CN217393066U

CN217393066U - Silicon rod system is cleaned to supplementary manual work

Info

Publication number: CN217393066U
Application number: CN202220730529.9U
Authority: CN
Inventors: 沈福星; 鞠修勇; 张师春; 周振涛; 曹春风; 贺成; 蔡振东
Original assignee: Lianzhi Dalian Intelligent Technology Co Ltd
Current assignee: Lianzhi Dalian Intelligent Technology Co Ltd
Priority date: 2022-03-31
Filing date: 2022-03-31
Publication date: 2022-09-09
Anticipated expiration: 2032-03-31

Abstract

The utility model belongs to the technical field of silicon rod treatment facility, a supplementary artifical silicon rod system of cleaning is disclosed. The device comprises a blanking conveying line, a loading conveying line, a wiping machine and a jacking and centering mechanism; the wiping machine comprises a wiping machine frame body, the discharging conveying line and the feeding conveying line are respectively arranged on two sides below the wiping machine frame body, and the feeding conveying line is arranged in the middle of the jacking centering mechanism; the wiping machine frame body is provided with an X axis, a Z axis, a wiping machine manipulator, a control screen and a side pushing mechanism; the side-push mechanism is arranged on the side wall of the wiping rack body, and the control screen is arranged at one end of the wiping rack body. The system realizes automatic feeding and discharging of the silicon rods, is high in efficiency, greatly improves the manual work efficiency, and reduces the labor intensity of workers.

Description

Silicon rod system is cleaned in supplementary manual work

Technical Field

The utility model belongs to the technical field of silicon rod treatment facility, the utility model relates to a supplementary artifical silicon rod system of cleaning.

Background

Silicon rod is behind the butt, and the spot such as residual silicon mud can be adhered to in the surface and cut, need clean the washing to the silicon rod surface before the silicon rod polishing, and traditional processing method is that the silicon rod after the butt is carried to the station of cleaning to the transfer chain, and the manual handling is cleaned, places polishing material loading transfer chain with clear silicon rod again after cleaning, and the shortcoming is that unloading in the manual handling, efficiency is slow, and the effect is poor, and intensity of labour is big, leads to the fact the damage to the silicon rod easily.

SUMMERY OF THE UTILITY MODEL

The utility model aims at overcoming not enough among the above-mentioned background art, providing a supplementary artifical silicon rod system of cleaning, this system realizes that the unloading is gone up in the silicon rod is automatic, and is efficient, has promoted manual work efficiency greatly, reduces workman intensity of labour.

The utility model provides a technical scheme that its technical problem adopted is: an auxiliary manual silicon rod wiping system comprises a blanking conveying line, a feeding conveying line, a wiping machine and a jacking and centering mechanism; the wiping machine comprises a wiping machine frame body, the discharging conveying line and the feeding conveying line are respectively arranged on two sides below the wiping machine frame body, and the feeding conveying line is arranged in the middle of the jacking centering mechanism; the wiping machine frame body is provided with an X axis, a Z axis, a wiping machine manipulator, a control screen and a side pushing mechanism; the side-push mechanism is arranged on the side wall of the wiping rack body, and the control screen is arranged at one end of the wiping rack body.

The auxiliary manual silicon rod wiping system is also provided with an auxiliary stepping table, and a tool table is arranged on the auxiliary stepping table. Used for placing alcohol, wiping cloth, towels and the like.

Linear guide rails A are respectively arranged on two sides of the upper end of the wiping frame body, an organ cover is respectively arranged at the front end and the rear end above each linear guide rail A, the front end of each linear guide rail A is provided with an X-axis hard limit, and a position origin sensor and a limit switch are arranged on the side edge of the linear guide rail A on one side; the position origin sensor and the limit switch are respectively provided with two, and the front end and the rear end are respectively provided with one; one side of the wiping frame body is provided with a rack A, and four corners of the bottom of the wiping frame body are respectively provided with an adjusting ground foot.

The X-axis comprises an X-axis beam, one side of the X-axis beam is connected with an X-axis servo motor through an X-axis reducer, two ends of the X-axis reducer are respectively connected with X-axis transmission shafts, one of the X-axis transmission shafts is connected with an X-axis driving gear, each X-axis driving gear is meshed with a rack A, two ends of the X-axis beam are respectively provided with an X-axis sliding block, the X-axis sliding blocks and a linear guide rail A are movably connected to realize movement, and the organ covers arranged at the front end and the rear end can move along with the X-axis sliding blocks through movement of the X-axis sliding blocks to realize a shielding function;

the other side of the X-axis beam is provided with a Z-axis servo motor fixing plate, the Z-axis servo motor fixing plate is connected with a Z-axis servo motor through a Z-axis reducer, and the arrangement directions of the Z-axis servo motor and the X-axis servo motor are consistent; z-axis sliding blocks are respectively arranged on two sides of the other surface of the Z-axis servo motor fixing plate in the vertical direction; and a Z-axis driving gear, a Z-axis lubricating gear, a position origin sensor C and an extreme position sensor are also arranged on the other surface of the Z-axis servo motor fixing plate, and the Z-axis driving gear and the Z-axis lubricating gear are meshed with the Z-axis rack simultaneously. The Z-axis lubricating gear is used for lubricating the Z-axis driving gear.

And a bearing with a seat is arranged at the end point of each X-axis transmission shaft.

Furthermore, the Z shaft comprises a Z shaft upright post, one surface of the Z shaft upright post is connected with a guide rail plate, two linear guide rails B are arranged on the guide rail plate, a Z shaft rack is arranged on the inner side of one linear guide rail B, and Z shaft hard limiting positions are respectively arranged at the top and the bottom of the Z shaft upright post; the bottom of the other side of the Z-axis upright post is provided with a connecting piece which is used for being connected with a cross beam of a mechanical arm of the wiping machine in a closing manner; and a Z-axis drag chain is arranged on the side surface of the Z-axis upright post.

Furthermore, the wiping machine manipulator comprises a manipulator beam, the side surfaces of the two sides of the manipulator beam are respectively provided with a clamping jaw and a rotating jaw, a lead screw is arranged in front of the manipulator beam, one end of the back of the manipulator beam is provided with a servo motor A, the servo motor A is connected with a gear in a gear box through a speed reducer A, a gear at the other end of the gear box is connected with one end of the lead screw, one end of the lead screw is connected with the clamping jaw through a nut seat, the top of a connecting frame is provided with a guide plate, a slide block is arranged between the connecting frame and the guide plate, one side of the rotating jaw is provided with a servo motor B, the servo motor B is connected with a gear on the rotating jaw through a speed reducer B, the gear on the rotating jaw is connected with a synchronous belt pulley through a synchronous belt, and the side surface of the synchronous belt pulley is connected with a jaw disc; the rotary clamping jaw is connected with a manipulator beam through a connecting frame, a linear guide rail C is arranged at the top of the manipulator beam, and the sliding block is movably connected with the linear guide rail C.

The gear box is arranged on the side surface of the manipulator beam. The two ends of the screw rod are fixedly arranged.

Further, the side pushing mechanism comprises a cylinder A, a cylinder fixing plate A and a cylinder B, the cylinder A is horizontally arranged, the upper end of the cylinder A is connected with the cylinder fixing plate A, the cylinder B is arranged on the side wall of the wiping rack body, the upper end of the cylinder fixing plate A is connected with the cylinder B, and the cylinder fixing plate A is connected with the wiping rack body through a linear guide rail D and a sliding block.

Furthermore, the jacking centering mechanism comprises a frame body base, a bottom plate is arranged at the upper end of the frame body base, a jacking cylinder is connected to the frame body base in a combined mode, the front end of the jacking cylinder penetrates through the bottom plate to be arranged, the top of the jacking cylinder is connected with a centering connecting plate through a connecting block, the bottom plate is connected with the centering connecting plate through a movable guide assembly, a centering cylinder is fixedly arranged on the bottom surface of the centering connecting plate, a floating joint is arranged right in front of the centering cylinder and arranged at one end of the centering connecting plate, centering supports are arranged on two sides of the centering connecting plate respectively, and a group of guide bearings are arranged at the upper end of each centering support; each centering bracket is movably connected with the centering connecting plate through two groups of guide rail assemblies respectively; the middle of the centering connecting plate is provided with a gear machine, two sides of the gear machine are respectively provided with a rack B, and the two racks B are arranged in a parallel and staggered manner.

The guide rail assembly comprises a linear guide rail E and a sliding block.

The movable guide assemblies are provided with four groups and are respectively arranged at four corners of the bottom plate and the centering connecting plate, each movable guide assembly comprises a guide pillar, a linear bearing and a fixed guide piece, the fixed guide piece is fixed on the bottom surface of the centering connecting plate, the guide pillar is connected with the fixed guide piece, the linear bearing is sleeved outside the guide pillar, the linear bearing penetrates through the bottom plate and is fixedly arranged on the bottom plate, and the guide pillar can be driven by the jacking cylinder to move up and down along the linear bearing.

Further, the adjustable anchor comprises a chemical bolt; the periphery of the chemical bolt is sequentially sleeved with an M20 nut, a D20 elastic washer, a D20 flat washer, an adjusting bolt and a gasket from top to bottom; the periphery of the adjusting bolt is sequentially sleeved with an M36 nut, a D36 elastic washer and a D36 flat washer from top to bottom. When the foundation is adjusted to be used, the chemical bolts below the gaskets are inserted into the hardened foundation for fixing.

The control screen comprises a PLC system. The feeding conveying line, the wiping machine, the discharging conveying line, the limit switch, the position origin sensor, the X-axis servo motor, the Z-axis servo motor, the position origin sensor C, the limit position sensor, the servo motor A, the servo motor B, the cylinder A, the cylinder B, the jacking cylinder, the centering cylinder, the electromagnetic valve A and the electromagnetic valve B are respectively connected with the PLC system.

Furthermore, the feeding conveying line can convey square silicon rods with the length of 200mm-1000mm and the edge distance of 166mm-240 mm.

Further, the wiping machine can grab square silicon rods with the length of 200mm-1000mm and the edge distance of 166mm-240 mm;

furthermore, the blanking conveying line can convey square silicon rods with the length of 200mm-1000mm and the edge distance of 166mm-240 mm.

Further, the feeding conveying line adopts conveying modes such as a rubber chain conveying line, a plate chain conveying line, a tray roller way line and a belt line. The blanking conveying line adopts conveying modes such as a rubber chain conveying line, a plate chain conveying line, a tray roller way line and a belt line.

Further, the wiping frame body is a steel member welding assembly structure.

Furthermore, control the screen still including controlling the screen support, control the screen protection box.

Compared with the prior art, the utility model beneficial effect who has is:

the defects that the silicon rod is completely wiped by the existing system, the efficiency is low, the labor is consumed, the silicon rod is easy to damage and the like are overcome, the maximized efficiency under the premise that the automatic feeding and discharging and the manual operation are combined is realized, the labor is saved to the maximum degree, and the development trend of the future photovoltaic industry and even the automation industry is met.

Drawings

The invention will be further described with reference to the following figures and examples:

fig. 1 is a schematic view of a system for assisting in manually wiping a silicon rod according to the present invention.

Fig. 2 is a schematic view of the wiper according to the present invention (in a state where the adjustable anchor is not installed underground).

Fig. 3 is a schematic view of the wiper frame body according to the present invention (in a state where the adjustment anchor is not installed underground).

Fig. 4 is a partially enlarged schematic view of fig. 3.

Fig. 5 is an X-axis view a.

Fig. 6 is an X-axis view B.

Fig. 7 is a Z-axis schematic a.

Fig. 8 is a Z-axis schematic B.

Fig. 9 is a wiper robot configuration diagram a.

Fig. 10 is a wiper robot structural diagram B.

FIG. 11 is a perspective view of a jacking centering mechanism.

FIG. 12 is a front view of the jacking centering mechanism (the upper and lower parts are staggered).

FIG. 13 is a side view of the jacking centering mechanism.

FIG. 14 is a top view of the jacking centering mechanism.

FIG. 15 is an exploded view of the upper portion of the jacking centering mechanism.

Fig. 16 is a schematic view of an adjustable anchor.

In the figure, 1, a feeding conveying line, 2, a wiping machine, 3, a blanking conveying line, 4, a jacking centering mechanism, 201, a wiping machine frame body, 202, an X shaft, 203, a Z shaft, 204, a wiping machine mechanical arm, 205, a control screen, 206, a side pushing mechanism, 207, an auxiliary pedal platform, 2011, a position origin sensor A, 2012, an extreme switch A, 2013, a position origin sensor B, 2014, an extreme switch B, 2015, an X shaft hard limit, 2016, an adjusting foot, 2021, a linear guide rail A, 2022, a rack A, 2023, an organ cover, 2024, an X shaft sliding block, 2025, an X shaft cross beam, 2026, an X shaft reducer, 2027, an X shaft servo motor, 2028, an X shaft transmission shaft, 2029, a belt seat bearing, 20210, a Z shaft servo motor, 20211, a Z shaft reducer, 20212, a Z shaft sliding block, 20213, a Z shaft driving gear, 20214, a Z shaft lubricating gear, 15, a position sensor C, 20216, an extreme position sensor, 20217, 2031, Z-axis column, 2032, linear guide rail B, 2033, Z-axis rack, 2034, Z-axis drag chain, 2035, Z-axis hard limit A, 2036, Z-axis hard limit B, 2037, connecting piece, 2041, manipulator beam, 2042, servo motor A, 2043, reducer A, 2044, servo motor B, 2045, reducer B, 2046, lead screw, 2047, linear guide rail C, 2048, clamping jaw, 2049, rotating jaw, 20410, synchronous pulley, 11, synchronous belt, 20412, gear box, 2061, cylinder A, 2062, cylinder fixing plate A, 2063, cylinder B, 2064, linear guide rail D, 2065, slider, 401, frame base, 402, jacking cylinder, 403, guide pillar, 404, centering connecting plate, 405, centering bracket, 406, centering cylinder, 407, guiding bearing, 408, linear bearing, 409, linear guide rail E, 410, toothed wheel machine, 411, 1601, chemical connecting block, 1601, bolt, 1602, M20 nut, 1603, D36 flat washer, 1604, adjusting bolt, 1605, washer 1606, D20 elastic washer, 1607, D20 flat washer, 1608, M36 nut, 1609, D36 elastic washer, 1610, hardened foundation.

Detailed Description

The present invention will be further described with reference to the drawings attached to the specification, but the present invention is not limited to the following embodiments. In the embodiment, a feeding conveyor line, a wiping machine, a discharging conveyor line, a limit switch, a position origin sensor, an X-axis servo motor, a Z-axis servo motor, a position origin sensor C, a limit position sensor, a servo motor A, a servo motor B, a cylinder A, a cylinder B, a jacking cylinder, a centering cylinder, a solenoid valve A, a solenoid valve B and an in-place sensor which are respectively connected with a PLC system do not limit a specific model, and the working function of the system is realized.

Example 1

An auxiliary manual silicon rod wiping system is shown in fig. 1-16 and comprises a wiping machine 2, a blanking conveying line 3, a feeding conveying line 1 and a jacking centering mechanism 4; the wiping machine 2 comprises a wiping machine frame body 201, the blanking conveying line 3 and the feeding conveying line 1 are respectively arranged on two sides below the wiping machine frame body 201, and the feeding conveying line 1 is arranged in the middle of the jacking centering mechanism 4; an X-axis 202, a Z-axis 203, a wiper manipulator 204, a control screen 205 and a side pushing mechanism 206 are arranged on the wiper frame body 201; the side pushing mechanism 206 is disposed on a side wall of the wiping frame body 201, and the control panel 205 is disposed at one end of the wiping frame body 201.

The auxiliary manual silicon rod wiping system is also provided with an auxiliary stepping platform 207, and a tool platform is arranged on the auxiliary stepping platform 207. Used for placing alcohol, wiping cloth, towels and the like.

Linear guide rails A2021 are respectively arranged on two sides of the upper end of the wiping frame body 201, an organ cover 2023 is respectively arranged at the front end and the rear end above each linear guide rail A2021, an X-axis hard limit 2015 is arranged at the front end of each linear guide rail A2021, and a position origin sensor and a limit switch are arranged on the side edge of the linear guide rail A2021 on one side; the position origin sensor and the limit switch are respectively provided with two, and the front end and the rear end are respectively provided with one; a rack A2022 is arranged on one side of the wiping frame body 201, and four corners of the bottom of the wiping frame body 201 are respectively provided with an adjusting ground foot 2016.

The X-axis 202 comprises an X-axis beam 2025, one surface of the X-axis beam 2025 is connected with an X-axis servo motor 2027 through an X-axis reducer 2026, two ends of the X-axis reducer 2026 are respectively connected with X-axis transmission shafts 2028, one of the X-axis transmission shafts 2028 is connected with an X-axis driving gear 20217, each X-axis driving gear 20217 is meshed with a rack A2022, two ends of the X-axis beam 2025 are respectively provided with an X-axis slider 2024, the X-axis sliders 2024 and the linear guide rails A2021 are movably connected to realize movement, and the movement of the X-axis sliders 2024 can enable the organ covers 2023 arranged at the front end and the rear end to move along with the movement, so that the shielding function is realized;

the other side of the X-axis beam 2025 is provided with a Z-axis servo motor fixing plate, the Z-axis servo motor fixing plate is connected with a Z-axis servo motor 20210 through a Z-axis reducer 20211, and the arrangement directions of the Z-axis servo motor 20210 and the X-axis servo motor 2027 are consistent; two sides of the other surface of the Z-axis servo motor fixing plate in the vertical direction are respectively provided with a Z-axis sliding block 20212; the other surface of the Z-axis servo motor fixing plate is also provided with a Z-axis driving gear 20213, a Z-axis lubricating gear 20214, a position origin sensor C20215 and a limit position sensor 20216, and the Z-axis driving gear 20213 and the Z-axis lubricating gear 20214 are meshed with the Z-axis rack 2033 at the same time. The Z-axis lubrication gear 20214 is used to lubricate the Z-axis drive gear 20213.

A bearing 2029 with a seat is arranged at the end point of each X-axis transmission shaft 2028.

Further, the Z-axis 203 includes a Z-axis column 2031, one side of the Z-axis column 2031 is connected with a guide rail plate, two linear guide rails B2032 are arranged on the guide rail plate, wherein a Z-axis rack 2033 is arranged on the inner side of one linear guide rail B2032, and Z-axis hard limit positions are respectively arranged at the top and the bottom of the Z-axis column 2031; a connecting piece 2037 is arranged at the bottom of the other side of the Z-axis upright column 2031, and the connecting piece 2037 is used for connecting with a mechanical arm cross beam 2041 of the wiping machine; the side of the Z-axis column 2031 is provided with a Z-axis drag chain 2034.

Further, the wiper manipulator 204 includes a manipulator beam 2041, two side surfaces of the manipulator beam 2041 are respectively provided with a clamping jaw 2048 and a rotating jaw 2049, a lead screw 2046 is arranged in front of the manipulator beam 2041, one end of the back of the manipulator beam 2041 is provided with a servo motor a 2042, the servo motor a 2042 is connected with a gear in the gear box 20412 through a speed reducer a 2043, a gear at the other end of the gear box 20412 is connected with one end of the lead screw 2046 and the clamping jaw 2048 through a nut seat, the top of the connecting frame is provided with a guide plate, a slide block is arranged between the connecting frame and the guide plate, one side of the rotating jaw 2049 is provided with a servo motor B2044, the servo motor B2044 is connected with a gear on the rotating jaw 2049 through a speed reducer B2045, a gear on the rotating jaw 2049 is connected with a synchronous pulley 20410 through a synchronous belt 20411, and the side surface of the synchronous pulley 20410 is connected with a jaw disc; the rotating clamping jaw 2049 is connected with the manipulator beam 2041 through a connecting frame, a linear guide rail C2047 is arranged at the top of the manipulator beam 2041, and a sliding block is movably connected with the linear guide rail C2047.

The gear case 20412 is provided on the side of the robot arm cross member 2041. The two ends of the screw 2046 are fixedly arranged.

Further, the side-pushing mechanism 206 includes a cylinder a 2061, a cylinder fixing plate a 2062, and a cylinder B2063, the cylinder a 2061 is horizontally disposed, and the upper end of the cylinder a 2063 is connected to the cylinder fixing plate a 2062, the cylinder B2063 is disposed on the side wall of the wiping frame body 201, the upper end of the cylinder fixing plate a 2062 is connected to the cylinder B2063, and the cylinder fixing plate a 2062 is connected to the wiping frame body 201 through a linear guide D2064 and a sliding block 2065.

Further, the jacking centering mechanism 4 comprises a frame base 401, a bottom plate is arranged at the upper end of the frame base 401, a jacking cylinder 402 is connected to a handle on the frame base 401, the front end of the jacking cylinder 402 penetrates through the bottom plate, the top of the jacking cylinder 402 is connected with a centering connecting plate 404 through a connecting block 412, the bottom plate is connected with the centering connecting plate 404 through a movable guide assembly, a centering cylinder 406 is fixedly arranged at the bottom surface of the centering connecting plate 404, a floating joint is arranged right in front of the centering cylinder 406 and arranged at one end of the centering connecting plate 404, centering brackets 405 are respectively arranged on two sides of the centering connecting plate 404, and a group of guide bearings 407 is arranged at the upper end of each centering bracket 405; each centering bracket 405 is movably connected with the centering connecting plate 404 through two groups of guide rail assemblies respectively; the middle of the centering connecting plate 404 is provided with a gear machine 410, two sides of the gear machine 410 are respectively provided with a rack B411, and the two racks B411 are arranged in a parallel staggered manner.

The guide rail assembly includes a linear guide rail E409 and a slider.

The four movable guide assemblies are respectively arranged at four corners of the bottom plate and the centering connecting plate 404, each movable guide assembly comprises a guide pillar 403, a linear bearing 408 and a fixed guide piece, the fixed guide piece is fixed on the bottom surface of the centering connecting plate 404, the guide pillar 403 is connected with the fixed guide piece, the linear bearing 408 is sleeved outside the guide pillar 403, the linear bearing 408 penetrates through and is fixedly arranged on the bottom plate, and the guide pillar 403 can move up and down along the linear bearing 408 under the driving of the jacking cylinder 402.

Further, the adjustment anchor 2016 comprises a chemical bolt 1601; the periphery of the chemical bolt 1601 is sequentially sleeved with an M20 nut 1602, a D20 elastic washer 1606, a D20 flat washer 1607, an adjusting bolt 1604 and a gasket 1605 from top to bottom; an M36 nut 1608, a D36 elastic washer 1609 and a D36 flat washer 1603 are sequentially sleeved on the periphery of the adjusting bolt 1604 from top to bottom. When the anchor 2016 is adjusted for use, the chemical bolts 1601 below the pad 1605 are inserted into the hardened foundation 1610 for use.

The X-axis 202, the Z-axis 203 and the wiper manipulator 204 are also provided with a drag chain, a drag chain groove and an organ cover 2023. The mechanical arm 204 of the wiping machine is also provided with a wear pad.

The cylinder A2061 is also provided with an electromagnetic valve A, the cylinder B2063 is also provided with an electromagnetic valve B, and the cylinder A2061 and the cylinder B2063 are respectively connected with an air source through pipelines. The regulation and control are realized through an electromagnetic valve A and an electromagnetic valve B. The feeding conveying line 1 is provided with an in-place sensor.

The dashboard 205 includes a PLC system. The feeding conveyor line 1, the wiping machine 2, the discharging conveyor line 3, the limit switch, the position origin sensor, the X-axis servo motor 2027, the Z-axis servo motor 20210, the position origin sensor C20215, the limit position sensor 20216, the servo motor A2042, the servo motor B2044, the cylinder A2061, the cylinder B2063, the electromagnetic valve A, the electromagnetic valve B, the jacking cylinder 402, the centering cylinder 406 and the in-place sensor are respectively connected with the PLC system.

Furthermore, the feeding conveying line 1 can convey square silicon rods with the length of 200mm-1000mm and the edge distance of 166mm-240 mm.

Further, the wiping machine 2 can grab square silicon rods with the length of 200mm-1000mm and the edge distance of 166mm-240 mm.

Furthermore, the blanking conveying line 3 can convey square silicon rods with the length of 200mm-1000mm and the edge distance of 166mm-240 mm.

Wherein the position remote sensor provides information for the wiper 2 to correct the position of the X-axis 202, the limit switch limits the limit position of the X-axis 202, and the X-axis hard limit 2015 prevents the X-axis 202 from disengaging from the guide rail rack when the limit switch fails. The linear guide rail a2021 is connected to the X-axis 202 via an X-axis slider 2024, and serves as a guide for advancing and retracting the X-axis 202; the organ cover 2023 serves to protect the rack and the linear guide a2021 and the guide structure concerned from corrosion by acid mist when wiping.

The X-axis 202 of the wiper 2 is a gear and rack feeding mechanism, a steel welding beam is adopted, a servo electric appliance is used for driving, and the gear and rack are used for transmission, so that the precision is high and the operation is stable. The wiped silicon rods can be conveyed from the feeding conveyor line 1 to the discharging conveyor line 3. After the side pushing mechanism 206 completes the whole set of action, the X-axis servo motor 2027 is started, the output power is changed in speed by the X-axis reducer 20226 to improve the output torque, the X-axis transmission shaft 2028 transmits the power changed in speed by the X-axis reducer 2026 to the X-axis drive gear 20217, and then the whole X-axis 202 drives the Z-axis 203 and the wiper robot 204 to move. The Z-axis servo motor 20210 starts when the X-axis 202 moves to a position, the output power is changed in speed by the Z-axis reducer 20211 to improve the output torque, and the Z-axis drive gear 20213 is directly driven; the Z-axis drive gear 20213 transmits power to the Z-axis rack 2033; the Z-axis 203 drives the mechanical hand 204 of the wiper to move up and down, and a Z-position origin sensor 20215 provides information for the wiper to correct the position of the Z-axis 203; the limit position sensor 20216 limits the limit position of the Z-axis 203.

The Z-axis 203 of the wiping machine 2 is a gear and rack feeding mechanism, a Z-axis upright post 2031 is welded by steel, driven by a servo electric appliance, driven by a gear and rack, high in precision and stable in operation. The silicon rod to be wiped can be lifted from the feeding conveyor line 1 to a suitable wiping height. The linear guide rail B2032 is connected with the Z-axis slide block, after power is transmitted to the Z-axis rack 2033, the Z-axis upright post 2031 drives the mechanical hand 204 of the wiping machine to move up and down, and the Z-axis is hard limited to prevent the Z-axis from moving up and down and over.

The cleaning machine manipulator 204 is a T-shaped lead screw 2046 feeding mechanism with a silicon rod clamping and rotating mechanism, steel welding beams and clamping jaws are adopted, a servo electric appliance is used for driving, the T-shaped lead screw 2046 is used for transmission during clamping, the precision is high, the torque is small, the power failure can be realized through self locking, the synchronous belt 20411 is used for transmission during rotation, the structure is simple, the maintenance is convenient, and the whole operation of the cleaning machine manipulator 204 is stable. The silicon rod can be clamped and rotated to an angle suitable for manual wiping. After the Z-axis 203 descends to a proper position, the servo motor a 2042 is started, the output power is changed in speed by the speed reducer a 2043 to improve the output torque, the clamping jaw 2048 is connected with the lead screw 2046 by the nut seat, and the clamping jaw 2048 is driven to move along the linear guide rail C2047, so that the silicon rod is clamped. After the silicon rod is tightened, the Z shaft 203 is lifted, the servo motor B2044 is started, the output power is changed in speed through the speed reducer B2045, the output torque is improved, the rotating clamping jaw 2049 is driven through the synchronous belt 20411 to drive the silicon rod to rotate, the rotating speed is controlled through the PLC, and all surfaces of the silicon rod are manually wiped.

The side pushing mechanism 206 of the wiping machine 2 is a cylinder side pushing mechanism 206, the cylinder A2061 controls the cylinder B2063 to ascend and descend, the cylinder B2063 pushes the silicon rod to a proper clamping position, and the power output is simple and the control is simple. After the silicon rod is conveyed to a proper position, the silicon rod is jacked and centered by the jacking centering mechanism 4, after the action is finished, a signal is fed back and transmitted to the air cylinder A2061 and the air cylinder B2063, firstly, the air cylinder B2063 drives the air cylinder A2061 to descend through the air cylinder fixing plate A2062, after the air cylinder B2063 descends to the proper position, the air cylinder B2063 does stretching action, the silicon rod is pushed to the inner side of the clamping jaw of the wiping machine manipulator 204, and interference is prevented when the wiping machine manipulator 204 comes to grab the material. After the actions are completed, all the parts are reset reversely.

In the jacking centering mechanism 4, a jacking cylinder 402 is directly combined on a frame body base 401, an in-position sensor is arranged on a feeding conveying line 1, when the in-position sensor detects that a silicon rod is in place to a wiping station, the feeding conveying line 1 stops conveying, and a transmission signal is fed back to the jacking centering mechanism 4, the jacking cylinder 402 acts to drive a centering connecting plate 404 and components arranged on the centering connecting plate to move together, a guide post 403 slides in a linear bearing 408 to serve as a guide to ensure that the centering connecting plate 404 vertically and stably moves up and down, the jacking cylinder 402 acts to transmit a signal to a centering cylinder 406 after in place, the centering cylinder 406 is started to drive one centering support 405 to act by touching a floating joint, and a rack B411 transmits power to the other centering support 405 through a gear machine 410 to finish centering action.

The working process of the system is as follows: firstly, a cut silicon rod is conveyed by a cut blanking conveying line, a two-dimensional code on the silicon rod is read by a two-dimensional code scanning head of the previous process, simultaneously, silicon rod information is uploaded to an operation screen 205, the silicon rod is continuously conveyed to a wiping station of a wiping machine 2 by a feeding conveying line 1, the position of the silicon rod is corrected by a jacking centering mechanism 4, then a side pushing mechanism 206 of the wiping machine 2 pushes the silicon rod to a proper position, a wiping machine manipulator 204 descends to directly grab the silicon rod from the feeding conveying line 1, the wiping machine manipulator 204 ascends, a rotating clamping jaw 2049 of the wiping machine manipulator 204 rotates at a set speed, each surface of the silicon rod is manually wiped, the appearance and the size of the silicon rod are manually judged after wiping is finished, if the silicon rod is qualified, the operation screen 205 is operated to confirm the silicon rod to be qualified, an X shaft 202 conveys the silicon rod to the upper part of a blanking conveying line 3, a Z shaft 203 descends at a proper height, the wiping machine manipulator 204 is opened, the silicon rod is conveyed to the next process along the blanking conveying line 3, the whole action is completed. And circulating in sequence.

Although the invention has been described in detail with respect to the general description and the specific embodiments, it will be apparent to those skilled in the art that modifications and improvements can be made based on the invention. Accordingly, such modifications and improvements are intended to be within the scope of this invention without departing from the spirit thereof.

Claims

1. An auxiliary manual silicon rod wiping system is characterized by comprising a wiping machine (2), a blanking conveying line (3), a loading conveying line (1) and a jacking centering mechanism (4); the wiping machine (2) comprises a wiping machine frame body (201), the blanking conveying line (3) and the feeding conveying line (1) are respectively arranged on two sides below the wiping machine frame body (201), and the feeding conveying line (1) is arranged in the middle of the jacking centering mechanism (4); an X axis (202), a Z axis (203), a wiper manipulator (204), a control screen (205) and a side pushing mechanism (206) are arranged on the wiper frame body (201); the side pushing mechanism (206) is arranged on the side wall of the wiping machine frame body (201), and the control screen (205) is arranged at one end of the wiping machine frame body (201).

2. The auxiliary manual silicon rod wiping system as claimed in claim 1, wherein linear guide rails a (2021) are respectively arranged on two sides of the upper end of the wiping frame body (201), an organ cover (2023) is respectively arranged at the front end and the rear end above each linear guide rail a (2021), an X-axis hard limit (2015) is arranged at the front end of each linear guide rail a (2021), and a position origin sensor and a limit switch are arranged on the side edge of one linear guide rail a (2021); the position origin sensor and the limit switch are respectively provided with two, and the front end and the rear end are respectively provided with one; one side of the wiping frame body (201) is provided with a rack A (2022), and four corners of the bottom of the wiping frame body (201) are respectively provided with an adjusting ground foot (2016).

3. The system for assisting in manually wiping the silicon rod as claimed in claim 2, wherein the X-axis (202) comprises an X-axis beam (2025), one side of the X-axis beam (2025) is connected to an X-axis servo motor (2027) through an X-axis reducer (2026), two ends of the X-axis reducer (2026) are respectively connected to X-axis transmission shafts (2028), one of the X-axis transmission shafts (2028) is connected to an X-axis driving gear (20217), each X-axis driving gear (20217) is engaged with a rack a (2022), two ends of the X-axis beam (2025) are respectively provided with an X-axis slider (2024), and the X-axis slider (2024) and the linear guide rail a (2021) are movably connected to achieve movement; a Z-axis servo motor fixing plate is arranged on the other surface of the X-axis beam (2025), the Z-axis servo motor fixing plate is connected with a Z-axis servo motor (20210) through a Z-axis reducer (20211), and the arrangement directions of the Z-axis servo motor (20210) and the X-axis servo motor (2027) are consistent; z-axis slide blocks (20212) are respectively arranged on two sides of the other surface of the Z-axis servo motor fixing plate in the vertical direction; the other surface of the Z-axis servo motor fixing plate is also provided with a Z-axis driving gear (20213), a Z-axis lubricating gear (20214), a position origin sensor C (20215) and a limit position sensor (20216), and the Z-axis driving gear (20213) and the Z-axis lubricating gear (20214) are simultaneously meshed with the Z-axis rack (2033).

4. The system for assisting in manually wiping the silicon rod according to claim 3, wherein the Z-axis (203) comprises a Z-axis column (2031), one surface of the Z-axis column (2031) is connected with a guide rail plate, the guide rail plate is provided with two linear guide rails B (2032), one of the linear guide rails B (2032) is provided with a Z-axis rack (2033) at the inner side, and the top and the bottom of the Z-axis column (2031) are respectively provided with a Z-axis hard limit; a connecting piece (2037) is arranged at the bottom of the other side of the Z-axis upright post (2031), and the connecting piece (2037) is used for connecting with a mechanical arm beam (2041) of the wiping machine; and a Z-axis drag chain (2034) is arranged on the side surface of the Z-axis upright post (2031).

5. The system for assisting in manually wiping the silicon rod according to claim 4, wherein the wiper manipulator (204) comprises a manipulator beam (2041), the lateral sides of both sides of the manipulator beam (2041) are respectively provided with a clamping jaw (2048) and a rotating jaw (2049), a lead screw (2046) is arranged in front of the manipulator beam (2041), one end of the back of the manipulator beam (2041) is provided with a servo motor A (2042), the servo motor A (2042) is connected with a gear in a gear box (20412) through a speed reducer A (2043), the gear at the other end of the gear box (20412) and one end of the lead screw (2046) are connected with the clamping jaw (2048) through a nut seat, the top of the connecting frame is provided with a guide plate, a sliding block is arranged between the connecting frame and the guide plate, one side of the rotating jaw (2049) is provided with a servo motor B (2044), the servo motor B (2044) is connected with a gear on the rotating jaw (2049) through a speed reducer B (2045), a gear on the rotary clamping jaw (2049) is connected with a synchronous pulley (20410) through a synchronous belt (20411), and a clamping jaw disc is connected to the side surface of the synchronous pulley (20410); the rotary clamping jaw (2049) is connected with a manipulator beam (2041) through a connecting frame, a linear guide rail C (2047) is arranged at the top of the manipulator beam (2041), and the sliding block is movably connected with the linear guide rail C (2047).

6. The auxiliary manual silicon rod wiping system as defined in claim 5, wherein the side pushing mechanism (206) comprises a cylinder A (2061), a cylinder fixing plate A (2062) and a cylinder B (2063), the cylinder A (2061) is horizontally arranged, the upper end of the cylinder A is connected with the cylinder fixing plate A (2062), the cylinder B (2063) is arranged on the side wall of the wiping frame body (201), the upper end of the cylinder fixing plate A (2062) is connected with the cylinder B (2063), and the cylinder fixing plate A (2062) is connected with the wiping frame body (201) through a linear guide rail D (2064) and a sliding block (2065).

7. The system for assisting in manually wiping the silicon rod as claimed in claim 6, wherein the lifting and centering mechanism (4) comprises a frame base (401), a bottom plate is disposed at the upper end of the frame base (401), a lifting cylinder (402) is connected to the frame base (401), the front end of the lifting cylinder (402) penetrates through the bottom plate, the top of the lifting cylinder (402) is connected to the centering and connecting plate (404) through a connecting block (412), the bottom plate is connected to the centering and connecting plate (404) through a movable guiding component, a centering cylinder (406) is fixedly arranged on the bottom surface of the centering connecting plate (404), a floating joint is arranged right in front of the centering cylinder (406) and arranged at one end of the centering connecting plate (404), centering brackets (405) are respectively arranged on two sides of the centering connecting plate (404), and a group of guide bearings (407) are arranged at the upper end of each centering bracket (405); each centering bracket (405) is movably connected with the centering connecting plate (404) through two groups of guide rail assemblies respectively; a gear machine (410) is arranged in the middle of the centering connecting plate (404), racks B (411) are respectively arranged on two sides of the gear machine (410), and the two racks B (411) are arranged in a parallel staggered mode.

8. The system for assisting in manually wiping the silicon rod as claimed in claim 7, wherein the movable guiding members are provided in four sets, and are respectively disposed at four corners of the bottom plate and the centering connection plate (404), each set of movable guiding members comprises a guiding post (403), a linear bearing (408), and a fixed guiding member, the fixed guiding member is fixed on a bottom surface of the centering connection plate (404), the guiding post (403) is connected with the fixed guiding member, the linear bearing (408) is sleeved outside the guiding post (403), and the linear bearing (408) is fixedly disposed on the bottom plate.

9. The system as claimed in claim 8, wherein the adjusting anchor (2016) comprises a chemical bolt (1601); the periphery of the chemical bolt (1601) is sequentially sleeved with an M20 nut (1602), a D20 elastic washer (1606), a D20 flat washer (1607), an adjusting bolt (1604) and a gasket (1605) from top to bottom; the periphery of the adjusting bolt (1604) is sequentially sleeved with an M36 nut (1608), a D36 elastic washer (1609) and a D36 flat washer (1603) from top to bottom; when the anchor (2016) is adjusted for use, the chemical bolts (1601) below the washers (1605) are inserted into the hardened foundation (1610) and fixed for use.

10. The system for assisting in manually wiping the silicon rod as claimed in claim 9, wherein the cylinder a (2061) is further provided with an electromagnetic valve a, the cylinder B (2063) is further provided with an electromagnetic valve B, and the cylinder a (2061) and the cylinder B (2063) are respectively connected with a gas source through a pipeline; the feeding conveyor line (1), the wiping machine (2), the discharging conveyor line (3), the limit switch, the position origin sensor, the X-axis servo motor (2027), the Z-axis servo motor (20210), the position origin sensor C (20215), the limit position sensor (20216), the servo motor A (2042), the servo motor B (2044), the cylinder A (2061), the cylinder B (2063), the electromagnetic valve A, the electromagnetic valve B, the jacking cylinder (402), the centering cylinder (406) and the in-place sensor are respectively connected with the PLC system.