CN201116868Y - Tubular bottle on-line detecting system - Google Patents
Tubular bottle on-line detecting system Download PDFInfo
- Publication number
- CN201116868Y CN201116868Y CNU2007200237116U CN200720023711U CN201116868Y CN 201116868 Y CN201116868 Y CN 201116868Y CN U2007200237116 U CNU2007200237116 U CN U2007200237116U CN 200720023711 U CN200720023711 U CN 200720023711U CN 201116868 Y CN201116868 Y CN 201116868Y
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- tube
- glass tube
- phial
- tube vial
- line
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Abstract
The utility model discloses an on-line checking system of a tube phial, which comprises a bottle conveying line, a tube phial sequencing device, a disqualified product rejecting device and an automatic bottle sequencing packing equipment. The utility model is characterized in that the checking system also comprises a tube phial body size and bottleneck size checking device, wherein the tube phial body size and bottleneck size checking device comprises an integral cabinet, two outer synchronous CCD pickup cameras, two LED light sources, an industrial control machine and a built-in data base management software. The on-line checking system of a tube phial is suitable for on-line checking tube phial which is produced on production lines of tube phial, which can achieve the measurement of on-line size of colorless tube phials and specific shortcomings, can timely record measuring result, and automatically control and process.
Description
Technical field
The utility model relates to a kind of production line on-line detecting system, is specifically related to a kind of glass tube vial on-line detecting system, is used for online detection glass tube vial size and open defect and robotization thereof control.
Background technology
Quality testing on the pharmaceutical glass control bottle production line, domestic main dependence is manually carried out.Along with the raising of glass tube vial Production Line efficient, the speed of manual detection can't satisfy 100% and detect, and also can not accurately measure.And a large amount of manpowers of desk checking needs, checkability is low, the cost height, and poor stability can not satisfy mass automatic production.
October 18 2006 day for announcing, notification number is to disclose a kind of " glass body photograph checking machine " in the Chinese patent of CN 2828808Y, comprise frame, defeated bottle track, bad bottle device for eliminating, propulsion system and industrial computer, it is characterized in that, the high-speed figure video camera of two corresponding vial different parts is set respectively in the both sides of defeated bottle track, corresponding opposite at camera lens with video camera is provided with the light source background, and video camera, control device are connected with industrial computer through single-chip microcomputer by cable.
This utility model combines advanced digital photographic technology, by the glass body is taken a picture, after video camera is discerned processing to image, again behind the single-chip microcomputer process information, reject defective vial, automaticity height, detection efficiency height by industrial computer control, save human and material resources, suitable for mass production.
There is defective in it is can not accurate accurately online detection glass tube vial various sizes,, bottle neck external diameter thick etc. as body height, body diameter, bottleneck external diameter, internal diameter of the bottleneck, bottleneck, for the user provides desired data fast, efficiently and accurately, result to check writes down, preserves, inquires about, adds up, prints, to help the user to utilize science, modernization means that product is carried out high Precision Detection, analysis, and the condition of production added up, sums up, be convenient to the supvr and implement management targetedly.
Summary of the invention
The purpose of this utility model is: design a kind of glass tube vial on-line detecting system, overcome the deficiency of the said goods, improve the accuracy of detection of glass tube vial, realize fast detecting, record and the preservation of glass tube vial various sizes, finish the robotization control of warning, rejecting unacceptable product simultaneously.
The technical solution of the utility model is: a kind of glass tube vial on-line detecting system, comprise defeated bottle line, glass tube vial collator, unacceptable product device for eliminating and arrange the bottle packaging facilities automatically, also comprise glass tube vial body size detection and bottleneck size pick-up unit, described glass tube vial body size detection and bottleneck size pick-up unit are made up of one cabinet, 2 outer CCD camera, 2 led light sources, industrial computers synchronously, described 2 outer CCD cameras synchronously are horizontal sextant angle 90 degree to be placed, with being vertical relation between the testing product three.
Attainable major function of the utility model and advantage:
1, dimensional measurement: body height, body diameter, bottleneck external diameter, internal diameter of the bottleneck, thick, the bottle neck external diameter of bottleneck.
2, defects detection: iron rust, stain, putty, crackle, fold, inner foreign matter etc.
3, detecting is underproof glass tube vial, and system sends alerting signal or unacceptable product is released streamline.
4, the various parameters of the glass tube vial after writing down all and detecting; The various parameters of single glass tube vial, and can add up, sum up the condition of production
5, the utility model is used for the glass tube vial production line, by reason bottle row bottle equipment the production control bottle is carried, continuous on-line detection on production line, can help the user that glass tube vial is carried out high-precision accurate check and analysis, and the condition of production in time summed up, so that targetedly production is adjusted.
Model machine performance index situation: accuracy of detection: 0.015mm; Static accuracy of identification: the 0.2mm of defective
2Sample frequency: 25 auspicious/minute; Detection speed: 60/minute; Certified products false drop rate:＜1%; Automatically False Rate is controlled in goods rejection: 0.1%; The detection of each glass tube vial and outcome record T.T. are not more than 2 seconds.
Description of drawings
Fig. 1 is 2 outer CCD camera mounting means synoptic diagram synchronously of the present utility model.
Among the figure: 1.LED light source, 2. glass tube vial, 3. defeated bottle line, 4.90 degree angles, 5. outer CCD camera synchronously.
Fig. 2 is that glass tube vial body size detection of the present utility model and bottleneck size detect principle schematic.
Embodiment
The utility model is described in further detail below in conjunction with accompanying drawing.
In Fig. 12 outer CCD camera mounting means synoptic diagram synchronously of the present utility model, 2 outer CCD cameras synchronously are horizontal sextant angle 90 degree to be placed, with being vertical relation between the testing product three.
The principle of work of glass tube vial on-line detecting system is to utilize two CCD camera collections to pass through the image of the glass tube vial of its shooting area successively.First camera take the photograph image be used for the judgement that glass tube vial puts in place.Second camera take the photograph image be used for the glass tube vial dimensional measurement.Dimensional measurement is to locate each edge that glass tube vial shows in image, use the edge image Processing Algorithm, calculates the size of the glass tube vial of being surveyed.System compares qualified numerical value in this numerical value and the database, if this numerical value within qualified span, then is judged to be certified products; If this numerical value outside qualified span, then is judged to be unacceptable product, system reports to the police automatically and is rejected at this moment.
Auxiliary detection glass tube vial defective: take the glass tube vial image that will detect by the CCD camera, after the image of process system is discerned and is handled, if in the zone of setting (below the bottle neck): the black line inner region, captured image gray in this zone, split striped, big cut, black stain etc. as big bundle, then this glass tube vial defectiveness is judged by system.
Fig. 2 glass tube vial body of the present utility model size detection and bottleneck size detect in the principle schematic, and glass tube vial on-line detecting system specialty is used for every size such as correlation parameter, the data such as bottle is high, bottleneck of glass tube vial (diameter is no more than 35 millimeters) are detected.This system is by being installed in the CCD camera on the glass tube vial production line, aiming at the target that will detect takes, pass through image pick-up card, the picture signal that is filmed is input in the industrial computer (do not draw among the figure), after the process industrial computer is discerned and is handled the image that receives, obtain the various detection sizes of glass tube vial, simultaneously picture signal and useful data are deposited in the industrial computer hard disk, when detecting, finish the work of warning, rejecting unacceptable product; System possesses record, printing, the processing capacity of glass tube vial body size and bottleneck size data.
Glass tube vial on-line detecting system configuration one cabinet, industrial computer is powered by ups power, and light source position can be adjusted for about 10 centimetres apart from travelling belt, and aligning camera, two camera horizontal positioned are installed on the fixed mount, with being vertical relation between the testing product three.
Industrial computer can show: system bottle sum/class, non-defective unit number/class, the number of rejects/class and qualification rate; Can carry out information inquiry: raw data inquiry, preprocessed data inquiry, testing result data query; Also can print: raw data is printed, unacceptable product is printed, equipment state is printed.
Industrial computer support software: Window Xp, interior dress database management language MSSQL and VC6.0, CVB9.0Foundation kit.232 communication interfaces can be with carrying out data communication between the other system.
2 outer CCD cameras synchronously with is connected with industrial computer by video line, industrial computer control 2 outer CCD cameras, 2 led light sources, unacceptable product device for eliminating and relevant action mechanisms synchronously, realization is controlled automatically.
In the utility model, defeated bottle line, glass tube vial collator, unacceptable product device for eliminating and automatic row's bottle packaging facilities and each auxiliary equipment thereof all are the conventional mechanical equipment in the glass tube vial production industry, industrial computer opertaing device working order, the online size detection management of adopting database to carry out glass tube vial is ripe data processing technique, and this no longer describes in detail again.Led light source adopts the commercially available prod, and outer CCD camera synchronously adopts commercially available as DH-HV1303UM model C CD high-speed figure product.
The glass tube vial on-line detecting system is applicable to that the glass tube vial to producing on the glass tube vial production line carries out online detection, can realize the detection in linear dimension and specific defects to colourless glass tube vial, and testing result is carried out real time record and automatic control and treatment.
Claims (1)
1. glass tube vial on-line detecting system, comprise defeated bottle line, glass tube vial collator, unacceptable product device for eliminating and arrange the bottle packaging facilities automatically, also comprise glass tube vial body size detection and bottleneck size pick-up unit, described glass tube vial body size detection and bottleneck size pick-up unit are made up of one cabinet, 2 outer CCD camera, 2 led light sources, industrial computers synchronously, it is characterized in that: described 2 outer CCD cameras synchronously are horizontal sextant angle 90 degree to be placed, with being vertical relation between the testing product three.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007200237116U CN201116868Y (en) | 2007-06-15 | 2007-06-15 | Tubular bottle on-line detecting system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007200237116U CN201116868Y (en) | 2007-06-15 | 2007-06-15 | Tubular bottle on-line detecting system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201116868Y true CN201116868Y (en) | 2008-09-17 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2007200237116U Expired - Fee Related CN201116868Y (en) | 2007-06-15 | 2007-06-15 | Tubular bottle on-line detecting system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201116868Y (en) |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104020110A (en) * | 2014-06-20 | 2014-09-03 | 天津三星电机有限公司 | Adjusting device for adjusting interval between LED light source and transmitting mechanism |
| CN104236458A (en) * | 2014-09-19 | 2014-12-24 | 西安交通大学 | Plastic bottle geometric dimension online measuring system and measuring method thereof |
| CN105760424A (en) * | 2016-01-16 | 2016-07-13 | 唐山师范学院 | Database establishment method for storing key data of enterprise products |
| CN106733716A (en) * | 2016-12-25 | 2017-05-31 | 广州市万世德智能装备科技有限公司 | A kind of bottle checker and its test a bottle method |
| CN106996934A (en) * | 2016-01-25 | 2017-08-01 | 浙江田中精机股份有限公司 | Polyphaser vision detection system and detection method |
| CN110161054A (en) * | 2019-06-19 | 2019-08-23 | 长沙世通纸塑箸业有限公司 | A kind of dixie cup detection device of removing waste cup |
| CN113008304A (en) * | 2021-03-01 | 2021-06-22 | 甘肃旭康材料科技有限公司 | Quality detection method and system for test sample |
| CN113504245A (en) * | 2021-06-03 | 2021-10-15 | 湖北利康医用材料股份有限公司 | Visual detection system of bottle control machine |
| CN114590990A (en) * | 2022-02-21 | 2022-06-07 | 甘肃旭康材料科技有限公司 | Bottle mouth size adjusting system and bottle mouth size adjusting method |
| CN114618786A (en) * | 2022-03-04 | 2022-06-14 | 重庆理工大学 | Defect detection method and defect detection system based on machine vision |
-
2007
- 2007-06-15 CN CNU2007200237116U patent/CN201116868Y/en not_active Expired - Fee Related
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104020110A (en) * | 2014-06-20 | 2014-09-03 | 天津三星电机有限公司 | Adjusting device for adjusting interval between LED light source and transmitting mechanism |
| CN104236458A (en) * | 2014-09-19 | 2014-12-24 | 西安交通大学 | Plastic bottle geometric dimension online measuring system and measuring method thereof |
| CN105760424A (en) * | 2016-01-16 | 2016-07-13 | 唐山师范学院 | Database establishment method for storing key data of enterprise products |
| CN106996934A (en) * | 2016-01-25 | 2017-08-01 | 浙江田中精机股份有限公司 | Polyphaser vision detection system and detection method |
| CN106733716A (en) * | 2016-12-25 | 2017-05-31 | 广州市万世德智能装备科技有限公司 | A kind of bottle checker and its test a bottle method |
| CN106733716B (en) * | 2016-12-25 | 2019-05-07 | 佛山市湘德智能科技有限公司 | A kind of bottle checker |
| CN110161054A (en) * | 2019-06-19 | 2019-08-23 | 长沙世通纸塑箸业有限公司 | A kind of dixie cup detection device of removing waste cup |
| CN113008304A (en) * | 2021-03-01 | 2021-06-22 | 甘肃旭康材料科技有限公司 | Quality detection method and system for test sample |
| CN113008304B (en) * | 2021-03-01 | 2023-12-22 | 甘肃旭康材料科技有限公司 | Quality detection method and system for test sample |
| CN113504245A (en) * | 2021-06-03 | 2021-10-15 | 湖北利康医用材料股份有限公司 | Visual detection system of bottle control machine |
| CN114590990A (en) * | 2022-02-21 | 2022-06-07 | 甘肃旭康材料科技有限公司 | Bottle mouth size adjusting system and bottle mouth size adjusting method |
| CN114590990B (en) * | 2022-02-21 | 2023-11-28 | 甘肃旭康材料科技有限公司 | Bottleneck size adjusting system and bottleneck size adjusting method |
| CN114618786A (en) * | 2022-03-04 | 2022-06-14 | 重庆理工大学 | Defect detection method and defect detection system based on machine vision |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20080917 Termination date: 20130615 |