CN212031326U - Carousel formula outward appearance detects machine all around - Google Patents

Carousel formula outward appearance detects machine all around Download PDF

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Publication number
CN212031326U
CN212031326U CN202020043384.6U CN202020043384U CN212031326U CN 212031326 U CN212031326 U CN 212031326U CN 202020043384 U CN202020043384 U CN 202020043384U CN 212031326 U CN212031326 U CN 212031326U
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China
Prior art keywords
detection camera
side wall
riser
wall detection
prism
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CN202020043384.6U
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Chinese (zh)
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罗晓忠
孙海航
毛子靖
余囿鸿
艾春治
唐军
孟永正
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Xinjian Intelligent Control Shenzhen Technology Co ltd
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Xinjian Intelligent Control Shenzhen Technology Co ltd
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Abstract

The utility model discloses a carousel formula outward appearance detects machine all around, its characterized in that: including intermittent type formula carousel, support frame, lateral wall detection camera A, lateral wall detection camera B, lateral wall detection camera C, terminal surface detection camera, prism A, prism B and light source, the marginal interval distribution of intermittent type formula carousel has a plurality of tools, the tool is used for the fixed piece that is detected, and the light source is established on the support frame and is located the below of being detected the piece, lateral wall detection camera A, lateral wall detection camera B acquire the picture that is detected the piece lateral wall through prism A, prism B's light reflection respectively, terminal surface detection camera, lateral wall detection camera A, lateral wall detection camera B, lateral wall detection camera C will be detected the image information transfer who corresponds part and give the treater respectively. By adopting the structure, the four cameras can perform appearance detection on four sides of the detected object at one time, so that the working efficiency and the detection precision are improved, and the operation and the use are facilitated.

Description

Carousel formula outward appearance detects machine all around
Technical Field
The utility model relates to a detection device especially relates to a device that detects is carried out to the appearance imperfections of bottle lid or bottle plug.
Background
In the prior art, the upper surface and the lower surface of the bottle cap are generally detected, and the detection of the side surface is ignored, so that the detection omission phenomenon sometimes exists for the defective bottle cap in the detection process. The patent document with the publication number of CN109692819A is disclosed by the national intellectual property office in 2019, 4, 30.4.78, and the fluted disc type bottle cap detection device comprises a tray (1) and is characterized in that: a bottle cap limiting fluted disc (2) is arranged on the tray (1), bottle cap positioning notches (201) are uniformly arranged on the outer side of the bottle cap limiting fluted disc (2), the bottle cap limiting fluted disc (2) can axially rotate on the tray, and a bottle cap input port (3) is arranged on one side of the tray (1); a control system (10) is arranged above the tray (1), a blowing nozzle (11) is connected to the control system (10), a discharge hole (6) is formed in the outer side of the tray (1), and the blowing nozzle (11) is arranged in a direction aligned with the discharge hole (6); the tray (1) is made of transparent materials, a first image acquisition device (7) and a second image acquisition device (8) are respectively arranged below and above the tray (1), a camera of the first image acquisition device (7) is vertically upward, and a camera of the second image acquisition device (8) is vertically downward; the three discharge ports (6) are respectively a first product discharge port (601), a second product discharge port (602) and a finished product discharge port (603), a limiting baffle (4) is arranged on the outer edge of the upper plane of the tray (1), the limiting baffle (4) is divided into three sections, the three sections of limiting baffles (4) are respectively arranged between the bottle cap input port (3) and the first product discharge port (601), between the first product discharge port (601) and the second product discharge port (602), and between the second product discharge port (602) and the finished product discharge port (603), a bottle cap output notch (5) is formed between two adjacent discharge ports (6), and the discharge ports (6) are opposite to the bottle cap output notch (5); the first image acquisition device (7) is arranged between the bottle cap input port (3) and the first secondary product discharge port (601), and the second image acquisition device (8) is arranged between the first secondary product discharge port (601) and the second secondary product discharge port (602); the first image acquisition device (7), the second image acquisition device (8) and the air blowing nozzle (11) arranged at the position of the discharge hole (6) are connected with a control system (10); the control system (10) comprises an A/D converter and a singlechip; the rotation direction of the bottle cap limiting fluted disc (2) rotates from the first product discharge hole (601) to the second product discharge hole (602) and then to the direction of the finished product discharge hole (603).
SUMMERY OF THE UTILITY MODEL
In order to overcome the defects, the utility model aims to provide a rotating disc type peripheral appearance detector which is accurate in detection and convenient and efficient.
In order to solve the technical problem, the utility model discloses the technical scheme who adopts is:
a rotating disc type peripheral appearance detector comprises an intermittent rotating disc, a support frame, a side wall detection camera A, a side wall detection camera B, a side wall detection camera C, an end face detection camera, a prism A, a prism B and a light source, wherein a plurality of jigs are distributed at the edge of the intermittent rotating disc at intervals and used for fixing a detected piece, the light source is arranged on the support frame, the side wall detection camera C, the prism A and the prism B are distributed at the periphery of the detected piece, the side wall detection camera C is transversely arranged on the support frame, a lens of the side wall detection camera C is just opposite to the side wall of the detected piece, the side wall detection camera A, the side wall detection camera B and the end face detection camera are vertically arranged on the support frame and are located at the same side of the detected piece together with the light source, the lens of the end face detection camera upwards just faces the end face of the detected piece, and the side, And the end face detection camera, the side wall detection camera A, the side wall detection camera B and the side wall detection camera C respectively transmit image information of corresponding parts of the detected piece to the processor.
Further, the support frame includes right riser, top surface board, left riser, the both ends at the top surface board are fixed to right riser and left riser, be equipped with the mounting hole on the face of right riser, lateral wall detection camera C transversely fixes in the mounting hole, be equipped with three mounting hole on the top surface board, lateral wall detection camera A, lateral wall detection camera B and terminal surface detection camera erect respectively and fix in three mounting hole.
Further, the support frame still includes the protection casing, protection casing fixed mounting is at the tip of left riser, prism A, prism B install in the protection casing.
Furthermore, the support frame still includes two supporting beam, and supporting beam's both ends are connected and are located the below of roof panel with right riser and left riser respectively, and two supporting beam are parallel to each other and are close to the perpendicular side of right riser and left riser, the light source is fixed on two supporting beam.
Furthermore, the corner of left riser and roof panel is equipped with triangle-shaped reinforcing plate A, and triangle-shaped reinforcing plate A is located the roof panel middle part, the corner of right riser and roof panel is equipped with two triangle-shaped reinforcing plates B, and two triangle-shaped reinforcing plates B are located the both sides limit department of roof panel respectively.
Furthermore, protection side wall plates are arranged on two sides of the right vertical plate, and a protection bottom plate is arranged at the bottom of the right vertical plate.
Furthermore, the side wall detection camera A, the side wall detection camera B and the end face detection camera are respectively fixed in the three mounting holes of the top panel through an anchor ear A and an anchor ear B, and the anchor ears A and the anchor ears B are positioned at two sides of the top panel; the side wall detection camera C is fixed in a mounting hole in the face of the right vertical plate through the hoop A and the hoop B, and the hoop A and the hoop B are located on two sides of the right vertical plate.
Further, base plates are arranged at the three mounting holes of the top panel and are fixed on the surface of the top panel through screws; and a base plate is arranged at the mounting hole of the right vertical plate and is fixed on the surface of the right vertical plate through screws.
Furthermore, the light source is a long strip-shaped lamp box, two ends of the long strip-shaped lamp box are connected with the supporting beam through an L-shaped fixing plate, a mounting hole is formed in the top plate surface of the L-shaped fixing plate, the end surface of the long strip-shaped lamp box is hinged to the vertical plate surface of the L-shaped fixing plate through a hinge shaft, an arc adjusting hole is formed in the vertical plate surface of the L-shaped fixing plate, and an adjusting fixing screw fixed on the end surface of the long strip-shaped lamp box penetrates through the arc adjusting hole and is fixed through a locking nut.
Furthermore, an adjusting handle is arranged on the strip-shaped lamp box. The long strip-shaped lamp box is pulled to swing to a proper angle through the adjusting handle.
The beneficial effects of the utility model reside in that:
by adopting the structure, the appearance of four sides of the measured object can be detected at one time through the four cameras, the defects required to be detected by the product are mainly related to the appearance, and the defects such as scratches, black spots, dirt, material shortage, component deletion, damage and the like can be detected. Not only improves the working efficiency and the detection precision, but also facilitates the operation and the use.
Drawings
The invention will be further explained with the aid of the accompanying drawings, in which, however, the embodiments in the drawings do not constitute any limitation to the invention, and for a person skilled in the art, without inventive step, further drawings can be obtained in accordance with the following drawings:
fig. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of the detecting assembly shown in FIG. 1;
FIG. 3 is a schematic structural view of the shield of FIG. 2;
FIG. 4 is a perspective view of the support stand shown in FIG. 2;
FIG. 5 is a schematic view of the mounting of the sidewall inspection camera C of FIG. 2;
FIG. 6 is a side view of FIG. 5;
fig. 7 is a schematic view of the light source mounting member shown in fig. 4.
In the figure: 1. an intermittent turntable; 2. A jig; 3. A detected piece; 4. A detection component; 5. a prism A; 6. a prism B; 7. a light source; 8. a support frame; 9. a sidewall inspection camera A; 10. a sidewall detection camera B; 11. an end face detection camera; 12. a sidewall inspection camera C; 13. a protective cover; 14. a right vertical plate; 15. a top panel; 16. a left riser; 17. a support beam; 18. mounting holes; 19. mounting holes; 20. a triangular reinforcing plate A; 21. a triangular reinforcing plate B; 22. A protective sidewall plate; 23. a protective bottom panel; 24. a hoop A; 25. a hoop B; 26. a base plate; 27. a screw; 28. an L-shaped fixing plate; 29. mounting holes; 30. a hinge shaft; 31. an arc-shaped adjusting hole; 32. adjusting the fixing screw; 33. locking the nut; 34. and adjusting the handle.
Detailed Description
In order to make the technical solutions of the present invention better understood, the following detailed description of the present invention is provided with reference to the accompanying drawings and specific embodiments, and it should be noted that the embodiments and features of the embodiments of the present invention can be combined with each other without conflict.
As shown in figure 1, a carousel formula outward appearance detects machine all around, includes intermittent type formula carousel 1, tool 2, is detected a 3 and determine module 4, and the tool 2 that uses in this patent is a grafting pipe in fact, the grafting pipe is erect and is fixed in the position that is close to the edge on the bottom surface of intermittent type formula carousel 1. The plug or the small cover is inserted and fixed at the lower port of the insertion pipe.
As shown in fig. 2, the inspection assembly 4 includes a supporting frame 8, a side wall inspection camera a9, a side wall inspection camera B10, a side wall inspection camera C12, an end face inspection camera 11, a prism a5, a prism B6 and a light source 7, a plurality of jigs 2 are distributed at intervals on the edge of the intermittent turntable 1, the jigs 2 are used for fixing the inspected object 3, the light source 7 is arranged on the supporting frame 8 and located above the inspected object 3, the side wall inspection camera C12, the prism a5 and the prism B6 are distributed on the periphery of the inspected object 3, the side wall inspection camera C12 is transversely arranged on the supporting frame 8, the lens of the side wall inspection camera C12 faces the side wall of the inspected object 3, the side wall inspection camera a9, the side wall inspection camera B10 and the end face inspection camera 11 are vertically arranged on the supporting frame 8 and located above the light source 7, the lens of the end face inspection camera 11, the side wall inspection camera a9 and the side wall inspection camera B10 respectively obtain pictures of the side wall of the inspected object 3 through light reflection of the prism a5 and the prism B6, and the end face inspection camera 11, the side wall inspection camera a9, the side wall inspection camera B10 and the side wall inspection camera C12 respectively transmit image information of a corresponding part of the inspected object 3 to the processor.
As shown in fig. 3 and 4, the supporting frame 8 includes a right vertical plate 14, a top panel 15 and a left vertical plate 16, the right vertical plate 14 and the left vertical plate 16 are fixed at two ends of the top panel 15, a mounting hole 19 is formed in the surface of the right vertical plate 14, the side wall detection camera C12 is transversely fixed in the mounting hole 19, three mounting holes 18 are formed in the top panel 15, and the side wall detection camera a9, the side wall detection camera B10 and the end face detection camera 11 are respectively fixed in the three mounting holes 18 in an erected mode. The support frame 8 further comprises a protective cover 13, the protective cover 13 is fixedly installed at the end part of the left vertical plate 16, and the prism A5 and the prism B6 are installed in the protective cover 13. The support frame 8 still includes two supporting beam 17, and supporting beam 17's both ends are connected and are located the below of roof panel 15 with right riser 14 and left riser 16 respectively, and two supporting beam 17 are parallel to each other and are close to the perpendicular side of right riser 14 and left riser 16, light source 7 is fixed on two supporting beam 17. A triangular reinforcing plate A20 is arranged at the corner of the left vertical plate 16 and the top panel 15, and a triangular reinforcing plate A20 is arranged in the middle of the top panel 15. Two triangular reinforcing plates B21 are arranged at the corners of the right vertical plate 14 and the top panel 15, and the two triangular reinforcing plates B21 are respectively positioned at the two side edges of the top panel 15. Protective side wall plates 22 are arranged on two sides of the right vertical plate 14, and a protective bottom plate 23 is arranged at the end part of the right vertical plate 14.
As shown in fig. 5 and 6, the side wall inspection camera C12 is fixed in the mounting hole 19 on the panel surface of the right vertical plate 14 through the hoop a24 and the hoop B25, and the hoops a24 and B25 are located on both sides of the right vertical plate 14. And a base plate 26 is arranged at the mounting hole of the right vertical plate 14, and the base plate 26 is fixed on the surface of the right vertical plate 14 through a screw 27.
Similarly, the side wall detection camera a, the side wall detection camera B and the end face detection camera are fixed in the three mounting holes 18 of the top panel 15 through the hoops a and B, and the hoops a and B are located on two sides of the top panel 15. The three mounting holes of the top panel are provided with backing plates, and the backing plates are fixed on the surface of the top panel through screws.
As shown in fig. 7, the light source 7 is a long strip-shaped lamp box, two ends of the long strip-shaped lamp box are connected with the supporting beam 17 through an L-shaped fixing plate 28, a mounting hole 29 is formed in a top plate surface of the L-shaped fixing plate 28, an end surface of the long strip-shaped lamp box is hinged to a vertical plate surface of the L-shaped fixing plate 28 through a hinge shaft 30, an arc-shaped adjusting hole 31 is formed in the vertical plate surface of the L-shaped fixing plate 28, and an adjusting fixing screw 32 fixed on the end surface of the long strip-shaped lamp box penetrates through the arc-shaped adjusting hole 31 and is fixed by a locking. The elongated light box is provided with an adjustment handle 34.
The working principle is as follows: what this patent was detected piece 3 is mainly bottle plug or bottle lid, so this patent mainly detects bottle plug or bottle lid, and the flaw that the product need detect is mainly relevant with the outward appearance, can detect the scotch, the shading, dirty, lack the material, the subassembly disappearance, flaws such as damaged.
During detection, the intermittent turntable 1 is not moved, the side wall detection camera C12 directly shoots the corresponding side face of the detected piece 3, meanwhile, the side wall detection camera A9 and the side wall detection camera B10 respectively obtain side wall pictures of other parts of the detected piece 3 through light reflection of the prism A5 and the prism B6, and the three cameras finish obtaining images around the side wall of the detected piece 3; the end face detection camera 11 acquires an image of the end portion of the detected piece 3, and then transmits the image information to the processor for comparison and analysis, so as to detect whether the detected piece 3 has defects such as scratch, black spot, dirt, material shortage, component shortage, breakage and the like. After the photographing is finished, the intermittent turntable 1 rotates for one station, the detected piece 3 on the intermittent turntable 1 moves to a detection point, and the detection is repeated.
Furthermore, various embodiments or examples and features of different embodiments or examples described in this specification can be combined and combined by one skilled in the art without contradiction. Although embodiments of the present invention have been shown and described, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention, and that variations, modifications, substitutions and alterations can be made to the above embodiments by those of ordinary skill in the art without departing from the scope of the present invention.

Claims (10)

1. The utility model provides a carousel formula outward appearance detects machine all around which characterized in that: the detection device comprises an intermittent turntable, a support frame, a side wall detection camera A, a side wall detection camera B, a side wall detection camera C, an end face detection camera, a prism A, a prism B and a light source, wherein a plurality of jigs are distributed at intervals on the edge of the intermittent turntable, the jigs are used for fixing a detected piece, the light source is arranged on the support frame, the side wall detection camera C, the prism A and the prism B are distributed at the periphery of the detected piece, the side wall detection camera C is transversely arranged on the support frame, a lens of the side wall detection camera C is just opposite to the side wall of the detected piece, the side wall detection camera A, the side wall detection camera B and the end face detection camera are vertically arranged on the support frame and are positioned at the same side of the detected piece together with the light source, the lens of the end face detection camera upwards just faces the end face of the detected piece, and the side wall detection camera A and the, the end face detection camera, the side wall detection camera A, the side wall detection camera B and the side wall detection camera C respectively transmit image information of corresponding parts of the detected piece to the processor.
2. The turntable type peripheral appearance detection machine as claimed in claim 1, wherein: the support frame includes right riser, top surface board, left riser, and right riser and left riser are fixed at the both ends of top surface board, be equipped with the mounting hole on the face of right riser, lateral wall detection camera C transversely fixes in the mounting hole, be equipped with three mounting hole on the top surface board, lateral wall detection camera A, lateral wall detection camera B and terminal surface detection camera erect respectively and fix in three mounting hole.
3. The turntable type peripheral appearance detection machine as claimed in claim 2, wherein: the support frame still includes the protection casing, protection casing fixed mounting is at the tip of left riser, prism A, prism B install in the protection casing.
4. The turntable type peripheral appearance detection machine as claimed in claim 3, wherein: the support frame still includes two supporting beam, and supporting beam's both ends are connected and are located the below of roof panel with right riser and left riser respectively, and two supporting beam are parallel to each other and are close to the perpendicular side of right riser and left riser, the light source is fixed on two supporting beam.
5. The turntable type peripheral appearance detection machine as claimed in claim 4, wherein: the corner of left side riser and roof panel is equipped with triangle-shaped reinforcing plate A, and triangle-shaped reinforcing plate A is located the roof panel middle part, the corner of right side riser and roof panel is equipped with two triangle-shaped reinforcing plates B, and two triangle-shaped reinforcing plates B are located the both sides limit department of roof panel respectively.
6. The turntable type peripheral appearance detection machine as claimed in claim 5, wherein: the both sides of right side riser are equipped with protection lateral wall board, the bottom of right side riser is equipped with protection bottom surface board.
7. The turntable type peripheral appearance detection machine as claimed in claim 6, wherein: the side wall detection camera A, the side wall detection camera B and the end face detection camera are respectively fixed in the three mounting holes of the top panel through an anchor ear A and an anchor ear B, and the anchor ears A and the anchor ears B are positioned at two sides of the top panel; the side wall detection camera C is fixed in a mounting hole in the face of the right vertical plate through the hoop A and the hoop B, and the hoop A and the hoop B are located on two sides of the right vertical plate.
8. The turntable type peripheral appearance detection machine as claimed in claim 7, wherein: backing plates are arranged at the three mounting holes of the top panel and are fixed on the surface of the top panel through screws; and a base plate is arranged at the mounting hole of the right vertical plate and is fixed on the surface of the right vertical plate through screws.
9. The turntable type peripheral appearance detection machine as claimed in claim 8, wherein: the light source is rectangular form lamp box, and the both ends of rectangular form lamp box are connected with supporting beam through L shape fixed plate, it has the mounting hole to open on the roof face of L shape fixed plate, and the terminal surface of rectangular form lamp box is articulated through the riser face of hinge and L shape fixed plate, and it has the arc regulation hole to open on the riser face of L shape fixed plate, and the regulation fixed screw of fixing on the terminal surface of rectangular form lamp box passes and fixes with lock nut from the arc regulation hole.
10. The turntable type peripheral appearance detection machine as claimed in claim 9, wherein: and the strip-shaped lamp box is provided with an adjusting handle.
CN202020043384.6U 2020-01-09 2020-01-09 Carousel formula outward appearance detects machine all around Active CN212031326U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202020043384.6U CN212031326U (en) 2020-01-09 2020-01-09 Carousel formula outward appearance detects machine all around

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202020043384.6U CN212031326U (en) 2020-01-09 2020-01-09 Carousel formula outward appearance detects machine all around

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CN212031326U true CN212031326U (en) 2020-11-27

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113219765A (en) * 2021-04-26 2021-08-06 深圳市华拓半导体技术有限公司 Optical imaging system
CN113447488A (en) * 2021-06-09 2021-09-28 华磊(嘉兴)智能科技有限公司 Diversified image detection mechanism is used to bolt graduated disk detecting system

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113219765A (en) * 2021-04-26 2021-08-06 深圳市华拓半导体技术有限公司 Optical imaging system
CN113219765B (en) * 2021-04-26 2022-04-22 深圳市华拓半导体技术有限公司 Optical imaging system
CN113447488A (en) * 2021-06-09 2021-09-28 华磊(嘉兴)智能科技有限公司 Diversified image detection mechanism is used to bolt graduated disk detecting system

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