CN217342395U

CN217342395U - Bottle cap omnibearing online visual detection system

Info

Publication number: CN217342395U
Application number: CN202220976217.6U
Authority: CN
Inventors: 元云飞
Original assignee: Ssuzhou Zfung Automation Technology Co ltd
Current assignee: Ssuzhou Zfung Automation Technology Co ltd
Priority date: 2022-04-26
Filing date: 2022-04-26
Publication date: 2022-09-02
Anticipated expiration: 2032-04-26

Abstract

The utility model discloses an all-round online visual detection system of bottle lid, including detecting the footstock, detecting seat and switch board, the bottom four corners position that detects the footstock is all fixed a position and is installed the testing stand, and installs a detection camera, No. two detection cameras, No. three detection cameras and No. five detection cameras on four groups of testing stands respectively, the mid-mounting that detects the footstock has No. six detection cameras, detect footstock bottom position and install No. four detection cameras, the mid-mounting that detects the seat has No. two detection cameras. A bottle lid all-round online visual detection system, adopt seven industrial cameras, carry out all-round bottle lid on-line measuring, including outer top surface, interior bottom surface, inside and outside side detection, divide four detection stations, detect outer top surface, lateral surface, interior bottom surface, medial surface respectively, peep 360 degrees camera lenses in the adoption, the single camera is complete shoots the bottle lid medial surface from the bottle lid top, reaches the purpose of all-round detection.

Description

Bottle cap omnibearing online visual detection system

Technical Field

The utility model relates to a bottle lid processing detection area, in particular to all-round online visual detection system of bottle lid.

Background

The all-round online visual detection system of bottle lid is a support equipment that carries out the all-round detection of bottle lid, and conventional visual detection device mainly detects the outer top surface and the interior bottom surface of bottle lid, and conventional visual detection device adopts 2 cameras, carries out positive and negative detection, does not detect to the bottle lid side, and conventional visual detection device adopts the single task processing mode, and the speed of on-line measuring is about 500p/min, along with the continuous development of science and technology, people also are increasingly high to the manufacturing process requirement of the all-round online visual detection system of bottle lid.

The existing online visual detection device for the bottle cap has certain defects when in use, firstly, the traditional detection device adopts 2 cameras to detect the front and the back, the detection precision is low, the all-round detection effect cannot be achieved, the use of people is not facilitated, in addition, a single-task processing mode is adopted, the detection efficiency is poor, certain adverse effects are brought to the use process of people, and therefore, the all-round online visual detection system for the bottle cap is provided.

SUMMERY OF THE UTILITY MODEL

Technical problem to be solved

The utility model provides a not enough to prior art, the utility model provides an all-round online visual detection system of bottle lid adopts seven industrial cameras, carries out all-round bottle lid on-line measuring, including outer top surface, interior bottom surface, inside and outside side detection, divide four detection station, detect outer top surface, lateral surface, interior bottom surface, medial surface respectively, peep 360 degrees camera lenses in the adoption, the single-phase machine is from the complete bottle lid medial surface of shooing in bottle lid top, reaches the purpose of all-round detection, can effectively solve the problem in the background art.

(II) technical scheme

In order to achieve the above purpose, the utility model adopts the following technical scheme: the utility model provides an all-round online visual inspection system of bottle lid, is including detecting the footstock, detecting seat and switch board, the bottom four corners position of detecting the footstock is all fixed a position and is installed the testing stand, and installs a detection camera, No. two detection cameras, No. three detection cameras and No. five detection cameras on the four groups of testing stands respectively, the mid-mounting that detects the footstock has No. six detection cameras, detect footstock bottom position and install No. four detection cameras, the mid-mounting that detects the seat has No. two detection cameras, be provided with industrial computer on the switch board.

Preferably, the four corners of the upper end of the detection base are provided with stand columns, the top of each stand column is provided with a transparent detection plate, and the middle of the detection base is provided with a positioning support for positioning the seven detection cameras.

Preferably, a qualified product storage box is arranged at one side of the detection seat, an unqualified product storage box is arranged at the other side of the detection seat, the qualified product storage box and the unqualified product storage box are symmetrically distributed, a movable baffle is arranged on the qualified product storage box, and a folding support rod is connected between the movable baffle and the qualified product storage box.

Preferably, the transparent detection plate is positioned at the upper end of the detection seat through the upright column, and the seven detection cameras are positioned and installed in the middle of the detection seat through the positioning support.

Preferably, the qualified product storage box is movably connected with the movable baffle in an opening and closing mode, the movable baffle and the qualified product storage box are supported and positioned through the folding supporting rod, and the unqualified product storage box and the qualified product storage box are identical in structure.

Preferably, the first detection camera, the second detection camera, the third detection camera and the fifth detection camera are all installed at the inner side of the detection frame in a positioning mode, and the detection top seat, the sixth detection camera and the fourth detection camera are installed in a positioning mode.

(III) advantageous effects

Compared with the prior art, the utility model provides an all-round online visual detection system of bottle lid possesses following beneficial effect: the bottle cap omnibearing on-line visual detection system adopts 7 industrial cameras to carry out omnibearing bottle cap on-line detection, comprises an outer top surface, an inner bottom surface and an inner side surface, is divided into four detection stations for respectively detecting the outer top surface, the outer side surface, the inner bottom surface and the inner side surface, adopts an endoscopic 360-degree lens, adopts a single camera to completely shoot the inner side surface of the bottle cap from the upper part of the bottle cap, adopts a multi-task and multi-thread simultaneous execution mode for detection software, can reach 1000p/min when the 7 industrial cameras are configured, greatly improves the detection efficiency, can detect the bottle cap in an omnibearing way, has no blind area in bottle cap detection, improves the detection speed, better adapts to the requirements of high-speed production and on-line detection of the bottle cap, and has simple structure, convenient operation, the effect of using is better than traditional mode.

Drawings

Fig. 1 is the overall structure schematic diagram of the bottle cap omnibearing on-line vision detection system of the utility model.

Fig. 2 is the utility model relates to a structural schematic diagram of detection footstock and test rack in the all-round online visual inspection system of bottle lid.

Fig. 3 is the utility model relates to a structural schematic diagram of detection seat in the all-round online visual inspection system of bottle lid.

Fig. 4 is the utility model relates to a box is deposited to certified products among all-round online visual inspection system of bottle lid structural schematic.

In the figure: 1. detecting the top seat; 2. a detection frame; 3. a first detection camera; 4. qualified product storage box; 5. a second detection camera; 6. a detection seat; 7. a unqualified product storage box; 8. a third detection camera; 9. a control cabinet; 10. an industrial computer; 11. a fourth detection camera; 12. a fifth detection camera; 13. a detection camera number six; 14. positioning a support; 15. a number seven detection camera; 16. a transparent detection plate; 17. a column; 18. folding the support rod; 19. a movable baffle plate.

Detailed Description

The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings and detailed description, but those skilled in the art will understand that the following described embodiments are some, not all, of the embodiments of the present invention, and are only used for illustrating the present invention, and should not be construed as limiting the scope of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention. The examples, in which specific conditions are not specified, were conducted under conventional conditions or conditions recommended by the manufacturer. The reagents or instruments used are not indicated by the manufacturer, and are all conventional products available commercially.

In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood as a specific case by those skilled in the art.

The first embodiment is as follows:

as shown in fig. 1-4, an all-round online visual inspection system for bottle caps comprises an inspection top seat 1, an inspection seat 6 and a control cabinet 9, wherein inspection frames 2 are installed at four corners of the bottom of the inspection top seat 1 in a positioning manner, a first inspection camera 3, a second inspection camera 5, a third inspection camera 8 and a fifth inspection camera 12 are respectively installed on the four inspection frames 2, a sixth inspection camera 13 is installed in the middle of the inspection top seat 1, a fourth inspection camera 11 is installed at the bottom of the inspection top seat 1, a second inspection camera 5 is installed in the middle of the inspection seat 6, and an industrial computer 10 is arranged on the control cabinet 9.

Furthermore, four corners of the upper end of the detection seat 6 are provided with upright columns 17, the top of each upright column 17 is provided with a transparent detection plate 16, and the middle of the detection seat 6 is provided with a seven-detection camera 15, and a positioning support 14 is positioned.

Further, a transparent detection plate 16 is positioned at the upper end position of the detection base 6 through an upright post 17, and a seven-detection camera 15 is positioned and installed at the middle part of the detection base 6 through a positioning support 14.

Furthermore, a first detection camera 3, a second detection camera 5, a third detection camera 8 and a fifth detection camera 12 are all installed at the inner side of the detection frame 2 in a positioning mode, and the detection top seat 1, a sixth detection camera 13 and a fourth detection camera 11 are installed between the detection top seat and the detection frame in a positioning mode.

Example two:

on the basis of the first embodiment, as shown in fig. 1-4, an all-round online visual inspection system for bottle caps comprises an inspection top seat 1, an inspection seat 6 and a control cabinet 9, wherein inspection frames 2 are installed at four corners of the bottom of the inspection top seat 1 in a positioning manner, a first inspection camera 3, a second inspection camera 5, a third inspection camera 8 and a fifth inspection camera 12 are respectively installed on the four inspection frames 2, a sixth inspection camera 13 is installed in the middle of the inspection top seat 1, a fourth inspection camera 11 is installed at the bottom of the inspection top seat 1, and a second inspection camera 5 is installed in the middle of the inspection seat 6.

Furthermore, a qualified product storage box 4 is arranged at one side position of the detection seat 6, an unqualified product storage box 7 is arranged at the other side position of the detection seat 6, the qualified product storage box 4 and the unqualified product storage box 7 are symmetrically distributed, a movable baffle 19 is arranged on the qualified product storage box 4, and a folding support rod 18 is connected between the movable baffle 19 and the qualified product storage box 4.

Furthermore, the qualified product storage box 4 is movably connected with the movable baffle 19 in an opening and closing mode, the movable baffle 19 and the qualified product storage box 4 are supported and positioned through the folding support rod 18, and the unqualified product storage box 7 and the qualified product storage box 4 are identical in structure.

The working principle is as follows: the utility model comprises a top detecting base 1, a detecting frame 2, a first detecting camera 3, a qualified product storing box 4, a second detecting camera 5, a detecting base 6, a unqualified product storing box 7, a third detecting camera 8, a control cabinet 9, an industrial computer 10, a fourth detecting camera 11, a fifth detecting camera 12, a sixth detecting camera 13, a positioning support 14, a seventh detecting camera 15, a transparent detecting plate 16, a column 17, a folding supporting rod 18 and a movable baffle 19, when in use, the position of the bottle cap placed at the middle part of the upper end of the transparent detecting plate 16 is detected, the position of the outer top surface, the inner bottom surface and the inner outer side surface of the bottle cap is detected by the sixth detecting camera 13, the first detecting camera 3, the second detecting camera 5, the third detecting camera 8, the fifth detecting camera 12, the fourth detecting camera 11 and the seventh detecting camera 15, the position of the outer top surface, the inner bottom surface and the outer side surface of the bottle cap is controlled by the control cabinet 9 and the industrial computer 10, the detection system comprises a control cabinet 9, an industrial computer 10, a display, detection software and switching elements are contained in the control cabinet, the industrial camera comprises an industrial lens, an endoscopic 360-degree lens, a special visual light source, a light source controller and the like, the industrial camera takes pictures and transmits image data to the industrial computer 10 through an industrial Ethernet, the industrial computer 10 contains visual detection software and analyzes the image data through a visual algorithm to make OK or NG judgment, an execution mechanism passes or rejects the online bottle caps through output signals of the industrial computer 10 to detect whether the bottle caps are qualified or not, qualified products enter a qualified product storage box 4, unqualified products enter an unqualified product storage box 7, and omnibearing online bottle cap detection is carried out by adopting 7 industrial cameras, the detection system comprises detection of an outer top surface, an inner bottom surface and inner and outer side surfaces, four detection stations are used for respectively detecting the outer top surface, the outer side surface, the inner bottom surface and the inner side surface, an endoscopic 360-degree lens is adopted, a single camera completely shoots the inner side surface of the bottle cap from the upper part of the bottle cap, detection software adopts a multi-task and multi-thread simultaneous carrying mode, when 7 industrial cameras are configured, the system detection speed can reach 1000p/min, the detection efficiency is greatly improved, and the bottle cap is detected in an all-dimensional mode.

It is noted that, herein, relational terms such as first and second (a, b, etc.) and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.

The basic principles and the main features of the invention and the advantages of the invention have been shown and described above. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the foregoing embodiments and descriptions are provided only to illustrate the principles of the present invention without departing from the spirit and scope of the present invention.

Claims

1. The utility model provides an all-round online visual detection system of bottle lid, is including detecting footstock (1), detecting seat (6) and switch board (9), its characterized in that: detect the equal location in bottom four corners position of footstock (1) and install testing stand (2), and install detection camera (3), No. two detection camera (5), No. three detection camera (8) and No. five detection camera (12) on four groups testing stand (2) respectively, the mid-mounting that detects footstock (1) has No. six detection camera (13), detect footstock (1) bottom position and install No. four detection camera (11), the mid-mounting that detects seat (6) has No. two detection camera (5), be provided with industrial computer (10) on switch board (9).

2. The omnibearing online visual detection system for the bottle caps according to claim 1, which is characterized in that: the detection device is characterized in that stand columns (17) are installed at four corners of the upper end of the detection base (6), a transparent detection plate (16) is installed at the top of each stand column (17), and a positioning support (14) is located at the position where the seven detection cameras (15) are installed in the middle of the detection base (6).

3. The omnibearing online visual detection system for the bottle caps according to claim 1, which is characterized in that: qualified product storage boxes (4) are arranged on one side of the detection seat (6), unqualified product storage boxes (7) are arranged on the other side of the detection seat (6), the qualified product storage boxes (4) and the unqualified product storage boxes (7) are symmetrically distributed, movable baffles (19) are arranged on the qualified product storage boxes (4), and folding support rods (18) are connected between the movable baffles (19) and the qualified product storage boxes (4).

4. The omnibearing online visual detection system for the bottle caps as claimed in claim 2, wherein: the transparent detection plate (16) is positioned at the upper end of the detection base (6) through an upright post (17), and the seven detection cameras (15) are positioned and installed in the middle of the detection base (6) through positioning support bases (14).

5. The omnibearing online visual detection system for the bottle caps as claimed in claim 3, wherein: the qualified product storage box (4) is movably connected with the movable baffle (19) in an opening and closing mode, the movable baffle (19) and the qualified product storage box (4) are supported, positioned and adjusted through the folding supporting rod (18), and the unqualified product storage box (7) and the qualified product storage box (4) are identical in structure.

6. The omnibearing online visual detection system for the bottle caps according to claim 1, which is characterized in that: the detection device is characterized in that the first detection camera (3), the second detection camera (5), the third detection camera (8) and the fifth detection camera (12) are all installed at the inner side of the detection frame (2) in a positioning mode, and the detection footstock (1) is installed between the sixth detection camera (13) and the fourth detection camera (11) in a positioning mode.