CN217191040U - Equipment that building templates subassembly automatic classification was deposited - Google Patents
Equipment that building templates subassembly automatic classification was deposited Download PDFInfo
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- CN217191040U CN217191040U CN202123124181.3U CN202123124181U CN217191040U CN 217191040 U CN217191040 U CN 217191040U CN 202123124181 U CN202123124181 U CN 202123124181U CN 217191040 U CN217191040 U CN 217191040U
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- oil cylinder
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Abstract
The utility model discloses an equipment that building templates subassembly automatic classification deposited, the welding has baffle (4) on the left end face of roller conveying mechanism (2) frame, has set firmly electro-magnet I (5) on the right-hand member face of baffle (4), be provided with screw-nut pair (6) directly over workstation (1), the welding has L board (7) on the basal surface of nut (21) of screw-nut pair (6), hydraulic motor (8) have set firmly on the horizontal plate of L board (7), the output shaft of hydraulic motor (8) runs through the horizontal plate setting, and extend to serve the welding and have mounting panel (9), be provided with CCD camera lens (10) on the basal surface of mounting panel (9), CCD camera lens (10) set up in the right side of baffle (4), lift cylinder I (11) and lift cylinder II (12) have set firmly on the top surface of mounting panel (9). The utility model has the advantages that: compact structure, improvement template subassembly classification efficiency, alleviate workman working strength, easy operation.
Description
Technical Field
The utility model relates to a template component categorised technical field, especially an equipment that building templates component automatic classification deposited.
Background
A large number of steel template assemblies are required to be used in the construction of foundations and main beams of a house, and the sizes of the steel template assemblies are different. When the steel formwork component is used, a plurality of steel formwork components are adopted to enclose a cavity, concrete is poured into the cavity, and then the formwork components are disassembled, so that the foundation of a house or the main beam of the house is built. After the building is built, due to the fact that the size of the template components is different, a large number of template components on a construction site need to be recycled and classified, the existing classification method mainly adopts manual classification, namely, workers measure the outline dimensions of the template components, and then the template components are installed in corresponding material frames after measurement, but the efficiency of the manual classification method is too low. In order to improve the classification efficiency of template components with different sizes, a worker puts the template components one by one onto a roller conveying mechanism, when the roller conveying mechanism conveys the template components to the position right below a CCD lens, the worker controls the roller conveying mechanism to stop moving, the CCD lens measures the outline dimensions of the template components and transmits data to a display screen of a controller, after learning the outline dimensions of the detected template components, the worker controls a six-freedom-degree robot arm to act, an electromagnet positioned at the execution end of the six-freedom-degree robot arm adsorbs the template components, and after adsorption, the six-freedom-degree robot transfers the detected template components into corresponding material frames; repeated operation like this, can be quick with not putting into different material frames that template component correspondence respectively of size to finally realized template component's classification.
However, although this classification method can realize the classification of the template assembly, the following technical defects still exist: I. a six-degree-of-freedom robot arm is required to be separately equipped for classification, and the six-degree-of-freedom robot arm is expensive, which undoubtedly increases the classification cost. 2. Sometimes, the electromagnet on the execution end of the six-degree-of-freedom robot arm cannot adsorb the template assembly at all, and the main reason is that cement is attached to two surfaces of the template assembly, so that the electromagnet cannot adsorb the matrix of the template assembly at all, and the template assembly which cannot be adsorbed can only be manually and independently taken down and measured, which undoubtedly increases the working strength of workers and further reduces the classification efficiency of the template assembly.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to overcome prior art's shortcoming, provide a compact structure, improve template component classification efficiency, alleviate workman working strength, easy operation's building templates component automatic classification's equipment of depositing.
The purpose of the utility model is realized through the following technical scheme: an automatic classification storage device for building template components comprises a workbench and a roller conveying mechanism which are arranged on the ground, a plurality of material frames are placed on the table top of the workbench, a baffle is welded on the left end face of a rack of the roller conveying mechanism, an electromagnet I is fixedly arranged on the right end face of the baffle, a screw-nut pair is arranged right above the workbench, an L plate is welded on the bottom surface of a nut of the screw-nut pair, a hydraulic motor is fixedly arranged on a horizontal plate of the L plate, an output shaft of the hydraulic motor penetrates through the horizontal plate, a mounting plate is welded on an extending end, a CCD lens is arranged on the bottom surface of the mounting plate, the CCD lens is arranged on the right side of the baffle, a lifting oil cylinder I and a lifting oil cylinder II are fixedly arranged on the top surface of the mounting plate, the lifting oil cylinder I is arranged on the left side of the CCD lens, a piston rod of the lifting oil cylinder I penetrates through the mounting plate, and the lifting plate I is fixedly arranged on the extending end, the bottom of lifter plate I has set firmly driving motor, installs the emery wheel on driving motor's the output shaft, and lift cylinder II sets up in the right side of CCD camera lens, and lift cylinder II's piston rod runs through the mounting panel setting, and extends to serve and set firmly lifter plate II, and lifter plate II's bottom is provided with electro-magnet II.
And the connector lug of each electromagnet I and the connector lug of each electromagnet II are connected with a power supply through switches.
The screw-nut pair comprises a support, a servo motor, a screw rod and a nut, wherein a plurality of hanging rods are welded at the top of the support, each hanging rod is welded on a truss in a workshop, the screw rod is horizontally arranged, the left end and the right end of the screw rod are rotatably arranged on the support, the nut is in threaded connection with the screw rod, the servo motor is fixedly arranged on the support, the output shaft of the servo motor is connected with one end of the screw rod through a coupling, a polished rod parallel to the screw rod is fixedly arranged in the support, and the polished rod penetrates through the nut.
A groove is formed in the right end face of the baffle, and the electromagnet I is embedded into the groove.
And the electromagnet II is fixed on the lifting plate II through a screw.
The bottom surface of the grinding wheel is flush with the bottom surface of the CCD lens, and the grinding wheel is arranged right above the baffle.
The equipment further comprises a controller, wherein the controller is electrically connected with the roller conveying mechanism, the CCD lens, the driving motor, the servo motor, the electromagnetic valve of the lifting oil cylinder I, the electromagnetic valve of the lifting oil cylinder II and the electromagnetic valve of the hydraulic motor.
The utility model has the advantages of it is following: compact structure, improvement template subassembly classification efficiency, alleviate workman working strength, easy operation.
Drawings
Fig. 1 is a schematic structural view of the present invention;
FIG. 2 is a right side schematic view of the baffle;
FIG. 3 is a schematic view of a sanding template assembly;
FIG. 4 is a schematic view of the mounting plate rotated 180 degrees;
FIG. 5 is a schematic view of the electromagnet II attracting the stencil assembly;
FIG. 6 is a schematic view of the transfer of the stencil assembly directly above the frame A;
in the figure, 1-a workbench, 2-a roller conveying mechanism, 3-a material frame, 4-a baffle, 5-an electromagnet I, 6-a screw-and-nut pair, 7-an L plate, 8-a hydraulic motor, 9-a mounting plate, 10-a CCD (charge coupled device) lens, 11-a lifting oil cylinder I, 12-a lifting oil cylinder II, 13-a lifting plate I, 14-a driving motor, 15-a grinding wheel, 17-an electromagnet II, 18-a bracket, 19-a servo motor, 20-a screw rod, 21-a nut, 22-a lifting rod, 23-a polished rod, 24-a roller, 25-a template assembly and 26-a material frame A.
Detailed Description
The present invention will be further described with reference to the accompanying drawings, and the protection scope of the present invention is not limited to the following:
as shown in fig. 1-2, an apparatus for automatically classifying and storing building formwork components comprises a worktable 1 and a roller conveying mechanism 2 which are arranged on the ground, a plurality of material frames 3 are placed on the table top of the worktable 1, a baffle 4 is welded on the left end face of the frame of the roller conveying mechanism 2, an electromagnet I5 is fixedly arranged on the right end face of the baffle 4, a screw nut pair 6 is arranged right above the worktable 1, an L plate 7 is welded on the bottom surface of a nut 21 of the screw nut pair 6, a hydraulic motor 8 is fixedly arranged on a horizontal plate of the L plate 7, an output shaft of the hydraulic motor 8 penetrates through the horizontal plate, a mounting plate 9 is welded on an extending end, a CCD lens 10 is arranged on the bottom surface of the mounting plate 9, the CCD lens 10 is arranged on the right side of the baffle 4, a lifting oil cylinder I11 and a lifting oil cylinder II12 are fixedly arranged on the top surface of the mounting plate 9, the lifting oil cylinder I11 is arranged on the left side of the CCD lens 10, lift cylinder I11's piston rod runs through mounting panel 9 setting, and extends to serve and has set firmly lifter plate I13, and lifter plate I13's bottom has set firmly driving motor 14, installs emery wheel 15 on driving motor 14's the output shaft, emery wheel 15's basal surface and CCD camera lens 10's basal surface parallel and level, and emery wheel 15 sets up directly over baffle 4, and lift cylinder II12 sets up in CCD camera lens 10's right side, and lift cylinder II 12's piston rod runs through mounting panel 9 setting, and extends to serve and has set firmly lifter plate II, and lifter plate II's bottom is provided with electro-magnet II 17. The connector lug of the electromagnet I5 and the connector lug of the electromagnet II17 are both connected with a power supply through a switch.
The screw-nut pair 6 comprises a support 18, a servo motor 19, a screw rod 20 and a nut 21, a plurality of hanging rods 22 are welded at the top of the support 18, each hanging rod 22 is welded on a truss in a workshop, the screw rod 20 is horizontally arranged, the left end and the right end of the screw rod 20 are rotatably installed on the support 18, the nut 21 is in threaded connection with the screw rod 20, the servo motor 19 is fixedly arranged on the support 18, the output shaft of the servo motor 19 is connected with one end of the screw rod 20 through a coupler, a polished rod 23 parallel to the screw rod 20 is further fixedly arranged in the support 18, and the polished rod 23 penetrates through the nut 21. A groove is formed in the right end face of the baffle 4, and the electromagnet I5 is embedded into the groove. The electromagnet II17 is fixed on the lifting plate II through a screw.
The device also comprises a controller, wherein the controller is electrically connected with the roller conveying mechanism 2, the CCD lens 10, the driving motor 14, the servo motor 19, the electromagnetic valve of the lifting oil cylinder I11, the electromagnetic valve of the lifting oil cylinder II12 and the electromagnetic valve of the hydraulic motor 8, the stretching out or retracting of the piston rods of the lifting oil cylinder I11 and the lifting oil cylinder II12 can be controlled through the controller, meanwhile, the driving motor 14 and the servo motor 19 can be controlled to be started or closed, and the operation of workers is facilitated.
The utility model discloses a working process as follows:
s1, controlling the roller conveying mechanism 2 to start, and enabling each roller 24 in the roller conveying mechanism 2 to rotate anticlockwise;
s2, a worker places the used template components one by one on the top surface of the roller 24, the template component 25 makes a linear motion leftwards under the driving of the roller 24, when the template component 25 is blocked by the baffle 4, the worker turns on a switch between a power supply and an electromagnet I5, and the electromagnet I5 absorbs the left end surface of the template component 25 after being electrified; at the moment, the CCD lens 10 is just above the template component 25, the CCD lens 10 detects the overall dimension of the template component 25 and transmits data to the controller, and the overall dimension of the detected template component 25 is displayed on a display screen of the controller;
s3, a worker controls the servo motor 19 to start, the servo motor 19 drives the screw rod 20 to rotate, the nut 21 moves rightwards along the length direction of the screw rod 20, the nut 21 drives the L plate 7, the mounting plate 9, the hydraulic motor 8, the lifting oil cylinder I11 and the lifting oil cylinder II12 to synchronously move rightwards, and when the grinding wheel 15 is observed to move right above the template assembly 25, the servo motor 19 is controlled to be closed;
s4, a worker controls a piston rod of a lifting oil cylinder I11 to extend downwards, the piston rod drives a lifting plate I13 to move downwards, the lifting plate I13 drives a driving motor 14 and a grinding wheel 15 to move downwards synchronously, after the bottom surface of the grinding wheel 15 is contacted with a template assembly 25, the driving motor 14 is controlled to be started, the driving motor 14 drives the grinding wheel 15 to rotate, the grinding wheel 15 grinds cement on the template assembly 25, and as shown in figure 3, a smooth surface can be formed on the template assembly 25 after the grinding is carried out for a period of time; controlling the driving motor 14 to be closed, and controlling the piston rod of the lifting oil cylinder I11 to retract upwards;
s5, a worker controls the hydraulic motor 8 to start, the hydraulic motor 8 drives the mounting plate 9 to rotate 180 degrees on the horizontal plane, after the mounting plate rotates to a position, the electromagnet II17 is positioned right above the polished surface, as shown in FIG. 4, the piston rod of the lifting oil cylinder II12 is controlled to extend downwards, the piston rod drives the lifting plate II and the electromagnet II17 to synchronously move downwards, after the electromagnet II17 contacts the polished surface, the worker switches on a switch between a power supply and the electromagnet II17, the electromagnet II17 adsorbs the template assembly 25 as shown in FIG. 5, after adsorption, the switch between the electromagnet I5 and the power supply is switched off, then the piston rod of the lifting oil cylinder II12 is controlled to move upwards, and the electromagnet II17 drives the template assembly 25 to move upwards;
s6, controlling the servo motor 19 to rotate reversely, enabling the nut 21 to move leftwards along the length direction of the screw rod 20, when the adsorbed template assembly 25 moves to a position right above a material frame A26 corresponding to the template assembly 25, as shown in fig. 6, a worker turns off the servo motor 19, then switches off a switch between the electromagnet II17 and a power supply, and the template assembly falls in the material frame A26, so that the first template assembly 25 is classified; controlling the servo motor 19 and the hydraulic motor 8 to reset;
s7, repeating the operations of steps S2-S6, i.e. continuously measuring the sizes of the plurality of template assemblies 25, and then classifying the template assemblies. Therefore, compare the mode of traditional manual measurement template subassembly's size, very big reduction workman's working strength, but also improved template subassembly's classification efficiency. In addition, in steps S4 to S5, the grinding wheel 15 grinds away the cement on the formwork assembly 25 in advance, so as to ensure that the electromagnet II17 can smoothly adsorb the formwork assembly 25, complete the transfer of the formwork assembly, ensure the smooth classification of the formwork assembly 25, and simultaneously, the manual operation is not needed, thereby further reducing the working strength of workers and improving the classification efficiency of the formwork assembly.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing embodiments, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (7)
1. The utility model provides an equipment that building templates subassembly automatic classification deposited, it is including setting up in subaerial workstation (1) and roller conveying mechanism (2), placed a plurality of material frames (3) on the mesa of workstation (1), its characterized in that: the device is characterized in that a baffle (4) is welded on the left end face of a rack of the roller conveying mechanism (2), an electromagnet I (5) is fixedly arranged on the right end face of the baffle (4), a screw-nut pair (6) is arranged right above the workbench (1), an L plate (7) is welded on the bottom surface of a nut (21) of the screw-nut pair (6), a hydraulic motor (8) is fixedly arranged on a horizontal plate of the L plate (7), an output shaft of the hydraulic motor (8) penetrates through the horizontal plate, a mounting plate (9) is welded on an extending end, a CCD lens (10) is arranged on the bottom surface of the mounting plate (9), the CCD lens (10) is arranged on the right side of the baffle (4), a lifting oil cylinder I (11) and a lifting oil cylinder II (12) are fixedly arranged on the top surface of the mounting plate (9), the lifting oil cylinder I (11) is arranged on the left side of the CCD lens (10), a piston rod of the lifting oil cylinder I (11) penetrates through the mounting plate (9), and extend and serve and set firmly lifter plate I (13), the bottom of lifter plate I (13) has set firmly driving motor (14), install emery wheel (15) on the output shaft of driving motor (14), lift cylinder II (12) set up in the right side of CCD camera lens (10), the piston rod of lift cylinder II (12) runs through mounting panel (9) and sets up, and extend and serve and set firmly lifter plate II, lifter plate II's bottom is provided with electro-magnet II (17).
2. The apparatus of claim 1 for automated sortation storage of building template assemblies, wherein: and the connector lug of the electromagnet I (5) and the connector lug of the electromagnet II (17) are connected with a power supply through a switch.
3. The apparatus of claim 1 for automated sortation storage of building template assemblies, wherein: screw-nut is vice (6) including support (18), servo motor (19), lead screw (20) and nut (21), the top welding of support (18) has many jib (22), and every jib (22) all welds on the truss in the workshop, lead screw (20) level sets up, and the end is all rotatory to be installed on support (18) about lead screw (20), and nut (21) threaded connection is on lead screw (20), and servo motor (19) set firmly on support (18), and the output shaft of servo motor (19) is through the coupling joint with the one end of lead screw (20), still set firmly polished rod (23) that are on a parallel with lead screw (20) setting in support (18), polished rod (23) run through nut (21) and set up.
4. The apparatus for automated categorized storage of building template assemblies according to claim 1, wherein: a groove is formed in the right end face of the baffle (4), and the electromagnet I (5) is embedded into the groove.
5. The apparatus of claim 1 for automated sortation storage of building template assemblies, wherein: and the electromagnet II (17) is fixed on the lifting plate II through a screw.
6. The apparatus for automated categorized storage of building template assemblies according to claim 1, wherein: the bottom surface of the grinding wheel (15) is flush with the bottom surface of the CCD lens (10), and the grinding wheel (15) is arranged right above the baffle (4).
7. The apparatus of claim 1 for automated sortation storage of building template assemblies, wherein: the equipment further comprises a controller, wherein the controller is electrically connected with the roller conveying mechanism (2), the CCD lens (10), the driving motor (14), the servo motor (19), the electromagnetic valve of the lifting oil cylinder I (11), the electromagnetic valve of the lifting oil cylinder II (12) and the electromagnetic valve of the hydraulic motor (8).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123124181.3U CN217191040U (en) | 2021-12-13 | 2021-12-13 | Equipment that building templates subassembly automatic classification was deposited |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123124181.3U CN217191040U (en) | 2021-12-13 | 2021-12-13 | Equipment that building templates subassembly automatic classification was deposited |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217191040U true CN217191040U (en) | 2022-08-16 |
Family
ID=82783051
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202123124181.3U Active CN217191040U (en) | 2021-12-13 | 2021-12-13 | Equipment that building templates subassembly automatic classification was deposited |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217191040U (en) |
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2021
- 2021-12-13 CN CN202123124181.3U patent/CN217191040U/en active Active
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