CN217160462U - Intelligent reed straw multirow reaps and beats a bundle all-in-one - Google Patents

Intelligent reed straw multirow reaps and beats a bundle all-in-one Download PDF

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CN217160462U
CN217160462U CN202220537699.5U CN202220537699U CN217160462U CN 217160462 U CN217160462 U CN 217160462U CN 202220537699 U CN202220537699 U CN 202220537699U CN 217160462 U CN217160462 U CN 217160462U
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intelligent
automatic
header
chassis
transmission
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王忍远
郑军军
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Shandong Ruixing Agricultural Technology Co ltd
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Shandong Ruixing Agricultural Technology Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P60/00Technologies relating to agriculture, livestock or agroalimentary industries
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    • Y02P60/87Re-use of by-products of food processing for fodder production

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Abstract

The utility model relates to an intelligent reed straw multirow reaps and beats bundle all-in-one, install including intelligent power chassis and through intelligent header connecting device reed straw intelligence header on the intelligent power chassis installs lighting device, driver's control room, laser intelligent recognition system and intelligent route planning navigation with adjustable on the intelligent power chassis. The utility model discloses can once realize multirow reed straw intellectual detection system, discernment, the cutting, dial and feed, bind, the count, hold up and send, spread, intelligent decision-making system has been integrated, intelligent recognition system, path planning navigation, ultrasonic ranging device, photoelectric detection device, soil information detection device, laser radar range unit, intelligent lighting system, the machines path planning has been realized, unmanned navigation, intelligent recognition, intellectual detection system, intelligent control, intelligent decision-making, the degree of automation of machines has been improved, operating personnel's intensity of labour is reduced.

Description

Intelligent reed straw multirow reaps and beats a bundle all-in-one
Technical Field
The utility model relates to an agricultural machinery technical field especially involves an intelligent reed straw multirow and reaps and bundle all-in-one.
Background
The reed is a perennial tall grass plant, generally grows in regions such as river levees, swamps and the like, has strong adaptability and wide ecological range, and grows in large areas from the southern subtropical zone to the northern temperate cold zone in coastal mudflats in China to continental lakes and marshes in western China. Reed area of about 800khm in China 2 The reed is not only the main raw material of the paper making industry and the artificial fiber industry in China, but also can be used as the feed of livestock by airing hay and silage, has high economic value, and the reed straw can also be used as the fuel of a biomass power plant. The main task of effectively utilizing reed resources is to realize the efficient and high-quality collection of reeds, the reed harvesting in China at present basically depends on backward and heavy manual sickles and simple machines for harvesting, the intelligent level is low, the operation conditions are poor, the harvesting efficiency is low, the harvesting quality is poor, the manual and simple machines are easy to lose direction and sink into mud and marsh during the harvesting operation in reed fields in a wide range, and the development of the reed straw industry is severely restricted.
Disclosure of Invention
To reed harvest equipment not enough among the prior art, the utility model provides an intelligent reed straw multirow reaps and beats a bundle all-in-one can once realize multirow (2-6 lines) reed straw intellectual detection system, discernment, cutting, dial and feed, bind, count, hold up and send, shop and put the operation.
The utility model discloses a through following technical scheme realizes, provide an intelligent reed straw multirow reaps and beats a bundle all-in-one, including having the intelligent power chassis of route planning function, and install lighting device, driver's control room, laser intelligent recognition system, intelligent route planning navigation system with adjustable intelligence power chassis upper portion and install through intelligent header connecting device the anterior intelligent header of intelligent power chassis.
The scheme uses the intelligent power chassis as the main part of the whole machine, realizes the installation of each part and the walking of the whole machine, realizes the harvesting of the reeds by arranging the intelligent header, can adapt to all-weather and multi-region continuous high-efficiency operation by being provided with an intelligent recognition system and intelligent path planning navigation, improves the adaptability and reliability of the machine, and promotes the development of the reed industry.
As optimization, the intelligent header connecting device comprises a header lifting hydraulic cylinder, an H-shaped supporting plate, a header swinging hydraulic cylinder and a header connecting bracket; the header connecting bracket is arranged on a chassis frame of the intelligent power chassis through a chassis connecting mechanism; the H-shaped supporting plate is hinged to the front part of the header connecting bracket through a pin shaft, a header swinging connecting shaft transversely penetrates through the upper part of the H-shaped supporting plate, and a header hanging mechanism is arranged at the lower part of the H-shaped supporting plate and used for hanging an intelligent header; one end of the header swing hydraulic cylinder is rotatably connected to the middle part of the header swing connecting shaft through a connecting pin, and the other end of the header swing hydraulic cylinder is rotatably connected to the front part of the chassis frame through a connecting pin; the two header lifting hydraulic cylinders are respectively positioned on the left side and the right side of the header swing hydraulic cylinder, one end of each header lifting hydraulic cylinder is rotatably connected to the header connecting bracket through a connecting pin, and the other end of each header lifting hydraulic cylinder is rotatably connected to the front part of the chassis frame through a connecting pin. The intelligent header connecting device of the optimized scheme has the advantages of compact structure and stable operation, can be used for hanging a plurality of rows (2-6 rows) of intelligent headers, can realize automatic lifting and swing adjustment of the intelligent headers, and ensures that the intelligent headers can harvest reed straws in the optimal posture.
As optimization, two force sensors distributed in the left-right direction are installed on the header connecting support, and the force sensors are located on the front side of the chassis connecting mechanism. This optimization scheme is through setting up force sensor, and real-time detection articulates the atress condition of multirow intelligent header linking bridge when operation, avoids appearing dangerous situations such as fracture deformation.
As optimization, the intelligent header comprises a header frame, and an ultrasonic horizontal distance measuring device, a photoelectric detection device, an automatic cutting device, a soil information detection device, two groups of quantitative automatic binding devices, two groups of rope feeding barrels, two groups of automatic rotary swinging and feeding devices, two groups of supporting and feeding spring rods and an ultrasonic vertical distance measuring device which are arranged on the header frame, and can be used for real-time detection, intelligent adjustment and intelligent decision-making to harvest reed straws in an optimal operation posture and operation mode; the header hanging mechanism is arranged on the header hanging mechanism through a connecting pin and used for supporting all parts of the intelligent header; the three groups of ultrasonic horizontal distance measuring devices are respectively arranged at the front parts of the three protruding frames at the front part of the header frame and are used for detecting the distance of reed straws in real time so as to control and adjust the automatic operation of the intelligent header; the soil information detection device is arranged at the bottom end of the front part of the middle protruding frame in the front part of the header frame and is used for detecting parameters such as soil humidity, water content, pH value and the like so as to provide reference for an intelligent path planning navigation system and avoid machines from sinking into muddy marsh; the automatic cutting device is arranged at the front end of the middle part of the cutting table frame through a fixing mechanism; two groups of quantitative automatic binding devices are symmetrically arranged on two sides of the middle part of the cutting table frame; the two rope conveying barrels are matched with the two quantitative automatic binding devices and are arranged on the cutting table frame and positioned on the right side of the quantitative automatic binding devices; two groups of automatic rotary swing poking and feeding devices are sleeved on the quantitative automatic binding device, so that automatic poking and feeding of reed straws are realized; the two groups of supporting and feeding elastic rods are symmetrically arranged at the rear part of the cutting table frame through a fixing mechanism and are positioned at the lower part of the photoelectric detection device, and the supporting and feeding elastic rods assist in lodging reed straws on the left side and the right side of the intelligent power chassis in sequence so as to avoid being guided to the middle part of the intelligent power chassis; the ultrasonic vertical distance measuring devices are symmetrically arranged at the rear part of the header frame and are positioned at the lower part of the supporting and feeding spring rods, the ground clearance during the walking operation of the intelligent header is detected and adjusted in real time, the profiling walking operation of the intelligent header is realized, the consistency of the stubble height of the straw reed is ensured, and the follow-up cultivation is facilitated; the photoelectric detection devices are four in number, are arranged in groups in pairs, are symmetrically arranged at the top end of the rear part of the header frame, are positioned at two sides of the outlet of the bundled reed straws, detect and count the bundle number of the reed straws and the diameter of each bundle of the reed straws in real time, provide reference basis for the harvesting amount of an operator each time, and assist in measuring and calculating the harvesting area.
Preferably, the automatic cutting device comprises a hydraulic transmission box arranged at the middle front part of the cutting table frame through a fixing mechanism, a plurality of groups of edge protectors provided with transverse through grooves, reciprocating intelligent telescopic cutters in sliding connection with the transverse through grooves on the edge protectors, a transmission mechanism and an automatic telescopic transmission shaft, wherein the output end of the hydraulic transmission box is provided with the automatic telescopic transmission shaft. When the ultrasonic horizontal distance measuring device detects that reed straws are in a set range, the automatic telescopic transmission shaft extends out, the transmission mechanism drives the reciprocating intelligent telescopic cutter to extend out for harvesting operation, and under other conditions, the automatic telescopic transmission shaft retracts back, and the transmission mechanism drives the reciprocating intelligent telescopic cutter to retract back, so that energy conservation and consumption reduction and cutter protection are realized; during operation, the edge protector provides guidance for the reciprocating intelligent telescopic cutter and is matched with the cutter to finish reed and straw cutting operation; the reciprocating type intelligent telescopic cutting knife realizes intelligent telescopic and left-right swinging reciprocating type cutting operation through the automatic telescopic transmission shaft and the transmission mechanism under the protection coordination of the blade protector, and has the advantages of compact structure, stable power, intelligent cutting regulation and control, energy conservation and consumption reduction.
As optimization, the quantitative automatic binding device comprises an automatic needle guide, an automatic bundling device, a binding transmission mechanism, a binding transmission box body, an automatic knotter and a binding rope; the two groups of binding transmission box bodies are symmetrically arranged on two sides of the header frame and transmit power through the binding transmission mechanisms; the automatic knotter is arranged at the left upper part of the binding transmission box body through a fixing mechanism, so that the automatic knotting operation of reed straws can be realized; the automatic bundling device is arranged at the left rear part of the bundling transmission box body through a fixing mechanism, and can realize automatic ejection of bundled reed straws; the automatic needle is arranged at the right upper part of the binding transmission box body through a fixing mechanism; the binding rope is led out from the rope feeding barrel under the drive of the automatic guide needle, penetrates into the automatic knotter, is cut by the automatic knotter after a certain amount of reed straws are bound, and the binding operation of the reed straws is finished.
As optimization, the automatic rotary swing feeding device comprises a left automatic rotary swing feeding fork which is connected and installed at the bottom of the left side of the binding transmission box body through a connecting pin, a right automatic rotary swing feeding fork which is connected and installed at the bottom of the right side of the binding transmission box body through a connecting pin, and a left cover cap and a right cover cap which are connected and installed on the header frame through bolts; the left automatic rotary swing shifting and feeding fork and the right automatic rotary swing shifting and feeding fork are respectively provided with three layers which are vertically distributed, and the left automatic rotary swing shifting and feeding fork and the right automatic rotary swing shifting and feeding fork at the uppermost layer are respectively provided with two vertical rods so as to adapt to the supporting, shifting, feeding and harvesting operations of reed straws with different heights.
As optimization, the adjustable lighting device comprises automatic slide rails which are arranged on the upper portion of a chassis frame of the intelligent power chassis and located on the left side and the right side of a cab, and LED (light-emitting diode) detection lamps arranged on the automatic slide rails, wherein the automatic slide rails extend vertically. The adjustable lighting device of the optimized scheme realizes that the position of the LED lamp can be moved, so that the lighting height and angle can be adjusted conveniently according to the height of the reed straw, and the LED detection lamp is compared with other lamp sources, so that the lighting effect is good, and the energy-saving efficiency is high.
As optimization, a driving control room is arranged at the middle upper part of a chassis frame of the intelligent power chassis and positioned at the front part of a cover of the intelligent power chassis, and the driving control room comprises a data image display decision-making system, an instrument panel, a manual operating rod, a manual control rod, a seat and a manual direction adjusting rod; the data image display decision-making system is arranged at the left front part of a front bracket of the cab; the instrument panel is arranged on the right side of the front support of the driving control room, and can display parameters such as fuel oil, hydraulic oil, speed and the like in real time so as to facilitate reference adjustment of a control system and a driver; the manual operating rod is arranged on the right side of the cab and positioned on the right side of the instrument panel, and can realize the running operation speed of a manual operating machine under the condition of information communication failure; the manual control rod is arranged on the left rear side of the front bracket of the cab, and can realize the lifting and swinging adjustment operation of the manual control intelligent header under the condition of information communication failure; the manual direction adjusting rod is arranged in the middle of the cab and positioned in the front of the seat, and the running direction of the machine can be manually controlled under the condition of information communication failure.
As optimization, the intelligent power chassis comprises a chassis frame, and a laser radar detection device, a cover, a stepless speed change power device, a fuel oil transmission device, a hydraulic transmission device, an electric power transmission system and a heat dissipation system which are arranged on the chassis frame; the four groups of laser radar detection devices are respectively arranged at four corners of the intelligent power chassis; the stepless speed change power device is arranged in the middle of the rear part of the chassis frame, the output end of the stepless speed change power device is connected with the power transmission mechanism, the rear part of the stepless speed change power device is provided with the exhaust fan, and the upper part of the stepless speed change power device is provided with the exhaust pipe and the air filter; the fuel oil transmission device is positioned on the right front side of the stepless speed change power device, and the heat dissipation system is positioned on the right rear side of the stepless speed change power device; the power transmission system is positioned on the left front side of the stepless speed change power device, and the hydraulic transmission device is positioned on the left rear side of the stepless speed change power device; the cover is arranged at the middle rear part of the chassis frame and covers the stepless speed change power device, the fuel oil transmission device, the hydraulic transmission device, the electric power transmission system, the heat dissipation system, the exhaust fan, the air filter, the exhaust pipe and the power transmission mechanism.
The utility model has the advantages that:
(1) the intelligent reed straw harvester can complete intelligent detection, identification, cutting, feeding, binding, counting, holding and laying of multiple rows (2-6 rows) of reed straws at one time, is provided with an intelligent identification system, an intelligent decision system, a path planning system, a navigation system and multiple types of intelligent sensors, can adapt to all-weather and multi-region continuous and efficient reed straw harvesting operation, improves the adaptability and reliability of machines and tools, and promotes the industrial development.
(2) The intelligent header can be used for real-time detection, intelligent adjustment and intelligent decision-making to harvest reed straws in an optimal operation posture and operation mode.
(3) The automatic cutting device realizes the intelligent telescopic and left-right swinging reciprocating type cutting operation of the cutting knife, prolongs the service life of the cutting knife and reduces the power consumption.
(4) The quantitative automatic bundling device is matched with the automatic rotary swinging and feeding device to realize the automatic adjustment of the knotting feeding amount of the reed straws, ensure the consistency of the bundling shape and the bundling amount of each bundle of reed straws and be beneficial to transportation and sale.
(5) The adjustable lighting device realizes high-definition lighting operation of machines at different heights and angles, and improves the operation performance of the machines in operation at night under severe conditions.
(6) The utility model discloses data image display decision-making system has integrateed, laser intelligent recognition system, intelligent path planning navigation, ultrasonic ranging device, photoelectric detection device, soil information detection device, laser radar range unit, implement path planning, unmanned navigation, intelligent recognition, intellectual detection system, intelligent adjustment, the intelligent decision-making, make the machines can reap the operation with the optimum operation mode, labor intensity and labour cost are reduced, harvest efficiency and harvest quality are improved, energy saving and emission reduction requirements are satisfied, ecological agriculture development has been promoted.
Drawings
FIG. 1 is a schematic view of the overall structure;
FIG. 2 is a front view of FIG. 1;
FIG. 3 is a top view of FIG. 1;
FIG. 4 is a schematic diagram of an intelligent power chassis configuration;
FIG. 5 is a front view of FIG. 4;
fig. 6 is a schematic structural diagram of an intelligent header connecting device;
FIG. 7 is a top view of FIG. 6;
fig. 8 is a schematic diagram of an intelligent header structure;
FIG. 9 is a front view of FIG. 8;
FIG. 10 is a right side view of FIG. 9;
FIG. 11 is a left side view of FIG. 9;
FIG. 12 is a schematic view of the installation of the automatic cutting device, the quantitative automatic binding device, the rope feeding barrel, the automatic rotary swing feeding device and the like;
FIG. 13 is a top view of FIG. 12;
fig. 14 is a 6 row header harvest schematic;
shown in the figure:
1. an intelligent header, 2, an adjustable lighting device, 3, a driving control room, 4, a laser intelligent recognition system, 5, an intelligent path planning navigation system, 6, an intelligent power chassis, 7, an intelligent header connecting device, 101, an ultrasonic horizontal distance measuring device, 102, a photoelectric detection device, 103, a header frame, 104, an automatic cutting device, 105, a soil information detection device, 106, a quantitative automatic binding device, 107, a rope feeding barrel, 108, an automatic rotary swing and poking and feeding device, 109, a supporting and feeding elastic rod, a 1010 ultrasonic vertical distance measuring device, 1041, a reciprocating intelligent telescopic cutting knife, 1042, a blade protector, 1043, a transmission mechanism, 1044, a hydraulic transmission case, 1045, an automatic telescopic transmission shaft, 1061, an automatic guide needle, 1062, an automatic bundling device, 1063, a bundling transmission mechanism, 1064, a bundling transmission case, 1065, an automatic knotter, 1066, a bundling rope, 1081 and a left automatic rotary swing and poking fork, 1082. a right automatic rotary swing feeding fork, 1083, a left cover, 1084, a right cover, 201, an LED probe lamp, 202, an automatic sliding rail, 301, a data image display decision-making system, 302, an instrument panel, 303, an operating rod, 304, a control rod, 305, a seat, 306, a direction adjusting rod, 601, an exhaust pipe, 602, an air filter, 603, a laser radar detection device, 604, a cover, 605, a guide wheel, 606, a stepless speed change power device, 607, a chassis frame, 608, a supporting wheel, 609, a transmission box, 6010, a driving wheel, 6011, a fuel transmission device, 6012, a hydraulic transmission device, 704, a power transmission device, 6014, a heat dissipation system, 5, an exhaust fan, 6016, a crawler belt, 6017, a power transmission mechanism, 701, a header lifting hydraulic cylinder, 702, an H-shaped supporting plate, 703, a header swing connecting shaft, 704, a header swing hydraulic cylinder, 601705, a header hanging mechanism, 706, a header connecting bracket, 707. chassis coupling mechanism, 708, force sensor.
Detailed Description
In order to clearly illustrate the technical features of the present solution, the present solution is explained below by way of specific embodiments.
The intelligent reed straw multi-row harvesting and bundling integrated machine shown in fig. 1 comprises an intelligent power chassis 6, an adjustable lighting device 2, a driving control room 3, a laser intelligent recognition system 4, an intelligent path planning navigation system 5 and an intelligent header 1, wherein the intelligent power chassis 6 is provided with a power system, an electric power system, a transmission system, a control system and the like, the adjustable lighting device 2 is arranged on the upper portion of the intelligent power chassis 6, and the intelligent header 1 is arranged on the front portion of the intelligent power chassis 6 through an intelligent header connecting device 7.
The intelligent power chassis 6 comprises an exhaust pipe 601, an air filter 602, a laser radar detection device 603, a cover 604, guide wheels 605, a stepless speed change power device 606, a chassis frame 607, a thrust wheel 608, a transmission case 609, a driving wheel 6010, a fuel oil transmission device 6011, a hydraulic transmission device 6012, an electric power transmission system 6013, a heat dissipation system 6014, an exhaust fan 6015, a crawler 6016 and a power transmission mechanism 6017. The chassis frame 607 is a structural frame of the whole machine for supporting each component; four groups of laser radar detection devices 603 are arranged at four corners of the intelligent power chassis 6, the walking stability of the whole machine and the walking condition of the crawler 6016 are detected in real time, the walking path is assisted to be repaired, and the problems that a vehicle body sinks in muddy region operation and the crawler 6016 is damaged in thorn region operation and the like are avoided; the stepless speed change power device 606 is mounted in the middle of the rear part of the chassis frame 607, and provides power for related components through a power transmission mechanism 6017 mounted on the chassis frame 607, an exhaust fan 6015 is mounted at the rear part of the stepless speed change power device 606, and an exhaust pipe 601 and an air filter 602 are mounted at the upper part of the stepless speed change power device 606; the fuel oil transmission device 6011 and the heat dissipation system 6014 are installed on the right side of the chassis frame 607, the fuel oil transmission device 6011 is located on the right front side of the stepless speed change power device 606, and the heat dissipation system 6014 is located on the right rear side of the stepless speed change power device 606; an electric power transmission system 6013 and a hydraulic transmission device 6012 are installed on the left side of the chassis frame 607, the electric power transmission system 6013 is located on the left front side of the continuously variable transmission power device 606, and the hydraulic transmission device 6012 is located on the left rear side of the continuously variable transmission power device 606; the cover 604 is arranged at the middle rear part of the chassis frame 607, and covers the parts such as the stepless speed change power device 606, the fuel oil transmission device 6011, the hydraulic transmission device 6012, the electric power transmission system 6013, the heat dissipation system 6014, the exhaust fan 6015, the air filter 602, the exhaust pipe 601, the power transmission mechanism 6017 and the like, so that the erosion of dust, wind and rain is reduced; the transmission case 609 is arranged at the front end of the chassis frame 607 and is positioned at the lower part of the cab 3; the driving wheel 6010 is sleeved on the driving shafts on the two sides of the transmission case 609 in an interference fit manner through keys; a plurality of groups of thrust wheels 608 are uniformly distributed on the lower part of the chassis frame 607; the guide wheel 605 is installed at the rear end of the chassis frame 607, and is located at the lower part of the chassis frame 607 to drive the direction change; the left and right crawler belts 6016 are respectively sleeved on the driving wheel 6010, the thrust wheel 608 and the guide wheel 605 to drive the whole machine to travel.
The intelligent header connecting device 7 comprises a header lifting hydraulic cylinder 701, an H-shaped supporting plate 702, a header swinging connecting shaft 703, a header swinging hydraulic cylinder 704, a header hanging mechanism 705, a header connecting bracket 706, a chassis connecting mechanism 707 and a force sensor 708, can hang multiple rows (2-6 rows) of intelligent headers 1, can realize automatic lifting and swinging adjustment of the intelligent headers 1, and ensures that the intelligent headers 1 can harvest reed straws in an optimal posture. The header connecting bracket 706 is connected and installed on a chassis frame 607 through a chassis connecting mechanism 707; the H-shaped support plate 702 is hinged to the front part of the header connecting bracket 706 through a pin shaft, the header swing connecting shaft 703 transversely penetrates through the upper part of the H-shaped support plate 702, the header swing connecting shaft 703 is parallel to the hinged pin shaft of the H-shaped support plate 702, and the lower part of the H-shaped support plate 702 is provided with a header hooking mechanism 705 for hooking the intelligent header 1; one end of the header swing hydraulic cylinder 704 is rotatably connected to the middle of the header swing connecting shaft 703 through a connecting pin, the other end of the header swing hydraulic cylinder 704 is rotatably connected to the front portion of the chassis frame 607 through a connecting pin, and when the header swing hydraulic cylinder 704 is stretched, the header swing hydraulic cylinder drives the H-shaped supporting plate to rotate around the pin shaft, so that the header is swung; the two groups of header lifting hydraulic cylinders 701 are symmetrically distributed in the left-right direction, one ends of the header lifting hydraulic cylinders 701 are rotatably connected to the header connecting supports 706 through connecting pins, the other ends of the header lifting hydraulic cylinders 701 are rotatably connected to the front portions of the chassis frames 607 through the connecting pins, and the header lifting hydraulic cylinders 701 drive the header connecting supports 706 to rotate up and down when being stretched out and retracted, so that the header is lifted; force sensors 708 are arranged in two groups and are distributed in a bilateral symmetry mode, the force sensors 708 are respectively installed on the header connecting support 706 and are close to the chassis connecting mechanism 707, the stress condition of the header connecting support 706 during operation of the multi-row intelligent header 1 is detected in real time, and the dangerous conditions such as fracture deformation are avoided.
The intelligent header 1 comprises an ultrasonic horizontal distance measuring device 101, a photoelectric detection device 102, a header frame 103, an automatic cutting device 104, a soil information detection device 105, a quantitative automatic binding device 106, a rope feeding barrel 107, an automatic rotary swing feeding device 108, a supporting and feeding elastic rod 109 and an ultrasonic vertical distance measuring device 1010, and can be used for real-time detection, intelligent adjustment and intelligent decision-making to harvest reed straws in an optimal operation posture and operation mode. The header frame 103 is mounted on the header hooking mechanism 705 through a connecting pin and is used for supporting all parts of the intelligent header 1; three groups of ultrasonic horizontal distance measuring devices 101 are respectively arranged at the front parts of three protruding frames at the front part of the header frame 103, and the distances of reed straws are detected in real time so as to control and adjust the intelligent header 1 to automatically operate; the soil information detection device 105 is installed at the bottom end of the front part of the middle protruding frame in the front part of the cutting table frame 103 and used for detecting parameters such as soil humidity, water content, pH value and the like so as to provide reference for the intelligent path planning navigation system 5 and avoid machines from falling into muddy and marsh; the automatic cutting device 104 is arranged at the front end of the middle part of the cutting table frame 103 through a fixing mechanism; two groups of quantitative automatic binding devices 106 are symmetrically arranged at two sides of the middle part of the cutting table frame 103; the two rope feeding barrels 107 are matched with the two quantitative automatic binding devices 106 and are arranged on the cutting table frame 103 and positioned on the right side of the quantitative automatic binding devices 106; two groups of automatic rotary swing feeding devices 108 are sleeved on the quantitative automatic binding device 106 to realize automatic reel feeding and feeding of reed straws; the two groups of supporting and feeding elastic rods 109 are symmetrically arranged at the rear part of the cutting table frame 103 through a fixing mechanism and are positioned at the lower part of the photoelectric detection device 102, and are used for assisting bundles of reed straws to fall on the left side and the right side of the intelligent power chassis 6 in sequence so as to avoid falling to the middle part of the intelligent power chassis 6; the ultrasonic vertical distance measuring devices 1010 are symmetrically arranged at the rear part of the header frame 103 and are positioned at the lower part of the supporting and feeding spring rods 109, so that the ground clearance of the intelligent header 1 during walking operation can be detected and adjusted in real time, the intelligent header 1 can realize profile walking operation, the consistency of the height of the stubbles cut by straw and reed is ensured, and the follow-up farming is facilitated; the photoelectric detection devices 102 are arranged at the top end of the rear part of the cutting table frame 103 in a group of four, two by two, and are positioned at two sides of the outlet of the bundled reed straws, so that the bundle number of the reed straws and the diameter of each bundle of the reed straws are detected and counted in real time, a reference basis is provided for the harvesting amount of an operator each time, and the harvesting area is measured and calculated in an auxiliary manner.
The automatic cutting device 104 comprises a hydraulic transmission case 1044 which is arranged at the front part in the cutting table frame 103 through a fixing mechanism, a plurality of groups of blade protectors 1042 which are provided with transverse through grooves, and a reciprocating intelligent telescopic cutting knife 1041, a transmission mechanism 1043 and an automatic telescopic transmission shaft 1045 which are in sliding connection with the transverse through grooves on each blade protector 1042. An automatic telescopic transmission shaft 1045 is arranged at the output end of the hydraulic transmission case 1044, when the ultrasonic horizontal distance measuring device 101 detects that reed straws are in a set range, the automatic telescopic transmission shaft 1045 extends out, the reciprocating intelligent telescopic cutter 1041 is driven to extend out through the transmission mechanism 1043 to perform harvesting operation, and under other conditions, the automatic telescopic transmission shaft 1045 retracts, the reciprocating intelligent telescopic cutter 1041 is driven to retract through the transmission mechanism 1043 to realize energy conservation and consumption reduction and cutter protection; during operation, the edge protector 1042 provides guidance for the reciprocating intelligent telescopic cutter 1041 and cooperates with the cutter 1041 to complete reed straw cutting operation; under the protection coordination of the blade protector 1042, the reciprocating intelligent telescopic cutting knife 1041 realizes intelligent telescopic and left-right swinging reciprocating cutting operation through the automatic telescopic transmission shaft 1045 and the transmission mechanism 1043, and has the advantages of compact structure, stable power, intelligent regulation and control of cutting, energy saving and consumption reduction.
The quantitative automatic binding device 106 comprises an automatic guide needle 1061, an automatic bundling device 1062, a binding transmission mechanism 1063, a binding transmission box 1064, an automatic knotter 1065 and a binding rope 1066. Two groups of binding transmission case bodies 1064 are symmetrically arranged at two sides of the cutting table frame 103 and transmit power through binding transmission mechanisms 1063; the automatic knotter 1065 is arranged at the upper left part of the binding transmission case 1064 through a fixing mechanism, and can realize the automatic knotting operation of reed straws; the automatic bundling device 1062 is arranged at the left rear part of the bundling transmission box body 1064 through a fixing mechanism, and can realize the automatic ejection of bundled reed straws; the automatic guide needle 1061 is arranged at the right upper part of the binding transmission case 1064 through a fixing mechanism; the binding rope 1066 is led out from the rope feeding barrel 107 under the drive of the automatic guide needle 1061, penetrates into the automatic knotter 1065, and is cut by the automatic knotter 1065 after a certain number of reed straws are bound, so that the binding operation of the reed straws is completed. The quantitative automatic binding device 106 works under the intelligent coordination control of the ultrasonic horizontal distance measuring device 101, the soil information detecting device 105, the photoelectric detection device 102, the laser intelligent recognition system 4 and the data image display decision-making system 301, when the reed straws do not reach the set distance range, the quantitative automatic binding device 106 does not work, energy is saved, consumption is reduced, when the reed straws are sparse and have large difference in height, the knotting feeding amount of the reed straws can be automatically adjusted, the bundling shape and bundling amount of each bundle of reed straws are ensured to be consistent, and transportation and selling are facilitated.
The automatic rotary swing feeding device 108 comprises a left automatic rotary swing feeding fork 1081 which is connected and installed at the bottom of the left side of the binding transmission case 1064 through a connecting pin, a right automatic rotary swing feeding fork 1082 which is connected and installed at the bottom of the right side of the binding transmission case 1064 through a connecting pin, and a left cover 1083 and a right cover 1084 which are connected and installed on the cutting stand 103 through bolts. The left and right automatic shifting and feeding forks of the automatic rotary swing shifting and feeding device 108 are designed with three layers, and the uppermost layer is provided with two vertical rods so as to adapt to the supporting, shifting and feeding and harvesting operations of reed straws with different heights. The ultrasonic horizontal distance measuring device 101, the soil information detecting device 105, the photoelectric detection device 102, the laser intelligent recognition system 4 and the data image display decision making system 301 send out instructions after detection coordination, intelligent recognition and intelligent decision making, the automatic rotary swinging and feeding device 108 starts automatic rotary swinging and feeding reed straws, and operation is not performed under other conditions, so that energy conservation, consumption reduction, cost saving and efficiency improvement are realized.
The two groups of adjustable lighting devices 2 comprise automatic slide rails 202 which are symmetrically and vertically arranged on the upper part of a chassis frame 607 and positioned on the left side and the right side of the cab 3, and LED (light emitting diode) sounding lamps 201 arranged on the automatic slide rails 202, wherein the automatic slide rails 202 extend vertically. Under the control of the intelligent laser recognition system 4 and the data image display decision-making system 301, the adjustable lighting device 2 can automatically adjust the lighting height and angle according to the height of reed straws, and the LED detection lamp 201 is compared with other lamp sources, so that the lighting effect is good, the energy-saving efficiency is high, and the working performance of machines and tools operating at night and under severe conditions is greatly improved.
The driving control room 3 is installed in the middle upper part of the chassis frame 607 and is located in front of the cover 604 of the intelligent power chassis 6, and the driving control room 3 comprises a data image display decision system 301, an instrument panel 302, a manual operating rod 303, a manual control rod 304, a seat 305 and a manual direction adjusting rod 306. The data image display decision-making system 301 is installed at the front left part of a front support of the cab 3, collects and integrates parameters such as data and images of the ultrasonic horizontal distance measuring device 101, the photoelectric detection device 102, the soil information detection device 105, the ultrasonic vertical distance measuring device 1010, the laser radar detection device 603, the laser intelligent recognition system 4 and the intelligent path planning navigation system 5 in real time, makes an intelligent decision according to actual conditions, and achieves intelligent operation of machines and tools; the instrument panel 302 is arranged on the right side of a bracket in the front of the driving control room 3 and can display parameters such as fuel oil, hydraulic oil, speed and the like in real time so as to facilitate reference adjustment of a control system and a driver; the manual operating rod 303 is arranged on the right side of the cab control chamber 3 and is positioned on the right side of the instrument panel 302, so that the running operation speed of the machine tool can be manually controlled under the condition of information communication failure; the manual control rod 304 is arranged on the left rear side of a bracket at the front part of the cab 3, so that the lifting and swinging adjustment operation of the intelligent header 1 can be manually controlled under the condition of information communication failure; the manual direction adjusting rod 306 is installed in the middle of the cab 3 and located in front of the seat 305, and can realize manual control of the traveling direction of the implement in case of information communication failure. The driving control room 3 realizes the organic combination of the automatic and manual operation directions of the machine tool, and greatly improves the adaptability and reliability of the machine tool. Under normal conditions, the machine tool collects and integrates various information parameters through the data image display decision system 301, professional judgment is made, the driving direction, the path and the operation mode of the machine tool are controlled, a driver only needs to assist from the side, the intelligentization, informatization, ecological and humanization levels of reed harvesting are greatly improved, and the machine tool has huge development potential.
The laser intelligent recognition system 4 is installed at the front middle position above the cab 3. The special laser camera of the laser intelligent identification system 4 can penetrate obstacles which are difficult to overcome by a common camera, the power consumption is small, the heating is not easy, the service life is long, the radiation distance is long, the laser night vision distance is more than 500 meters, and the intelligent and accurate operation under night and severe conditions can be realized; the all-weather environment design can help a driver to monitor the harvesting operation condition in real time under the conditions of night, severe environment, long distance, large range and the like; the intelligent harvester has the advantages that the intelligent harvester can monitor and image in all directions in real time, the intelligent harvester can rotate 360 degrees without limit, the upward viewing angle is 180 degrees without blind spots, and a driver can clearly see required parameters such as harvesting real-time dynamics, harvesting quantity, reed straw harvesting height and harvesting area of the harvester on a display screen of a data image display decision system 301.
The intelligent path planning navigation system 5 is installed on the upper part of the driving control room 3 and is positioned at the rear part of the laser intelligent recognition system 4. The intelligent path planning navigation system 5 is coordinated and matched with the laser intelligent recognition system 4 and the data image display decision-making system 301, an optimal operation route can be planned, the situation that machines meet obstacles such as mud pits and stones is avoided, meanwhile, unmanned harvesting operation can be achieved in regions meeting information communication requirements, the labor cost is reduced, the labor efficiency is improved, and cost is saved and efficiency is increased.
Of course, the above description is not limited to the above examples, and technical features of the present invention that are not described in the present application may be implemented by or using the prior art, and are not described herein again; the above embodiments and drawings are only used for illustrating the technical solutions of the present invention and are not intended to limit the present invention, and the present invention has been described in detail with reference to the preferred embodiments, and those skilled in the art should understand that changes, modifications, additions or substitutions made by those skilled in the art within the spirit of the present invention should also belong to the protection scope of the claims of the present invention.

Claims (10)

1. The utility model provides an intelligent reed straw multirow is reaped and is beaten bundle all-in-one which characterized in that: the intelligent power chassis intelligent cutting table comprises an intelligent power chassis (6), and is installed on an adjustable lighting device (2) on the upper portion of the intelligent power chassis (6), a driving control room (3), a laser intelligent recognition system (4), an intelligent path planning navigation system (5) and an intelligent cutting table (1) in the front portion of the intelligent power chassis (6) through an intelligent cutting table connecting device (7).
2. The intelligent reed straw multi-row harvesting and bundling all-in-one machine as claimed in claim 1, wherein: the intelligent header connecting device (7) comprises a header lifting hydraulic cylinder (701), an H-shaped supporting plate (702), a header swinging hydraulic cylinder (704) and a header connecting bracket (706);
the header connecting bracket (706) is arranged on a chassis frame (607) of the intelligent power chassis (6) through a chassis connecting mechanism (707); the H-shaped support plate (702) is hinged to the front part of the header connecting bracket (706) through a pin shaft, a header swinging connecting shaft (703) transversely penetrates through the upper part of the H-shaped support plate (702), and a header hanging mechanism (705) is arranged at the lower part of the H-shaped support plate (702);
one end of the header swing hydraulic cylinder (704) is rotatably connected to the middle part of the header swing connecting shaft (703) through a connecting pin, and the other end of the header swing hydraulic cylinder is rotatably connected to the front part of the chassis frame (607) through a connecting pin;
the two header lifting hydraulic cylinders (701) are respectively positioned at the left side and the right side of the header swing hydraulic cylinder (704), one end of each header lifting hydraulic cylinder (701) is rotatably connected to the header connecting bracket (706) through a connecting pin, and the other end of each header lifting hydraulic cylinder is rotatably connected to the front part of the chassis frame (607) through a connecting pin.
3. The intelligent reed straw multi-row harvesting and bundling all-in-one machine as claimed in claim 2, wherein: two force sensors (708) distributed along the left-right direction are installed on the header connecting bracket (706), and the force sensors (708) are positioned on the front side of the chassis connecting mechanism (707).
4. The intelligent reed straw multi-row harvesting and bundling all-in-one machine as claimed in claim 1, wherein: the intelligent header (1) comprises a header rack (103), and an ultrasonic horizontal distance measuring device (101), a photoelectric detection device (102), an automatic cutting device (104), a soil information detection device (105), two groups of quantitative automatic binding devices (106), two groups of rope conveying barrels (107), two groups of automatic rotary swing poking and feeding devices (108), two groups of holding and feeding elastic rods (109) and an ultrasonic vertical distance measuring device (1010) which are arranged on the header rack (103);
the header frame (103) is arranged on the header hanging mechanism (705) through a connecting pin;
three groups of ultrasonic horizontal distance measuring devices (101) are respectively arranged at the front parts of three protruding frames at the front part of the cutting table frame (103); the soil information detection device (105) is arranged at the bottom end of the front part of the middle protruding frame in the front part of the cutting table frame (103); the automatic cutting device (104) is arranged at the front end of the middle part of the cutting table frame (103) through a fixing mechanism; two groups of quantitative automatic binding devices (106) are symmetrically arranged on two sides of the middle part of the cutting table frame (103); two groups of rope feeding barrels (107) are matched with two groups of quantitative automatic binding devices (106) and are arranged on the cutting table frame (103) and positioned on the right side of the quantitative automatic binding devices (106); two groups of automatic rotary swing feeding devices (108) are sleeved on the quantitative automatic binding device (106); the two groups of supporting and feeding elastic rods (109) are symmetrically arranged at the rear part of the cutting table frame (103) through a fixing mechanism and are positioned at the lower part of the photoelectric detection device (102); the ultrasonic vertical distance measuring devices (1010) are symmetrically arranged at the rear part of the cutting table frame (103) and are positioned at the lower part of the charge supporting and feeding rod (109); four photoelectric detection devices (102) are arranged in pairs, are symmetrically arranged at the top end of the rear part of the cutting table frame (103), and are positioned at two sides of the outlet of the bundled reed straws.
5. The intelligent reed straw multi-row harvesting and bundling all-in-one machine as claimed in claim 4, wherein: the automatic cutting device (104) comprises a hydraulic transmission box (1044) which is arranged at the front part in the cutting table frame (103) through a fixing mechanism, a plurality of groups of edge protectors (1042) which are provided with transverse through grooves, reciprocating intelligent telescopic cutters (1041) which are in sliding connection with the transverse through grooves on the edge protectors (1042), a transmission mechanism (1043) and an automatic telescopic transmission shaft (1045), wherein the output end of the hydraulic transmission box (1044) is provided with the automatic telescopic transmission shaft (1045).
6. The intelligent reed straw multi-row harvesting and bundling all-in-one machine as claimed in claim 4, wherein: the quantitative automatic binding device (106) comprises an automatic needle (1061), an automatic bundling device (1062), a binding transmission mechanism (1063), a binding transmission box body (1064), an automatic knotter (1065) and a binding rope (1066); two groups of binding transmission case bodies (1064) are symmetrically arranged at two sides of the cutting table frame (103) and transmit power through binding transmission mechanisms (1063); the automatic knotter (1065) is arranged at the left upper part of the binding transmission box body (1064) through a fixing mechanism; the automatic bundling device (1062) is arranged at the left rear part of the bundling transmission box body (1064) through a fixing mechanism; the automatic guide needle (1061) is arranged at the right upper part of the binding transmission box body (1064) through a fixing mechanism; the binding rope (1066) is led out from the rope feeding barrel (107) under the drive of the automatic guide needle (1061) and penetrates into the automatic knotter (1065).
7. The intelligent reed straw multi-row harvesting and bundling all-in-one machine as claimed in claim 6, wherein: the automatic rotary swing feeding device (108) comprises a left automatic rotary swing feeding fork (1081) which is connected and installed at the bottom of the left side of the binding transmission case body (1064) through a connecting pin, a right automatic rotary swing feeding fork (1082) which is connected and installed at the bottom of the right side of the binding transmission case body (1064) through a connecting pin, and a left cover cap (1083) and a right cover cap (1084) which are connected and installed on the cutting table frame (103) through bolts;
the left automatic rotary swing shifting and feeding fork (1081) and the right automatic rotary swing shifting and feeding fork (1082) are respectively provided with three layers which are vertically distributed, and the left automatic rotary swing shifting and feeding fork (1081) and the right automatic rotary swing shifting and feeding fork (1082) on the uppermost layer are respectively provided with two vertical rods.
8. The intelligent reed straw multi-row harvesting and bundling all-in-one machine as claimed in claim 1, wherein: the adjustable lighting device (2) comprises automatic sliding rails (202) which are arranged on the upper portion of a chassis frame (607) of the intelligent power chassis and located on the left side and the right side of a cab (3), and LED (light emitting diode) sounding lamps (201) which are arranged on the automatic sliding rails (202), wherein the automatic sliding rails (202) extend vertically.
9. The intelligent reed straw multi-row harvesting and bundling all-in-one machine as claimed in claim 1, wherein: the driving control room (3) is arranged at the middle upper part of a chassis frame (607) of the intelligent power chassis and is positioned at the front part of a cover (604) of the intelligent power chassis (6), and the driving control room (3) comprises a data image display decision-making system (301), an instrument panel (302), a manual operating rod (303), a manual control rod (304), a seat (305) and a manual direction adjusting rod (306);
the data image display decision-making system (301) is arranged at the left front part of a front bracket of the driving control room (3); the instrument panel (302) is arranged on the right side of a front bracket of the cab (3); the manual operating rod (303) is arranged on the right side of the cab (3) and is positioned on the right side of the instrument panel (302); the manual control rod (304) is arranged at the left rear side of a front bracket of the cab (3); the manual direction adjustment lever (306) is mounted in the middle of the cab (3) in front of the seat (305).
10. The intelligent reed straw multi-row harvesting and bundling all-in-one machine as claimed in claim 1, wherein: the intelligent power chassis (6) comprises a chassis frame (607), a laser radar detection device (603), a cover (604), a stepless speed change power device (606), a fuel oil transmission device (6011), a hydraulic transmission device (6012), an electric power transmission system (6013) and a heat dissipation system (6014), wherein the laser radar detection device (603), the cover, the hydraulic transmission device (6012), the power transmission system and the heat dissipation system (6014) are installed on the chassis frame (607); the laser radar detection devices (603) are four groups and are respectively arranged at four corners of the intelligent power chassis (6); the stepless speed change power device (606) is arranged in the middle of the rear part of the chassis frame (607), the output end of the stepless speed change power device (606) is connected with the power transmission mechanism (6017), the rear part of the stepless speed change power device (606) is provided with the exhaust fan (6015), and the upper part of the stepless speed change power device (606) is provided with the exhaust pipe (601) and the air filter (602); the fuel oil transmission device (6011) is positioned on the front right side of the stepless speed change power device (606), and the heat dissipation system (6014) is positioned on the rear right side of the stepless speed change power device (606); the electric power transmission system (6013) is positioned on the left front side of the continuously variable transmission power device (606), and the hydraulic transmission device (6012) is positioned on the left rear side of the continuously variable transmission power device (606); the cover (604) is arranged at the middle rear part of the chassis frame (607), and covers a stepless speed change power device (606), a fuel oil transmission device (6011), a hydraulic transmission device (6012), an electric power transmission system (6013), a heat dissipation system (6014), an exhaust fan (6015), an air filter (602), an exhaust pipe (601) and a power transmission mechanism (6017).
CN202220537699.5U 2022-03-14 2022-03-14 Intelligent reed straw multirow reaps and beats a bundle all-in-one Active CN217160462U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117461468A (en) * 2023-11-01 2024-01-30 江苏大学 Efficient reed harvester

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117461468A (en) * 2023-11-01 2024-01-30 江苏大学 Efficient reed harvester

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