.
Preferably, the blanking device further comprises a control system, wherein the control system is used for receiving the detection result of the detection mechanism, corresponding the detection result to the micro sensor and controlling the moving path of the blanking transmission device according to the detection result.
Preferably, the control system comprises a data transmission unit, a data processing unit and a driving unit, wherein the data transmission unit is used for receiving code scanning data of the code scanner and detection data of the detection mechanism, the data processing unit is used for analyzing the detection data of the detection mechanism and corresponding to the code scanning data one by one to form a detection result, and the driving unit controls the blanking transmission device to move to the OK material blanking mechanism or the NG material box according to the detection result.
Because of the application of the technical scheme, the beneficial effects of the utility model are that:
1. the utility model realizes automatic detection by matching the feeding device, the feeding transmission device, the detection mechanism, the blanking transmission device and the blanking device, can be compatible with various types of micro sensors, and has wider detection range;
2. the utility model discloses a positioning jig realizes accurate location, impresses the microsensor that awaits measuring in sealed tool through pushing down the mechanism, guarantees the leakproofness between sealed tool and the test head, solves the gas leakage condition that exists among the prior art, improves detection efficiency and detection precision;
3. the utility model can automatically classify the products according to the detection result, the classification precision is higher, and the subsequent operation is simplified;
4. the utility model discloses a simple structure realizes automated control, and convenient to use has improved the detection efficiency and the detection accuracy of work piece, satisfies the needs of plant use.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the technical solutions in the prior art will be briefly described below, and it is obvious that some drawings in the following description are some embodiments of the present invention, and other drawings can be obtained according to these drawings without creative efforts for those skilled in the art.
Fig. 1 is a schematic overall structure diagram of an embodiment of the present invention;
fig. 2 is a schematic structural view of a feeding transmission device and a discharging transmission device according to an embodiment of the present invention;
fig. 3 is a schematic structural view of a carrier seat and a pressing mechanism according to an embodiment of the present invention;
fig. 4 is an enlarged schematic view of a portion a in fig. 3 according to the present invention.
Wherein, 1, a feeding device; 2. a feeding and conveying device; 3. a detection mechanism; 4. a blanking transmission device; 5. a blanking device; 6. detecting a station; 7. a carrier seat; 8. a pressing mechanism; 9. sealing the jig; 10. positioning a jig; 11. an OK material discharging mechanism; 12. an NG material bin; 13. NG a material box;
21. a first moving guide rail; 22. a first transfer mechanism; 23. a feeding clamping jaw; 24. a first vertical moving mechanism; 25. a first rotating mechanism; 26. a code scanner;
81. a downward-pressing moving mechanism; 82. briquetting;
91. a detection table; 92. positioning blocks; 93. positioning holes; 94. a sealing structure; 95. and (4) placing a product in the hole.
Detailed Description
The technical solution of the present invention will be described clearly and completely with reference to the accompanying drawings, and obviously, the described embodiments are some, but not all embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts all belong to the protection scope of the present invention.
In the description of the present application, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," "fixed," and the like are to be construed broadly and include, for example, fixed connections, detachable connections, or integral parts; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
Example one
As shown in fig. 1-2, an automatic detection device for a micro sensor comprises a feeding device 1, a feeding transmission device 2, a detection mechanism 3, a discharging transmission device 4 and a discharging device 5;
the feeding transmission device is used for moving the micro sensor in the feeding device to the detection device;
the detection mechanism comprises at least one detection station 6, and each detection station comprises a carrier seat 7, a pressing mechanism 8 positioned above the carrier seat and detection equipment connected below the carrier seat; the carrier seat comprises a sealing jig 9 and a positioning jig 10 positioned on the sealing jig, and the detection equipment is used for detecting the micro sensor on the carrier seat and outputting a corresponding detection result;
the blanking device comprises an OK material blanking mechanism 11 and an NG material bin 12, and the blanking transmission device is used for moving the micro sensor which is detected in the detection mechanism into the OK material blanking mechanism or the NG material bin according to the detection result.
Preferably, the micro sensors comprise a non-bobbin type micro sensor and a bobbin type micro sensor, and each micro sensor is provided with an independent code.
Preferably, the feeding device comprises a feeding moving module and a feeding tray which is conveyed in the feeding moving module, and the feeding tray is used for placing products.
Preferably, the material loading removes the module and includes material loading feed bin, material loading recovery feed bin, material loading and moves and carry the mechanism, material loading move carry the mechanism be used for with the material loading charging tray the material loading feed bin with remove between the material loading recovery feed bin, the material loading feed bin with all be provided with first climbing mechanism and first positioning mechanism in the material loading recovery feed bin, first climbing mechanism is used for removing the material loading tray to first positioning mechanism department and fix a position the charging tray through first positioning mechanism.
Preferably, the feeding and conveying device includes a first moving rail 21 and a first transfer mechanism 22 moving on the first moving rail, and the first transfer mechanism is provided with a feeding gripper 23.
Preferably, the first transfer mechanism comprises a first vertical moving mechanism 24 and a first rotating mechanism 25 connected to the first vertical moving mechanism, and the feeding clamping jaws are arranged on the first rotating mechanism.
Preferably, the blanking conveying device comprises a second moving guide rail and a second transfer mechanism moving on the second moving guide rail, and the second transfer mechanism is provided with a blanking clamping jaw.
Preferably, the second transfer mechanism comprises a second vertical moving mechanism and a second rotating mechanism connected to the second vertical moving mechanism, and the blanking clamping jaw is arranged on the second rotating mechanism.
In this embodiment, the first moving guide rail and the second moving guide rail are located on the left and right sides of the same guide rail; in other preferred embodiments, the first moving guide and the second moving guide are separate structures.
Preferably, a code scanner 26 is arranged in the feeding conveying device or in the feeding conveying device and the blanking conveying device.
Preferably, the code scanner is used for scanning and recording the code on each micro sensor so as to correspond the micro sensor to the detection result.
Preferably, the sealing jig comprises a detection table 91 provided with a product placement hole 95, a sealing structure 94 is arranged in the product placement hole, and the micro sensor to be detected moves into the product placement hole.
In this embodiment, the sealing structure is a sealing ring.
Preferably, the positioning jig comprises a positioning block 92 and a positioning hole 93 arranged on the positioning block, and the shape and size of the positioning hole are the same as those of the micro sensor; and the micro sensor to be tested is placed in the product placing hole after penetrating through the positioning hole.
Preferably, the inspection apparatus includes an inspection head inserted into the product placing hole from below the inspection table, and an inspection mechanism.
Preferably, the pushing mechanism comprises a pushing moving mechanism 81 and a pressing block 82 located on the pushing moving mechanism, the position of the pressing block corresponds to the position of the product placing hole, the pushing moving mechanism drives the pressing block to be pressed downwards to be in contact with the micro sensor and press the micro sensor into the sealing structure, and air tightness between the testing head and the micro sensor to be tested is guaranteed.
Preferably, the OK material discharging mechanism comprises a discharging moving module and a discharging material tray which is transmitted in the discharging moving module, and the discharging material tray is used for placing products.
Preferably, the blanking moving module comprises an empty tray placing bin, a blanking transfer mechanism and a blanking tray, wherein the blanking transfer mechanism drives the blanking tray filled with OK materials to move from the empty tray placing bin to the blanking bin;
a plurality of empty blanking trays are stacked in the empty tray placing bin, the empty tray placing bin comprises a second jacking mechanism and a second positioning mechanism, the second jacking mechanism drives one empty blanking tray to move into the second positioning mechanism, the empty blanking tray is positioned through a third positioning mechanism, and the blank tray is waited for being blanked by OK materials;
the blanking bin is provided with a third jacking mechanism and a third positioning mechanism, and the third jacking mechanism is used for moving the blanking material disc to the third positioning mechanism and positioning the material disc through the third positioning mechanism.
Preferably, the NG material bin comprises a plurality of NG material boxes 13, and each NG material box corresponds to 1 defect.
Preferably, the automatic blanking device further comprises a control system, wherein the control system is used for receiving the detection result of the detection mechanism, corresponding the detection result to the micro sensor and controlling the moving path of the blanking conveying device according to the detection result.
Preferably, the control system comprises a data transmission unit, a data processing unit and a driving unit, wherein the data transmission unit is used for receiving code scanning data of the code scanner and detection data of the detection mechanism, the data processing unit is used for analyzing the detection data of the detection mechanism and corresponding to the code scanning data one by one to form a detection result, and the driving unit controls the blanking transmission device to move to the OK material blanking mechanism or the NG material box according to the detection result.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (10)
1. An automatic detection device of a miniature sensor is characterized by comprising a feeding device, a feeding transmission device, a detection mechanism, a discharging transmission device and a discharging device;
the feeding transmission device is used for moving the micro sensor in the feeding device to the detection device;
the detection mechanism comprises at least one detection station, and each detection station comprises a carrier seat, a pressing mechanism positioned above the carrier seat and detection equipment connected below the carrier seat; the carrier seat comprises a sealing jig and a positioning jig positioned on the sealing jig, and the detection equipment is used for detecting the micro sensor on the carrier seat and outputting a corresponding detection result;
the discharging device comprises an OK material discharging mechanism and an NG material bin, and the discharging transmission device is used for moving the micro sensor which is detected in the detection mechanism into the OK material discharging mechanism or the NG material bin according to the detection result.
2. The automatic detecting device of claim 1, wherein the feeding device comprises a feeding moving module and a feeding tray transported in the feeding moving module, and the feeding tray is used for placing products.
3. The automatic detecting device for the micro-sensor according to claim 1, wherein the feeding and conveying device comprises a first moving rail and a first transferring mechanism moving on the first moving rail, and the first transferring mechanism is provided with a feeding clamping jaw.
4. The automatic detecting device for the micro-sensor as claimed in claim 3, wherein the first transferring mechanism comprises a first vertical moving mechanism and a first rotating mechanism connected to the first vertical moving mechanism, and the feeding claw is disposed on the first rotating mechanism.
5. The automatic detecting device of claim 1, wherein the blanking conveying device comprises a second moving rail and a second transferring mechanism moving on the second moving rail, and the second transferring mechanism is provided with a blanking clamping jaw.
6. The automatic detecting device for the micro-sensor as claimed in claim 5, wherein the second transferring mechanism comprises a second vertical moving mechanism and a second rotating mechanism connected to the second vertical moving mechanism, and the discharging clamping jaw is disposed on the second rotating mechanism.
7. The automatic detecting device of claim 1, wherein a code scanner is disposed in the feeding and conveying device, or a code scanner is disposed in the feeding and conveying device and the discharging and conveying device.
8. The automatic detecting device for the micro-sensor according to claim 1, wherein the sealing fixture comprises a detecting platform provided with a product placing hole, a sealing structure is arranged in the product placing hole, and the micro-sensor to be detected moves into the product placing hole.
9. The automatic detecting device of claim 7, wherein the OK material discharging mechanism comprises a discharging moving module and a discharging tray transported in the discharging moving module, and the discharging tray is used for placing products.
10. The automatic micro-sensor detection device of claim 1, wherein the NG material bin comprises a plurality of NG material bins, and each NG material bin corresponds to 1 defect.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221619584.7U CN217411564U (en) | 2022-06-27 | 2022-06-27 | Automatic detection device for miniature sensor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221619584.7U CN217411564U (en) | 2022-06-27 | 2022-06-27 | Automatic detection device for miniature sensor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217411564U true CN217411564U (en) | 2022-09-13 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221619584.7U Active CN217411564U (en) | 2022-06-27 | 2022-06-27 | Automatic detection device for miniature sensor |
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| Country | Link |
|---|---|
| CN (1) | CN217411564U (en) |
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- 2022-06-27 CN CN202221619584.7U patent/CN217411564U/en active Active
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