CN217254386U

CN217254386U - Intelligent manufacturing system

Info

Publication number: CN217254386U
Application number: CN202121674990.9U
Authority: CN
Inventors: 黄太洲; 程常宝
Original assignee: Jiaxing Yunda Intelligent Technology Co ltd
Current assignee: Jiaxing Yunda Intelligent Technology Co ltd
Priority date: 2021-07-22
Filing date: 2021-07-22
Publication date: 2022-08-23
Anticipated expiration: 2031-07-22

Abstract

The utility model discloses an intelligent manufacturing system, which comprises a blank feeding device, a CNC processing device, a coloring processing device, an assembling processing device, a laser processing device and a finished product discharging device which are arranged in sequence; the automatic blank assembling and disassembling device comprises a blank feeding device, a CNC (computer numerical control) processing device, a coloring processing device, an assembling processing device, a laser processing device and a finished product discharging device, wherein the conveying device and the carrier sequentially circulate among the blank feeding device, the CNC processing device, the coloring processing device, the assembling processing device, the laser processing device and the finished product discharging device; the carrier is provided with at least one containing cavity, blanks are placed in the containing cavity and loaded into the conveying device by the blank loading device, the blanks are moved into the CNC machining device by the conveying device to obtain a set structure in a material removing mode, the coloring machining device is moved to coat a set color on the surface of the set structure, the blanks with the set structure are loaded into the assembling machining device, the laser machining device is moved to machine preset patterns on the surface of the preset part to obtain finished products, and the finished products are separated from the carrier by the finished product discharging device and then are respectively output.

Description

Intelligent manufacturing system

Technical Field

The utility model belongs to the technical field of the manufacture equipment, specifically speaking relates to an intelligence manufacturing system.

Background

The intelligent manufacturing system is popular and popular with manufacturing enterprises year by year, and each mechanical device can coordinate to operate under the control of a control system such as a computer and a PLC, so that a required product is produced.

The department also actively participates in the research and development of the intelligent manufacturing system, and a set of manufacturing system with higher universality is designed for the product which needs to be processed firstly and then is assembled with another product to be used by the department or other enterprise organizations.

In addition, along with the popularization of intelligent manufacturing systems, the ability of students in all schools is also actively enhanced, but the intelligent manufacturing systems cannot be demonstrated and taught due to the fact that the intelligent manufacturing systems are not complete and systematic, and difficulty in learning on the spot of enterprises with students is large, so that a set of intelligent manufacturing systems is urgently needed for demonstration and teaching and training.

Disclosure of Invention

The utility model aims at providing an intelligence manufacturing system, its technical problem who intends to solve to exist in the background art.

In order to solve the technical problem, the purpose of the utility model is to realize like this:

an intelligent manufacturing system comprises a blank feeding device, a CNC (computer numerical control) processing device, a coloring processing device, an assembling processing device, a laser processing device and a finished product discharging device which are sequentially arranged; the automatic assembling and assembling device comprises a blank feeding device, a CNC (computer numerical control) processing device, a coloring processing device, an assembling processing device, a laser processing device and a finished product discharging device, and is characterized by further comprising a conveying device and a carrier, wherein the conveying device enables the carrier to sequentially flow among the blank feeding device, the CNC processing device, the coloring processing device, the assembling processing device, the laser processing device and the finished product discharging device; the carrier is provided with at least one containing cavity, blanks are placed in the containing cavity and loaded into the conveying device by the blank loading device, the blanks are moved to the CNC machining device by the aid of the conveying device, a set structure is obtained by adopting a material removing mode, the blanks are moved to the coloring machining device, a set color is coated on the surface of the set structure, the blanks with the set structure are loaded into the preset part in the assembling machining device, the blanks with the set structure are moved to the laser machining device, a finished product is obtained after preset patterns are machined on the surface of the preset part, and the finished product and the carrier are separated by the aid of the finished product discharging device and then are respectively output.

On the basis of the above scheme and as a preferable scheme of the scheme: still include first visual detection device and second visual detection device, the two set up respectively in CNC processingequipment with color between the processingequipment color the processingequipment with assemble between the processingequipment.

On the basis of the above scheme and as a preferable scheme of the scheme: the assembling and processing device comprises a preset component supplementing mechanism, an assembling and transferring mechanism, a preset component disassembling and assembling mechanism and a preset component transferring mechanism, wherein the assembling and transferring mechanism at least comprises a first transferring clamp and a second transferring clamp, the preset component supplementing mechanism transfers a tray loaded with the preset component to the preset component transferring mechanism supplementing material, the second transferring clamp of the assembling and transferring mechanism takes out the blank conveyed to the carrier of the assembling and processing device, the preset component transferring mechanism transfers the preset component on the tray to an empty containing cavity obtained by taking out the blank on the carrier, after the first transferring clamp clamps the preset component on the carrier, the assembling and transferring mechanism transfers the preset component to a disassembling and assembling station of the preset component disassembling and assembling mechanism, and the preset component disassembling and assembling mechanism separates a first component of the preset component, and the assembling and transferring mechanism is used for assembling the first assembly and the preset component, and the assembled preset component is transferred to the carrier again by the assembling and transferring mechanism.

On the basis of the above scheme and as a preferable scheme of the scheme: the periphery of the accommodating cavity is provided with a plurality of clamp accommodating grooves which are communicated with the accommodating cavity.

On the basis of the above scheme and as a preferable scheme of the scheme: blank loading attachment CNC processingequipment color processingequipment assembly processingequipment laser processingequipment finished product discharging device first visual detection device with second visual detection device is modular structure, every modular structure all contains independent conveying assembly, conveying device is by a plurality of conveying assembly's entry end and exit end dock in proper order and constitute.

Compared with the prior art, the utility model outstanding and profitable technological effect is: the system can smoothly realize the processing of a product and the assembly and combination with another product; the intelligent manufacturing system can be applied to teaching demonstration in colleges and universities, and meanwhile, the modular design is more favorable for fully and well displaying and changing the control principle and the design principle of the intelligent manufacturing system.

Drawings

Fig. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a perspective view of the assembly processing device;

fig. 3 is a schematic view of the carrier structure.

Detailed Description

In order to make the purpose, technical solutions and advantages of the present application clearer, the technical solutions in the embodiments will be clearly and completely described below with reference to the drawings in the embodiments, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all the embodiments. All other embodiments obtained by a person skilled in the art without making any inventive step, based on the given embodiments, fall within the scope of protection of the present application.

The present embodiment explains the analysis of the intelligent manufacturing system of the present application in the processing and assembly of a school badge. The school badge comprises a blank 150, a set structure (school badge pattern) and an external shell (preset part 83), wherein the shell is provided with an upper cover, the school badge pattern needs to be colored after the school badge pattern is processed on the blank 150, then the blank 150 is put into the shell, and the specific operation is that the upper cover is removed, then the blank is put into the shell, and then the upper cover is covered; finally, laser processing the set characters or patterns on the shell to obtain a finished school badge.

An intelligent manufacturing system comprises a blank feeding device 20, a CNC (computerized numerical control) processing device 40, a coloring processing device 60, an assembling processing device 80, a laser processing device 90 and a finished product discharging device 100 which are sequentially arranged; the device further comprises a conveying device and a carrier 140, wherein the conveying device enables the carrier 140 to sequentially flow among the blank feeding device 20, the CNC processing device 40, the coloring processing device 60, the assembling processing device 80, the laser processing device 90 and the finished product discharging device 100; the carrier 140 is provided with at least one accommodating cavity 141, a plurality of clamp accommodating grooves 142 are formed in the periphery of the accommodating cavity 141, and the clamp accommodating grooves 142 are communicated with the accommodating cavity 141. The blank 150 is placed in the accommodating cavity 141 and loaded into the conveying device by the blank loading device 20, and is transferred to the CNC processing device 40 by the conveying device to obtain the setting structure by adopting a material removing mode, the coloring processing device 60 coats the surface of the setting structure with the setting color, the blank 150 with the setting structure is loaded into the assembling processing device 80, the blank is transferred to the laser processing device 90 to obtain a finished product after processing the surface of the preset part 83 with the preset pattern, and the finished product is separated from the carrier 140 by the finished product discharging device 100 and then is respectively output. In addition, since the blank is machined by a CNC machining device in a way of material removal and reduction, a sufficient machining allowance needs to be reserved for the blank.

The coloring processing device 60 in this embodiment includes a third visual inspection mechanism 61, a coloring transfer mechanism 62 and a coloring mechanism 63, and transfers the blank in the carrier on the conveying device to the third visual inspection mechanism 61 by means of the coloring transfer mechanism 62 to correct the coloring position, then transfers the blank to the coloring mechanism 63 to coat the surface of the setting structure with a setting color, and finally transfers the blank coated with the setting color to the carrier on the conveying device. It should be noted that the coloring transfer mechanism 62 can transport and transfer the blank by using a mechanical arm and adapting to a clamp corresponding to the blank; the coloring mechanism 63 is the same as the coloring device in the related art, and for example, the coloring is performed by using the related art such as spray printing, thermal transfer printing or screen printing.

The assembly processing apparatus 80 of the present embodiment includes a preset component feeding mechanism 81, an assembly transfer mechanism 82, a preset component mounting and dismounting mechanism 84, and a preset component transfer mechanism 85, where the preset component 83 in the present embodiment has at least a first transfer jig 821 and a second transfer jig 822 for the assembly transfer mechanism 82, the preset component feeding mechanism 81 feeds a tray 811 loaded with a preset component 83 (housing) to the preset component transfer mechanism 85, specifically, the preset component feeding mechanism 81 has a tray 811, an upper top cylinder 813, and a limit cylinder 814, and places the tray loaded with the preset component at a feeding station manually, namely, the upper top cylinder 813 is arranged, the limit cylinder 814 is retracted, the upper top of the upper top cylinder 813 lifts the tray on the uppermost layer, then, a limiting cylinder 814 is ejected out, the tray on the uppermost layer is limited, and the falling of the tray is limited, so that material supplementing is realized; the second transfer fixture 822 of the assembly transfer mechanism 82 takes out the blank 150 conveyed to the carrier 140 of the assembly processing device 80, the conveying device drives the carrier to move to the lower side of the predetermined component transfer mechanism 85, the predetermined component transfer mechanism 85 transfers the predetermined component 83 on the tray 811 to the vacant holding cavity obtained by taking out the blank 150 on the carrier 140, then the first transfer fixture 821 clamps the predetermined component 83 on the carrier 140, the assembly transfer mechanism 82 transfers the predetermined component 83 to the disassembling and assembling station 841 of the predetermined component disassembling and assembling mechanism 84, the first cylinder 842 of the predetermined component disassembling and assembling mechanism 84 drives the clamping jaw 844 to extend, the second cylinder 843 drives the clamping jaw 844 to move downwards to clamp the first component 831 (upper cover) of the predetermined component 83, then the first cylinder 842 and the second cylinder are filled to drive the clamping jaw to return to the initial position, thereby completing the separation of the upper cover and exposing the internal space of the predetermined component 83 (housing) outwards, the assembly transfer mechanism 82 places the blank 150 on the second transfer jig 822 into the internal space of the predetermined part 83, the predetermined part mounting and dismounting mechanism 84 repeats the operation of separating the first part to mount the first part 831 on the predetermined part 83, and the mounted predetermined part 83 is transferred to the carrier 140 again by the assembly transfer mechanism 82. It should be noted that the assembly transfer mechanism 82 is a mechanical arm, and the first transfer jig 821 and the second transfer jig 822 are jigs matched with the ingredients and the predetermined parts, which are the same as the related art.

In this embodiment, the finished product discharging device 100 includes a sorting robot 110, a finished product shelf 120 and a carrier temporary storage area 130, the sorting robot 110 picks and transfers finished product logos on the carriers onto the finished product shelf 120, then transfers empty carriers onto the carrier temporary storage area 130, then carries the carriers in the carrier temporary storage area 130 to the carrier loading area 10 by workers, and carries the blanks 150 into the accommodating cavities of the carriers in the carrier loading area 10 and then to the blank loading device 20, thereby completing the circulation of the carriers.

Further, the present embodiment further includes a first visual inspection device 50 and a second visual inspection device 70, which are respectively disposed between the CNC processing device 40 and the coloring processing device 60, and between the coloring processing device 60 and the assembling processing device 80. Whether the shape of the processed set structure is consistent with the designed set structure or not is compared through the first visual detection device 50, and whether the color coated by the coloring processing device 60 is qualified or not is detected through the second visual detection device 70 by comparing the color with the preset color. The first and second

visual inspection devices

50 and 70 are not different from the conventional visual inspection devices, and conventional image capturing devices such as a camera, a CCD, and a CMOS may be used.

Further, this embodiment is preferred, in order to further optimize the structure and in order to solve the problem that each station is carried the rhythm and probably has the difference, in addition also for better realization carries out the customization of adaptability according to different functional requirements, the preferred stock loading attachment 20 of this embodiment, CNC processingequipment, color processingequipment 60, assembly processingequipment 80, laser processingequipment 90, finished product discharging device 100, first visual inspection device 50 and second visual inspection device 70 are modular structure, every modular structure all contains independent conveying assembly, conveying apparatus is by the inlet end and the exit end of a plurality of conveying assembly dock in proper order and constitute.

The system can smoothly realize the processing of a product and the assembly and combination with another product; the intelligent manufacturing system can be applied to teaching demonstration in colleges and universities, and meanwhile, the modular design is more favorable for fully and well displaying and changing the control principle and the design principle of the intelligent manufacturing system.

The above-mentioned embodiment is only the preferred embodiment of the present invention, and does not limit the protection scope of the present invention according to this, so: all equivalent changes made according to the structure, shape and principle of the utility model are covered within the protection scope of the utility model.

Claims

1. An intelligent manufacturing system, characterized by: the automatic blank forming machine comprises a blank feeding device (20), a CNC (computerized numerical control) processing device (40), a coloring processing device (60), an assembling processing device (80), a laser processing device (90) and a finished product discharging device (100) which are arranged in sequence; the automatic blank feeding device further comprises a conveying device and a carrier (140), wherein the conveying device enables the carrier (140) to sequentially flow among the blank feeding device (20), the CNC machining device (40), the coloring machining device (60), the assembling machining device (80), the laser machining device (90) and the finished product discharging device (100); the carrier (140) is provided with at least one accommodating cavity (141), a blank (150) is placed in the accommodating cavity (141) and loaded into the conveying device by the blank loading device (20), the blank is transferred to the CNC machining device (40) by the aid of the conveying device to obtain a set structure in a material removing mode, the blank is transferred to the coloring machining device (60) to coat a set color on the surface of the set structure, the blank (150) with the set structure is loaded into a preset part in the assembling machining device (80), the laser is transferred to the laser machining device (90) to obtain a finished product after a preset pattern is machined on the surface of the preset part (83), and the finished product is separated from the carrier (140) by the aid of the finished product discharging device (100) and then is output respectively.

2. The smart manufacturing system of claim 1, wherein: still include first visual detection device (50) and second visual detection device (70), the two set up respectively in CNC processingequipment (40) with color between processingequipment (60) color processingequipment (60) with between assembly processingequipment (80).

3. The smart manufacturing system of claim 1, wherein: the assembly processing device (80) comprises a preset component supplementing mechanism (81), an assembly transferring mechanism (82), a preset component disassembling and assembling mechanism (84) and a preset component transferring mechanism (85), wherein the assembly transferring mechanism (82) at least comprises a first transferring clamp (821) and a second transferring clamp (822), the preset component supplementing mechanism (81) supplements a tray (811) loaded with the preset component (83) to the preset component transferring mechanism (85), the second transferring clamp (822) of the assembly transferring mechanism (82) takes out the blank (150) conveyed to the carrier (140) of the assembly processing device (80), the preset component transferring mechanism (85) transfers the preset component (83) on the tray (811) to an empty accommodating cavity obtained by taking out the blank (150) on the carrier (140), the first transfer jig (821) grips the predetermined component (83) on the carrier (140), the assembly transfer mechanism (82) transfers the preset component (83) to a disassembly and assembly station (841) of the preset component disassembly and assembly mechanism (84), the preset part attaching and detaching mechanism (84) separates the first block (831) of the preset part (83) to expose an inner space of the preset part (83) to the outside, the assembly transfer mechanism (82) places the blank (150) on the second transfer jig (822) into the inner space of the preset member (83), the preset component disassembling and assembling mechanism (84) assembles the first component (831) and the preset component (83), and the assembled preset component (83) is transferred to the carrier (140) by the assembling and transferring mechanism (82).

4. The smart manufacturing system of claim 1, wherein: the periphery of the accommodating cavity (141) is provided with a plurality of clamp accommodating grooves (142), and the clamp accommodating grooves (142) are communicated with the accommodating cavity (141).

5. The intelligent manufacturing system according to claim 2, wherein: blank loading attachment (20), CNC processingequipment (40) color processingequipment (60) assembly processingequipment (80) radium-shine processingequipment (90) finished product discharging device (100) first vision detection device (50) with second vision detection device (70) are modular structure, every modular structure all contains independent conveying assembly, conveying device is by a plurality of conveying assembly's entry end and exit end dock in proper order and constitute.