CN204913081U - Annotate steam turbine barrel end plate assembly welding workstation - Google Patents
Annotate steam turbine barrel end plate assembly welding workstation Download PDFInfo
- Publication number
- CN204913081U CN204913081U CN201520237215.5U CN201520237215U CN204913081U CN 204913081 U CN204913081 U CN 204913081U CN 201520237215 U CN201520237215 U CN 201520237215U CN 204913081 U CN204913081 U CN 204913081U
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- CN
- China
- Prior art keywords
- end plate
- work station
- plate assembly
- assembly welding
- roller frame
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- Expired - Fee Related
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Abstract
The utility model provides an annotate steam turbine barrel end plate assembly welding workstation, including turning positioner, end plate anchor clamps, triaxial slip table, welding robot, main gyro wheel frame, vice gyro wheel frame and electrical system, the workstation both sides respectively are equipped with a turning positioner and one end plate holder utensil, and the triaxial slip table sets up between two turning positioner, and welding robot sets up on the triaxial slip table, and the workstation still is equipped with the guide rail, and main gyro wheel frame erects with vice gyro wheel and puts in triaxial slip table below and can follow the guide rail walking. The utility model discloses an automatic packaging technology, whole process is accomplished by operation panel and electrical system control, and the manual welding is carried out after accomplishing again in the location, has saved a large amount of manpower and materials, has shortened operating time, has guaranteed product quality's stability when improving work efficiency.
Description
Technical field
The utility model relates to large-size cylinder body welding device technical field, refers to a kind of for the cylindrical shell end plate assembly welding work station in the production of steam injection unit especially.
Background technology
The high pressure steam injection unit used in oil exploitation industry is primarily of main equipment, auxiliary equipment and support equipment composition, wherein main equipment comprises steam-water separator again, the large-size cylinder body equipment such as water-water heat exchanger, in the production process of steam injection unit, need by these large-size cylinder body equipment and end plate welding assembly to together with, due to the lifting of large-size cylinder body, transport is inconvenience all very, adopt traditional human weld, assembling mode, not only production efficiency is low, production technology falls behind, and due to the height of workman's technical merit different, product orientation inaccuracy, product stability is wayward, thus cause product quality uneven.
Utility model content
The utility model proposes a kind of steam injection machine drum body end plate assembly welding work station, solve the above-mentioned problems in the prior art.
The technical solution of the utility model is achieved in that
A kind of steam injection machine drum body end plate assembly welding work station, comprise upset positioner, end plate fixture, three axle slide units, welding robot, main roller frame, secondary roller frame and electric-control system, described work station both sides are respectively provided with a upset positioner, described two upset positioners respectively connect one end board clamp, described three axle slide units are arranged between two upset positioners, described welding robot is arranged on three axle slide units and also can slidably reciprocates along three axle slide units, described main roller frame and secondary roller frame are arranged on below three axle slide units and overturn between positioners two, described work station is also provided with guide rail, described main roller frame and secondary roller frame are arranged on guide rail and also can walk along guide rail.
As further improvement of the utility model, described upset positioner comprises walking carriage, tipper and rotating disc, and described tipper is arranged on walking carriage, and described rotating disc is connected with tipper, and described end plate fixture is arranged on the rotating pan.
As further improvement of the utility model, described three axle slide units comprise mutual vertically disposed X-axis, Y-axis and Z axis, and described Y-axis two ends are slidably connected with X-axis and Z axis respectively, and described welding robot is arranged on Z axis and also can slides up and down along Z axis.
As further improvement of the utility model, described main roller frame comprises lifting seat, elevating screw, roller mount and roller, described elevating screw is arranged on lifting seat, described roller mount is connected with elevating screw, and can move up and down along elevating screw, described roller is arranged in roller mount.
As further improvement of the utility model, described main roller frame is also provided with drive motors and hydraulic jack, described drive motors is arranged in roller mount and also can rotates by driving rolls, and described hydraulic jack is arranged in roller mount and also elevating screw can be driven to move.
As further improvement of the utility model, described main roller frame is also provided with walking mechanism, described walking mechanism comprises road wheel and CD-ROM drive motor, and described road wheel and CD-ROM drive motor are arranged on bottom lifting seat, and described road wheel can be walked along guide rail under the driving of CD-ROM drive motor.
As further improvement of the utility model, described roller is encapsulate roller, and described roller surface is provided with urethane material.
As further improvement of the utility model, described two upset positioner sides are respectively provided with a suspension arm.
As further improvement of the utility model, described steam injection machine drum body end plate assembly welding work station is also provided with the cleaner for removing weld fumes and waste gas.
As further improvement of the utility model, described steam injection machine drum body end plate assembly welding work station is also provided with safe fence.
The beneficial effects of the utility model are:
Adopt automatic assembling technique, whole process is completed by operating desk and electric control system controls, carries out human weld again after having located, and saves a large amount of manpower and materials, shortens the working time, ensure that the stability of product quality while increasing work efficiency.
Accompanying drawing explanation
In order to be illustrated more clearly in the technical scheme in the utility model embodiment, be briefly described to the accompanying drawing used required in embodiment below, apparently, accompanying drawing in the following describes is only embodiments more of the present utility model, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the structural representation of the utility model upset positioner;
Fig. 3 is the structural representation of the utility model main roller frame.
Mark in figure: 10-overturns positioner; 11-walking carriage; 12-tipper; 13-rotating disc; 20-end plate fixture; 30-tri-axle slide unit; 31-X axle; 32-Y axle; 33-Z axle; 40-welding robot; 50-main roller frame; 51-lifting seat; 52-elevating screw; 53-roller mount; 54-roller; 55-drive motors; 56-hydraulic jack; 57-road wheel; 58-CD-ROM drive motor; 60-secondary roller frame; 70-electric-control system; 80-hydraulic system; 90-operating desk; 100-guide rail; 110-suspension arm; 120-cleaner; 130-safe fence.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the utility model embodiment, be clearly and completely described the technical scheme in the utility model embodiment, obviously, described embodiment is only the utility model part embodiment, instead of whole embodiments.
As shown in Figure 1, a kind of steam injection machine drum body end plate assembly welding work station, comprises upset positioner 10, end plate fixture 20, three axle slide unit 30, welding robot 40, main roller frame 50, secondary roller frame 60, electric-control system 70, hydraulic system 80 and operating desk 90.
Before work station both sides are respectively provided with, rear two upset positioners 10, before two upset positioners 10 connect respectively, rear two end plates fixture 20, three axle slide units 30 are arranged between two upset positioners 10, main roller frame 50 and secondary roller frame 60 are arranged on below three axle slide units 30 and overturn between positioners 10 two, this work station is also provided with guide rail 100, main roller frame 50 and secondary roller frame 60 are arranged on guide rail 100 and also can walk along guide rail 100, electric-control system 70, hydraulic system 80 and operating desk 90 are by the signal of telecommunication (data wire, the communications cable etc.) interconnect, hydraulic system 80 and upset positioner 10 and end plate fixture 20 are connected also can drive by hydraulic line and overturn positioner 10 and end plate fixture 20 carries out work.
Two upset positioner 10 sides are respectively provided with a suspension arm 110; for end plate is lifted into end plate fixture 20; this work station is also provided with the cleaner 120 for removing weld fumes and waste gas; and for the protection of the safe fence 130 of operator safety; wherein, the cleaner 120 portable high negative pressure fume purifier (model: KSG-1.5A) that adopts Environmental Protection Technology Co., Ltd. on the Hai Kaisen to produce.
Three axle slide units 30 comprise mutual vertically disposed X-axis 31, Y-axis 32 and Z axis 33, Y-axis 32 two ends are slidably connected with X-axis 31 and Z axis 33 respectively, welding robot 40 is arranged on Z axis 33, wherein X-axis 31, Y-axis 32 and Z axis 33 are rectangle rail framework, X-axis 31 is fixedly installed on a workstation, their junction is provided with slide block, under the driving of servomotor, Y-axis 32 can horizontally slip along X-axis 31, Z axis 33 can along Y-axis 32 slide anteroposterior, welding robot 40 can slide up and down along Z axis 33, wherein, the KR16-2 humanoid robot that welding robot 40 adopts German storehouse card (KUKA) company to produce.
As shown in Figure 2, upset positioner 10 comprises walking carriage 11, tipper 12 and rotating disc 13, tipper 12 to be arranged on walking carriage 11 and can under the drive of walking carriage 11 moving axially along work station, rotating disc 13 is connected with tipper 12, end plate fixture 20 to be arranged on rotating disc 13 and can to follow rotating disc 13 and rotates, also safe fence is provided with around tipper 12, fence is other installs step ladder, operation during convenient artificial installation workpiece, upset positioner 10, with manipulation box, can realize manual overturning and movement.
As shown in Figure 3, main roller frame 50 comprises lifting seat 51, elevating screw 52, roller mount 53 and roller 54, and elevating screw 52 is arranged on lifting seat 51, roller mount 53 is connected with elevating screw 52, and can move up and down along elevating screw 52, roller 54 is arranged in roller mount 53, and roller 54 is encapsulate roller, urethane material is provided with on its surface, there is higher bearing capacity and anti-wear performance, unsuitable aging, should not come unstuck, can use for a long time and need not change, reduce maintenance cost.
Main roller frame 50 is also provided with drive motors 55 and hydraulic jack 56, drive motors 55 is arranged in roller mount 53 and rotates for driving rolls 54, hydraulic jack 56 to be arranged in roller mount 53 and to rotate for driving elevating screw 52, and elevating screw 52 rotates and roller mount 53 can be driven to be elevated.
Guide rail 100 is provided with below assembling table 1, main roller frame 50 is provided with walking mechanism, walking mechanism comprises road wheel 57 and CD-ROM drive motor 58, road wheel 57 and CD-ROM drive motor 58 are arranged on bottom lifting seat 51, road wheel 57 can be walked along guide rail 100 under the driving of CD-ROM drive motor 58, thus drives main roller frame 50 to walk along guide rail 100.
Secondary roller frame 60 except there is no drive motors 55, other structure and main roller frame 50 completely the same, repeat no more here.
Workflow of the present utility model is as follows:
1. parts fixation: (preparatory class carries out)
Manual operation AGV transports on the cylindrical shell main roller frame 50 that arrives this work station and secondary roller frame 60; Forklift Worker transports the assigned address that front and back end plate arrives this work station respectively, preparatory class operative cantilever crane 110, and before and after lifting, end plate is installed on rear and front end board clamp 20;
2. start work station: (shift carries out)
After operator is errorless to the various equipment of work station, raw material inspection, press start button at operating desk 90, start work station;
3. tube roller mill: (shift carries out)
Artificial adjustment main roller frame 50 and secondary roller frame 60, the center of cylindrical shell is made to arrive specified altitude assignment, and main roller frame 50 and secondary roller frame 60 drive cylindrical shell to rotate to operating position, then control main roller frame 50 and secondary roller frame 60 drive cylindrical shell to move axially to dead-center position at cylindrical shell.
4. end plate and Cylinder assembly before and after: (shift carries out)
Manually press clamping button, end plate fixture 20 clamping work pieces, end plate upset before and after upset positioner 10 drives, and move along guide rail 100 direction, manual setting upset positioner 10, mobile upset positioner 10, makes front and back end plate and Cylinder assembly simultaneously; Welding robot 40 and three axle slide units 30 move, end plate upper semi-circle tack ago, then manual operation manual welding machine end plate lower half circle tack ago, after point completes admittedly, upset positioner 10 unclamps front and back end plate, return original position, welding robot 10 coordinates main roller frame 50 and secondary roller frame 60 to drive cylindrical shell rotation to carry out full weld welding.
5. manual repair welding: (shift carries out)
Welding robot 40 is had in welding process to the position of weld defect, manual operation main roller frame 50 and secondary roller frame 60, rotational workpieces, adopt manual welding machine to carry out repair welding process to these positions.
6. finished product logistics: (preparatory class completes)
Manually by driving, the finished parts of this work station is transported to subsequent work station.
The utility model adopts automatic assembling technique, whole process is completed by operating desk and electric control system controls, carries out human weld again after having located, and saves a large amount of manpower and materials, shorten the working time, while increasing work efficiency, ensure that the stability of product quality.
The foregoing is only preferred embodiment of the present utility model; not in order to limit the utility model; all within spirit of the present utility model and principle, any amendment done, equivalent replacement, improvement etc., all should be included within protection domain of the present utility model.
Claims (10)
1. a steam injection machine drum body end plate assembly welding work station, it is characterized in that, comprise upset positioner, end plate fixture, three axle slide units, welding robot, main roller frame, secondary roller frame and electric-control system, described work station both sides are respectively provided with a upset positioner, described two upset positioners respectively connect one end board clamp, described three axle slide units are arranged between two upset positioners, described welding robot is arranged on three axle slide units and also can slidably reciprocates along three axle slide units, described main roller frame and secondary roller frame are arranged on below three axle slide units and overturn between positioners two, described work station is also provided with guide rail, described main roller frame and secondary roller frame are arranged on guide rail and also can walk along guide rail.
2. steam injection machine drum body end plate assembly welding work station according to claim 1, it is characterized in that, described upset positioner comprises walking carriage, tipper and rotating disc, described tipper is arranged on walking carriage, described rotating disc is connected with tipper, and described end plate fixture is arranged on the rotating pan.
3. steam injection machine drum body end plate assembly welding work station according to claim 1 and 2, it is characterized in that, described three axle slide units comprise mutual vertically disposed X-axis, Y-axis and Z axis, described Y-axis two ends are slidably connected with X-axis and Z axis respectively, and described welding robot is arranged on Z axis and also can slides up and down along Z axis.
4. steam injection machine drum body end plate assembly welding work station according to claim 3, it is characterized in that, described main roller frame comprises lifting seat, elevating screw, roller mount and roller, described elevating screw is arranged on lifting seat, described roller mount is connected with elevating screw, and can move up and down along elevating screw, described roller is arranged in roller mount.
5. steam injection machine drum body end plate assembly welding work station according to claim 4, it is characterized in that, described main roller frame is also provided with drive motors and hydraulic jack, described drive motors is arranged in roller mount and also can rotates by driving rolls, and described hydraulic jack is arranged in roller mount and also elevating screw can be driven to move.
6. steam injection machine drum body end plate assembly welding work station according to claim 5, it is characterized in that, described main roller frame is also provided with walking mechanism, described walking mechanism comprises road wheel and CD-ROM drive motor, described road wheel and CD-ROM drive motor are arranged on bottom lifting seat, and described road wheel can be walked along guide rail under the driving of CD-ROM drive motor.
7. steam injection machine drum body end plate assembly welding work station according to claim 6, it is characterized in that, described roller is encapsulate roller, and described roller surface is provided with urethane material.
8. steam injection machine drum body end plate assembly welding work station according to claim 7, is characterized in that, described two upset positioner sides are respectively provided with a suspension arm.
9. steam injection machine drum body end plate assembly welding work station according to claim 8, is characterized in that, described cylindrical shell end plate assembly welding work station is also provided with the cleaner for removing weld fumes and waste gas.
10. steam injection machine drum body end plate assembly welding work station according to claim 9, is characterized in that, described cylindrical shell end plate assembly welding work station is also provided with safe fence.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520237215.5U CN204913081U (en) | 2015-04-20 | 2015-04-20 | Annotate steam turbine barrel end plate assembly welding workstation |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520237215.5U CN204913081U (en) | 2015-04-20 | 2015-04-20 | Annotate steam turbine barrel end plate assembly welding workstation |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204913081U true CN204913081U (en) | 2015-12-30 |
Family
ID=54962261
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520237215.5U Expired - Fee Related CN204913081U (en) | 2015-04-20 | 2015-04-20 | Annotate steam turbine barrel end plate assembly welding workstation |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204913081U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104785938A (en) * | 2015-04-20 | 2015-07-22 | 骏马石油装备制造有限公司 | Assembling and welding working station for cylinders and end plates of steam-injection machine |
-
2015
- 2015-04-20 CN CN201520237215.5U patent/CN204913081U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104785938A (en) * | 2015-04-20 | 2015-07-22 | 骏马石油装备制造有限公司 | Assembling and welding working station for cylinders and end plates of steam-injection machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20151230 Termination date: 20190420 |