CN217318954U - Insert installation detection equipment of injection molding box body - Google Patents
Insert installation detection equipment of injection molding box body Download PDFInfo
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- CN217318954U CN217318954U CN202220862844.7U CN202220862844U CN217318954U CN 217318954 U CN217318954 U CN 217318954U CN 202220862844 U CN202220862844 U CN 202220862844U CN 217318954 U CN217318954 U CN 217318954U
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Abstract
An insert installation detection apparatus of an injection molding box body, comprising: the automatic laser cutting machine comprises an injection molding machine, a workpiece taking assembly, an insert feeding assembly, a detection assembly and a production line, wherein the workpiece taking assembly moves through a mechanical arm and drives a first workpiece clamping jaw air cylinder and a first insert clamping jaw air cylinder to rotate stations to alternately take and place workpieces and inserts, the workpieces placed on the production line are subjected to photographing detection in transmission, transferred to a weighing station through a second workpiece grabbing air cylinder and subjected to laser standard reaching and blanking after being qualified; the advantages are as follows: the injection molding, the insert taking, the installation, the detection and the blanking of the workpiece are finished in one go through a plurality of actions, the continuous actions are realized, the transfer flow is reduced, and the working efficiency is greatly improved; energy waste is reduced; high automation degree and low labor intensity.
Description
Technical Field
The utility model relates to an automated inspection technical field of the box body of moulding plastics specifically is an inserts installation check out test set of box body of moulding plastics.
Background
The box body (houseing) part is often used as the part for functional unit seals, and the box body of plastics material is usually through injection moulding, and the box body is arranged the inserts that the later stage was used for the screw fixation or the location usefulness in injection mold when moulding plastics, accomplishes the installation of inserts at the in-process of moulding plastics, but the inserts is easy rubber coating at the injecting glue in-process, inserts leak defects such as bury, influence the follow-up processing use of box body, in addition, still need detect the outward appearance defect of box body, weight test, radium-shine function such as up to standard after the box body is moulded plastics and is accomplished.
Among the conventional art, the box body is moulded plastics and is accomplished the back and need be put the box body work piece and transport to the detection station in the transfer box and test usually, and the equal independent operation of taking, getting, detecting of inserts, transfer cycle length, detection efficiency are low, easily take place to damage in the transportation process many times.
The utility model provides an inserts installation check out test set of box body of moulding plastics solves above-mentioned technical problem.
SUMMERY OF THE UTILITY MODEL
The utility model provides an inserts installation check out test set of box body of moulding plastics, includes the injection molding machine, gets a subassembly, inserts material loading subassembly, determine module, assembly line, injection molding machine position department is provided with gets a subassembly, determine module is located assembly line position department, the injection molding machine is used for moulding plastics the box body work piece, get a subassembly and be used for will moulding plastics the work piece of accomplishing and take out and place in on the assembly line, put into the inserts in the mould of injection molding machine, determine module is used for detecting one or more in work piece surface defect, inserts installation, inserts rubber coating, the detection of weighing, the radium-shine mark of moulding plastics.
Preferably, an inserts installation check out test set of box body moulds plastics, it includes robotic arm, flange axle, first mounting panel, first work piece clamping jaw cylinder, first inserts clamping jaw cylinder, a CCD camera to get a subassembly, robotic arm's rotation end with flange axle fixed mounting, the flange axle with first mounting panel is fixed, the last face of first mounting panel is provided with first work piece clamping jaw cylinder, the hypoplastron face of first mounting panel is provided with first inserts clamping jaw cylinder, a CCD camera.
Preferably, an inserts installation check out test set of box body of moulding plastics, inserts material loading subassembly includes the vibration dish, directly shakes board, inserts and gets material removal module, second inserts clamping jaw cylinder, inserts tool plate, the exit end of vibration dish with directly shake the board and connect, the exit end of vibration dish is provided with across the formula the inserts is got and is got material removal module, the inserts is got material and is removed the module and includes that first X axle removes the module, first Y axle removes the module, first Z axle removes the module, the output that the module was removed to the X axle with the Y axle removes the module fixed, the power take off end that the module was removed to the Y axle with the Z axle removes the module fixed, the output that the module was removed to the Z axle with the cylinder body of second inserts clamping jaw cylinder is fixed.
Preferably, the insert installation detection device of the injection molding box body further comprises a material blocking assembly, wherein the material blocking assembly comprises a transverse cylinder and a material blocking plate which are arranged at the outlet end of the straight vibrating plate, the output end of the transverse cylinder is fixed with the material blocking plate, and an insert material blocking groove is machined in the material blocking plate.
Preferably, an inserts installation check out test set of box body of moulding plastics, the determine module is including setting up the bar light source, the mounting bracket of assembly line top, the mounting bracket is installed the top of assembly line, the bilateral symmetry of bar light source is provided with the bar light source, bar light source pass through the mounting bracket installation.
Preferably, the insert installation detection device for the injection molding box body further comprises a Y-Z axis moving module fixed on the surface of the mounting frame, an electronic scale or/and a laser device and a second workpiece grabbing cylinder, wherein the Y-Z axis moving module spans over the assembly line and comprises a second Y axis moving module and a second Z axis moving module, the second workpiece grabbing cylinder is fixed with the output end of the second Z axis moving module, the electronic scale is fixed above the assembly line, and the laser device is fixed above the assembly line through a third Z axis moving module.
Preferably, the insert installation detection equipment for the injection molding box body is characterized in that a positioning die holder and an inductor are arranged on the upper plate surface of the insert jig plate, and the inductor is arranged in a positioning notch of the positioning die holder.
Preferably, the insert installation detection device for the injection molding box body comprises a first X-axis moving module 331, a first Y-axis moving module 332, a first Z-axis moving module 333, a second Y-axis moving module 431, a second Z-axis moving module 432 or a third Z-axis moving module 451 which is one of a motor screw module, an air cylinder and a motor gear belt assembly.
The working principle is as follows:
after injection molding of the injection molding part is completed, a mechanical arm in the part taking assembly moves in a multi-axis mode and drives a first mounting plate to rotate so that the first mounting plate can downwards clamp a box body workpiece, then a first insert clamping jaw cylinder rotates to the lower part and the clamped insert is placed in a mold, a first CCD camera shoots to detect the correctness of the placement position of the insert, the mechanical arm moves to place the workpiece on a production line, the production line moves and drives the workpiece to move to a second CCD camera position for shooting detection, detection of surface defects of the workpiece, the installation quantity and the position correctness of the insert are completed, the insert is not coated with rubber, the workpiece is clamped and placed to an electronic scale weighing table board for weight detection under the movement of a Y-Z axis moving module after surface detection, meanwhile, a laser device is lowered to a specific height to mark the surface of the box body workpiece, and the production line of a qualified product descends; and after the mechanical arm puts the workpiece on the assembly line, the workpiece is moved to the position of the insert jig plate to clamp the insert.
And circulating to reciprocate, wherein the detected unqualified workpiece is grabbed by a second workpiece grabbing cylinder or a first insert clamping jaw cylinder of the mechanical arm and is placed in an unqualified product collecting area.
The advantages are as follows:
(1) the utility model relates to an insert installation detection device of an injection molding box body integrates the processes of insert implantation, injection molding, detection, blanking and the like into an integral continuous operation, reduces transfer processes and greatly improves the working efficiency;
(2) the utility model relates to an insert mounting and detecting device of an injection molding box body, which integrates the insert taking and placing tools and the box body workpiece taking and placing tools into a fixed plate and further improves the operation efficiency and reduces the energy waste through the rotary replacement operation process;
(3) the utility model relates to an insert installation detection device of an injection molding box body, wherein detection stations are distributed above an assembly line in a centralized manner and are arranged in a left-right and front-back manner, so that the requirement of completing workpiece detection in the transmission process of the assembly line is met, and the arrangement of transfer equipment in a specific direction can be further reduced through the transmission of the assembly line, thereby improving the compactness of the equipment;
(4) the utility model relates to an inserts installation check out test set of box body of moulding plastics degree of automation is high, artifical intensity of labour is little.
Drawings
The embodiments are further described with reference to the accompanying drawings, in which:
fig. 1 is a schematic structural view of an insert mounting and detecting device of an injection molding box body according to the present invention;
fig. 2 is a schematic structural view of an insert feeding assembly according to the present invention;
fig. 3 is a schematic structural diagram of a detection assembly according to the present invention;
fig. 4 is a partial schematic structural view of the pickup assembly according to the present invention;
the specific structure corresponding to the number is as follows:
the injection molding machine 1, a workpiece taking component 2, a mechanical arm 21, a flange shaft 22, a first mounting plate 23, a first workpiece clamping jaw cylinder 24, a first insert clamping jaw cylinder 25, a first CCD camera 26, an insert feeding component 3, a vibration disc 31, a direct vibration plate 32, an insert taking and moving module 33, a first X-axis moving module 331, a first Y-axis moving module 332, a first Z-axis moving module 333, a second insert clamping jaw cylinder 34, an insert jig plate 35, a positioning die holder 351, a sensor 352, a transverse cylinder 361, a material baffle 362, a detection component 4, a strip-shaped light source 41, a strip-shaped light source 42, a Y-Z-axis moving module 43, a second Y-axis moving module 431, a second Z-axis moving module 432, an electronic scale 44, a laser device 45, a third Z-axis moving module 451, 46, a second workpiece capturing cylinder mounting rack 47 and a production line 5,
the following detailed description of the invention will be further described in conjunction with the above-identified drawings.
Detailed Description
Specific embodiment example 1:
an insert installation detection apparatus of an injection molding box body, comprising: injection molding machine 1, get a subassembly 2, inserts material loading subassembly 3, detection component 4, assembly line 5, 1 position department of injection molding machine is provided with gets a subassembly 2, detection component 4 is located 5 position departments of assembly line, injection molding machine 1 is used for the box body work piece of moulding plastics, it is used for taking out and placing in to get a subassembly 2 the work piece that the completion of moulding plastics on assembly line 5, put into the inserts in injection molding machine 1's the mould, detection component 4 is used for detecting injection molding work piece surface defect, inserts installation, inserts rubber coating, weighing detection, radium-shine and beat the mark.
Wherein, it includes robotic arm 21, flange axle 22, first mounting panel 23, first work piece clamping jaw cylinder 24, first inserts clamping jaw cylinder 25, a CCD camera 26 to get a subassembly 2, robotic arm 21's rotation end with flange axle 22 fixed mounting, flange axle 22 with first mounting panel 23 is fixed, the last face of first mounting panel 23 is provided with first work piece clamping jaw cylinder 24, the lower face of first mounting panel 23 is provided with first inserts clamping jaw cylinder 25, a CCD camera 26.
Insert material loading subassembly 3 is got including vibration dish 31, directly shake board 32, inserts and is got material removal module 33, second inserts clamping jaw cylinder 34, inserts tool board 35, the exit end of vibration dish 31 with directly shake the board 32 and connect, the exit end of vibration dish 31 is provided with across the formula the inserts is got material and is removed module 33, the inserts is got material and is removed module 33 and includes that first X axle removes module 331, first Y axle and removes module 332, first Z axle and remove module 333, the X axle remove the module 331 the output with the Y axle removes module 332 fixedly, the power take off end that the module 332 was removed to the Y axle with the Z axle removes module 333 fixedly, the output that the module 333 was removed to the Z axle with the cylinder body of second inserts clamping jaw cylinder 34 is fixed.
The detection assembly 4 comprises a bar-shaped light source 41, a bar-shaped light source 42, a Y-Z axis moving module 43, an electronic scale 44, a laser device 45 and a second workpiece grabbing cylinder 47 which are arranged above the assembly line 5 and are installed through an installation frame 46, the installation frame 46 is installed above the assembly line 5, the bar-shaped light source 41 is symmetrically arranged on two sides of the bar-shaped light source 42, and the bar-shaped light source 41 and the bar-shaped light source 42 are installed through the installation frame 46. The Y-Z axis moving module 43 crosses over the assembly line 5 and the Y-Z axis moving module 43 includes a second Y axis moving module 431 and a second Z axis moving module 432, the second workpiece grabbing cylinder 47 is fixed to an output end of the second Z axis moving module 432, the electronic scale 44 is fixed to the upper portion of the assembly line 5, and the laser device 45 is fixed to the upper portion of the assembly line 5 through a third Z axis moving module 451. Specific embodiment example 2:
on the basis of the further embodiment 1,
optionally, a positioning die holder 351 and an inductor 352 are disposed on an upper surface of the insert jig plate 35, and the inductor 352 is disposed in a positioning notch of the positioning die holder 351.
Optionally, the material blocking device further comprises a material blocking assembly, the material blocking assembly comprises a transverse cylinder 361 and a material blocking plate 362 which are arranged at the outlet end of the straight vibrating plate 32, the output end of the transverse cylinder 361 is fixed with the material blocking plate 362, and an insert material blocking groove is machined in the material blocking plate 362. Keep off silo department and be provided with the sensor, whether response inserts reachs and keep off the silo, sense to have the inserts after, the inserts is got the material and is removed the module and drive the removal of second inserts clamping jaw cylinder and get the piece.
Optionally, the first X-axis moving module 331, the first Y-axis moving module 332, the first Z-axis moving module 333, the second Y-axis moving module 431, the second Z-axis moving module 432, or the third Z-axis moving module 451 is one of a motor screw module, an air cylinder, and a motor gear belt assembly.
The above-mentioned embodiments only represent some embodiments of the present invention, and the description thereof is specific and detailed, but not to be construed as limiting the scope of the present invention. It should be noted that, for those skilled in the art, without departing from the spirit of the present invention, several variations and modifications can be made, which are within the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the appended claims.
Claims (7)
1. The utility model provides an inserts installation check out test set of box body moulds plastics which characterized in that: including the injection molding machine, get a subassembly, inserts material loading subassembly, determine module, assembly line, injection molding machine position department is provided with gets a subassembly, determine module is located assembly line position department, the injection molding machine is used for moulding plastics box body work piece, it is used for taking out and placing in the work piece that the assembly line was accomplished will moulding plastics on, put into the inserts in the mould of injection molding machine, determine module is used for detecting one or more in injection molding work piece surface defect, inserts installation, inserts rubber coating, weighing detection, the radium-shine mark.
2. The insert mounting detection apparatus of an injection molding box according to claim 1, wherein: get a subassembly and include robotic arm, flange axle, first mounting panel, first work piece clamping jaw cylinder, first inserts clamping jaw cylinder, a CCD camera, robotic arm's rotation end with flange axle fixed mounting, the flange axle with first mounting panel is fixed, the last face of first mounting panel is provided with first work piece clamping jaw cylinder, the hypoplastron face of first mounting panel is provided with first inserts clamping jaw cylinder, a CCD camera.
3. The insert mounting detection apparatus of an injection molding box according to claim 1, wherein: insert material loading subassembly includes the vibration dish, directly shakes board, inserts and gets material removal module, second inserts clamping jaw cylinder, inserts tool plate, the exit end of vibration dish with directly shake the board and connect, the exit end of vibration dish is provided with across the formula the inserts is got the material and is removed the module, the inserts is got the material and is removed the module and includes that first X axle removes the module, first Y axle removes the module, first Z axle removes the module, the output that the module was removed to the X axle with the Y axle removes the module fixed, the power take off end that the module was removed to the Y axle with the Z axle removes the module fixed, the output that the module was removed to the Z axle with the cylinder body of second inserts clamping jaw cylinder is fixed.
4. The insert mounting detection apparatus of an injection molding box according to claim 3, wherein: still include the striker assembly, the striker assembly is including setting up horizontal cylinder, the striker plate of straight vibrating plate exit end, the output of horizontal cylinder with the striker plate is fixed, the striker plate processing has inserts fender silo.
5. The insert mounting detection apparatus of an injection molding box according to claim 1, wherein: the detection assembly comprises a bar-shaped light source, a bar-shaped light source and a mounting frame, wherein the bar-shaped light source, the bar-shaped light source and the mounting frame are arranged above the assembly line, the mounting frame is mounted above the assembly line, the bar-shaped light source is symmetrically arranged on two sides of the bar-shaped light source, and the bar-shaped light source are mounted through the mounting frame.
6. The insert mounting detection apparatus of an injection molding box according to claim 5, wherein: the detection assembly further comprises a Y-Z axis moving module, an electronic scale or/and a laser device and a second workpiece grabbing cylinder, wherein the Y-Z axis moving module is fixed on the surface of the mounting frame and spans over the assembly line, the Y-Z axis moving module comprises a second Y axis moving module and a second Z axis moving module, the second workpiece grabbing cylinder is fixed with the output end of the second Z axis moving module, the electronic scale is fixed above the assembly line, and the laser device is fixed above the assembly line through a third Z axis moving module.
7. The insert mounting detection device of an injection mold box body according to claim 3, characterized in that: the upper plate surface of the insert jig plate is provided with a positioning die holder and an inductor, and the inductor is arranged in a positioning notch of the positioning die holder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220862844.7U CN217318954U (en) | 2022-04-15 | 2022-04-15 | Insert installation detection equipment of injection molding box body |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220862844.7U CN217318954U (en) | 2022-04-15 | 2022-04-15 | Insert installation detection equipment of injection molding box body |
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| Publication Number | Publication Date |
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| CN217318954U true CN217318954U (en) | 2022-08-30 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202220862844.7U Active CN217318954U (en) | 2022-04-15 | 2022-04-15 | Insert installation detection equipment of injection molding box body |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117584365A (en) * | 2023-12-29 | 2024-02-23 | 裕克施乐塑料制品（太仓）有限公司 | Automatic feeding insert injection molding and detecting equipment for robot and working method thereof |
-
2022
- 2022-04-15 CN CN202220862844.7U patent/CN217318954U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117584365A (en) * | 2023-12-29 | 2024-02-23 | 裕克施乐塑料制品（太仓）有限公司 | Automatic feeding insert injection molding and detecting equipment for robot and working method thereof |
| CN117584365B (en) * | 2023-12-29 | 2024-06-11 | 裕克施乐塑料制品（太仓）有限公司 | Automatic feeding insert injection molding and detecting equipment for robot and working method thereof |
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