CN108808996B - Automatic rotor production line - Google Patents
Automatic rotor production line Download PDFInfo
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- CN108808996B CN108808996B CN201810415975.9A CN201810415975A CN108808996B CN 108808996 B CN108808996 B CN 108808996B CN 201810415975 A CN201810415975 A CN 201810415975A CN 108808996 B CN108808996 B CN 108808996B
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
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- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention discloses an automatic rotor production line which comprises automatic motor shaft end face machining equipment, a motor shaft conveying line, a motor shaft press-in device, shaft diameter grinding equipment, surface polishing machining equipment, automatic motor rotor paint brushing equipment, an automatic bearing supply press-in device and a multi-station transfer robot. Through reasonable setting, the processing of the end face of the motor shaft, the rough processing of the cylindrical surface of the motor shaft, the finish processing of the cylindrical surface of the motor shaft, the assembly of the motor shaft and the rotor core, the ultra-precise grinding of the outer diameter of the motor shaft, the polishing of the rotor core, the painting of the rotor core and the installation of the rotor bearing can be completed. The high automation of the rotor machining process is realized, the labor cost is greatly saved, the production efficiency is improved, and the product reject ratio is reduced. The invention is used for producing the motor rotor.
Description
Technical Field
The invention relates to motor shaft processing equipment, in particular to an automatic rotor production line.
Background
Due to the high-speed development of robots and electric vehicles, the demand of motors is more and more large, and the existing motors are labor-intensive in production, so that manufacturers need to bear high labor cost, and manual operation often causes the problems of difficult quality control and low production efficiency.
The motor shaft of motor often is the first step of motor processing, and the locating hole on the motor shaft terminal surface is the benchmark of follow-up processing, so the required precision of terminal surface processing of motor shaft is high, and current manpower processing, the defective rate can be very high. In the automatic production process, after the motor shaft with the processed end face is grabbed from the numerical control processing machine, the motor shaft needs to be positioned, the automatic production can be continued, and the cylindrical surface of the electrode shaft needs to be subjected to rough machining and fine machining. After the cylindrical surface of the electrode shaft is finished, the position of the electrode shaft where the bearing is installed needs to be superfinished. Then, the surface of the rotor core on the rotor needs to be polished and deburred, so that the quality problem of the motor caused by residual burrs is prevented.
Polishing also belongs to machining, so that although large burrs are removed, there are still minute burrs and metal powder, which causes a problem that short circuits easily occur in the motor, and uniform painting is required for rust-proofing the outer circumferential surface of the rotor core.
After painting, a motor bearing needs to be installed on a motor shaft, the operation is very time-consuming and labor-consuming, and the precision is difficult to control due to manual assembly.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: provides an automatic rotor production line.
The solution of the invention for solving the technical problem is as follows:
an automatic production line of a rotor is provided,
the automatic bearing feeding and pressing device comprises automatic motor shaft end face machining equipment, a motor shaft conveying line, a motor shaft pressing-in device, shaft diameter grinding equipment, surface polishing machining equipment, automatic motor rotor painting equipment, an automatic bearing feeding and pressing-in device and a multi-station transfer robot;
motor shaft terminal surface automatic processing equipment includes:
a numerical control processing machine tool with a processing cavity, wherein a movable workbench capable of moving left and right is arranged in the processing cavity, a left clamping assembly and a right clamping assembly which are arranged on the left side and can move in opposite directions in a reciprocating manner are arranged on the movable workbench, the left clamping assembly comprises two left clamping groups which are arranged in front and back, the left clamping group comprises a left base body, the right side of the left base body is provided with a left upper surface and a left lower surface which are arranged up and down symmetrically, a left included angle with a right opening is formed between the left upper surface and the left lower surface, the right clamping component comprises two right clamping groups which are arranged in front and back, the right clamping group comprises a right base body, the left side of the right base body is provided with a right upper surface and a right lower surface which are arranged up and down symmetrically, the right upper surface and the right lower surface form a right included angle with a left opening, a supporting seat is arranged between the left clamping assembly and the right clamping assembly, and the upper end of the supporting seat is provided with an upper included angle and a lower included angle with an upper opening and a lower opening; the right side of the left base body and the left side of the right base body are provided with clamping modules arranged in a left-right mirror image mode, each clamping module comprises an installation base body, two embedding grooves which are arranged at an upper interval and a lower interval are formed in the installation base body, each embedding groove is provided with two embedding surfaces which are perpendicular to each other, detachable pressing blocks are arranged in each embedding groove and are in a pentagonal prism shape, four sequentially adjacent side surfaces of each pressing block are respectively called as a first functional surface, a second functional surface, a third functional surface and a fourth functional surface, the second functional surface and the third functional surface are respectively abutted against the two embedding surfaces, two detachable pressing blocks which are arranged at an upper interval and a lower interval are arranged on the installation base body, the fourth functional surface of the pressing block positioned above and the first functional surface of the pressing block positioned below form a left installation included angle or a right installation included angle, and the pressing block positioned above is abutted against the first functional surface of the pressing block positioned above, the lower compaction block abuts against the fourth functional surface of the lower compaction block; the left base body/the right base body is connected with the clamping module through a self-adaptive rotating shaft, and the self-adaptive rotating shaft extends forwards and backwards, so that the clamping module connected with the left base body/the right base body can swing up and down, and correspondingly, the right base body/the left base body is fixedly connected with the clamping module; the front side and the rear side of the moving path of the moving workbench are respectively provided with an end face machining cutter holder and a positioning drill cutter holder, and the positioning drill cutter holder is arranged on the right side of the end face machining cutter holder;
motor shaft transfer chain includes:
the shaft grabbing robot is arranged on the left side of the automatic machining equipment for the end face of the motor shaft, a grabbing tool is arranged on the shaft grabbing robot, the grabbing range of the grabbing tool covers the machining cavity, a conveying frame is arranged on the left side of the shaft grabbing robot, a conveying guide rail and a centering device are arranged on the conveying frame and extend leftwards and rightwards, the centering device comprises a positioning cone and a pushing cone, the positioning cone is arranged on the front side of the positioning cone, and the top point of the positioning cone is opposite to the top point of the pushing cone; the grabbing tool is provided with two grabbing claws at intervals, the conveying guide rail is connected with a walking device capable of moving left and right, the walking device is provided with a conveying lifting plate capable of moving up and down, the conveying lifting plate is provided with two radial clamping devices arranged at intervals left and right, the clamping direction of the radial clamping devices is upward, the front side of the conveying guide rail is provided with double-station numerical control machining equipment, the rear side of the conveying guide rail is provided with a transposer, and the transposer comprises two transposers which are arranged at intervals left and right and move up and down and left and right and move synchronously; the front side of the transportation lifting plate is provided with double-station numerical control machining equipment, and the radial clamping device can extend into the double-station numerical control machining equipment;
motor shaft push in device includes:
the rotor core disc is arranged at the side of the left end of the conveying frame, the rotor core disc inclines downwards towards the front side, the right front side of the rotor core disc is provided with a core outlet, the left front side of the rotor core disc is provided with a core pushing block capable of moving left and right, the right side of the core outlet is provided with a core collecting device, and the core collecting device is connected with the rotor core disc through a core collecting shaft, so that the core collecting device can rotate around the core collecting shaft in a reciprocating manner towards the right and upwards; the core collecting device is provided with a core collecting hole, so that when the core collecting device rotates rightwards to a horizontal position, the core collecting hole is over against the core pushing block, and when the core collecting device rotates upwards to a vertical position, the core collecting hole is upwards arranged;
a core rotating disc is arranged beside the core collecting device, at least five core fixing holes which are arranged in an equal-angle-crossing annular mode are formed in the core rotating disc, a vertically-arranged rotating mandrel is arranged on the core rotating disc, the core rotating disc can rotate around the rotating mandrel, a function frame is arranged above the core rotating disc, a sandwich device, a primary pressure device capable of moving up and down and a fine pressure device capable of moving up and down are sequentially arranged below the function frame along the circumferential direction of the rotation of the core rotating disc, the angle crossing between every two adjacent core fixing holes is A, the angle crossing between the primary pressure device and the fine pressure device is A, the angle crossing between the sandwich device and the primary pressure device is 2A, and when one core fixing hole is located right below the sandwich device, one core fixing hole is respectively formed right below the primary pressure device and the fine pressure device;
the sandwich device is provided with a radial telescopic mechanism which can be stretched along the radial direction of the rotary core shaft, the telescopic end of the radial telescopic mechanism is provided with a longitudinal telescopic structure, and the telescopic end of the longitudinal telescopic structure is provided with a core grabbing clamp, so that the core grabbing clamp can reciprocate in the core drawing hole and a core fixing hole which is positioned right below the core grabbing clamp;
a motor shaft transfer device is arranged between the motor shaft press-in device and the left end of the conveying frame, the motor shaft transfer device can transfer a motor shaft on the radial clamping device on the left side to an insertion shaft hole, the insertion shaft hole is one of the core fixing holes, and the insertion shaft hole is arranged between the core fixing hole below the clamping device and the core fixing hole below the primary press;
the diameter of axle equipment of polishing includes:
the numerical control grinding wheel grinding machine is arranged beside the rotary core disc and provided with a grinding wheel with a rotating shaft transversely arranged, a clamping disc and a centering clamping assembly which can rotate around a transverse shaft are arranged in the numerical control grinding wheel grinding machine, the centering clamping assembly comprises centering cones arranged at left and right intervals and a pushing and centering cone capable of moving left and right, a radial pressure rod is arranged beside the centering cones and is arranged on the clamping disc, the pushing and centering cones and the centering cones are coaxial with the clamping disc, a clamping gap is arranged between the conical points of the pushing and centering cones and the centering cones, a supporting table is arranged below the clamping gap, the grinding wheel is arranged beside the supporting table, the radial pressure rod is arranged on the clamping disc and comprises a transverse extending empty avoiding rod and a radial pressing rod which are connected together and used for pressing a motor shaft, a shaft diameter induction assembly capable of stretching back and forth is arranged on the front side of the supporting table, and the rotating shaft is arranged on the rear side;
a rotor transfer device is arranged between the numerical control grinding wheel grinder and the core rotating disc, and the rotor transfer device can transfer the motor rotor processed by the coining device into the clamping gap;
surface finish machining apparatus comprising:
the polishing device comprises a polishing base frame, two abrasive belt wheels are arranged on the polishing base frame, an abrasive belt is wound on the two abrasive belt wheels, one abrasive belt wheel is positioned above the front side of the supporting shaft assembly, the other abrasive belt wheel is positioned on the rear side of the supporting shaft assembly, so that the polishing assembly is arranged in an inclined manner, one abrasive belt wheel is connected with a driving motor, and the polishing base frame is connected with the working rotating shaft for the polishing machine body, so that the polishing base frame can drive the abrasive belt to swing up and down around the working rotating shaft;
automatic mopping equipment of electric motor rotor includes:
the polishing machine comprises a polishing machine body, a painting table arranged beside the polishing machine body, a painting seat capable of moving left and right is arranged on the painting table, a support assembly is arranged on the painting seat, the support assembly comprises two support groups arranged at left and right intervals, the support groups comprise two support bearings arranged side by side front and back, a rotating gap used for accommodating a rotor core is arranged between the two support groups, a paint supply box with an upward opening is arranged on the rear side of the support assembly, a push-brushing rotating shaft connected with the painting table is arranged on the rear side of the paint supply box, a paint supplementing driver with a telescopic end is connected to the push-brushing rotating shaft, the telescopic end of the paint supplementing driver can extend forwards, a painting driver is arranged on the front side of the paint supplementing driver, the painting driver is positioned on the upper side of the paint supply box, the middle part of the painting driver is connected with the painting table through the painting rotating shaft, the painting rotating shaft is positioned on the front side of the push-brushing rotating shaft, and the telescopic end of the paint supplementing driver, when the telescopic end of the paint replenishing driver extends forwards, the front side of the painting driver swings downwards, the telescopic end is arranged on the painting driver, the telescopic end of the painting driver is provided with a brush, the brush is arranged above the paint supplying box, when the telescopic end of the painting driver extends forwards, the front end of the brush extends to the upper part of the rotating gap, and the left side or the right side of the paint supplying box is provided with a brush wheel with a rotating shaft arranged left and right;
bearing automatic feed push in device includes:
the bearing supply device and the bearing press-in device are arranged on the left side of the painting platform;
bearing press-in device: comprises a rotor fixing seat which can reciprocate back and forth;
a bearing supply device: the device comprises an upper fixed plate, a bearing supporting plate is arranged below the upper fixed plate, a plurality of vertically arranged storage columns are arranged on the upper fixed plate from left to right, a push-out gap is arranged between the lower ends of the storage columns and the bearing supporting plate, a push-out plate capable of moving back and forth to enter the push-out gap is arranged on the front side of the push-out gap, the height of the push-out gap is matched with the width of a motor bearing, so that only one motor bearing can move back and forth in the push-out gap, a bearing conveying belt is arranged on the rear side of the bearing supporting plate, the bearing conveying belt is arranged on the rear side of the push-out gap, a bearing pressing plate capable of moving back and forth is arranged on the rear side of the storage columns, the bearing pressing plate is positioned above the bearing conveying belt, a supply groove with an upward opening is arranged below the conveying tail end of the bearing conveying belt, the opening length and, the motor bearing can vertically enter the supply groove, the supply groove is obliquely arranged towards the front lower part, the opening of the supply groove is arranged at the upper end of the supply groove, the left side and/or the right side of the lower end of the supply groove are/is provided with a bearing outlet, the right side and/or the left side of the bearing outlet are/is correspondingly provided with bearing pressing blocks capable of reciprocating left and right, and the right side and/or the left side of the bearing outlet are/is provided with the rotor fixing seat;
shaft diameter equipment of polishing, surface finish processing equipment, the automatic mopping equipment of electric motor rotor, the automatic supply push-in device of bearing all establish the side of transporting the robot at the multistation, and the end effector of the robot is transported to the multistation can be in proper order through the space that circles round, the top of rotation clearance, rotor fixing base to realize that electric motor rotor accepts the processing of surface finish processing equipment, the automatic mopping equipment of electric motor rotor, the automatic supply push-in device of bearing in proper order.
As a further improvement of the scheme, the core taking device is provided with a core taking expansion bracket which can extend and retract along the radial direction of the core taking shaft, and the core taking hole is arranged on the core taking expansion bracket.
As a further improvement of the proposal, the utility model also comprises a coring claw arranged beside the functional frame, the sandwich device, the primary pressure device, the fine pressure device and the coring claw are arranged in turn along the circumferential direction, and the span angle of the fine pressure device and the coring claw is A.
As a further improvement of the scheme, an idle-avoiding push rod capable of stretching back and forth is arranged above the front side or the rear side of the centering cone, and the stretching path of the idle-avoiding push rod is intersected with the rotation path of the idle-avoiding stretching rod.
As a further improvement of the scheme, a tensioning wheel is connected to the polishing base frame and is abutted to the abrasive belt.
As a further improvement of the scheme, an adjusting frame is fixedly connected to the polishing base frame, two first tightening holes are formed in the adjusting frame and are arranged at the front and back at intervals, a first adjusting bolt is arranged in each first tightening hole, a second adjusting hole is further formed in the adjusting frame, a second adjusting bolt is arranged in each second tightening hole and is perpendicular to the first adjusting bolt, an adjusting shaft is arranged on the polishing base frame, a tightening block is arranged on each adjusting shaft, a long positioning hole is formed in each tightening block, each adjusting shaft is connected with the corresponding positioning hole, the tail end of each first adjusting bolt and the tail end of each second adjusting bolt are abutted to the corresponding tightening block, the tightening wheel is arranged on each tightening block, the tightening wheel is abutted to the inner side of the abrasive belt, the first adjusting bolt is located above the tightening wheel, and the second adjusting bolt is located on the rear side of the tightening wheel.
As a further improvement of the scheme, the left side and the right side of the bearing press-in device are respectively provided with two bearing supply devices which are symmetrically arranged left and right in structure; the two bearing press-in devices positioned on the left side and the right side of the bearing press-in device are arranged in a staggered manner at the front and back positions; a guide plate is arranged between the conveying tail end of the bearing conveying belt and the opening of the supply groove.
The invention has the beneficial effects that: the utility model provides a rotor automatic production line, includes motor shaft terminal surface automatic processing equipment, motor shaft transfer chain, motor shaft push in device, the diameter of axle equipment of polishing, surface finish processing equipment, the automatic mopping equipment of motor rotor, the automatic push in device that supplies with of bearing, multistation transfer robot. Through reasonable setting, the processing of the end face of the motor shaft, the rough processing of the cylindrical surface of the motor shaft, the finish processing of the cylindrical surface of the motor shaft, the assembly of the motor shaft and the rotor core, the ultra-precise grinding of the outer diameter of the motor shaft, the polishing of the rotor core, the painting of the rotor core and the installation of the rotor bearing can be completed. The high automation of the rotor machining process is realized, the labor cost is greatly saved, the production efficiency is improved, and the product reject ratio is reduced. The invention is used for producing the motor rotor.
Drawings
In order to more clearly illustrate the technical solution in the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly described below. It is clear that the described figures are only some embodiments of the invention, not all embodiments, and that a person skilled in the art can also derive other designs and figures from them without inventive effort.
Fig. 1 is a front view structural schematic diagram of an automatic processing device for an end face of a motor shaft according to an embodiment of the present invention;
fig. 2 is a schematic top view of the automatic processing apparatus for the motor shaft end face according to the embodiment of the present invention.
FIG. 3 is a schematic front view of the motor shaft conveyor line according to the embodiment of the present invention;
fig. 4 is a schematic top view of the motor shaft conveying line according to the embodiment of the present invention.
Fig. 5 is a schematic perspective view of a motor shaft press-in device according to an embodiment of the present invention;
FIG. 6 is a schematic diagram of a top view of an axle diameter grinding apparatus according to an embodiment of the present invention;
FIG. 7 is a schematic structural diagram of a front view of a shaft diameter grinding device according to an embodiment of the invention;
FIG. 8 is a left side view schematically showing the structure of the surface polishing apparatus according to the embodiment of the present invention;
FIG. 9 is a schematic left-side view of the automatic painting device for the motor rotor according to the embodiment of the present invention;
fig. 10 is a left side view schematically showing the structure of the automatic bearing feeding and pressing device according to the embodiment of the present invention.
Detailed Description
The conception, the specific structure, and the technical effects produced by the present invention will be clearly and completely described below in conjunction with the embodiments and the accompanying drawings to fully understand the objects, the features, and the effects of the present invention. It is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and those skilled in the art can obtain other embodiments without inventive effort based on the embodiments of the present invention, and all embodiments are within the protection scope of the present invention. In addition, all the coupling/connection relationships mentioned herein do not mean that the components are directly connected, but mean that a better coupling structure can be formed by adding or reducing coupling accessories according to specific implementation conditions. The technical characteristics of the invention can be combined interactively on the premise of not conflicting with each other.
Referring to fig. 1 to 10, this is an embodiment of the invention, specifically:
an automatic rotor production line comprises automatic motor shaft end face machining equipment, a motor shaft conveying line, a motor shaft press-in device, shaft diameter grinding equipment, surface polishing machining equipment, automatic motor rotor paint brushing equipment, an automatic bearing supply press-in device and a multi-station transfer robot; shaft diameter equipment of polishing, surface finish processing equipment, the automatic mopping equipment of electric motor rotor, the automatic supply push-in device of bearing all establish the side at the multistation transfer robot, and the end effector of multistation transfer robot can be in proper order through the space that circles round, rotation gap, rotor fixing base 609's top to realize that electric motor rotor accepts the processing of surface finish processing equipment, the automatic mopping equipment of electric motor rotor, the automatic supply push-in device of bearing in proper order.
Motor shaft terminal surface automatic processing equipment includes:
a numerical control processing machine tool with a processing cavity, wherein a movable workbench 101 capable of moving left and right is arranged in the processing cavity, a left clamping component and a right clamping component which are positioned on the left side and can move in a reciprocating and opposite direction are arranged on the movable workbench 101, the left clamping component comprises two left clamping groups which are arranged in a front-back manner, the left clamping group comprises a left base body 102, the right side of the left base body 102 is provided with a left upper surface and a left lower surface which are symmetrically arranged up and down, the left upper surface and the left lower surface form a left clamping angle 1021 with a right opening, the right clamping component comprises two right clamping groups which are arranged front and back, the right clamping group comprises a right base body 103, the left side of the right base body 103 is provided with a right upper surface and a right lower surface which are arranged up and down symmetrically, the right upper surface and the right lower surface form a right clamping angle 1031 with a left opening, a supporting seat 104 is arranged between the left clamping component and the right clamping component, and the upper end of the supporting seat 104 is provided with an upper and lower opening included angle 1041; the right side of the left base body 102 and the left side of the right base body 103 are provided with clamping modules arranged in a left-right mirror image manner, the clamping modules comprise an installation base body 108, two embedding grooves which are arranged at intervals up and down are arranged on the installation base body 108, each embedding groove is provided with two mutually vertical embedding surfaces, each embedding groove is internally provided with a detachable pressing block 110, each pressing block 110 is in a pentagonal prism shape, four sequentially adjacent side surfaces of each pressing block 110 are respectively called as a first functional surface, a second functional surface, a third functional surface and a fourth functional surface, the second functional surface and the third functional surface are respectively abutted with the two embedding surfaces, two detachable pressing blocks 109 which are arranged at intervals up and down are arranged on the installation base body 108, the fourth functional surface of the upper pressing block 110 and the first functional surface of the lower pressing block 110 form the left clamping angle 1021 or the right clamping angle 1031, the upper pressing block 109 is abutted with the first functional surface of the upper pressing block 110, the lower pressing block 109 abuts against the fourth functional surface of the lower pressing block 110; the left base 102/the right base 103 are connected with the clamping modules through self-adaptive rotating shafts 111, and the self-adaptive rotating shafts 111 extend forwards and backwards, so that the clamping modules connected with the left base 102/the right base 103 can swing up and down, and correspondingly, the right base 103/the left base 102 are fixedly connected with the clamping modules; an end face machining tool holder 106 and a positioning tool holder 107 are arranged on the front side and the rear side of the moving path of the movable workbench 101, and the positioning tool holder 107 is arranged on the right side of the end face machining tool holder 106;
when the end face milling cutter is used, an upper end face milling cutter is installed on the end face machining cutter holder, a drill is installed on the positioning drill cutter holder, the movable workbench is moved to the left side of the machining cutter holder, a motor shaft is placed on the included angle of the middle assembly, the motor shaft is clamped by the left clamping assembly and the right clamping assembly, the movable workbench is moved to the right, the motor shaft passes through the end face milling cutter, milling of the end face of the motor shaft is achieved, then the end face of the motor shaft reaches the machining position of the drill, a positioning pit is drilled on the end face of the motor shaft by the drill, efficiency can be greatly improved, the left clamping angle/the right clamping angle can be automatically matched with the right clamping angle/the left clamping angle correspondingly when the clamping is carried out, and the machining difficulty of the left clamping assembly and the right clamping assembly is reduced.
In order to clamp the electrode shaft conveniently, the upper left surface and the lower left surface form an included angle of 90 degrees, and the upper right surface and the lower right surface form an included angle of 90 degrees. The middle-mounting included angle 1041 includes a middle left surface, a middle right surface and a left side surface which are arranged in bilateral symmetry, the center of a circle tangent to the left surface, the middle right surface is called a first center of a circle, the center of a circle tangent to the upper right surface and the lower right surface is called a second center of a circle, the second center of a circle is located above the first center of a circle, and the middle left surface, the middle right surface and the right surface are mutually at an angle of 90 degrees. Like this, when installing the contained angle on a left side and installing the contained angle on the right side and cliping the motor shaft, can mention the motor shaft and leave the contained angle of dress, improve clamping, machining precision like this.
The adaptive shaft 111 and the mounting base 108 are integrally formed in the present embodiment.
Motor shaft transfer chain includes:
the shaft grabbing robot is arranged on the left side of the automatic machining equipment for the end face of the motor shaft, a grabbing tool 1080 is arranged on the shaft grabbing robot, a grabbing range of the grabbing tool 1080 covers a machining cavity, a conveying frame is arranged on the left side of the shaft grabbing robot, a conveying guide rail 201 and a centering device are arranged on the conveying frame and extend left and right, the centering device comprises a positioning cone 1091 arranged on the front side and a pushing cone 1092 arranged on the rear side, and a vertex arranged on the positioning cone 1091 and a vertex arranged on the pushing cone 1092 are opposite to each other; two grabbing claws 1081 are arranged on the grabbing tool 1080 at intervals, a walking device capable of moving left and right is connected to the conveying guide rail 201, a conveying lifting plate 202 capable of moving up and down is arranged on the walking device, two radial clamping devices 203 arranged at intervals left and right are arranged on the conveying lifting plate 202, the clamping direction of the radial clamping devices 203 is upward, double-station numerical control machining equipment is arranged on the front side of the conveying guide rail 201, a transposer is arranged on the rear side of the conveying guide rail 201, and the transposer comprises two transposition clamps 204 which are arranged at intervals left and right and can move up and down and left and right and move synchronously; the front side of the transportation lifting plate 202 is provided with double-station numerical control machining equipment, and the radial clamping device 203 can extend into the double-station numerical control machining equipment;
when the machine is used, one grabbing claw grabs a motor shaft with an end face to be machined, then the grabbing tool is moved into a machining cavity of a numerical control machining machine tool for machining the end face of the motor shaft by the grabbing shaft robot, then the other grabbing claw grabs the machined motor shaft, then the grabbing shaft robot drives the grabbing tool to move the motor shaft with the end face to be machined to a position between a positioning cone and a pushing cone, the pushing cone is used for repositioning the motor shaft with the machined section, then the machined motor shaft is inserted into a radial clamping device on the right side, then the radial clamping device moves the motor shaft to the rear side of the duplex numerical control data machining equipment, the transposition clamp firstly extends into the duplex numerical control data machining equipment to simultaneously clamp the motor shaft with the finished cylindrical surface on the left side and the motor shaft with the finished cylindrical surface on the right side in the duplex numerical control data machining equipment, then the two transposition clamps move to the left, the motor shaft clamped by the transposition clamp at the right side and completing the cylindrical surface rough machining is inserted into the left side of the tooling clamp in the duplex numerical control machining equipment for clamping the motor shaft to be subjected to the cylindrical surface finish machining, then the two transposition clamps exit the duplex numerical control machining equipment and reset, the transposition clamp positioned on the left side inserts the motor shaft which finishes cylindrical surface finish machining into the radial clamp loader positioned on the left side, therefore, when the rapid clamping is realized, the two plate transposition clamps respectively correspond to the two radial clamping devices one by one, the calculation amount of a positioning system for left and right movement of the two plate transposition clamps is reduced, the left and right positions of the two plate transposition clamps are not changed under the condition that the motor shaft is inserted into the radial clamping devices by the plate transposition clamps and the motor shaft is taken out of the radial clamping devices by the plate transposition clamps, thus, the accurate repeated positioning of the plate transposition clamp can be conveniently realized by using a simple mechanical structure.
In order to ensure accurate and reliable transmission, the conveying guide rail 201 is a rack, a walking motor is fixedly connected to the walking device, a walking gear is arranged on a rotating shaft of the walking motor, and the walking gear is connected with the conveying guide rail 201.
To facilitate the clamping of a cylindrical motor shaft, the radial gripper 203 comprises three gripping jaws arranged annularly about a vertical axis, which jaws can be moved radially.
Motor shaft push in device includes:
a rotor core disc 401 arranged at the left end side of the conveying frame, the rotor core disc 401 inclines downwards towards the front side, a core outlet 4011 is arranged at the right front side of the rotor core disc 401, a core pushing block 402 capable of moving left and right is arranged at the left front side of the rotor core disc 401, a core collecting device 403 is arranged at the right side of the core outlet 4011, and the core collecting device 403 is connected with the rotor core disc 401 through a core collecting shaft 4033, so that the core collecting device 403 can rotate around to the right and upwards in a reciprocating manner; a core drawing hole 4031 is arranged on the core drawing device 403, so that when the core drawing device 403 rotates rightwards to a horizontal position, the core drawing hole 4031 is opposite to the core pushing block 402, and when the core drawing device 403 rotates upwards to a vertical position, the core drawing hole 4031 is arranged upwards;
a core rotating disc 404 is arranged beside the core collecting device 403, at least five core fixing holes 4041 which are arranged in an equal-angle-crossing annular mode are formed in the core rotating disc 404, a vertically-arranged core rotating shaft is arranged on the core rotating disc 404, the core rotating disc 404 can rotate around the core rotating shaft, a functional frame 405 is arranged above the core rotating disc 404, a sandwich device, a primary press device 406 capable of moving up and down and a fine press device 407 capable of moving up and down are sequentially arranged below the functional frame 405 in the circumferential direction of the rotation of the core rotating disc 404, the angle crossing between every two adjacent core fixing holes 4041 is A, the angle crossing between the primary press device 406 and the fine press device 407 is A, the angle crossing between the sandwich device and the primary press device 406 is 2A, and when one core fixing hole 4041 is located right below the sandwich device, one core fixing hole 4041 is respectively arranged right below the primary press device 406 and the fine press device 407;
the sandwich device is provided with a radial telescopic mechanism which can be extended and retracted along the radial direction of the rotary core shaft, the telescopic end of the radial telescopic mechanism is provided with a longitudinal telescopic structure, and the telescopic end of the longitudinal telescopic structure is provided with a core grabbing clamp 408, so that the core grabbing clamp 408 can reciprocate in the core collecting hole 4031 and a core fixing hole 4041 which is positioned right below the core grabbing clamp 408;
a motor shaft transfer device is arranged between the motor shaft pressing-in device and the left end of the conveying frame, the motor shaft transfer device can transfer a motor shaft on the radial clamping device 203 on the left side to an insertion shaft hole, the insertion shaft hole is one of the core fixing holes 4041, and the insertion shaft hole is positioned between the core fixing hole 4041 below the core clamping device and the core fixing hole 4041 below the primary pressing device;
a plurality of rows of rotor cores are arranged on the rotor core disc from front to back, then the core collecting device is rotated to a horizontal position, and then the core pushing block is moved to the right, so that the stator core on the right side of the front-most row of the inner side is pushed into the core collecting hole. Receive the core ware and rotate to vertical position, let grab the core and press from both sides and grab the rotor core on getting the core ware, and send to the core fixed orifices that is located and grabs the core and press from both sides under, then change the core dish and rotate an angle, then put the rotor in-core with the motor shaft transfer equipment with the motor shaft that is processed, then change the core dish and rotate an angle, let the initial press with the motor shaft impress the certain degree of depth in the rotor in-core fast, then change the core dish and rotate an angle again, let the precision press with the motor shaft impress the accurate degree of depth in the rotor in-core accurately, change the core dish and rotate an angle again. And when the core rotating disc rotates for an angle A, the core pushing block, the core collecting device, the core grabbing clamp, the primary press and the fine press all perform the operations once, so that the assembling time of the motor shaft and the rotor core can be greatly shortened. The rotor core disc is to the setting of incline down of preceding side, can let the one line rotor core of foremost side consume the back that finishes, pushes away the core piece and moves left, just so lets out the space of the one line of foremost side, and the rotor core of last line is driven under of gravity and is moved down, realizes automatic feed supplement, has guaranteed the continuity of production.
The core winder 403 is provided with a core extracting expansion bracket 4032 which can expand and contract along the radial direction of the core extracting shaft, and the core extracting hole 4031 is provided on the core extracting expansion bracket 4032. Therefore, after the rotor core enters the core taking hole, the core taking expansion bracket 4032 is contracted rightwards, and the core pushing block is moved rightwards, so that the rotor core at the rightmost end of the previous row is prevented from entering the space of the row at the frontmost side in advance.
The embodiment also comprises a coring claw 409 arranged beside the functional frame 405, the sandwich device, the primary press device 406, the fine press device 407 and the coring claw 409 are sequentially arranged along the circumferential direction, and the span angle between the fine press device 407 and the coring claw 409 is A. The core removing claw can take the rotor which is completely assembled out of the core taking hole and send the rotor to the next station.
The diameter of axle equipment of polishing includes:
a numerical control grinding wheel grinder which is arranged at the side of the rotary core disc 404 and is provided with a grinding wheel 303 with a rotary shaft arranged transversely, a clamping disc and a centering clamping component which can rotate around the transverse shaft are arranged in the numerical control grinding wheel grinder, the centering and clamping assembly comprises a centering cone 301 and a pushing and centering cone 302 which are arranged at left and right intervals and can move left and right, a radial pressure rod is arranged beside the centering cone 301, the pushing and centering cone 302 is arranged on a clamping disc, the centering cone 302 and the pushing and centering cone 301 are coaxial with the clamping disc, a clamping gap is arranged between conical points of the pushing and centering cone 302 and the centering cone 301, a supporting table 304 is arranged below the clamping gap, a grinding wheel is arranged beside the supporting table 304, the radial pressure rod is arranged on the clamping disc, the radial pressure rod comprises a transverse extending hollow avoiding rod 305 and a radial pressing rod 306 which are connected together and used for pressing a motor shaft, a shaft-diameter sensing assembly 308 which can stretch back and forth is arranged on the front side of the supporting table 304, and a rotating shaft is arranged on the rear side of the shaft-diameter;
a rotor transfer device is arranged between the numerical control grinding wheel grinder and the core rotating disc 404, and the rotor transfer device can transfer the motor rotor processed by the coining device 407 into a clamping gap;
during the use, radial processing digit control robot will treat the motor shaft of superfinishing and grab, then put a supporting bench, start after that to push away the centering cone and will treat that the motor shaft of superfinishing pushes towards centering cone, and the footpath depression bar is through the shaft shoulder of motor shaft after, centering cone and footpath depression bar mutually support and realize pressing from both sides tight of motor shaft, then the clamping dish rotates and lets the wheel of polishing be close to the section of treating of motor shaft, and this processing that just can realize the motor shaft. The diameter size is controlled by the measurement of the shaft diameter sensing assembly, so that the grinding precision is not influenced no matter what the diameter of the grinding wheel is abraded.
An idle push rod 307 capable of stretching back and forth is arranged above the front side or the rear side of the centering cone 301, and the stretching path of the idle push rod 307 is intersected with the rotation path of the idle extension rod 305. After the machining is finished, the position of the radial pressure lever is uncertain, and the radial machining numerical control robot usually grabs the motor shaft from the same direction, so that the possibility that the radial machining numerical control robot collides with the pressing rod is caused, and the clearance avoiding push rod 307 can push the clearance avoiding extending rod 305 away from the position where the radial machining numerical control robot enters, so that the collision is avoided.
The support platform 304 is positioned at a lower elevation than the support platform, such that when the centering cones 302, 301 are pushed against the motor shaft, the motor shaft will move upward away from the mounting assembly.
During the use, radial processing digit control robot will treat the motor shaft of superfinishing and grab, then put a supporting bench, start after that to push away the centering cone and will treat that the motor shaft of superfinishing pushes towards centering cone, and the footpath depression bar is through the shaft shoulder of motor shaft after, centering cone and footpath depression bar mutually support and realize pressing from both sides tight of motor shaft, then the clamping dish rotates and lets the wheel of polishing be close to the section of treating of motor shaft, and this processing that just can realize the motor shaft. The diameter size is controlled by the measurement of the shaft diameter sensing assembly, so that the grinding precision is not influenced no matter what the diameter of the grinding wheel is abraded.
An idle push rod 307 capable of stretching back and forth is arranged above the front side or the rear side of the centering cone 301, and the stretching path of the idle push rod 307 is intersected with the rotation path of the idle extension rod 305. After the machining is finished, the position of the radial pressure lever is uncertain, and the radial machining numerical control robot usually grabs the motor shaft from the same direction, so that the possibility that the radial machining numerical control robot collides with the pressing rod is caused, and the clearance avoiding push rod 307 can push the clearance avoiding extending rod 305 away from the position where the radial machining numerical control robot enters, so that the collision is avoided.
The support platform 304 is positioned at a lower elevation than the support platform, such that when the centering cones 302, 301 are pushed against the motor shaft, the motor shaft will move upward away from the mounting assembly.
Surface finish machining apparatus comprising:
a polisher body arranged at the side of the rotor core disc 401, a support shaft assembly arranged on the polisher body, the supporting shaft component comprises two supporting groups which are arranged at left and right intervals, the supporting groups comprise two supporting shaft bearings 701 which are arranged in parallel front and back, a rotary space for accommodating the rotor core is arranged between the two bearing groups, a polishing component is arranged at the rear side of the support shaft component, the polishing assembly comprises a polishing base frame 702, two abrasive belt wheels 703 are arranged on the polishing base frame 702, an abrasive belt 704 is wound on the two abrasive belt wheels 703, one of the abrasive belts 703 is located above the front side of the trunnion assembly, and the other abrasive belt 703 is located at the rear side of the trunnion assembly, such that the abrasive belt 704 is disposed obliquely, one of the abrasive belt wheels 703 is connected with a driving motor, the polishing base frame 702 is connected with a working rotating shaft 706 for the polishing machine body, so that the polishing pedestal 702 can drive the abrasive belt 704 to swing up and down around the working rotating shaft 706;
when the abrasive belt polishing machine is used, a rotor is placed on the shaft supporting assembly, the rotor core is arranged in the rotating gap, shafts on the left side and the right side of the rotor core are respectively placed between two shaft supporting bearings of the bearing group, the rotor core is arranged in the rotating space, the driving motor is started, the abrasive belt rotates, then the polishing base frame swings downwards, the abrasive belt is pressed downwards, and the rotor core is polished. The abrasive belt is flexible, so that large-area, rapid and flexible grinding can be well carried out, and the rotation of the abrasive belt can drive the rotor to rotate, so that the peripheral surface of the rotor core is uniformly ground. When the abrasive belt polishing machine is used, a rotor is placed on the shaft supporting assembly, the rotor core is arranged in the rotating space, the driving motor is started, the abrasive belt rotates, then the polishing base frame swings downwards, and the abrasive belt polishes and polishes the rotor core. The abrasive belt is flexible, so that large-area, rapid and flexible grinding can be well carried out, and the rotation of the abrasive belt can drive the rotor to rotate, so that the peripheral surface of the rotor core is uniformly ground.
A tension wheel 7061 is connected to the polishing base frame 702, and the tension wheel 7061 abuts against the abrasive belt 704. This provides a pre-load.
For the convenience of adjustment, an adjusting frame 705 is fixedly connected to the polishing pedestal 702, two first tightening holes are arranged on the adjusting frame 705 at intervals in the front-back direction, a first adjusting bolt 7051 is arranged in each first tightening hole, a second adjusting hole is arranged on the adjusting frame 705, a second adjusting bolt 7052 is arranged in the second tightening hole, the second adjusting bolt 7052 is perpendicular to the first adjusting bolt 7051, an adjusting shaft 707 is arranged on the polishing base frame 702, a tightening block 708 is arranged on the adjusting shaft 707, a long positioning hole 7081 is arranged on the tightening block 708, the adjusting shaft 707 is connected with the positioning hole 7081, the tail end of the first adjusting bolt 7051 and the tail end of the second adjusting bolt 7052 are both abutted to the tightening block 708, the tightening block 708 is provided with the tightening wheel 7061, the tension wheel 7061 abuts against the inner side of the abrasive belt 704, the first adjusting bolt 7051 is positioned above the tension wheel 7061, and the second adjusting bolt 7052 is positioned on the rear side of the tension wheel 7061. The abrasive belt has upward force on the tension wheel, the first adjusting bolt can adjust the upper position and the lower position of the tension wheel, and the second adjusting bolt can adjust the front position and the rear position of the tension wheel, so that the flexible adjustment of the pre-tightening force is well realized, and the pre-tightening wheel is positioned at the rear side of the convolution space.
Automatic mopping equipment of electric motor rotor includes:
a painting table arranged at the side of the body of the polishing machine, a painting base 500 capable of moving left and right is arranged on the painting table, a support assembly is arranged on the painting base 500, the support assembly comprises two support bracket groups arranged at left and right intervals, the support bracket group comprises two support bracket bearings 501 arranged side by side front and back, a rotating gap for accommodating a rotor core is arranged between the two support bracket groups, a paint supply box 502 with an upward opening is arranged at the rear side of the support bracket assembly, a push-brushing rotating shaft 503 connected with the painting table is arranged at the rear side of the paint supply box 502, a paint supplementing driver 504 with a telescopic end is connected on the push-brushing rotating shaft 503, the telescopic end of the paint supplementing driver 504 can extend forwards, a painting driver 505 is arranged at the front side of the paint supply box 502, the middle part of the painting driver 505 is connected with the painting table through the painting rotating shaft 506, the painting rotating shaft 506 is arranged at the front side of the push-brushing rotating shaft 503, the telescopic end of the paint replenishing driver 504 is connected with the rear side of the paint brushing driver 505, so that when the telescopic end of the paint replenishing driver 504 extends forwards, the front side of the paint brushing driver 505 swings downwards, the telescopic end is arranged on the paint brushing driver 505, the telescopic end of the paint brushing driver 505 is provided with a brush 507, the brush 507 is arranged above the paint supplying box 502, when the telescopic end of the paint brushing driver 505 extends forwards, the front end of the brush 507 extends to the upper part of the rotating gap, and the left side or the right side of the paint supplying box 502 is provided with a brush wheel 508 with a rotating shaft arranged left and right;
when a robot is used for placing a rotor on a support assembly, when a rotor core is arranged in a rotating gap, shafts on the left side and the right side of the rotor core and two support bearings respectively arranged on a support assembly are respectively arranged between a brush wheel and a paint brushing seat, the brush wheel drives the rotor to move to the brush wheel, the brush wheel is connected with the rotor core and drives the rotor to rotate, so that micro burrs and metal powder on the rotor core are brushed off, then the paint brushing seat drives the rotating rotor to move to the front side of a brush, the telescopic end of a paint supplementing driver is in a contraction state, so that the front side of the paint supplementing driver is in an upward swinging state to a limit state, the telescopic end of the paint supplementing driver extends forwards, so that a brush with paint is extended to the rotor core to realize the painting of the rotor core, the telescopic end of the paint supplementing driver is retracted backwards, and the telescopic end of the paint supplementing driver extends forwards, so that the front side of the paint supplementing driver swings downwards, and the brush is contacted with the paint in the paint supply box, so that paint repair is realized, and preparation is made for the next painting. The brush wheel drives the rotor to rotate, so that the structure of the invention can be simplified, and the energy consumption can be reduced.
Bearing automatic feed push in device includes:
the bearing supply device and the bearing press-in device are arranged on the left side of the painting platform;
bearing press-in device: comprises a rotor fixing seat 609 capable of reciprocating back and forth;
a bearing supply device: the device comprises an upper fixed plate 601, a bearing supporting plate 602 is arranged below the upper fixed plate 601, a plurality of vertically arranged storage columns 603 are arranged on the upper fixed plate 601 from left to right, a push-out gap is arranged between the lower ends of the storage columns 603 and the bearing supporting plate 602, a push-out plate 604 capable of reciprocating back and forth to enter the push-out gap is arranged on the front side of the push-out gap, the height of the push-out gap is matched with the width of a motor bearing, so that only one motor bearing can move back and forth in the push-out gap, a bearing conveying belt 605 is arranged on the rear side of the bearing supporting plate 602, the bearing conveying belt 605 is arranged on the rear side of the push-out gap, a bearing pressing plate 606 capable of reciprocating back and forth is arranged on the rear side of the storage columns 603, the bearing pressing plate 606 is positioned above the bearing conveying belt 605, a supply groove 607 with an upward opening is arranged below the conveying tail end of the bearing conveying belt 605, the opening length and the, the motor bearing can vertically enter the supply groove 607, the supply groove 607 is obliquely arranged towards the front lower part, the opening of the supply groove 607 is arranged at the upper end of the supply groove 607, the left side and/or the right side of the lower end of the supply groove 607 is provided with a bearing outlet, the right side and/or the left side of the corresponding bearing outlet is provided with a bearing pressing block 608 capable of reciprocating left and right, and the right side and/or the left side of the corresponding bearing outlet is provided with the rotor fixing seat 609;
place the electric motor rotor who treats the installation bearing on the rotor fixing base, the cover has a plurality of motor bearing on the storage post, only a motor bearing can fall into and release in the clearance like this, the ejector plate pushes away backward, let the motor bearing fall on the bearing conveyer belt, let the bearing clamp plate press on the storage post with getting into the motor bearing top of releasing the clearance closely adjacent, then the ejector plate resets forward and leaves behind the release clearance, the bearing clamp plate moves backward, let the motor bearing of below steadily fall on the bearing layer board, such structure is very reliable. Then the motor bearing enters the supply groove in a vertical state and then reaches the bearing outlet along the supply groove, and the bearing pressing block moves leftwards or rightwards to press the motor bearing onto the motor shaft.
In order to facilitate the automatic pressing of the motor bearing at the two ends of the motor bearing, the left side and the right side of the bearing pressing device are respectively provided with two bearing supply devices which are symmetrically arranged in the left-right direction.
In order to prevent interference and uneven stress, the front and back positions of the two bearing press-in devices positioned on the left side and the right side of the bearing press-in device are arranged in a staggered mode, so that the installation of the motor bearing at one end can be completed, and then the installation of the motor bearing at the other end is carried out.
In order to facilitate the motor bearings to be slowly adjusted from a horizontal position to a vertical position and into the openings of the supply channel, a guide plate is provided between the delivery end of the bearing conveyor 605 and the opening of the supply channel 607.
Shaft diameter equipment of polishing, surface finish processing equipment, the automatic mopping equipment of electric motor rotor, the automatic supply push-in device of bearing all establish the side at the multistation transfer robot, and the end effector of multistation transfer robot can be in proper order through the space that circles round, rotation gap, rotor fixing base 609's top to realize that electric motor rotor accepts the processing of surface finish processing equipment, the automatic mopping equipment of electric motor rotor, the automatic supply push-in device of bearing in proper order.
While the preferred embodiments of the present invention have been illustrated and described, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined in the appended claims.
Claims (7)
1. The utility model provides a rotor automatic production line which characterized in that:
the automatic bearing feeding and pressing device comprises automatic motor shaft end face machining equipment, a motor shaft conveying line, a motor shaft pressing-in device, shaft diameter grinding equipment, surface polishing machining equipment, automatic motor rotor painting equipment, an automatic bearing feeding and pressing-in device and a multi-station transfer robot;
motor shaft terminal surface automatic processing equipment includes:
the numerical control machine tool with the processing cavity is characterized in that a movable workbench (101) capable of moving left and right is arranged in the processing cavity, a left clamping assembly capable of moving in a reciprocating opposite direction and located on the left side and a right clamping assembly located on the right side are arranged on the movable workbench (101), the left clamping assembly comprises two left clamping groups arranged front and back, each left clamping group comprises a left base body (102), the right side of the left base body (102) is provided with a left upper surface and a left lower surface which are arranged in an up-and-down symmetrical mode, a left loading included angle (1021) with a right opening is formed between the left upper surface and the left lower surface, the right clamping assembly comprises two right clamping groups arranged front and back, each right clamping group comprises a right base body (103), the left side of the right base body (103) is provided with a right upper surface and a right lower surface which are arranged in an up-and-down symmetrical mode, a right loading included angle (1031, the upper end of the supporting seat (104) is provided with an upper and lower middle included angle (1041) with an opening; the right side of the left base body (102) and the left side of the right base body (103) are provided with clamping modules arranged in a left-right mirror image mode, each clamping module comprises an installation base body (108), two embedding grooves arranged at intervals up and down are formed in the installation base body (108), each embedding groove is provided with two mutually perpendicular embedding surfaces, a detachable pressing block (110) is arranged in each embedding groove, each pressing block (110) is in a pentagonal prism shape, four sequentially adjacent side surfaces of each pressing block (110) are respectively called a first functional surface, a second functional surface, a third functional surface and a fourth functional surface, the second functional surface and the third functional surface are respectively attached and abutted to the two embedding surfaces, two detachable pressing blocks (109) arranged at intervals up and down are arranged on the installation base body (108), and the fourth functional surface of the pressing block (110) positioned above and the first surface of the pressing block (110) positioned below form a left installation included angle (1021) or a right installation included angle (1031), the upper compaction block (109) abuts against the first functional surface of the upper compaction block (110), and the lower compaction block (109) abuts against the fourth functional surface of the lower compaction block (110); the left base body (102)/the right base body (103) are connected with the clamping module through a self-adaptive rotating shaft (111), the self-adaptive rotating shaft (111) extends forwards and backwards, so that the clamping module connected with the left base body (102)/the right base body (103) can swing up and down, and correspondingly, the right base body (103)/the left base body (102) are fixedly connected with the clamping module; an end face machining tool holder (106) and a positioning drill tool holder (107) are arranged on the front side and the rear side of the moving path of the moving workbench (101), and the positioning drill tool holder (107) is arranged on the right side of the end face machining tool holder (106);
motor shaft transfer chain includes:
the shaft grabbing robot is arranged on the left side of automatic machining equipment for the end face of a motor shaft, a grabbing tool (1080) is arranged on the shaft grabbing robot, the grabbing range of the grabbing tool (1080) covers a machining cavity, a conveying frame is arranged on the left side of the shaft grabbing robot, a conveying guide rail (201) and a centering device are arranged on the conveying frame and extend left and right, the centering device comprises a positioning cone (1091) arranged on the front side and a pushing cone (1092) arranged on the rear side, and a vertex arranged on the positioning cone (1091) and a vertex arranged on the pushing cone (1092) are opposite to each other; two grabbing claws (1081) are arranged on a grabbing tool (1080) at intervals, a walking device capable of moving left and right is connected to a conveying guide rail (201), a conveying lifting plate (202) capable of moving up and down is arranged on the walking device, two radial clamping devices (203) arranged at left and right intervals are arranged on the conveying lifting plate (202), the clamping direction of the radial clamping devices (203) is upward, double-station numerical control machining equipment is arranged on the front side of the conveying guide rail (201), a transposer is arranged on the rear side of the conveying guide rail (201), and the transposer comprises two transposition clamps (204) which are arranged at left and right intervals and synchronously move up and down and left and right; the front side of the transportation lifting plate (202) is provided with double-station numerical control machining equipment, and the radial clamp (203) can extend into the double-station numerical control machining equipment;
motor shaft push in device includes:
the rotor core disc (401) is arranged on the left end side of the conveying frame, the rotor core disc (401) inclines downwards towards the front side, a core outlet (4011) is formed in the right front side of the rotor core disc (401), a core pushing block (402) capable of moving left and right is arranged on the left front side of the rotor core disc (401), a core collecting device (403) is arranged on the right side of the core outlet (4011), and the core collecting device (403) is connected with the rotor core disc (401) through a core collecting shaft (4033) so that the core collecting device (403) can rotate around the horizontal position and the vertical position in a reciprocating mode; a core drawing hole (4031) is arranged on the core drawing device (403), so that when the core drawing device (403) rotates leftwards to the horizontal position, the core drawing hole (4031) is opposite to the core pushing block (402), and when the core drawing device (403) rotates upwards to the vertical position, the core drawing hole (4031) is arranged upwards; a core rotating disk (404) is arranged beside the core collecting device (403), at least five core fixing holes (4041) which are annularly distributed at equal span angles are arranged on the core rotating disk (404), a vertically arranged core rotating shaft is arranged on the core rotating disk (404), so that the rotary core disc (404) can rotate around the rotary core shaft, a functional frame (405) is arranged above the rotary core disc (404), a sandwich device, a primary pressure device (406) capable of moving up and down and a fine pressure device (407) capable of moving up and down are sequentially arranged below the functional frame (405) along the circumferential direction of the rotary core disc (404), the span angle between two adjacent core fixing holes (4041) is A, the span angle between the primary press device (406) and the fine press device (407) is A, the span angle between the sandwich device and the primary press device (406) is 2A, when one core fixing hole (4041) is positioned right below the sandwich device, the core fixing holes (4041) are respectively arranged right below the primary pressure device (406) and the fine pressure device (407);
the sandwich device is provided with a radial telescopic mechanism which can be stretched in the radial direction of the rotary core shaft, the telescopic end of the radial telescopic mechanism is provided with a longitudinal telescopic structure, and the telescopic end of the longitudinal telescopic structure is provided with a core grabbing clamp (408), so that the core grabbing clamp (408) can reciprocate in the core collecting hole (4031) and a core fixing hole (4041) which is positioned right below the core grabbing clamp (408);
a motor shaft transfer device is arranged between the motor shaft press-in device and the left end of the conveying frame, the motor shaft transfer device can transfer a motor shaft on the radial clamping device (203) on the left side to an insertion shaft hole, the insertion shaft hole is one of the core fixing holes (4041), and the insertion shaft hole is positioned between the core fixing hole (4041) below the core clamping device and the core fixing hole (4041) below the preliminary pressing device (406);
the diameter of axle equipment of polishing includes:
a numerical control grinding wheel grinder which is arranged beside a rotary core disc (404) and is provided with a grinding wheel (303) with a rotary shaft transversely arranged, wherein a clamping disc and a centering clamping assembly which can rotate around a transverse shaft are arranged in the numerical control grinding wheel grinder, the centering clamping assembly comprises a centering cone (301) which is arranged at left and right intervals and a pushing and centering cone (302) which can move left and right, a radial pressure rod is arranged beside the centering cone (301), the pushing and centering cone (302) is arranged on the clamping disc, the pushing and centering cone (302) and the centering cone (301) are coaxial with the clamping disc, a clamping gap is arranged between conical points of the centering cone (302) and the centering cone (301), a supporting table (304) is arranged below the clamping gap, the grinding wheel (303) is arranged beside the supporting table (304), the radial pressure rod is arranged on the clamping disc, and the radial pressure rod comprises a transverse extending hollow extension rod (305) and a radial compression rod (306) which are connected, a shaft diameter sensing assembly (308) capable of stretching back and forth is arranged on the front side of the support platform (304), and the rotating shaft is arranged on the rear side of the shaft diameter sensing assembly (308);
a rotor transfer device is arranged between the numerical control grinding wheel grinder and the rotary core disc (404), and the rotor transfer device can transfer the motor rotor processed by the coining device (407) into the clamping gap;
surface finish machining apparatus comprising:
the polishing machine comprises a polishing machine body arranged beside a rotor core disc (401), a supporting shaft assembly is arranged on the polishing machine body, the supporting shaft assembly comprises two supporting groups arranged at left and right intervals, the supporting groups comprise two supporting shaft bearings (701) arranged side by side in front and back, a convolution space for accommodating a rotor core is arranged between the two supporting groups, a polishing assembly is arranged at the rear side of the supporting shaft assembly and comprises a polishing base frame (702), two abrasive belt wheels (703) are arranged on the polishing base frame (702), abrasive belts (704) are wound on the two abrasive belt wheels (703), one abrasive belt wheel (703) is positioned above the front side of the supporting shaft assembly, the other abrasive belt wheel (703) is positioned at the rear side of the supporting shaft assembly, so that the abrasive belts (704) are obliquely arranged, one abrasive belt wheel (703) is connected with a driving motor, and the polishing base frame (702) is connected with a working rotating shaft (706) for the polishing machine body, so that the polishing pedestal (702) can drive the abrasive belt (704) to swing up and down around the working rotating shaft (706);
automatic mopping equipment of electric motor rotor includes:
the polishing device comprises a polishing machine body, a painting table arranged beside the polishing machine body, a painting base (500) capable of moving left and right is arranged on the painting table, a support assembly is arranged on the painting base (500), the support assembly comprises two support assemblies arranged at left and right intervals, the support assemblies comprise two support bearings (501) arranged side by side front and back, a rotating gap used for accommodating a rotor core is arranged between the two support assemblies, a paint supply box (502) with an upward opening is arranged on the rear side of the support assembly, a push-brushing rotating shaft (503) connected with the painting table is arranged on the rear side of the paint supply box (502), a paint supplementing driver (504) with a telescopic end is connected onto the push-brushing rotating shaft (503), the telescopic end of the paint supplementing driver (504) can extend forwards, a painting driver (505) is arranged on the front side of the paint supplementing driver (504), the painting driver (505) is positioned on the upper side of the paint supply box (502), and the middle part of the painting driver (505) is connected with the painting table through the painting rotating shaft (506), the paint brushing rotating shaft (506) is positioned on the front side of the pushing and brushing rotating shaft (503), the telescopic end of the paint supplementing driver (504) is connected with the rear side of the paint brushing driver (505), so that when the telescopic end of the paint supplementing driver (504) extends forwards, the front side of the paint brushing driver (505) swings downwards, the telescopic end is arranged on the paint brushing driver (505), the telescopic end of the paint brushing driver (505) is provided with a brush (507), the brush (507) is arranged above the paint supplying box (502), so that when the telescopic end of the paint brushing driver (505) extends forwards, the front end of the brush (507) extends to the upper part of the rotating gap, and the left side or the right side of the paint supplying box (502) is provided with a brush wheel (508) with a rotating shaft arranged left and right;
bearing automatic feed push in device includes:
the bearing supply device and the bearing press-in device are arranged on the left side of the painting platform;
bearing press-in device: comprises a rotor fixing seat (609) capable of reciprocating back and forth;
a bearing supply device: the bearing conveying device comprises an upper fixed plate (601), a bearing supporting plate (602) is arranged below the upper fixed plate (601), a plurality of vertically arranged storage columns (603) are arranged on the upper fixed plate (601) from left to right, a push-out gap is arranged between the lower ends of the storage columns (603) and the bearing supporting plate (602), a push-out plate (604) capable of moving back and forth and back and entering the push-out gap is arranged on the front side of the push-out gap, the height of the push-out gap is matched with the width of a motor bearing, so that only one motor bearing can move back and forth in the push-out gap, a bearing conveying belt (605) is arranged on the rear side of the bearing supporting plate (602), the bearing conveying belt (605) is arranged on the rear side of the push-out gap, a bearing pressing plate (606) capable of moving back and forth and back and forth is arranged on the rear side of the storage columns (603), the bearing pressing plate (606) is positioned, the opening length and the groove height of the supply groove (607) are matched with the outer diameter of a motor bearing, the opening width of the supply groove (607) is matched with the width of the motor bearing, so that the motor bearing can vertically enter the supply groove (607), the supply groove (607) is obliquely arranged towards the front lower part, the opening of the supply groove (607) is arranged at the upper end of the supply groove (607), the left side and/or the right side of the lower end of the supply groove (607) is provided with a bearing outlet, the right side and/or the left side of the bearing outlet are/is correspondingly provided with a bearing pressing block (608) capable of reciprocating left and right, and the right side and/or the left side of the bearing outlet is/is correspondingly provided with the rotor fixing seat (609;
shaft diameter equipment of polishing, surface finish processing equipment, the automatic mopping equipment of electric motor rotor, the automatic supply push-in device of bearing all establish the side of transporting the robot at the multistation, and the end effector of the robot is transported to the multistation can be in proper order through the space that circles round, the clearance of rotation, the top of rotor fixing base (609) to realize that electric motor rotor accepts the processing of surface finish processing equipment, the automatic mopping equipment of electric motor rotor, the automatic supply push-in device of bearing in proper order.
2. The automatic rotor production line of claim 1, wherein: the core withdrawing device (403) is provided with a core withdrawing expansion bracket (4032) which can expand and contract along the radial direction of the core withdrawing shaft (4033), and the core withdrawing hole (4031) is arranged on the core withdrawing expansion bracket (4032).
3. The automatic rotor production line of claim 1, wherein: the core taking device is characterized by further comprising a core taking claw (409) arranged beside the functional frame (405), the core clamp, the primary pressure device (406), the fine pressure device (407) and the core taking claw (409) are sequentially arranged along the circumferential direction, and the span angle between the fine pressure device (407) and the core taking claw (409) is A.
4. The automatic rotor production line of claim 1, wherein: an idle-avoiding push rod (307) capable of stretching back and forth is arranged above the front side or the rear side of the centering cone (301), and the stretching path of the idle-avoiding push rod (307) is intersected with the rotating path of the idle-avoiding extending rod (305).
5. The automatic rotor production line of claim 1, wherein: the polishing base frame (702) is connected with a tension wheel (7061), and the tension wheel (7061) is abutted against the abrasive belt (704).
6. An automatic rotor production line according to claim 5, characterized in that: an adjusting frame (705) is fixedly connected to the polishing base frame (702), two first adjusting holes which are arranged at intervals are formed in the adjusting frame (705), a first adjusting bolt (7051) is arranged in each first adjusting hole, a second adjusting hole is further formed in the adjusting frame (705), a second adjusting bolt (7052) is arranged in each second adjusting hole, the second adjusting bolt (7052) is perpendicular to the first adjusting bolt (7051), an adjusting shaft (707) is arranged on the polishing base frame (702), an adjusting block (708) is arranged on the adjusting shaft (707), a long adjusting hole (7081) is formed in the adjusting block (708), the adjusting shaft (707) is connected with the adjusting hole (7081), the tail end of the first adjusting bolt (7051) and the tail end of the second adjusting bolt (7052) are abutted to the adjusting block (708), a tensioning wheel (7061) is arranged on the adjusting block (708), and the tensioning wheel (7061) is abutted to the inner side of the abrasive belt (704), the first adjusting bolt (7051) is positioned above the tensioning wheel (7061), and the second adjusting bolt (7052) is positioned on the rear side of the tensioning wheel (7061).
7. The automatic rotor production line of claim 1, wherein: two bearing supply devices which are symmetrically arranged left and right in structure are arranged on the left side and the right side of the bearing press-in device; the two bearing supply devices positioned on the left side and the right side of the bearing press-in device are arranged in a staggered manner from front to back; a guide plate is provided between the conveying end of the bearing conveyor belt (605) and the opening of the supply groove (607).
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CN201810415975.9A CN108808996B (en) | 2018-05-03 | 2018-05-03 | Automatic rotor production line |
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CN201810415975.9A CN108808996B (en) | 2018-05-03 | 2018-05-03 | Automatic rotor production line |
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CN108808996B true CN108808996B (en) | 2020-06-05 |
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CN111669005B (en) * | 2019-03-05 | 2022-11-25 | 日本电产增成机器装置(浙江)有限公司 | Motor manufacturing device |
CN111975386A (en) * | 2020-08-13 | 2020-11-24 | 杭州佰牛科技有限公司 | Machining and assembling device for mechanical rotor |
CN113369084B (en) * | 2021-08-13 | 2021-11-19 | 常州市昌隆电机股份有限公司 | Motor shaft conveying line |
CN116317398B (en) * | 2023-05-17 | 2023-07-25 | 佛山市顺德龙佳微电机实业有限公司 | Improved processing equipment for direct-current permanent magnet motor |
CN116526790B (en) * | 2023-07-04 | 2023-09-01 | 江苏恒康机电有限公司 | Motor assembly auxiliary device and assembly process thereof |
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US4845836A (en) * | 1988-04-18 | 1989-07-11 | Westinghouse Electric Corp. | Method for feeding a through-bolt through a bore in a stator core |
CN201579683U (en) * | 2009-12-29 | 2010-09-15 | 南车资阳机车有限公司 | Belt sander |
CN102261319B (en) * | 2011-03-15 | 2013-04-17 | 珠海启世机械设备有限公司 | Assembly line for compressors |
CN104625928A (en) * | 2015-02-06 | 2015-05-20 | 苏州富强科技有限公司 | Swing polishing assembly of polishing machine |
CN206272448U (en) * | 2016-12-08 | 2017-06-20 | 金华市尤特自动化设备厂 | A kind of rotor deburring brush oil machine |
CN106972708A (en) * | 2017-04-26 | 2017-07-21 | 温州市科泓机器人科技有限公司 | Servomotor full-automatic intelligent manipulator assembling line |
CN107953095A (en) * | 2017-11-25 | 2018-04-24 | 杨彦红 | A kind of bearing automatic press mounting machine |
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