CN217389858U

CN217389858U - Basket pressing machine for small baskets

Info

Publication number: CN217389858U
Application number: CN202220581390.6U
Authority: CN
Inventors: 谢陆华; 林家威; 曾玉凤; 袁旭泽; 庾艳玲; 石荣强; 陈海锐; 黄达勤
Original assignee: Guangxi Wuzhou Tea Factory Co ltd
Current assignee: Guangxi Wuzhou Tea Factory Co ltd
Priority date: 2022-03-17
Filing date: 2022-03-17
Publication date: 2022-09-09
Anticipated expiration: 2032-03-17

Abstract

The utility model discloses a square-bottomed bamboo basket machine is pressed to little square-bottomed bamboo basket belongs to tea processing equipment technical field, and this square-bottomed bamboo basket machine is pressed including the circulation channel of locating the back style of calligraphy on the platform and through power cylinder driven the flourishing tea caddy of circulation channel upward movement, circulation channel's head end to tail end are input station, evaporate tea station and output station in proper order, input station's top is equipped with the input hopper, the top of evaporating tea station is equipped with the tea cover of evaporating of taking the steam input pipe, corresponding to output station seted up the discharge gate on the platform, the below of discharge gate is equipped with the tealeaves conveyer belt in the tealeaves cooling and input basket after will evaporating, the below of tealeaves conveyer belt is equipped with the conveyer belt that sends basket tea to the press, the press has the briquetting, the outer fringe department of the crimping face of briquetting is equipped with the ring gear. The utility model discloses can solve the production efficiency that current basket dress tea preparation exists low and easily produce the problem that basket tea burns the core.

Description

Bamboo basket pressing machine for small bamboo baskets

Technical Field

The utility model belongs to the technical field of tea processing equipment technique and specifically relates to a press square-bottomed bamboo basket machine for packing tea in a small square-bottomed bamboo basket.

Background

The small basket packed tea is Liubao tea packed by using a small basket, belongs to compressed tea, and is prepared by a process of steaming tea by a tea steaming machine and then pressing the tea in the basket. The existing tea steaming machine comprises a tea steaming cylinder with a feeding channel and a discharging channel, wherein the top of the tea steaming cylinder is provided with a steam input pipe; during manufacturing, tea leaves are input into the tea steaming cylinder from the feeding channel to be steamed, after the tea steaming is finished, the tea leaves need to be cooled to a proper temperature to be output into the basket from the discharging channel, and then the tea leaves in the basket are moved aside to be continuously trampled and compacted; there are: 1) the tea can be filled only after the tea is completely discharged from the tea steaming cylinder, the tea discharging and the tea filling occupy certain time, and the steaming process must be stopped in the tea discharging and the tea filling time, so that the whole tea steaming efficiency cannot be effectively improved, and the energy is wasted because the temperature of the tea steaming cylinder is increased after the temperature is reduced; 2) the problem of core burning caused by the fact that the central part of the basket tea is too solid due to compaction and cannot be ventilated and is easy to generate by manual treading and compaction is solved.

SUMMERY OF THE UTILITY MODEL

The utility model provides a bamboo basket machine is pressed to little bamboo basket, this kind of little bamboo basket press the bamboo basket machine can solve the production efficiency that current small basket dress tea preparation exists low and easily produce the problem that basket tea burns the core.

In order to solve the above problem, the utility model discloses the technical scheme who adopts is: this bamboo basket machine is pressed to little bamboo basket, including the circulation channel of the style of calligraphy of returning on locating the platform with through power cylinder driven the flourishing tea caddy of circulation channel upward movement, circulation channel's head end to tail end are input station, evaporate tea station and output station in proper order, the input station top is equipped with the input hopper, it is equipped with the tea cover of evaporating of taking the steam input tube to evaporate tea station top, corresponding to output station has seted up the discharge gate on the platform, the below of discharge gate is equipped with the tealeaves conveyer belt in the tealeaves cooling after will evaporating and the input basket, the below of tealeaves conveyer belt is equipped with the conveyer belt that delivers to the press with basket tea, the press has the briquetting, the outer fringe department of the crimping face of briquetting is equipped with the ring gear.

In the above technical solution, a more specific technical solution may also be: the platform is arranged on the rack, and at least two tea containing cylinders are arranged on a tea steaming station of the circulating channel.

Further: the circulating channel is provided with two side courses which are connected end to end, the head end to the tail end of one side course sequentially comprises the input station and the tea steaming station, the head end to the tail end of the other side course sequentially comprises the tea steaming station and the output station, the power cylinder comprises a first power cylinder, a second power cylinder, a third power cylinder and a fourth power cylinder, the first power cylinder is arranged outside the head end of one side course and drives the tea containing cylinder to move from the input station to the tea steaming station of the side course, the second power cylinder is transversely arranged outside the tail end of the side course and drives the tea containing cylinder to move from the tea steaming station of the side course to the tea steaming station of the other side course, the third power cylinder is arranged outside the head end of the other side course and drives the tea containing cylinder to move from the tea steaming station to the output station of the other side course, the fourth power cylinder is transversely arranged outside the tail end of the other side passage and drives the tea containing cylinder to move from the output station to the input station.

Further: the teeth on the gear ring are axial teeth.

Further: a lifting conveyor for inputting tea into the input hopper is arranged on one side of the platform; the bottom of platform is equipped with and encloses the output hopper of establishing the discharge gate.

Since the technical scheme is used, compared with the prior art, the utility model following beneficial effect has:

due to the structure of the bamboo basket pressing machine, during manufacturing, tea leaves can fall into the tea containing cylinder on the input station from the input hopper above the input station, when the tea leaves in the tea containing cylinder reach the prepositioning, the power cylinders simultaneously extend out, so that the tea containing cylinder on the input station enters the tea steaming station to steam the tea, the tea containing cylinder on the side of the output station enters the output station, the steamed tea leaves are output to the tea conveying belt from the discharge port to be cooled, and then the tea basket is filled and pressed; the tea that evaporates is good need not to cool down in evaporating the tea section of thick bamboo, and lower tea → evaporate tea → go out the tea circulation and go on, has saved lower tea, play tea time greatly and has evaporated the time that the tea section of thick bamboo cooled down and risen temperature, has practiced thrift the energy consumption, and simultaneously, when the press pushed down in turn, the ring gear can make fashioned basket tea layering ventilative, has avoided the burning core of basket tea central part to deteriorate.

Drawings

Fig. 1 is a schematic structural diagram of an embodiment of the present invention.

Fig. 2 is a left side view of fig. 1.

Fig. 3 is a sectional view taken at a-a of fig. 1.

Fig. 4 is a sectional view at B-B of fig. 2.

Detailed Description

The invention will be described in more detail with reference to the following embodiments:

the small basket pressing machine shown in fig. 1, 2, 3 and 4 comprises a support frame 1, a rack 2 is arranged below the support frame 1, a platform 3 is arranged on the rack 2, a circular channel 4 which is shaped like a Chinese character 'hui' is arranged on the platform 3, a tea containing barrel 5 which is driven by a power cylinder to move on the circular channel 4 is arranged on the circular channel 4, and the power cylinder can be an air cylinder or a hydraulic oil cylinder; the tea containing barrel 5 of the embodiment is square; the head end to the tail end of the circulating channel 4 are an input station I, a tea steaming station C and an output station O in sequence; the tea steaming station C is provided with at least two tea holding cylinders 5; four tea containing barrels 5 symmetrically arranged side by side are arranged on a tea steaming station C in the embodiment, one tea containing barrel 5 is arranged on an input station I, and an output station O is an empty waiting barrel position; the circulating channel 4 is provided with two side tracks which are connected end to end, the side track 4-1 and the side track 4-2, the head end to the tail end of one side track 4-1 are an input station I and a tea steaming station C in sequence, the head end to the tail end of the other side track 4-2 are a tea steaming station C and an output station O in sequence, the power cylinders comprise a first power cylinder 6, a second power cylinder 7, a third power cylinder 8 and a fourth power cylinder 9, the first power cylinder 6 is arranged outside the head end of one side track 4-1 and drives the tea containing cylinder 5 to move along the direction of the side track 4-1 and push the tea containing cylinder 5 from the input station I to the tea steaming station C, the second power cylinder 7 is transversely arranged outside the tail end of the side track 4-1 and pushes the tea containing cylinder 5 from the tea steaming station C of the side track 4-1 to the tea steaming station C of the other side track 4-2, the third power cylinder 8 is arranged outside the side track 4-2, the fourth power cylinder 9 is transversely arranged outside the tail end of the side passage 4-2 and pushes the tea containing cylinder 5 from the output station O to the input station I; an input hopper 10 is arranged above the input station I, a tea steaming cover 12 with a steam input pipe 11 is arranged above the tea steaming station C, a discharge hole d is formed in the platform 3 corresponding to the output station O, an output hopper 13 surrounding the discharge hole d is arranged at the bottom end of the platform 3, a tea conveying belt 14 for cooling steamed tea and inputting the cooled tea into a basket is arranged below the output hopper 13, a conveying belt 17 for conveying the basket tea 15 to a press 16 is arranged below the tea conveying belt 14, the press is provided with a pressing block 18, a gear ring 18-1 is arranged at the outer edge of a pressing surface of the pressing block 18, and teeth on the gear ring 18-1 are axial teeth; one side of the platform 1 is provided with a lifting conveyor 19 for feeding tea leaves into the input hopper 10.

During manufacturing, tea leaves are fed into the tea containing cylinder on the input station I from the input hopper above the input station I, when the tea leaves in the tea containing cylinder reach the preset position, the power cylinders simultaneously extend out, the tea containing cylinder on the input station I enters the tea steaming station C to steam the tea, the tea containing cylinder on the side of the output station O enters the output station O, the steamed tea leaves are output to the tea conveying belt from the discharge port d to be cooled, and then the tea containing cylinder is filled with a basket and pressed. The tea leaves which are steamed do not need to be cooled in the tea steaming cylinder, and the tea discharging → tea steaming → tea discharging is carried out circularly, so that the tea discharging time and the time for cooling and heating the tea steaming cylinder are greatly saved, the energy consumption is saved, and meanwhile, when the press presses down in times, the gear ring can enable the formed basket tea to be layered and breathable, and the burning core at the central part of the basket tea is prevented from deteriorating.

Claims

1. A basket machine is pressed to little bamboo basket, its characterized in that: including locating the circulation channel of the style of calligraphy of returning on the platform and through power cylinder driven the flourishing tea caddy of circulation channel upward movement, circulation channel's head end to tail end are input station in proper order, evaporate tea station and output station, the top of input station is equipped with the input hopper, the top of evaporating the tea station is equipped with the tea cover that evaporates of taking the steam input tube, corresponding to output station seted up the discharge gate on the platform, the below of discharge gate is equipped with the tealeaves conveyer belt that will evaporate the tealeaves cooling after the system and input in the basket, the below of tealeaves conveyer belt is equipped with the conveyer belt that delivers to the press with basket tea, the press has the briquetting, the outer fringe department of the crimping face of briquetting is equipped with the ring gear.

2. The small basket pressing machine according to claim 1, wherein: the platform is arranged on the frame, and at least two tea containing cylinders are arranged on a tea steaming station of the circulating channel.

3. The small basket pressing machine according to claim 2, wherein: the circulating channel is provided with two side courses which are connected end to end, the head end to the tail end of one side course sequentially comprises the input station and the tea steaming station, the head end to the tail end of the other side course sequentially comprises the tea steaming station and the output station, the power cylinder comprises a first power cylinder, a second power cylinder, a third power cylinder and a fourth power cylinder, the first power cylinder is arranged outside the head end of one side course and drives the tea containing cylinder to move from the input station to the tea steaming station of the side course, the second power cylinder is transversely arranged outside the tail end of the side course and drives the tea containing cylinder to move from the tea steaming station of the side course to the tea steaming station of the other side course, the third power cylinder is arranged outside the head end of the other side course and drives the tea containing cylinder to move from the tea steaming station to the output station of the other side course, the fourth power cylinder is transversely arranged outside the tail end of the other side passage and drives the tea containing cylinder to move from the output station to the input station.

4. The small basket press according to claim 2 or 3, wherein: the teeth on the gear ring are axial teeth.

5. The small basket pressing machine according to claim 4, wherein: a lifting conveyor for inputting tea into the input hopper is arranged on one side of the platform; the bottom of the platform is provided with an output hopper which is arranged around the discharge hole.