CN217224398U - Motor worm testing machine - Google Patents
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- CN217224398U CN217224398U CN202123353746.5U CN202123353746U CN217224398U CN 217224398 U CN217224398 U CN 217224398U CN 202123353746 U CN202123353746 U CN 202123353746U CN 217224398 U CN217224398 U CN 217224398U
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Abstract
本实用新型提供了马达蜗杆测试机。该马达蜗杆测试机包括机架、用于对装满蜗杆的料管进行上料的蜗杆上料组件、用于对蜗杆上料组件内的料管进行翻转的料管翻转组件、用于承接料管翻转组件内蜗杆的蜗杆承接分料组件、用于将蜗杆压装入马达中的蜗杆压装组件、用于将蜗杆承接分料组件内的蜗杆转移至蜗杆压装组件内的蜗杆搬运组件、用于对经过蜗杆压装组件压装完蜗杆的马达进行虚位检测的马达测虚位组件,其中,本实用新型中的马达蜗杆测试机实现了对蜗杆的自动化上料,且实现了自动化地将蜗杆装入马达内,提高了蜗杆马达的组装效率,同时,马达测虚位组件的设置能够对压装后的马达蜗杆进行虚位检测,从而保证蜗杆装入马达后的良品率。
The utility model provides a motor worm testing machine. The motor worm testing machine includes a frame, a worm feeding assembly for feeding a material tube filled with worms, a feeding tube turning assembly for turning over the feeding tube in the worm feeding assembly, and a feeding tube for receiving material. The worm receiving and distributing assembly of the worm in the tube turning assembly, the worm press-fitting assembly for press-fitting the worm into the motor, the worm handling assembly for transferring the worm in the worm receiving and distributing assembly to the worm press-fitting assembly, A motor virtual position detection assembly for performing virtual position detection on a motor that has been press-fitted by a worm press-fitting assembly, wherein the motor and worm testing machine in the utility model realizes the automatic feeding of the worm, and the automatic Putting the worm into the motor improves the assembly efficiency of the worm motor. At the same time, the setting of the motor virtual position detection component can perform virtual position detection on the motor worm after press-fitting, so as to ensure the yield rate of the worm after being installed in the motor.
Description
技术领域technical field
本实用新型涉及自动化设备的技术领域,特别是涉及马达蜗杆测试机。The utility model relates to the technical field of automation equipment, in particular to a motor worm testing machine.
背景技术Background technique
电机行业经过200多年的发展,它已经成为现代生产、生活中不可或缺的核心、基础,是国民经济中重要的一环。After more than 200 years of development, the motor industry has become an indispensable core and foundation in modern production and life, and an important part of the national economy.
随着技术的发展,对小微型电机的需求越来越多,小马达应用方向也越来越广。With the development of technology, the demand for small and micro motors is increasing, and the application direction of small motors is also becoming wider and wider.
但是现有的马达蜗杆组装技术多停留在比较低级的状态,现有技术中一般由手动压机或者气动压机来实现,但是这些组装方式无法控制组装质量,有时还会因为压力过大损坏产品,操作员工的安全性也很难保证,且在蜗杆和马达组装后不能够确保蜗杆和马达组装后的精准度。However, the existing motor and worm screw assembly technology mostly stays in a relatively low-level state. In the existing technology, it is generally realized by a manual press or a pneumatic press. However, these assembly methods cannot control the assembly quality, and sometimes damage the product due to excessive pressure. , the safety of the operator is also difficult to ensure, and the accuracy of the worm and the motor cannot be guaranteed after the worm and the motor are assembled.
因此迫切地需要重新设计一款新的马达蜗杆测试机以解决上述问题。Therefore, it is urgent to redesign a new motor worm testing machine to solve the above problems.
实用新型内容Utility model content
本实用新型提供了马达蜗杆测试机,以解决上述背景技术中提出的技术问题。The utility model provides a motor worm testing machine to solve the technical problems raised in the above background art.
本实用新型提供了马达蜗杆测试机,该马达蜗杆测试机包括机架、用于对装满蜗杆的料管进行上料的蜗杆上料组件、用于对蜗杆上料组件内的料管进行翻转的料管翻转组件、用于承接料管翻转组件内蜗杆的蜗杆承接分料组件、用于将蜗杆压装入马达中的蜗杆压装组件、用于将蜗杆承接分料组件内的蜗杆转移至蜗杆压装组件内的蜗杆搬运组件、用于对经过蜗杆压装组件压装完蜗杆的马达进行虚位检测的马达测虚位组件、用于带动马达在蜗杆压装组件和蜗杆测虚位组件之间转移的同步转移组件和用于将经过蜗杆测虚位组件测虚位后的马达转移至外界设备的马达下料组件;蜗杆上料组件安装在机架上,料管翻转组件安装在蜗杆上料组件一侧,料管翻转组件设置在料管翻转组件一侧,蜗杆承接分料组件设置在料管翻转组件侧旁,蜗杆压装组件设置在机架上,蜗杆搬运组件设置在蜗杆承接分料组件与蜗杆压装组件之间,马达测虚位组件设置在蜗杆压装组件一侧,同步转移组件安装在蜗杆压装组件和蜗杆测虚位组件一侧,马达下料组件设置在马达测虚位组件侧旁。The utility model provides a motor worm testing machine, which comprises a frame, a worm feeding assembly for feeding a material pipe full of worms, and a worm feeding assembly for turning over the material pipe in the worm feeding assembly. The material tube turning assembly, the worm receiving and distributing assembly for receiving the worm in the material tube turning assembly, the worm press-fitting assembly for pressing the worm into the motor, the worm receiving the worm in the distributing assembly is transferred to the The worm handling assembly in the worm press-fitting assembly, the motor virtual position detection assembly for the virtual position detection of the motor that has been press-fitted by the worm press-fitting assembly, and used to drive the motor in the worm press-fitting assembly and the worm. The synchronous transfer assembly transferred between the two and the motor unloading assembly used to transfer the motor after the virtual position measurement of the worm position measuring assembly to the external equipment; the worm feeding assembly is installed on the frame, and the material tube turning assembly is installed on the worm. On one side of the feeding assembly, the material tube turning assembly is set on the side of the feeding tube turning assembly, the worm receiving and distributing assembly is set on the side of the feeding tube turning assembly, the worm pressing assembly is set on the frame, and the worm handling assembly is set on the worm bearing. Between the material distribution assembly and the worm pressing assembly, the motor virtual position measuring assembly is arranged on the side of the worm pressing assembly, the synchronous transfer assembly is installed on the side of the worm pressing assembly and the worm virtual position measuring assembly, and the motor blanking assembly is installed on the motor Next to the virtual position component.
可选地,蜗杆上料组件包括蜗杆上料支架、用于容置料管的料管容置部、多个接料块和用于驱动多个接料块运动的蜗杆上料纵向驱动装置,蜗杆上料支架安装在机架上,料管容置部安装在蜗杆上料支架端部,蜗杆上料纵向驱动装置安装在蜗杆上料支架上,多个接料块与蜗杆上料纵向驱动装置的输出端连接,蜗杆上料纵向驱动装置驱动接料块在料管容置部与料管翻转组件之间移动。Optionally, the worm feeding assembly includes a worm feeding support, a feeding tube accommodating portion for accommodating a feeding tube, a plurality of feeding blocks, and a worm feeding longitudinal driving device for driving the movement of the plurality of feeding blocks, The worm feeding bracket is installed on the frame, the material tube accommodating part is installed on the end of the worm feeding bracket, the worm feeding longitudinal driving device is installed on the worm feeding bracket, and a plurality of feeding blocks and the worm feeding longitudinal driving device are installed. The output end of the worm is connected, and the worm feeding longitudinal driving device drives the material receiving block to move between the material pipe accommodating part and the material pipe turning assembly.
可选地,接料块上开设有用于容置料管的限位槽。Optionally, a limit groove for accommodating the material pipe is opened on the material receiving block.
可选地,料管翻转组件包括料管翻转支架、料管翻转支板、料管翻转顶升气缸、料管翻转物料顶升板、料管翻转物料容置块、物料翻转驱动气缸和料管夹紧气缸,料管翻转支架安装在机架上,料管翻转支板转动连接在料管翻转支架上,料管翻转顶升气缸安装在料管翻转支板上,料管翻转顶升气缸的输出端与料管翻转物料顶升板连接,物料翻转驱动气缸安装在料管翻转支板下侧,物料翻转驱动气缸的输出端与物料翻转物料顶升板连接,料管夹紧气缸安装在料管翻转物料顶升板一侧,料管翻转物料容置块安装在料管翻转物料顶升板上,料管夹紧气缸的输出端朝向料管翻转物料容置块。Optionally, the material pipe inversion assembly includes a material pipe inversion bracket, a material pipe inversion support plate, a material pipe inversion lifting cylinder, a material pipe inversion material lifting plate, a material pipe inversion material accommodating block, a material inversion drive cylinder and a material pipe The cylinder is clamped, the material pipe overturning bracket is installed on the frame, the material pipe overturning support plate is rotated and connected to the material pipe overturning bracket, the material pipe overturning jacking cylinder is installed on the material pipe overturning support plate, and the The output end is connected with the material pipe overturning material lifting plate, the material overturning driving cylinder is installed on the lower side of the material pipe overturning support plate, the output end of the material overturning driving cylinder is connected with the material overturning material lifting plate, and the material pipe clamping cylinder is installed on the material pipe. On one side of the pipe inversion material lifting plate, the material pipe inversion material accommodating block is installed on the material pipe inversion material lifting plate, and the output end of the material pipe clamping cylinder faces the material pipe inversion material accommodating block.
可选地,蜗杆承接分料组件包括蜗杆承接分料支架、蜗杆载料台、蜗杆载料位移气缸、蜗杆接料板、蜗杆连接架、蜗杆分料驱动气缸、蜗杆分料衔接板、分料柱、分料限位块、接料支架、接料旋转气缸、第一接料柱和第二接料柱,蜗杆承接分料支架安装在机架上,蜗杆载料台安装在蜗杆承接分料支架端部,蜗杆载料位移气缸安装在蜗杆载料台上,蜗杆接料板与蜗杆载料位移气缸的输出端连接,蜗杆接料板上开设有物料流道,蜗杆连接架安装在蜗杆连接板外侧,蜗杆分料驱动气缸安装在蜗杆连接架上,蜗杆分料衔接板与蜗杆分料驱动气缸的输出端连接,分料柱一端与蜗杆分料衔接板连接,分料柱另一端朝向物料流道,分料限位块与蜗杆分料衔接板连接,接料支架安装在机架上,接料旋转气缸安装在接料支架端部,第一接料柱和第二接料柱连接在接料旋转气缸的输出端上。Optionally, the worm receiving and distributing component includes a worm receiving and distributing bracket, a worm material loading table, a worm material carrying displacement cylinder, a worm material receiving plate, a worm connecting frame, a worm material distribution driving cylinder, a worm material distribution connecting plate, a material distribution Column, material distribution limit block, material receiving bracket, material receiving rotary cylinder, first material receiving column and second material receiving column, the worm bearing the material distribution bracket is installed on the frame, and the worm material loading table is installed on the worm shaft to receive the material. At the end of the bracket, the worm material loading displacement cylinder is installed on the worm material loading table, the worm material receiving plate is connected with the output end of the worm material loading displacement cylinder, the worm material receiving plate is provided with a material flow channel, and the worm connecting frame is installed on the worm connection. Outside the plate, the worm material distribution drive cylinder is installed on the worm connection frame, the worm material distribution connection plate is connected with the output end of the worm material distribution drive cylinder, one end of the material distribution column is connected with the worm material distribution connection plate, and the other end of the material distribution column faces the material The flow channel, the material distribution limit block is connected with the worm material distribution connection plate, the material receiving bracket is installed on the frame, the material receiving rotary cylinder is installed on the end of the material receiving bracket, and the first material receiving column and the second material receiving column are connected at the On the output end of the material receiving rotary cylinder.
可选地,蜗杆压装组件包括蜗杆压装支架、马达压装容置工位、蜗杆压装电缸、蜗杆压装压头和蜗杆压装限位柱,蜗杆压装支架安装在机架上,马达压装容置工位安装在蜗杆压装支架内,蜗杆压装电缸安装在蜗杆压装支架上,蜗杆压装压头与蜗杆压装电缸的输出端连接,且蜗杆压装压头朝向马达压装容置工位,蜗杆压装限位柱设置在马达压装容置工位下侧,且蜗杆压装限位柱朝向马达压装容置工位。Optionally, the worm pressing assembly includes a worm pressing bracket, a motor pressing accommodating station, a worm pressing electric cylinder, a worm pressing head and a worm pressing limit post, and the worm pressing bracket is installed on the frame. , the motor pressing device accommodation station is installed in the worm pressing bracket, the worm pressing electric cylinder is installed on the worm pressing bracket, the worm pressing head is connected with the output end of the worm pressing electric cylinder, and the worm pressing The head faces the motor pressing device accommodating station, the worm pressing device limiting column is arranged on the lower side of the motor pressing device accommodating station, and the worm pressing device limiting column faces the motor pressing device accommodating station.
可选地,蜗杆搬运组件包括蜗杆搬运滑轨、蜗杆搬运座、蜗杆搬运顶升气缸、蜗杆搬运夹紧气缸和蜗杆搬运驱动气缸,蜗杆搬运滑轨安装在机架上,蜗杆搬运座滑动连接在蜗杆搬运滑轨上,蜗杆搬运驱动气缸设置在蜗杆搬运滑轨一侧,且蜗杆搬运驱动气缸的输出端与蜗杆搬运座连接,蜗杆搬运顶升气缸安装在蜗杆搬运座侧壁上,蜗杆搬运顶升气缸的输出端与蜗杆搬运夹紧气缸连接。Optionally, the worm handling assembly includes a worm handling slide rail, a worm handling seat, a worm handling jacking cylinder, a worm handling clamping cylinder and a worm handling driving cylinder, the worm handling slide rail is installed on the frame, and the worm handling seat is slidably connected to the On the worm conveying slide rail, the worm conveying drive cylinder is arranged on the side of the worm conveying slide rail, and the output end of the worm conveying drive cylinder is connected with the worm conveying seat. The worm conveying jacking cylinder is installed on the side wall of the worm conveying seat, and the worm conveying top The output end of the lift cylinder is connected with the worm handling and clamping cylinder.
可选地,马达测虚位组件包括测虚位支架、测虚位工作台、测虚位马达容置工位、测虚位下压驱动气缸、测虚位抵紧块、测虚位上压驱动气缸、测虚位上压抵紧块、测虚位位移杆和测虚位检测传感器,测虚位支架安装在机架上,测虚位工作台安装在测虚位支架侧壁上,测虚位马达容置工位安装在测虚位工作台上,测虚位下压驱动气缸安装在测虚位工作台一侧,测虚位抵紧块与测虚位下压驱动气缸的输出端连接,测虚位上压驱动气缸安装在测虚位工作台另一侧,测虚位上压驱动气缸的输出端与测虚位上压抵紧块连接,测虚位位移杆连接在测虚位上压抵紧块侧壁上,测虚位检测传感器安装在测虚位工作台上,且测虚位检测传感器朝向测虚位位移杆。Optionally, the motor virtual position measurement assembly includes a virtual position measurement bracket, a virtual position measurement workbench, a virtual position measurement motor accommodation station, a virtual position measurement drive cylinder, a virtual position measurement block, and a virtual position measurement upper pressure. The driving cylinder, the pressing block on the virtual position, the displacement rod for the virtual position and the detection sensor for the virtual position. The virtual position motor accommodating station is installed on the virtual position measurement workbench, the virtual position pressure driving cylinder is installed on one side of the virtual position measurement workbench, the virtual position abutting block and the output end of the virtual position pressure driving cylinder Connection, the upper pressure driving cylinder of the measurement virtual position is installed on the other side of the measurement virtual position workbench, the output end of the measurement virtual position upper pressure driving cylinder is connected with the upper pressing block of the measurement virtual position, and the displacement rod of the measurement virtual position is connected to the measurement virtual position. The position is pressed against the side wall of the clamping block, the virtual position detection sensor is installed on the virtual position measurement workbench, and the virtual position detection sensor faces the virtual position displacement rod.
可选地,同步转移组件包括同步转移支架、第一同步转移衔接板、第二同步转移衔接板、同步转移横向驱动气缸、同步转移纵向驱动气缸和多个同步转移夹紧气缸,同步转移支架安装在机架上,第一同步转移衔接板滑动连接在同步转移支架上,同步转移横向驱动气缸安装在同步转移支架上,且同步转移横向驱动气缸的输出端与第一同步转移衔接板连接,第二同步转移衔接板滑动连接在第一同步转移衔接板上,同步转移纵向驱动气缸安装在第一同步转移衔接板上,且同步转移纵向驱动气缸的输出端与第二同步转移衔接板连接,多个同步转移夹紧气缸依次安装在第二同步转移衔接板上。Optionally, the synchronous transfer assembly includes a synchronous transfer bracket, a first synchronous transfer connecting plate, a second synchronous transfer connecting plate, a synchronous transfer transverse drive cylinder, a synchronous transfer longitudinal drive cylinder and a plurality of synchronous transfer clamping cylinders, and the synchronous transfer bracket is installed. On the frame, the first synchronous transfer connecting plate is slidably connected to the synchronous transfer bracket, the synchronous transfer transverse drive cylinder is installed on the synchronous transfer bracket, and the output end of the synchronous transfer transverse drive cylinder is connected to the first synchronous transfer connecting plate, and the first synchronous transfer connecting plate is connected to the first synchronous transfer connecting plate. The two synchronous transfer connecting plates are slidably connected to the first synchronous transfer connecting plate, the synchronous transfer longitudinal driving cylinder is installed on the first synchronous transferring connecting plate, and the output end of the synchronous transferring longitudinal driving cylinder is connected with the second synchronous transferring connecting plate. Two synchronous transfer clamping cylinders are sequentially installed on the second synchronous transfer connecting plate.
可选地,马达下料组件包括马达下料支架、马达下料横向驱动装置、马达下料竖向驱动装置和马达下料夹爪气缸,马达下料支架安装在机架上,马达下料横向驱动装置安装在马达下料支架的端部,马达下料竖向驱动装置与马达下料横向驱动装置的输出端连接,马达下料夹爪气缸与马达下料竖向驱动装置的输出端连接。Optionally, the motor blanking assembly includes a motor blanking bracket, a motor blanking transverse drive device, a motor blanking vertical drive device and a motor blanking gripper cylinder, the motor blanking bracket is installed on the frame, and the motor blanking horizontal The drive device is installed at the end of the motor blanking bracket, the motor blanking vertical drive device is connected with the output end of the motor blanking transverse drive device, and the motor blanking gripper cylinder is connected with the output end of the motor blanking vertical drive device.
本实用新型的有益效果如下:The beneficial effects of the present utility model are as follows:
该马达蜗杆测试机包括机架、用于对装满蜗杆的料管进行上料的蜗杆上料组件、用于对蜗杆上料组件内的料管进行翻转的料管翻转组件、用于承接料管翻转组件内蜗杆的蜗杆承接分料组件、用于将蜗杆压装入马达中的蜗杆压装组件、用于将蜗杆承接分料组件内的蜗杆转移至蜗杆压装组件内的蜗杆搬运组件、用于对经过蜗杆压装组件压装完蜗杆的马达进行虚位检测的马达测虚位组件、用于带动马达在蜗杆压装组件和蜗杆测虚位组件之间转移的同步转移组件和用于将经过蜗杆测虚位组件测虚位后的马达转移至外界设备的马达下料组件;蜗杆上料组件安装在机架上,其中,本实用新型中的马达蜗杆测试机实现了对蜗杆的自动化上料,且实现了自动化地将蜗杆装入马达内,提高了蜗杆马达的组装效率,同时,马达测虚位组件的设置能够对压装后的马达蜗杆进行虚位检测,从而保证蜗杆装入马达后的良品率。The motor worm testing machine includes a frame, a worm feeding assembly for feeding a material tube filled with worms, a feeding tube turning assembly for turning over the feeding tube in the worm feeding assembly, and a feeding tube for receiving material. The worm receiving and distributing assembly of the worm in the tube turning assembly, the worm press-fitting assembly for press-fitting the worm into the motor, the worm handling assembly for transferring the worm in the worm receiving and distributing assembly to the worm press-fitting assembly, A motor dummy position detection assembly for performing dummy detection on a motor that has been press-fitted by a worm screw press-fit assembly, a synchronous transfer assembly for driving the motor to transfer between the worm screw press-fit assembly and the worm screw dummy position detection assembly, and a motor for dummy position detection The motor after the virtual position measurement by the worm virtual position measuring component is transferred to the motor unloading component of the external equipment; the worm feeding component is installed on the frame, wherein the motor worm testing machine in the utility model realizes the automation of the worm The material is loaded, and the worm is automatically installed into the motor, which improves the assembly efficiency of the worm motor. At the same time, the setting of the motor virtual position detection component can perform virtual position detection on the motor worm after pressing, so as to ensure that the worm is installed in the motor. Yield after motor.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它的附图。In order to illustrate the technical solutions in the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the description of the embodiments. Obviously, the drawings in the following description are only some implementations of the present invention. For example, for those of ordinary skill in the art, other drawings can also be obtained from these drawings without any creative effort.
图1是本实用新型提供的马达蜗杆测试机的第一视角的结构示意图;Fig. 1 is the structural representation of the first angle of view of the motor worm testing machine provided by the utility model;
图2是本实用新型提供的马达蜗杆测试机的第二视角的结构示意图;Fig. 2 is the structural representation of the motor worm testing machine provided by the present utility model from the second angle of view;
图3是本实用新型提供的马达蜗杆测试机的蜗杆上料组件的结构示意图;3 is a schematic structural diagram of a worm feeding assembly of a motor worm testing machine provided by the present invention;
图4是本实用新型提供的马达蜗杆测试机的料管翻转组件的结构示意图;4 is a schematic structural diagram of a material tube overturning assembly of a motor worm testing machine provided by the present invention;
图5是本实用新型提供的马达蜗杆测试机的蜗杆承接分料组件的第一视角的结构示意图;5 is a schematic structural diagram of the first angle of view of the worm receiving and distributing assembly of the motor worm testing machine provided by the present invention;
图6是本实用新型提供的马达蜗杆测试机的蜗杆承接分料组件的第二视角的结构示意图;6 is a schematic structural diagram of the second viewing angle of the worm receiving and distributing assembly of the motor worm testing machine provided by the present invention;
图7是本实用新型提供的马达蜗杆测试机的蜗杆压装组件的结构示意图;7 is a schematic structural diagram of a worm press-fitting assembly of a motor worm testing machine provided by the present invention;
图8是本实用新型提供的马达蜗杆测试机的蜗杆搬运组件的结构示意图;8 is a schematic structural diagram of a worm handling assembly of a motor worm testing machine provided by the present invention;
图9是本实用新型提供的马达蜗杆测试机的马达测虚位组件的结构示意图;9 is a schematic structural diagram of the motor virtual position measuring assembly of the motor worm testing machine provided by the present invention;
图10是本实用新型提供的马达蜗杆测试机的同步转移组件的结构示意图。10 is a schematic structural diagram of the synchronous transfer assembly of the motor worm testing machine provided by the present invention.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述。可以理解的是,此处所描述的具体实施例仅用于解释本实用新型,而非对本实用新型的限定。另外还需要说明的是,为了便于描述,附图中仅示出了与本实用新型相关的部分而非全部结构。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. It can be understood that, the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention. In addition, it should be noted that, for the convenience of description, the drawings only show some but not all structures related to the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
在本文中提及“实施例”意味着,结合实施例描述的特定特征、结构或特性可以包含在本实用新型的至少一个实施例中。在说明书中的各个位置出现该短语并不一定均是指相同的实施例,也不是与其它实施例互斥的独立的或备选的实施例。本领域技术人员显式地和隐式地理解的是,本文所描述的实施例可以与其它实施例相结合。Reference herein to an "embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the present invention. The appearances of the phrase in various places in the specification are not necessarily all referring to the same embodiment, nor a separate or alternative embodiment that is mutually exclusive of other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.
请参阅图1至图10,本实用新型的马达蜗杆测试机包括机架 100、用于对装满蜗杆的料管进行上料的蜗杆上料组件200、用于对蜗杆上料组件200内的料管进行翻转的料管翻转组件300、用于承接料管翻转组件300内蜗杆的蜗杆承接分料组件400、用于将蜗杆压装入马达中的蜗杆压装组件500、用于将蜗杆承接分料组件400内的蜗杆转移至蜗杆压装组件500内的蜗杆搬运组件600、用于对经过蜗杆压装组件 500压装完蜗杆的马达进行虚位检测的马达测虚位组件700、用于带动马达在蜗杆压装组件500和蜗杆测虚位组件之间转移的同步转移组件 800和用于将经过蜗杆测虚位组件测虚位后的马达转移至外界设备的马达下料组件900;Please refer to FIGS. 1 to 10 , the motor worm testing machine of the present invention includes a
蜗杆上料组件200安装在机架100上,料管翻转组件300安装在蜗杆上料组件200一侧,料管翻转组件300设置在料管翻转组件300一侧,蜗杆承接分料组件400设置在料管翻转组件300侧旁,蜗杆压装组件500设置在机架100上,蜗杆搬运组件600设置在蜗杆承接分料组件 400与蜗杆压装组件500之间,马达测虚位组件700设置在蜗杆压装组件500一侧,同步转移组件800安装在蜗杆压装组件500和蜗杆测虚位组件一侧,马达下料组件900设置在马达测虚位组件700侧旁。The
其中,当用户需要使用本实用新型的马达蜗杆测试机对马达和蜗杆进行组装并测虚位时,首先,蜗杆上料组件200对蜗杆进行上料动作,然后,料管翻转组件300将蜗杆上料组件200内的蜗杆转移至蜗杆承接分料组件400内,然后,蜗杆搬运组件600将蜗杆承接分料组件400内的单个蜗杆转移至蜗杆压装组件500内;Wherein, when the user needs to use the motor and worm testing machine of the present invention to assemble the motor and the worm and measure the virtual position, firstly, the
在此之前,同步转移组件800将外界设备中的待装配蜗杆的马达转移至蜗杆压装组件500内,然后,蜗杆搬运组件600将单个蜗杆直接转移至蜗杆压装组件500内的马达内,然后,蜗杆压装组件500将蜗杆压装入马达内,然后,同步转移组件800再次进入工作状态,同步转移组件800将压装完成的蜗杆马达转移至马达测虚位组件700内,马达测虚位组件700对装入蜗杆的马达进行测虚位动作,最后马达下料组件900将马达测虚位组件700内的良品马达转移至外界设备内,并且,机架100上可以设置有用于容置不良品马达的工位,马达下料组件900 将经马达测虚位组件700检测不合格的马达转移至容置不良品马达的工位内。Before that, the
在本实施例中,蜗杆上料组件200包括蜗杆上料支架210、用于容置料管的料管容置部220、多个接料块230和用于驱动多个接料块230 运动的蜗杆上料纵向驱动装置240,蜗杆上料支架210安装在机架100 上,料管容置部220安装在蜗杆上料支架210端部,蜗杆上料纵向驱动装置240安装在蜗杆上料支架210上,多个接料块230与蜗杆上料纵向驱动装置240的输出端连接,蜗杆上料纵向驱动装置240驱动接料块 230在料管容置部220与料管翻转组件300之间移动。In this embodiment, the
其中,蜗杆上料支架210对整个蜗杆上料组件200内的各个结构均起到固定支撑的作用,当蜗杆上料组件200需要对蜗杆进行上料动作时,首先,人工将装满蜗杆的料管装入料管容置部220内,料管容置部220倾斜设置,因此在重力的作用下向下运动,然后,蜗杆上料纵向驱动装置240驱动多个接料块230靠近料管容置部220下侧,接料块 230将料管容置部220内的单个料管接起并在蜗杆上料纵向驱动装置 240的驱动下靠近料管翻转组件300,此时,多个接料块230侧壁与料管容置部220下端抵接,因此,料管仍被容置在料管容置部220内,并且,蜗杆上料纵向驱动装置240的驱动方式为电机加丝杆的驱动方式。The
在本实施例中,接料块230上开设有用于容置料管的限位槽231。In this embodiment, the receiving
其中,限位槽231能够对蜗杆上料组件200内的料管起到限位固定的效果。The limiting
在本实施例中,料管翻转组件300包括料管翻转支架310、料管翻转支板320、料管翻转顶升气缸330、料管翻转物料顶升板340、料管翻转物料容置块350、物料翻转驱动气缸360和料管夹紧气缸370,料管翻转支架310安装在机架100上,料管翻转支板320转动连接在料管翻转支架310上,料管翻转顶升气缸330安装在料管翻转支板320上,料管翻转顶升气缸330的输出端与料管翻转物料顶升板340连接,物料翻转驱动气缸360安装在料管翻转支板320下侧,物料翻转驱动气缸 360的输出端与物料翻转物料顶升板连接,料管夹紧气缸370安装在料管翻转物料顶升板340一侧,料管翻转物料容置块350安装在料管翻转物料顶升板340上,料管夹紧气缸370的输出端朝向料管翻转物料容置块350。In this embodiment, the material
其中,当蜗杆上料组件200将料管转移至与料管翻转组件300位置相对应时,此时,料管翻转顶升气缸330进入工作状态,从而料管翻转顶升气缸330驱动料管翻转物料顶升板340向上升起,料管翻转物料顶升板340带动物料翻转物料容置块将蜗杆上料组件200内的单个料管接起,然后,料管夹紧气缸370进入工作状态,料管夹紧气缸370的输出端将料管翻转物料容置块350内的料管一端压紧,然后,物料翻转驱动气缸360进入工作状态,物料翻转驱动气缸360驱动料管翻转支板 320旋转,从而使得料管发生倾斜,在重力的作用下,料管内的蜗杆进入至蜗杆接料分料组件内。Wherein, when the
在本实施例中,蜗杆承接分料组件400包括蜗杆承接分料支架 410、蜗杆载料台411、蜗杆载料位移气缸412、蜗杆接料板413、蜗杆连接架420、蜗杆分料驱动气缸430、蜗杆分料衔接板440、分料柱 450、分料限位块460、接料支架470、接料旋转气缸480、第一接料柱491和第二接料柱492,蜗杆承接分料支架410安装在机架100上,蜗杆载料台411安装在蜗杆承接分料支架410端部,蜗杆载料位移气缸 412安装在蜗杆载料台411上,蜗杆接料板413与蜗杆载料位移气缸412的输出端连接,蜗杆接料板413上开设有物料流道414,蜗杆连接架420安装在蜗杆连接板外侧,蜗杆分料驱动气缸430安装在蜗杆连接架420上,蜗杆分料衔接板440与蜗杆分料驱动气缸430的输出端连接,分料柱450一端与蜗杆分料衔接板440连接,分料柱450另一端朝向物料流道414,分料限位块460与蜗杆分料衔接板440连接,接料支架470安装在机架100上,接料旋转气缸480安装在接料支架470端部,第一接料柱491和第二接料柱492连接在接料旋转气缸480的输出端上。In this embodiment, the worm receiving and distributing assembly 400 includes a worm receiving and distributing bracket 410 , a worm carrying table 411 , a worm carrying displacement cylinder 412 , a worm receiving plate 413 , a worm connecting frame 420 , and a worm distributing driving cylinder 430 , Worm material distribution connecting plate 440, material distribution column 450, material distribution limit block 460, material receiving bracket 470, material receiving rotary cylinder 480, first material receiving column 491 and second material receiving column 492, the worm shaft accepts the material distribution bracket 410 is installed on the frame 100, the worm material carrier 411 is installed on the end of the worm receiving and distributing bracket 410, the worm material carrier displacement cylinder 412 is installed on the worm material carrier table 411, the worm material receiving plate 413 and the worm material carrier displacement cylinder The output end of 412 is connected, a material flow channel 414 is opened on the worm receiving plate 413, the worm connecting frame 420 is installed on the outside of the worm connecting plate, the worm distribution driving cylinder 430 is installed on the worm connecting frame 420, and the worm distribution connecting plate 440 It is connected with the output end of the worm material distribution driving cylinder 430, one end of the material distribution column 450 is connected with the worm material distribution connection plate 440, the other end of the material distribution column 450 faces the material flow channel 414, and the material distribution limit block 460 is connected with the worm material distribution connection plate 440 is connected, the material receiving bracket 470 is installed on the frame 100, the material receiving rotary cylinder 480 is installed on the end of the material receiving bracket 470, and the first material receiving column 491 and the second material receiving column 492 are connected to the output of the material receiving rotary cylinder 480 end.
其中,蜗杆承接分料支架410对整个蜗杆承接分料组件400起到固定支撑的作用,当蜗杆承接分料组件400需要对料管翻转组件300内的料管内的蜗杆进行承接和分料动作时,首先,蜗杆载料位移气缸412 驱动蜗杆接料板413运动,并与料管翻转组件300位置对应,然后,蜗杆进入至物料流道414内,然后,蜗杆分料驱动气缸430进入工作状态,从而蜗杆分料驱动气缸430驱动蜗杆分料衔接板440作竖直方向的运动,进而蜗杆分料衔接板440驱动分料柱450和分料限位块460对物料流道414内的蜗杆进行抵紧;Among them, the worm receiving and distributing
具体地,分料限位块460用于伸入或收出物料流道414,分料柱 450用于对物料流道414内的单个蜗杆进行抵紧,当蜗杆进入物料流道 414后,若蜗杆分料驱动气缸430向下运动,则分料限位块460收出物料流道414,紧邻的蜗杆被分料柱450压紧,从而使得一个蜗杆进入至第一接料柱491上,若蜗杆分料驱动气缸430向上运动,则分料限位块 460伸入物料流道414,紧邻的蜗杆流至与分料限位块460抵紧,从而使得每次只有一个蜗杆进入至第一接料柱491,当蜗杆装入第一接料柱 491后,接料旋转气缸480进入工作状态,从而第一接料柱491转动一定角度,从而与蜗杆搬运组件600位置对应,蜗杆搬运组件600将第一接料柱491内的蜗杆转移至蜗杆压装组件500内。Specifically, the material
在本实施例中,蜗杆压装组件500包括蜗杆压装支架510、马达压装容置工位520、蜗杆压装电缸530、蜗杆压装压头540和蜗杆压装限位柱550,蜗杆压装支架510安装在机架100上,马达压装容置工位520安装在蜗杆压装支架510内,蜗杆压装电缸530安装在蜗杆压装支架510上,蜗杆压装压头540与蜗杆压装电缸530的输出端连接,且蜗杆压装压头540朝向马达压装容置工位520,蜗杆压装限位柱550设置在马达压装容置工位520下侧,且蜗杆压装限位柱550朝向马达压装容置工位520。In this embodiment, the
其中,蜗杆压装支架510对整个蜗杆压装组件500起到固定支撑的作用,同步转移组件800先将马达转移至马达压装容置工位520内,然后,蜗杆搬运组件600将蜗杆装入马达压装容置工位520上的马达内,此时,蜗杆压装电缸530进入工作状态,从而蜗杆压装电缸530驱动蜗杆压装压头540向下运动,从而使得蜗杆压装至马达内,并且,在蜗杆压装压头540在将蜗杆装入马达的过程中,蜗杆的下端部会伸入蜗杆压装限位柱550内,从而对蜗杆的下端部进行限位,进而提高压装的效果和精准度。The worm
在本实施例中,蜗杆搬运组件600包括蜗杆搬运滑轨610、蜗杆搬运座620、蜗杆搬运顶升气缸630、蜗杆搬运夹紧气缸640和蜗杆搬运驱动气缸650,蜗杆搬运滑轨610安装在机架100上,蜗杆搬运座620 滑动连接在蜗杆搬运滑轨610上,蜗杆搬运驱动气缸650设置在蜗杆搬运滑轨610一侧,且蜗杆搬运驱动气缸650的输出端与蜗杆搬运座620 连接,蜗杆搬运顶升气缸630安装在蜗杆搬运座620侧壁上,蜗杆搬运顶升气缸630的输出端与蜗杆搬运夹紧气缸640连接。In this embodiment, the
其中,当蜗杆搬运组件600需要将蜗杆承接分料组件400内的蜗杆转移至蜗杆压装组件500内时,首先,蜗杆搬运驱动气缸650驱动蜗杆搬运座620在蜗杆搬运滑轨610上滑动,从而使得蜗杆搬运夹紧气缸 640与蜗杆承接分料组件400内的蜗杆对应,然后,蜗杆搬运夹紧气缸 640将蜗杆承接分料组件400内的蜗杆进行夹紧,然后,蜗杆搬运顶升气缸630进入工作状态,从而蜗杆搬运顶升气缸630推动蜗杆搬运夹紧气缸640升起一定高度,从而使得蜗杆脱离蜗杆承接分料组件400,然后,蜗杆搬运驱动气缸650再次驱动蜗杆搬运座620靠近蜗杆压装组件 500,从而带动蜗杆搬运夹紧气缸640靠近蜗杆压装组件500,蜗杆搬运夹紧气缸640将蜗杆放入蜗杆压装组件500内。Wherein, when the
在本实施例中,马达测虚位组件700包括测虚位支架710、测虚位工作台720、测虚位马达容置工位730、测虚位下压驱动气缸740、测虚位抵紧块750、测虚位上压驱动气缸760、测虚位上压抵紧块770、测虚位位移杆780和测虚位检测传感器790,测虚位支架710安装在机架100上,测虚位工作台720安装在测虚位支架710侧壁上,测虚位马达容置工位730安装在测虚位工作台720上,测虚位下压驱动气缸740 安装在测虚位工作台720一侧,测虚位抵紧块750与测虚位下压驱动气缸740的输出端连接,测虚位上压驱动气缸760安装在测虚位工作台 720另一侧,测虚位上压驱动气缸760的输出端与测虚位上压抵紧块 770连接,测虚位位移杆780连接在测虚位上压抵紧块770侧壁上,测虚位检测传感器790安装在测虚位工作台720上,且测虚位检测传感器 790朝向测虚位位移杆780。In this embodiment, the motor virtual
其中,测虚位支架710对整个马达测虚位组件700起到固定支撑的作用,当同步转移组件800将压装好蜗杆的马达转移至测虚位马达容置工位730内后,首先,测虚位下压驱动气缸740进入工作状态,测虚位下压驱动气缸740驱动测虚位抵紧块750向下运动,从而测虚位抵紧块750先将测虚位马达容置工位730内的马达上端抵紧,然后,测虚位上压驱动气缸760进入工作状态,测虚位上压驱动气缸760驱动测虚位上压抵紧块770向上运动,直至与蜗杆下端抵接,从而停止运动,此时,测虚位位移杆780会随测虚位上压抵紧块770一起运动,当测虚位上压抵紧块770停止运动时,测虚位检测传感器790对测虚位位移杆 780的位移量进行检测,通过位移量的读数来判定蜗杆装入马达后是否合格,从而完成马达测虚位组件700对马达蜗杆的测虚位动作。Among them, the virtual
在本实施例中,同步转移组件800包括同步转移支架810、第一同步转移衔接板820、第二同步转移衔接板830、同步转移横向驱动气缸 840、同步转移纵向驱动气缸850和多个同步转移夹紧气缸860,同步转移支架810安装在机架100上,第一同步转移衔接板820滑动连接在同步转移支架810上,同步转移横向驱动气缸840安装在同步转移支架810上,且同步转移横向驱动气缸840的输出端与第一同步转移衔接板 820连接,第二同步转移衔接板830滑动连接在第一同步转移衔接板 820上,同步转移纵向驱动气缸850安装在第一同步转移衔接板820 上,且同步转移纵向驱动气缸850的输出端与第二同步转移衔接板830 连接,多个同步转移夹紧气缸860依次安装在第二同步转移衔接板830 上。In this embodiment, the
其中,同步转移组件800需要将外界设备内的马达转移至蜗杆压装组件500或将马达从蜗杆压装组件500转移至马达测虚位组件700内时,首先,同步转移纵向驱动气缸850带动第二同步转移衔接板830靠近或远离蜗杆压装组件500或马达测虚位组件700,然后,第二同步转移衔接板830带动多个同步转移夹紧气缸860靠近或远离蜗杆压装组件 500,从而实现取料或放料动作,然后,同步转移横向驱动气缸840进入工作状态,同步转移横向驱动气缸840驱动第一同步转移衔接板820 在横向上运动,从而带动多个同步转移夹紧气缸860在横向上运动,从而实现对马达的同步转移动作。Wherein, when the
在本实施例中,马达下料组件900包括马达下料支架910、马达下料横向驱动装置920、马达下料竖向驱动装置930和马达下料夹爪气缸,马达下料支架910安装在机架100上,马达下料横向驱动装置920 安装在马达下料支架910的端部,马达下料竖向驱动装置930与马达下料横向驱动装置920的输出端连接,马达下料夹爪气缸与马达下料竖向驱动装置930的输出端连接。In this embodiment, the
其中,马达下料支架910对整个马达下料组件900起到固定支撑的作用,当马达下料组件900需要将马达测虚位组件700内完成测虚位动作后的马达转移至外界设备内时,首先,马达下料横向驱动装置920 和马达下料竖向驱动装置930之间相互配合使得马达下料夹爪气缸靠近马达测虚位组件700内的马达,然后,当马达下料夹爪气缸对马达测虚位组件700内的马达夹紧后,马达下料横向驱动装置920和马达下料竖向驱动装置930再次配合带动马达下料夹爪气缸将马达转移至外界设备,并且,马达下料横向驱动装置920的驱动装置为电机加丝杆,马达下料竖向驱动装置930的驱动方式为气缸的驱动方式。Among them, the
该马达蜗杆测试机包括机架100、用于对装满蜗杆的料管进行上料的蜗杆上料组件200、用于对蜗杆上料组件200内的料管进行翻转的料管翻转组件300、用于承接料管翻转组件300内蜗杆的蜗杆承接分料组件400、用于将蜗杆压装入马达中的蜗杆压装组件500、用于将蜗杆承接分料组件400内的蜗杆转移至蜗杆压装组件500内的蜗杆搬运组件 600、用于对经过蜗杆压装组件500压装完蜗杆的马达进行虚位检测的马达测虚位组件700、用于带动马达在蜗杆压装组件500和蜗杆测虚位组件之间转移的同步转移组件800和用于将经过蜗杆测虚位组件测虚位后的马达转移至外界设备的马达下料组件900;蜗杆上料组件200安装在机架100上,其中,本实用新型中的马达蜗杆测试机实现了对蜗杆的自动化上料,且实现了自动化地将蜗杆装入马达内,提高了蜗杆马达的组装效率,同时,马达测虚位组件700的设置能够对压装后的马达蜗杆进行虚位检测,从而保证蜗杆装入马达后的良品率。The motor worm testing machine includes a
以上所述仅为本实用新型的实施方式,并非因此限制本实用新型的专利范围,凡是利用本实用新型说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本实用新型的专利保护范围内。The above descriptions are only the embodiments of the present invention, and are not intended to limit the scope of the patent of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied to other Relevant technical fields are similarly included in the scope of patent protection of the present invention.
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