CN217371775U - Automatic rubber coating equipment - Google Patents

Automatic rubber coating equipment Download PDF

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Publication number
CN217371775U
CN217371775U CN202122339520.3U CN202122339520U CN217371775U CN 217371775 U CN217371775 U CN 217371775U CN 202122339520 U CN202122339520 U CN 202122339520U CN 217371775 U CN217371775 U CN 217371775U
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China
Prior art keywords
iron core
product
polishing
rubber coating
module
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CN202122339520.3U
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Chinese (zh)
Inventor
敖俊
阳斌
董争武
黎勇
陈洪
缪林青
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Zhuhai Bojay Electronics Co Ltd
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Zhuhai Bojay Electronics Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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Abstract

The utility model aims at providing an automatic rubber coating equipment that work efficiency is high, the product quality uniformity is good and economic benefits is good. The utility model discloses a unloading mechanism, automatic rubber coating mechanism and rubber polishing mechanism on iron core conveying mechanism, the product, iron core conveying mechanism with unloading mechanism cooperatees on the product, automatic rubber coating mechanism with rubber polishing mechanism cooperatees, automatic rubber coating mechanism with rubber polishing mechanism all with unloading mechanism cooperatees on the product, iron core conveying mechanism is used for the iron core material loading, automatic rubber coating mechanism is used for carrying out the rubber coating to the iron core, rubber polishing mechanism is used for carrying out the rubber to the iron core that the rubber coating was accomplished and polishes, unloading mechanism is used for with on the product iron core conveying mechanism last iron core shift to automatic rubber coating mechanism carry out the rubber coating and to the iron core of polishing completion carries out the unloading in the rubber polishing mechanism. The utility model discloses be applied to the technical field of production facility.

Description

Automatic rubber coating equipment
Technical Field
The utility model relates to a technical field of production facility, in particular to automatic rubber coating equipment.
Background
The rubber rod is a product consisting of an iron core and rubber, and is formed by surrounding and fixing the rubber on the outer cylindrical surface of the iron core. At present, in enterprises, the rubber coating is usually carried out in a manual mode. The rubber coating method comprises the steps of firstly taking an iron core and a rubber sheet with a proper size, then clamping the iron core tightly by a clamping tool such as a clamp by a worker in the rubber sheet coating process, coating the rubber sheet on the iron core, forcibly butting the two ends of the rubber sheet as much as possible, and after the rubber sheet coating is finished, sending a finished product to a grinding machine to grind redundant rubber sheets, wherein the finished product is the final finished product after the grinding is finished.
However, the manual rubber coating operation is not only labor intensive, but also low in efficiency and not suitable for mass production, and the steps are separated, so that the transfer period between the steps is increased, the production period is prolonged, and the economic benefit is poor.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem that overcome prior art not enough, provide an automatic rubber coating equipment that work efficiency is high, the product quality uniformity is good and economic benefits is good.
The utility model adopts the technical proposal that: the utility model discloses a unloading mechanism, automatic rubber coating mechanism and rubber polishing mechanism on iron core conveying mechanism, the product, iron core conveying mechanism with unloading mechanism cooperatees on the product, automatic rubber coating mechanism with rubber polishing mechanism cooperatees, automatic rubber coating mechanism with rubber polishing mechanism all with unloading mechanism cooperatees on the product, iron core conveying mechanism is used for the iron core material loading, automatic rubber coating mechanism is used for carrying out the rubber coating to the iron core, rubber polishing mechanism is used for carrying out the rubber to the iron core that the rubber coating was accomplished and polishes, unloading mechanism is used for with on the product iron core conveying mechanism last iron core shift to automatic rubber coating mechanism carry out the rubber coating and to the iron core of polishing completion carries out the unloading in the rubber polishing mechanism.
Further, automatic rubber coating mechanism include adhesive tape material loading cutting module and with unloading mechanism matched with automatic rubber coating skin module on the product, automatic rubber coating skin module includes the workstation, pushes down cylinder, jacking cylinder, product supporting shoe and two wedge, the product supporting shoe floats to be set up and is seting up in the inslot of stepping down on the workstation, two the wedge is floated relatively and is set up the both sides in groove of stepping down and with the product supporting shoe cooperatees, it is in to push down the cylinder setting on the workstation, it is located to push down the cylinder the top in groove of stepping down and output with the product supporting shoe cooperatees, the jacking cylinder is located the below and the output of workstation penetrate the workstation is with two the wedge cooperatees.
Further, adhesive tape material loading cutting module is including all setting up pan feeding platform on first mount pad, pushing away material subassembly, lifting unit, cutting assembly, connecing material subassembly and ejection of compact subassembly, connect the material subassembly to be located the discharge end of pan feeding platform, it is located to push away the material subassembly the pan feeding platform with connect between the material subassembly, lifting unit is located the top of pan feeding platform, cutting assembly sets up lifting unit is last and is located the discharge gate of pan feeding platform with connect between the material subassembly, ejection of compact subassembly is located connect the discharge side of material subassembly and with connect the material subassembly to reach the workstation cooperatees.
Further, iron core conveying mechanism includes carrying the bottom plate, carrying the gas pole, carrying slide rail and iron core tool, carry the slide rail setting to be in carry on the bottom plate, the iron core tool slides and sets up carry on the slide rail, carry the gas pole setting to be in carry the bottom plate to be close to one side and the output of unloading mechanism on the product with the iron core tool is connected, the iron core tool with unloading mechanism cooperatees on the product.
Further, unloading mechanism includes that the triaxial removes module, revolving cylinder and goes up unloading gas claw on the product, revolving cylinder sets up the action end of triaxial removal module, it is in to go up the setting of unloading gas claw the action end of revolving cylinder, it all has seted up on two clamping jaws of unloading gas claw and has pressed from both sides the material transverse groove and press from both sides the material and erect the groove, press from both sides the material transverse groove with it is mutually perpendicular to press from both sides the material and erect the groove.
Further, rubber grinding machanism includes matched with centre gripping pay-off module and rotatory module of polishing, centre gripping pay-off module includes sharp module, centre gripping base, centre gripping sliding plate, removes the cylinder, rotating electrical machines and pneumatic chuck, the centre gripping base sets up the action end of sharp module, the centre gripping sliding plate slides and sets up on the centre gripping base, it sets up to remove the cylinder on the centre gripping base and the drive end with the centre gripping sliding plate is connected, rotating electrical machines with pneumatic chuck all sets up on the centre gripping sliding plate, the output shaft of rotating electrical machines with pneumatic chuck transmission is connected, pneumatic chuck with automatic rubber coating mechanism and rotatory module of polishing cooperatees.
Furthermore, the rotary polishing module comprises a grinding wheel mounting seat, a polishing grinding wheel, a polishing motor, a dust collection ring sleeve and a polishing protective cover, wherein the polishing grinding wheel is arranged on one side of the grinding wheel mounting seat in a rotating mode through a rotating shaft, the polishing motor is arranged on one side of the grinding wheel mounting seat and is in transmission connection with the rotating shaft, the dust collection ring sleeve is sleeved on one side of the grinding wheel mounting seat, the polishing grinding wheel is located in the dust collection ring sleeve, a leather rod feeding port is formed in one side of the dust collection ring sleeve, a dust removal port is formed in the lower end of the dust collection ring sleeve, the dust removal port is connected with a dust remover through a pipeline, the polishing protective cover is arranged on one side of the grinding wheel mounting seat, and the polishing grinding wheel, the dust collection ring sleeve and one end of the linear module are located in the polishing protective cover.
Further, the workbench comprises a mounting seat, a fixed block, a positioning plate and a product seat which are arranged from bottom to top in sequence, the abdicating groove is arranged on the product seat, two floating transverse grooves are arranged on the product seat, the two floating transverse grooves are positioned at the two sides of the abdicating groove and are communicated with the abdicating groove, the wedge-shaped block is arranged in the floating transverse groove in a floating way through a return spring, the front end of the fixed block is provided with a product support strip in a floating way, the upper end of the product supporting bar passes through the positioning plate and the product seat to be matched with the abdicating groove, the middle part of the product supporting bar is provided with a downward pressing through groove with a bottom groove surface as an inclined plane, the rear end of the mounting seat is provided with a transverse cylinder, the output end of the transverse cylinder is provided with a pressing round rod, and the pressing round rod penetrates through the positioning plate and is matched with the pressing through groove.
Further, it includes material receiving platform and material receiving sensor to connect the material receiving assembly, material receiving platform is located the discharge end of pan feeding platform, material receiving sensor sets up material receiving bench and with it cooperatees to push away the material subassembly, material receiving bench has seted up cutting groove, cutting groove is located cutting assembly's below and with cutting assembly cooperatees, material receiving bench has still seted up the dust absorption mouth, the dust absorption mouth with the one end in cutting groove is linked together, the dust absorption mouth connects the dust catcher through the dust absorption outside of tubes.
Further, the number of the conveying slide rails is two, the two conveying slide rails are arranged on the conveying bottom plate in parallel, the iron core jigs are arranged on the two conveying slide rails, two conveying rotating wheels are arranged at the two ends of the conveying bottom plate in a rotating mode and located between the two conveying slide rails, conveying belts are connected to the two conveying rotating wheels, and the two iron core jigs are connected with the two sides of the conveying belts respectively.
The beneficial effects of the utility model are that: the utility model discloses an iron core conveying mechanism, product unloading mechanism, automatic rubber coating mechanism and rubber polishing mechanism that cooperate in proper order, iron core conveying mechanism with the product unloading mechanism cooperatees, automatic rubber coating mechanism with rubber polishing mechanism all with the product unloading mechanism cooperatees, iron core conveying mechanism is used for iron core material loading, automatic rubber coating mechanism is used for rubber coating to the iron core, rubber polishing mechanism is used for polishing the rubber to the iron core that rubber coating was accomplished, product unloading mechanism is used for shifting the iron core on the iron core conveying mechanism to automatic rubber coating mechanism carries out rubber coating and to the iron core that polishing was accomplished in the rubber polishing mechanism carries out the unloading; during operation, the worker places the rubber on automatic rubber coating mechanism, place the iron core on iron core conveying mechanism, iron core conveying mechanism will be batched the iron core and carry in place, then unloading mechanism grabs an iron core and removes to automatic rubber coating mechanism in the iron core conveying mechanism on the product, automatic rubber coating mechanism carries out the rubber coating with the iron core, after the rubber coating is accomplished, rubber polishing mechanism takes away the product from automatic rubber coating mechanism and takes away the product and carry out rubber polishing work, after polishing work is accomplished, unloading mechanism takes out the product from rubber polishing mechanism again and shifts to unloading position department and carry out the unloading. By the foregoing, the utility model has the advantages of reasonable design, realize automated production through the cooperation between each mechanism, work efficiency is high, and mechanized operations, production quality is stable, and the uniformity is good to realized integrated production, shortened production cycle, economic benefits is good.
Drawings
Fig. 1 is a schematic perspective view of the present invention;
fig. 2 is a schematic perspective view of the automatic rubber coating module of the present invention;
fig. 3 is an exploded view of the automatic rubber-covered module according to the present invention;
FIG. 4 is an exploded view of the automatic rubber-covered module according to the present invention;
fig. 5 is a schematic perspective view of the adhesive tape feeding and cutting module of the present invention;
fig. 6 is a schematic perspective view of another angle of the adhesive tape feeding and cutting module of the present invention;
FIG. 7 is a schematic perspective view of a part of the adhesive tape feeding and cutting module of the present invention;
fig. 8 is a schematic perspective view of the iron core conveying mechanism of the present invention;
fig. 9 is a schematic perspective view of the product loading and unloading mechanism of the present invention;
FIG. 10 is an enlarged view of portion A of FIG. 9;
fig. 11 is a schematic perspective view of the clamping and feeding module of the present invention;
fig. 12 is a schematic perspective view of the rubber polishing mechanism of the present invention;
fig. 13 is an enlarged view of a portion B in fig. 12.
Detailed Description
As shown in fig. 1 to 13, in this embodiment, the present invention includes an iron core conveying mechanism 1, a product loading and unloading mechanism 2, an automatic rubber coating mechanism 3 and a rubber polishing mechanism 4, the iron core conveying mechanism 1 is matched with the product feeding and discharging mechanism 2, the automatic rubber coating mechanism 3 is matched with the rubber polishing mechanism 4, the automatic rubber coating mechanism 3 and the rubber polishing mechanism 4 are matched with the product feeding and discharging mechanism 2, the iron core conveying mechanism 1 is used for feeding the iron core, the automatic rubber coating mechanism 3 is used for rubber coating the iron core, the rubber polishing mechanism 4 is used for polishing rubber of the iron core finished by rubber coating, and the product feeding and discharging mechanism 2 is used for transferring the iron core on the iron core conveying mechanism 1 to the automatic rubber coating mechanism 3 for rubber coating and discharging the iron core finished by polishing in the rubber polishing mechanism 4. The utility model discloses at the during operation earlier place the rubber by the workman on the automatic rubber coating mechanism 3, place the iron core on the iron core conveying mechanism 1, iron core conveying mechanism 1 will be batched the iron core and carry in place, then unloading mechanism 2 follow on the product snatch an iron core among the iron core conveying mechanism 1 and remove to in the automatic rubber coating mechanism 3, by automatic rubber coating mechanism 3 carries out the rubber coating with the iron core, and the rubber coating is accomplished the back, rubber polishing mechanism 4 is followed take the product away in the automatic rubber coating mechanism and carry out rubber polishing work, and polishing work accomplishes the back, unloading mechanism 2 is followed the product again rubber polishing mechanism 4 takes out and shifts to unloading position department and carry out the unloading. By the above, the utility model has the advantages of reasonable overall design, realize automated production through the cooperation between each mechanism, work efficiency is high, mechanized operations, and production quality is stable, and the uniformity is good to realized integrated production, shortened production cycle, economic benefits is good.
In this embodiment, the automatic rubber coating mechanism 3 includes a rubber strip feeding and cutting module 31 and an automatic rubber coating module 35 cooperating with the product feeding and discharging mechanism 2, the automatic rubber coating module 35 comprises a workbench 351, a pressing cylinder 352, a jacking cylinder 353, a product supporting block 354 and two wedge-shaped blocks 355, the product supporting blocks 354 are arranged in the yielding grooves 356 formed in the workbench 351 in a floating manner, the two wedge-shaped blocks 355 are arranged on two sides of the yielding grooves 356 in a relatively floating manner and matched with the product supporting blocks 354, the down-pressure cylinder 352 is arranged on the working table 351, the down-pressure cylinder 352 is positioned above the avoiding groove 356, and the output end of the down-pressure cylinder is matched with the product supporting block 354, the jacking cylinder 353 is positioned below the workbench 351, and the output end of the jacking cylinder penetrates through the workbench 351 and is matched with the two wedge-shaped blocks 355. In the above, the automatic rubber coating mechanism includes a rubber strip feeding and cutting module 31 and an automatic rubber coating module 35, the rubber strip feeding and cutting module 31 is configured to cut a strip-shaped rubber into rubber sheets with appropriate sizes and feed the rubber sheets to the automatic rubber coating module 35 for rubber coating, the automatic rubber coating module 35 is configured to cooperate with the rubber strip feeding and cutting module 31 and the product feeding and discharging mechanism 2 for automatic rubber coating of an iron core, and the automatic rubber coating module 35 is further configured to cooperate with the rubber polishing mechanism 4 for polishing a rubber of a product. The automatic rubber coating module 35 comprises a workbench 351, a downward pressing cylinder 352, a jacking cylinder 353, a product supporting block 354 and two wedge-shaped blocks 355, wherein the workbench 351 is used for placing rubber, a yielding groove 356 is formed in the workbench 351 and used for the product supporting block 354 to float up and down, the product supporting block 354 is used for supporting a product, the two wedge-shaped blocks 355 are located on two sides of the yielding groove 356 and are arranged in a transversely floating manner, rubber lamination is performed on an iron core from two sides, so that the iron core is coated with the rubber, the downward pressing cylinder 352 is used for pressing the product down to achieve automatic rubber coating, and the jacking cylinder 353 is used for driving the two wedge-shaped blocks 355 to perform relative lamination movement, so that rubber lamination can be performed on the product; during operation, the adhesive tape feeding and cutting module 31 feeds the adhesive surface of the rubber sheet upwards onto the workbench 351, and then the product feeding and discharging mechanism 2 places the iron core on the rubber sheet, the pushing cylinder 352 acts to press the output end of the pushing cylinder to press the iron core, the iron core together with the rubber sheet and the product supporting block 354 is pressed downwards into the yielding groove 356, in the pressing process, the two ends of the rubber sheet are limited by the yielding groove 356 to be rolled upwards so as to stick to the lower end and the two sides of the iron core, after the pressing is in place, the jacking cylinder 353 is driven, the output end of the jacking cylinder 353 drives the two wedge blocks 355 to move relatively to be inserted into the yielding groove 356 and contact with the rubber sheet to force the two ends of the rubber sheet to be pressed and attached to the surface of the iron core, meanwhile, the pushing cylinder 352 rises, the product supporting block 354 is pressed by the wedge blocks 355 and cannot be lifted upwards, and the wedge-shaped blocks 355 continuously adhere the rubber on the iron core under the continuous driving of the jacking cylinder 353, and the two ends of the rubber are adhered to each other, so that the rubber is firmly adhered on the iron core, after the rubber is adhered, the jacking cylinder 353 resets, the two wedge-shaped blocks 355 reset and do not limit the iron core and the product supporting block 354 any more, the product supporting block 354 resets, and then the product loading and unloading mechanism 2 takes out the encapsulated iron core product. It can be seen from the above that, automatic rubber coating module 35 overall structure is compact, adopts the cylinder drive to realize automatic rubber coating work to rubber coating work is accomplished very fast, and work efficiency is higher, compresses tightly the rubber through two wedges 355 of cylinder drive synchronization action, and the uniformity is better, and rubber coating quality stability is better.
In this embodiment, the adhesive tape feeding and cutting module 31 includes a feeding table 312, a pushing component 313, a lifting component 314, a cutting component 315, a receiving component 316 and a discharging component 317, which are all disposed on the first mounting seat 311, the receiving component 316 is located at the discharging end of the feeding table 312, the pushing component 313 is located between the feeding table 312 and the receiving component 316, the lifting component 314 is located above the feeding table 312, the cutting component 315 is disposed on the lifting component 314 and located between the discharging port of the feeding table 312 and the receiving component 316, and the discharging component 317 is located at the discharging side of the receiving component 316 and is matched with the receiving component 316 and the working table 351. In the foregoing, the adhesive tape feeding and cutting module 31 includes a first mounting base 311, a feeding table 312, a pushing assembly 313, a lifting assembly 314, a cutting assembly 315, a receiving assembly 316, and a discharging assembly 317, where the feeding table 312 is used for feeding a strip-shaped adhesive tape, the pushing assembly 313 is used for moving the strip-shaped adhesive tape on the feeding table 312 to realize feeding, the lifting assembly 314 is used for driving the cutting assembly 315 to move up and down, the cutting assembly 315 is used for cutting and segmenting the strip-shaped adhesive tape, the receiving assembly 316 is used for receiving the adhesive tape moving in and out of the feeding table 312, and the discharging assembly 317 is used for moving the adhesive tape falling on the receiving assembly 316 after segmentation to the automatic adhesive tape wrapping mechanism for adhesive tape wrapping. When the automatic rubber coating machine works, a strip-shaped rubber sheet is placed on the feeding table 312, then the pushing assembly 313 moves the strip-shaped rubber sheet, so that the strip-shaped rubber sheet moves, the foremost end of the strip-shaped rubber sheet falls on the receiving table 3161, when the strip-shaped rubber sheet enters the receiving table 3161 and moves to a proper distance, the pushing assembly 313 does not feed any more, the lifting assembly 314 moves to drive the cutting assembly 315 to move downwards, the cutting assembly 315 synchronously moves and cuts the strip-shaped rubber sheet in the continuous moving-downwards process until the foremost end of the strip-shaped rubber sheet is cut off, after the rubber sheet is cut off, the cutting assembly 315 stops moving, the lifting assembly 314 resets, the pushing assembly 313 resets and prepares for feeding again, and the discharging assembly 317 moves the cut rubber sheet to the automatic rubber coating mechanism 3 for rubber coating work. As can be seen from the above, the adhesive tape feeding and cutting module 31 has a simple overall structure, a worker only needs to place a strip-shaped adhesive tape on the feeding table 312, the subsequent cutting-off process is automatically completed, the automatic cutting-off and automatic discharging of the adhesive tape are realized, and the automation degree is high.
In this embodiment, iron core conveying mechanism 1 includes conveying bottom plate 11, carries gas pole 12, carries slide rail 13 and iron core tool 14, carry slide rail 13 to set up on conveying bottom plate 11, iron core tool 14 slides and sets up carry slide rail 13 is last, carry gas pole 12 to set up conveying bottom plate 11 is close to one side and the output of unloading mechanism 2 on the product with iron core tool 14 is connected, iron core tool 14 with unloading mechanism 2 cooperatees on the product. In the foregoing, iron core conveying mechanism 1 is including carrying bottom plate 11, carrying gas pole 12, carrying slide rail 13 and iron core tool 14, carrying bottom plate 11 to be used for carry the installation of slide rail 13, iron core tool 14 passes through carry slide rail 13 to slide and set up carry on the bottom plate 11, iron core tool 14 is used for placing of iron core to the transport of the iron core of being convenient for, one iron core tool 14 can place batched many iron cores, thereby realizes carrying in batches, carry gas pole 12 to be used for driving iron core tool 14 is in carry the last round trip movement of bottom plate 11, thereby make iron core tool 14 carries out the position conversion, be convenient for workman's material loading or with the cooperation of unloading mechanism 2 on the product.
In this embodiment, unloading mechanism 2 includes that the triaxial removes module 21, revolving cylinder 22 and goes up unloading gas claw 23 on the product, revolving cylinder 22 sets up the triaxial removes the action end of module 21, it sets up to go up unloading gas claw 23 revolving cylinder 22's action end, it erects the groove all to have seted up the clamp material transverse groove and press from both sides the material on two clamping jaws 24 of unloading gas claw 23, press from both sides the material transverse groove with it is perpendicular mutually to press from both sides the material and erect the groove. In the aforesaid, unloading mechanism 2 on product includes that triaxial removes module 21, revolving cylinder 22 and goes up unloading gas claw 23, triaxial removes module 21 and is three-axis manipulator, can drive revolving cylinder 22 with go up unloading gas claw 23 and remove in X axle, Y axle and the three direction of Z axle, revolving cylinder 22 is used for driving go up unloading gas claw 23 rotates to what adapt to the different angles of iron core snatchs and places, thereby go up unloading gas claw 23 and be used for pressing from both sides the unloading that tightly realizes the iron core, set up looks vertically on two clamping jaws 24 of unloading gas claw 23 press from both sides the material transverse groove with press from both sides the material and erect the groove and be used for pressing from both sides the iron core better, pass through when carrying out material loading or unloading revolving cylinder 22 rotates 90 and can realize the regulation of iron core angle. In addition, triaxial removes action of module 21 and serves and is provided with fixed stopper, and the both ends of fixed stopper are provided with spacing post, go up unloading gas claw 23 and pass through right angle mount pad 357 and set up on the gyration cylinder 22, work as when gyration cylinder 22 rotates 90, two spacing posts can play limiting displacement to right angle mount pad 357 to guarantee the accuracy of iron core angle.
In this embodiment, the rubber polishing mechanism 4 includes a clamping and feeding module 41 and a rotary polishing module 45 which are matched with each other, the clamping and feeding module 41 includes a linear module 411, a clamping base 412, a clamping sliding plate 413, a moving cylinder 414, a rotary motor 415, and a pneumatic chuck 416, the clamping base 412 is disposed at an actuating end of the linear module 411, the clamping sliding plate 413 is slidably disposed on the clamping base 412, the moving cylinder 414 is disposed on the clamping base 412, and a driving end of the moving cylinder is connected to the clamping sliding plate 413, the rotary motor 415 and the pneumatic chuck 416 are both disposed on the clamping sliding plate 413, an output shaft of the rotary motor 415 is in transmission connection with the pneumatic chuck 416, and the pneumatic chuck 416 is matched with the automatic rubber coating mechanism 3 and the rotary polishing module 45. In the above, the rubber polishing mechanism 4 includes a clamping feeding module 41 and a rotating polishing module 45, the clamping feeding module 41 is used for cooperating with the automatic rubber coating module 35 to take out a product from the automatic rubber coating module 35 and send the product to a working position of the rotating polishing module 45 for polishing, and the rotating polishing module 45 cooperates with the clamping feeding module 41 to polish the product. The clamping and feeding module 41 comprises a linear module 411, a clamping base 412, a clamping sliding plate 413, a moving cylinder 414, a rotary motor 415 and a pneumatic chuck 416, wherein the linear module 411 is used for driving the rest components to move so as to realize the cooperation with the automatic rubber coating module 35 and the rotary grinding module 45, the clamping sliding plate 413 is arranged on the clamping base 412 in a front-back sliding manner, the moving cylinder 414 is arranged on the clamping base 412 and is used for driving the clamping sliding plate 413 to move back and forth, a mounting side plate is arranged at the front end of the clamping sliding plate 413 and is used for mounting the pneumatic chuck 416, the pneumatic chuck 416 is arranged on the mounting side plate and is provided with a clamping hole at the front side for clamping a product, the rotary motor 415 is arranged on the clamping sliding plate 413 and is in output shaft transmission connection with the pneumatic chuck 416 so as to drive the pneumatic chuck 416 to rotate, thereby driving the product to rotate; during working, the linear module 411 moves to drive the pneumatic chuck 416 to move to the front end of the automatic rubber coating module 35, then the moving cylinder 414 is driven, the pneumatic chuck 416 moves to enable one end of a product to extend into a clamping hole, then the pneumatic chuck 416 starts to clamp the product, the moving cylinder 414 resets to take the product out of the automatic rubber coating module 35, then the linear module 411 drives the product to move to the working position of the rotary polishing module 45, then the rotary motor 415 is started to drive the pneumatic chuck 416 to rotate, the product also rotates along with the rotation, the rotation direction of the product is opposite to that of the rotary polishing module 45, polishing is carried out, the moving cylinder 414 drives the product to move back and forth in the polishing process, and the outer circumferential surface of the product is guaranteed to be polished completely; after polishing, the linear module 411 drives the automatic rubber coating module 35 to move to the front end again, the polished product is taken away by the product loading and unloading mechanism 2 to discharge, and then the actions are circulated again to perform the moving polishing work of the next product. Therefore, the clamping and feeding module 41 is simple in integral structure, can automatically realize position conversion of products, further realizes rubber polishing, is controlled to move by machinery during polishing, and is small in moving error and good in polishing quality consistency.
In this embodiment, the rotary sanding module 45 includes a wheel mount 451, a sanding wheel 452, a sanding motor 453, a dust extraction collar 454, and a sanding guard 455, the grinding wheel 452 is rotatably provided at one side of the wheel mounting seat 451 through a rotation shaft, the grinding motor 453 is disposed at one side of the grinding wheel mounting seat 451 and is in transmission connection with the rotating shaft, the dust absorption ring sleeve 454 is sleeved on one side of the grinding wheel mounting seat 451, the grinding wheel 452 is positioned in the dust absorption ring sleeve 454, a leather rod feeding port is arranged on one side of the dust absorption ring sleeve 454, a dust removal port is arranged at the lower end of the dust absorption ring sleeve 454, the dust removing port is connected with a dust remover through a pipeline 456, the grinding protective cover 455 is covered on one side of the grinding wheel mounting seat 451, one end of the grinding wheel 452, one end of the dust suction ring sleeve 454 and one end of the linear module 411 are all located in the grinding shield 455. In the foregoing, the rotary polishing module 45 includes a grinding wheel mounting seat 451, a polishing grinding wheel 452, a polishing motor 453, a dust suction ring sleeve 454 and a polishing protection cover 455, the polishing grinding wheel 452 is disposed on the grinding wheel mounting seat 451 through a rotation shaft and used for polishing a product, the polishing motor 453 is connected with the rotation shaft and used for driving the polishing grinding wheel 452 to rotate, the dust suction ring sleeve 454 is used for limiting dust during polishing work, the leather rod feeding port is used for enabling the clamping feeding module 41 to smoothly feed the product into a polishing position, the dust suction port serves as a dust collection channel and realizes dust suction through a pipeline 456 external dust collector, and the polishing protection cover 455 is used for safety protection and can isolate a polishing place, so that influence of external factors is avoided, and stable polishing work is guaranteed. As can be seen from the above, the rotary polishing module 45 is simple in overall structure, and can collect and treat dust during polishing, so that the pollution to the environment is reduced, the health of workers is guaranteed, and the safety is high.
In this embodiment, the workbench 351 includes a mounting seat 357, a fixed block 358, a positioning plate 359 and a product seat 360, which are sequentially arranged from bottom to top, the yielding groove 356 is opened on the product seat 360, two floating transverse grooves 361 are located on two sides of the yielding groove 356 and are communicated with the yielding groove 356, the wedge-shaped block 355 is floatingly arranged in the floating transverse grooves 361 through a return spring 362, the front end of the fixed block 358 is floatingly provided with a product support bar 363, the upper end of the product support bar 363 passes through the positioning plate 359 and the product seat 360 is matched with the yielding groove 356, a pressing through groove 364 whose bottom groove surface is an inclined plane is opened in the middle of the product support bar 363, the rear end of the mounting seat 357 is provided with a transverse cylinder 365, the output end of the transverse cylinder 365 is provided with a pressing round rod 366, the pressing round rod 366 passes through the positioning plate 359 and is engaged with the pressing through slot 364. The workbench 351 comprises an installation seat 357, a fixed block 358, a positioning plate 359 and a product seat 360, wherein two floating transverse grooves 361 are formed in two sides of the product seat 360, the two floating transverse grooves 361 are perpendicular to the abdicating groove 356 and are communicated with the floating transverse grooves 361, and two wedge-shaped blocks 355 are respectively arranged in the two floating transverse grooves 361, so that the two wedge-shaped blocks 355 can penetrate into the abdicating groove 356; wedge 355 is kept away from the one end lower part of groove 356 of stepping down is provided with blocks the arch, be provided with the screens on the lower trough surface of the cross slot 361 that floats protruding with block protruding cooperation, reset spring 362's both ends respectively with block protruding with the screens is protruding to cooperate, can make from this wedge 355 realizes floating. The product supporting strips 363 are arranged at the front ends of the fixing blocks 358 in a vertically floating manner, the product supporting strips 363 penetrate through the positioning plate 359 and the product seats 360 and then are matched with the yielding grooves 356, and the product supporting strips 363 are used for supporting the non-encapsulated part at the rear end of the iron core, so that the iron core is prevented from falling off due to gravity center change when the iron core is placed; a downward pressing through groove 364 is formed in the middle of the product supporting bar 363, the lower groove surface of the downward pressing through groove 364 is an inclined surface, the inclined surface is inclined inward, the transverse cylinder 365 is arranged at the rear end of the mounting seat 357, the downward pressing round rod 366 is arranged at the output end of the transverse cylinder 365, and the downward pressing round rod 366 passes through the positioning plate 359 to be matched with the downward pressing through groove 364 under the driving of the transverse cylinder 365; when the pressing rod 366 is driven by the transverse cylinder 365, the front end of the pressing rod 366 abuts against the lower groove surface of the pressing groove 364, and when the pressing rod 366 moves forward, the product supporting strip 363 is forced to move downward, so that when the pressing rod 366 penetrates into the pressing groove 364 completely, the product supporting strip 363 descends to the lowest position. As can be seen from the above, when the iron core is pressed down by the pressing cylinder 352 during the encapsulation work, the iron core and the product support bars 363 are pressed down synchronously, the rubber covers the two sides of the iron core, then the jacking cylinder 353 drives the iron core to be pressed by the two wedge-shaped blocks 355 so as to completely cover the rubber, meanwhile, the pressing cylinder 352 is lifted, the product support bars 363 do not bear the pressing force any more, so an upward force is generated, but the encapsulated part at the front end of the iron core is limited by the two wedge-shaped blocks 355, so that the iron core bears two limiting effects at the same time, so that the iron core is kept in a fixed state, and when the iron core is to be taken out, the transverse cylinder 365 drives the pressing round rods 366 to press the product support bars 363 down, then the jacking cylinder 353 resets, and the iron core is taken out.
In this embodiment, connect material subassembly 316 including connecing material platform 3161 and connecing material sensor 3162, it is located to connect material platform 3161 the discharge end of pan feeding platform 312, connect material sensor 3162 to set up connect material platform 3161 on and with push away material subassembly 313 and cooperate, connect to have seted up on the material platform 3161 and cut groove 3163, cut groove 3163 is located the below of cutting subassembly 315 and with cutting subassembly 315 cooperatees, connect still to have seted up the dust absorption mouth on the material platform 3161, the dust absorption mouth with the one end of cutting groove 3163 is linked together, the dust absorption mouth passes through the external dust catcher of dust absorption pipe 3164. In the above, the material receiving assembly 316 includes a material receiving table 3161 and a material receiving sensor 3162, the material receiving table 3161 is matched with the material feeding table 312 to receive the strip-shaped rubber sheet, and the material receiving sensor 3162 is used for sensing the movement of the rubber sheet and is matched with the material pushing assembly 313 to determine the moving distance of the rubber sheet; the material receiving table 3161 is provided with the cutting groove 3163 which is matched with the cutter assembly, so that a cutter disc of the cutter assembly can cut off rubber, the rubber cannot be contacted with the material receiving table 3161 after being cut off, and the cutter disc or the material receiving table 3161 is prevented from being damaged; the dust suction port is communicated with one end of the cutting groove 3163 and is externally connected with a dust collector, so that dust generated during cutting can be sucked, the pollution to the environment can be reduced, the harm to the health of workers is reduced, and the sanitation and cleanness are facilitated.
In this embodiment, the number of the conveying slide rails 13 is two, two conveying slide rails 13 are arranged on the conveying bottom plate 11 in parallel, two iron core jigs 14 are arranged on the conveying slide rails 13, two conveying runners 15 are arranged at two ends of the conveying bottom plate 11 in a rotating manner, two conveying runners 15 are located between the two conveying slide rails 13, two conveying runners 15 are connected with conveying belts 16, and the two iron core jigs 14 are respectively connected with two sides of the conveying belts 16. The two conveying slide rails 13 are arranged on the conveying bottom plate 11 in parallel, two conveying rotating wheels 15 are arranged between the two conveying slide rails 13, the conveying belt 16 is arranged on the two conveying rotating wheels 15 to obtain a rotating effect, and the two iron core jigs 14 are connected to two sides of the conveying belt 16 and move in opposite directions relative to the conveying bottom plate 11, so that when the conveying air rod 12 is driven, one iron core jig 14 moves forwards. And the other iron core jig 14 moves backwards, so that feeding and material changing are realized. The iron core jig 14 comprises a jig base which is arranged on the conveying slide rail 13 in a sliding mode, a guide limiting groove is formed in the jig base, an iron core support is movably arranged on the guide limiting groove and used for placing an iron core, and the iron core support can be taken out of the jig base, so that batch feeding is facilitated.
The utility model discloses a working process does: the workman will be filled the iron core support of iron core and place on the tool base earlier, and place the tip of strip rubber on adhesive tape material loading cutting module 31, adhesive tape material loading cutting module 31 action is carried out the rubber cutting and will cut segmentation rubber material loading to automatic rubber coating skin module 35 on afterwards, iron core conveying mechanism 1 action is carried the iron core and is taken out an iron core by unloading mechanism 2 on the automatic rubber coating skin module 35 by the product simultaneously, automatic rubber coating skin module 35 work carries out the rubber coating to the iron core afterwards, after the rubber coating is accomplished, centre gripping pay-off module 41 presss from both sides the product tightly and send to rotatory polishing module 45 and carry out the work of polishing, centre gripping pay-off module 41 resets after polishing the completion, unloading is taken out the product of polishing completion to unloading on unloading mechanism 2 on the product, once work is accomplished.
While the embodiments of the present invention have been described in terms of practical embodiments, they are not intended to limit the scope of the invention, and modifications of the embodiments and combinations with other embodiments will be apparent to those skilled in the art in light of the present description.

Claims (10)

1. An automatic rubber coating equipment which characterized in that: it comprises an iron core conveying mechanism (1), a product loading and unloading mechanism (2), an automatic rubber coating mechanism (3) and a rubber polishing mechanism (4), the iron core conveying mechanism (1) is matched with the product feeding and discharging mechanism (2), the automatic rubber coating mechanism (3) is matched with the rubber polishing mechanism (4), the automatic rubber coating mechanism (3) and the rubber polishing mechanism (4) are matched with the product feeding and discharging mechanism (2), the iron core conveying mechanism (1) is used for feeding iron cores, the automatic rubber coating mechanism (3) is used for rubber coating the iron cores, the rubber polishing mechanism (4) is used for polishing rubber of the encapsulated iron core, the product feeding and discharging mechanism (2) is used for transferring the iron core on the iron core conveying mechanism (1) to the automatic rubber coating mechanism (3) for rubber coating and discharging the iron core which is polished in the rubber polishing mechanism (4).
2. The automatic encapsulation equipment of claim 1, wherein: automatic rubber coating mechanism (3) including adhesive tape material loading cutting module (31) and with unloading mechanism (2) matched with automatic rubber coating module (35) on the product, automatic rubber coating module (35) include workstation (351), push down cylinder (352), jacking cylinder (353), product supporting shoe (354) and two wedge pieces (355), product supporting shoe (354) float to set up and set up in stepping down groove (356) on workstation (351), two wedge pieces (355) float the setting relatively and are in stepping down the both sides of groove (356) and with product supporting shoe (354) cooperate, push down cylinder (352) set up on workstation (351), push down cylinder (352) are located the top and the output of stepping down groove (356) cooperate with product supporting shoe (354), jacking cylinder (353) are located the below and the output of workstation (351) penetrate workstation (351) and two and the output penetrate workstation (351) and two The wedge blocks (355) are matched.
3. The automatic encapsulation equipment of claim 2, wherein: the adhesive tape feeding and cutting module (31) comprises a feeding table (312), a pushing assembly (313), a lifting assembly (314), a cutting assembly (315), a receiving assembly (316) and a discharging assembly (317) which are all arranged on a first mounting seat (311), the receiving assembly (316) is located at the discharging end of the feeding table (312), the pushing assembly (313) is located between the feeding table (312) and the receiving assembly (316), the lifting assembly (314) is located above the feeding table (312), the cutting assembly (315) is arranged on the lifting assembly (314) and located between the discharging port of the feeding table (312) and the receiving assembly (316), and the discharging assembly (317) is located at the discharging side of the receiving assembly (316) and matched with the receiving assembly (316) and the workbench (351).
4. The automatic encapsulation equipment of claim 1, wherein: iron core conveying mechanism (1) is including carrying bottom plate (11), carrying gas pole (12), carrying slide rail (13) and iron core tool (14), carry slide rail (13) to set up carry on bottom plate (11), iron core tool (14) slide to set up carry on slide rail (13), carry gas pole (12) to set up carry bottom plate (11) to be close to one side and the output of unloading mechanism (2) on the product with iron core tool (14) are connected, iron core tool (14) with unloading mechanism (2) cooperate on the product.
5. The automatic encapsulation equipment of claim 1, wherein: unloading mechanism (2) are gone up to product include that triaxial removes module (21), revolving cylinder (22) and go up unloading gas claw (23), revolving cylinder (22) set up the action end of triaxial removal module (21), it sets up to go up unloading gas claw (23) the action end of revolving cylinder (22), it erects the groove all to have seted up on two clamping jaws (24) of unloading gas claw (23) and press from both sides the material cross slot and press from both sides the material, press from both sides the material cross slot with it is mutually perpendicular to press from both sides the material and erect the groove.
6. The automatic encapsulation apparatus according to claim 1, wherein: the rubber polishing mechanism (4) comprises a clamping feeding module (41) and a rotary polishing module (45) which are matched with each other, the clamping feeding module (41) comprises a linear module (411), a clamping base (412), a clamping sliding plate (413), a moving cylinder (414), a rotating motor (415) and a pneumatic chuck (416), the clamping base (412) is arranged at the action end of the linear module (411), the clamping sliding plate (413) is arranged on the clamping base (412) in a sliding mode, the moving cylinder (414) is arranged on the clamping base (412) and is connected with the clamping sliding plate (413) at the driving end, the rotating motor (415) and the pneumatic chuck (416) are arranged on the clamping sliding plate (413), the output shaft of the rotating motor (415) is in transmission connection with the pneumatic chuck (416), and the pneumatic chuck (416) is connected with the automatic rubber coating mechanism (3) and the rotary polishing module (45) And (5) matching.
7. The automatic encapsulation equipment of claim 6, wherein: the rotary polishing module (45) comprises a grinding wheel mounting seat (451), a polishing grinding wheel (452), a polishing motor (453), a dust collection ring sleeve (454) and a polishing protection cover (455), the polishing grinding wheel (452) is rotatably arranged on one side of the grinding wheel mounting seat (451) through a rotating shaft, the polishing motor (453) is arranged on one side of the grinding wheel mounting seat (451) and is in transmission connection with the rotating shaft, the dust collection ring sleeve (454) is sleeved on one side of the grinding wheel mounting seat (451), the polishing grinding wheel (452) is located in the dust collection ring sleeve (454), a leather rod feeding port is formed in one side of the dust collection ring sleeve (454), a dust removal port is formed in the lower end of the dust collection ring sleeve (454), the dust removal port is connected with a dust remover through a pipeline (456), the polishing protection cover (455) is covered on one side of the grinding wheel mounting seat (451), the polishing grinding wheel (452) and the polishing protection cover (455), One end of the dust collection ring sleeve (454) and one end of the linear module (411) are both positioned in the grinding protective cover (455).
8. The automatic encapsulation equipment of claim 2, wherein: workstation (351) includes mount pad (357), fixed block (358), locating plate (359) and product seat (360) by supreme setting gradually down, set up in groove of stepping down (356) on product seat (360), set up twice on product seat (360) and float horizontal slot (361), twice the horizontal slot (361) that floats are located step down the both sides of groove (356) and with step down groove (356) are linked together, wedge (355) float through reset spring (362) and set up in the horizontal slot (361) that floats, the front end of fixed block (358) floats and is provided with product support bar (363), the upper end of product support bar (363) is passed locating plate (359) and product seat (360) with step down groove (356) cooperate, the groove face is seted up and is pushing down logical groove (364) on inclined plane in the middle part of product support bar (363), the rear end of mount pad (357) is provided with horizontal cylinder (365), the output of horizontal cylinder (365) is provided with pushes down round bar (366), push down round bar (366) pass locating plate (359) and with push down logical groove (364) and cooperate.
9. The automatic encapsulation equipment of claim 3, wherein: connect material subassembly (316) including connecing material platform (3161) and connect material sensor (3162), connect material platform (3161) to be located the discharge end of pan feeding platform (312), connect material sensor (3162) to set up connect material platform (3161) on and with push away material subassembly (313) and cooperate, connect to have seted up on material platform (3161) and cut groove (3163), cut groove (3163) and be located the below of cutting subassembly (315) and with cutting subassembly (315) cooperate, connect and still seted up the dust absorption mouth on the material platform (3161), the dust absorption mouth with the one end of cutting groove (3163) is linked together, the dust absorption mouth passes through the external dust catcher of dust absorption pipe (3164).
10. The automatic encapsulation equipment of claim 4, wherein: the quantity of carrying slide rail (13) is two, two carry slide rail (13) and set up side by side carry on bottom plate (11), two all be provided with on carrying slide rail (13) iron core tool (14), the both ends of carrying bottom plate (11) are rotated and are provided with two and carry runner (15), two carry runner (15) to be located two carry between slide rail (13), two be connected with conveyor belt (16) on carrying runner (15), two iron core tool (14) respectively with the both sides of conveyor belt (16) are connected.
CN202122339520.3U 2021-09-27 2021-09-27 Automatic rubber coating equipment Active CN217371775U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202122339520.3U CN217371775U (en) 2021-09-27 2021-09-27 Automatic rubber coating equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202122339520.3U CN217371775U (en) 2021-09-27 2021-09-27 Automatic rubber coating equipment

Publications (1)

Publication Number Publication Date
CN217371775U true CN217371775U (en) 2022-09-06

Family

ID=83084247

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202122339520.3U Active CN217371775U (en) 2021-09-27 2021-09-27 Automatic rubber coating equipment

Country Status (1)

Country Link
CN (1) CN217371775U (en)

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