CN217142831U - Gantry welding device for processing I-shaped steel - Google Patents
Gantry welding device for processing I-shaped steel Download PDFInfo
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- CN217142831U CN217142831U CN202122614162.2U CN202122614162U CN217142831U CN 217142831 U CN217142831 U CN 217142831U CN 202122614162 U CN202122614162 U CN 202122614162U CN 217142831 U CN217142831 U CN 217142831U
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- 238000003466 welding Methods 0.000 title claims abstract description 100
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 45
- 239000010959 steel Substances 0.000 title claims abstract description 45
- 230000007246 mechanism Effects 0.000 claims abstract description 32
- 238000010030 laminating Methods 0.000 claims description 4
- 238000009434 installation Methods 0.000 claims 2
- 230000001360 synchronised effect Effects 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
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- 230000009286 beneficial effect Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
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Abstract
The utility model provides a device is welded at longmen of I-steel processing, including welding slide rail and longmen frame, install a plurality of welding mechanism, a plurality of on the longmen frame welding mechanism's below all is provided with V type support frame, the I-steel is by the web with install the edge of a wing of web both sides is constituteed, longmen frame is followed the welding slide rail removes and can drive welding mechanism is right the I-steel carries out the full weld processing. The I-shaped steel is longitudinally placed on the V-shaped support frame, the gantry frame moves along the welding slide rail, and the welding mechanisms perform synchronous full-welding operation on the I-shaped steel on the lower V-shaped support frame. The flange of the I-steel and the included angle of the horizontal plane are in a 45-degree arrangement mode, so that the welding mechanism can be accurately aligned to the part to be welded.
Description
Technical Field
The utility model relates to a gantry welding device for I-steel processing.
Background
The I-shaped steel is a long-strip steel with an I-shaped section and comprises a web plate and flanges welded on two sides of the web plate, during the processing of the I-shaped steel structure, the flanges are generally fixedly mounted on the web plate for spot welding, and full welding is performed after the spot welding is completed, so that a complete welding seam is formed; and the traditional welding mode has great relation with the skill of operators, the requirement on workers is high, and the welding quality cannot be guaranteed.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problems that the full welding of I-shaped steel in the prior art is generally carried out in a manual mode, the consumption of human resources is large, the labor cost is high and the efficiency is low; and traditional welding mode has very big relation with operating personnel's skill, and is higher to the workman's requirement, and the welding quality can not obtain the assurance, the utility model provides a device is welded at longmen of I-steel processing solves above-mentioned problem.
The utility model provides a technical scheme that its technical problem adopted is: a gantry welding device for I-shaped steel machining comprises a welding slide rail and a gantry frame, wherein the welding slide rail is longitudinally arranged, the gantry frame is slidably arranged on the welding slide rail, a plurality of welding mechanisms are arranged on the gantry frame, V-shaped support frames are arranged below the plurality of welding mechanisms and are parallel to the welding slide rail, spot-welded I-shaped steel is placed on the V-shaped support frames, the I-shaped steel is composed of a web and flanges arranged on two sides of the web, an included angle between the flange of the I-shaped steel and a horizontal plane is 45 degrees, and the gantry frame can move along the welding slide rail to drive the welding mechanisms to fully weld the I-shaped steel.
Further: the welding mechanism comprises a support and a connecting frame fixedly installed on the gantry frame, the support is installed on the connecting frame through a position adjusting mechanism, and a welding gun is installed on the support and aims at the joint of the flange and the web.
Further: the welding gun comprises a web plate, a welding gun, a support, a left support wheel, a right support wheel, a web plate and a support part, wherein the support part is arranged on the front side and the rear side of the welding gun and comprises two support wheels arranged at intervals side by side, the two support wheels are respectively a left support wheel arranged on the left side of the welding gun and a right support wheel arranged on the right side of the welding gun, the wheel wall of the left support wheel is attached to the web plate, and the wheel wall of the right support wheel is attached to the flange plate.
Further: the position adjusting mechanism comprises an air cylinder, an installing plate and a guide rod, wherein a cylinder body of the air cylinder is arranged on the connecting frame, a piston rod of the air cylinder is arranged downwards along the vertical direction, and the installing plate is fixedly installed at the tail end of the piston rod of the air cylinder; the top end of the guide rod is fixedly installed on the connecting frame, a left guide wheel set and a right guide wheel set are arranged on the installing plate and close to the end face of the guide rod, the left guide wheel set and the right guide wheel set respectively comprise a plurality of guide wheels, the guide rod is inserted into the left guide wheel set and the right guide wheel set along the vertical direction, the wheel walls of the guide wheels in the left guide wheel set and the right guide wheel set are attached to the outer wall of the guide rod, and the guide wheels can roll up and down along the side wall of the guide rod; on the mounting panel, keep away from the terminal surface of guide arm is provided with guide pulley group and lower guide pulley group, it is provided with the slider to go up between guide pulley group and the lower guide pulley group, the slider insert along the horizontal direction in go up the guide pulley group and lower guide pulley group to lateral shifting can be followed, support fixed mounting is in on the slider.
The beneficial effects of the utility model are that, the utility model discloses the longmen of I-steel processing welds the device and through vertically putting the I-steel on V type support frame along welding, when the longmen frame removed along the welding slide rail, and a plurality of welding mechanism carries out synchronous full weld operation to the I-steel on the V type support frame in below, and this kind of welding mode has reduced the welding degree of difficulty in comparison in manual mode, has improved welding quality and welding efficiency. The flange of the I-steel and the included angle of the horizontal plane are in a 45-degree arrangement mode, so that the welding mechanism can be accurately aligned to the part to be welded.
Drawings
The present invention will be further explained with reference to the drawings and examples.
FIG. 1 is a schematic structural view of a gantry welding device for processing I-steel of the present invention;
FIG. 2 is a schematic structural view of a welding mechanism;
fig. 3 is a left side view of the welding mechanism.
In the figure, 1, a welding slide rail, 2, a gantry frame, 3, a welding mechanism, 4, a V-shaped support frame, 5, I-shaped steel, 51, a web plate, 52, a flange, 10, a support, 11, a connecting frame, 12, a welding gun, 13, a supporting part, 131, a left supporting wheel, 132, a right supporting wheel, 14, an air cylinder, 15, a mounting plate, 16, a guide rod, 17, a guide wheel, 18, an upper guide wheel group, 19, a lower guide wheel group, 20 and a sliding block.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present invention, and should not be construed as limiting the present invention. On the contrary, the embodiments of the invention include all changes, modifications and equivalents coming within the spirit and terms of the claims appended hereto.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "axial", "radial", "circumferential", and the like, indicate orientations and positional relationships based on the orientations and positional relationships shown in the drawings, and are used only for convenience in describing and simplifying the present invention, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.
Furthermore, the terms "first," "second," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "connected" and "connected" are to be interpreted broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; may be directly connected or indirectly connected through an intermediate. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art. In addition, in the description of the present invention, "a plurality" means two or more unless otherwise specified.
Any process or method descriptions in flow charts or otherwise described herein may be understood as representing modules, segments, or portions of code which include one or more executable instructions for implementing specific logical functions or steps of the process, and the scope of the preferred embodiments of the present invention includes other implementations in which functions may be executed out of order from that shown or discussed, including substantially concurrently or in reverse order, depending on the functionality involved, as would be understood by those reasonably skilled in the art of the embodiments of the present invention.
As shown in fig. 1, the utility model provides a longmen welding set up of I-steel processing, include along vertical welding slide rail 1 that sets up with the slip setting longmen frame 2 on the welding slide rail 1, install a plurality of welding mechanism 3, a plurality of on the longmen frame 2 the below of welding mechanism 3 all is provided with V type support frame 4, V type support frame 4 be on a parallel with welding slide rail 1 sets up, the I-steel 5 that has set spot welding on the V type support frame 4, I-steel 5 is by web 51 and install the edge of a wing 52 of web 51 both sides is constituteed, the edge of a wing 52 of I-steel 5 is 45 degrees with the contained angle of horizontal plane, longmen frame 2 is followed welding slide rail 1 removes and can drives welding mechanism 3 is right I-steel 5 carries out the full weld processing.
During welding, the I-steel 5 is longitudinally placed on the V-shaped support frame 4, the gantry frame 2 moves along the welding slide rail 1, and the welding mechanisms 3 perform synchronous full-welding operation on the I-steel 5 on the lower V-shaped support frame 4. The flange 52 of the I-steel 5 and the horizontal plane form a 45-degree angle, so that the welding mechanism 3 can be more accurately aligned to the part to be welded.
Referring to fig. 2 and 3, the welding mechanism 3 includes a bracket 10 and a connecting frame 11 fixedly mounted on the gantry frame 2, the bracket 10 is mounted on the connecting frame 11 through a position adjusting mechanism, a welding gun 12 is mounted on the bracket 10, and the welding gun 12 is aligned with a joint portion of the flange 52 and the web 51.
The position of the support 10 can be adjusted through the position adjusting mechanism, so that the welding gun 12 is aligned to the joint of the flange 52 and the web 51, the welding gun 12 is driven to perform continuous full-welding operation on the joint of the flange 52 and the web 51, and meanwhile, the position adjusting mechanism is designed to drive the support 10 to move upwards to be away from the I-shaped steel 5 after welding is completed, so that loading and unloading operation can be performed.
On the support 10, support portions 13 are disposed on the front side and the rear side of the welding gun 12, the support portions 13 include two support wheels disposed at intervals in parallel, the two support wheels are a left support wheel 131 disposed on the left side of the welding gun 12 and a right support wheel 132 disposed on the right side of the welding gun 12, a wheel wall of the left support wheel 131 is attached to the web 51, and a wheel wall of the right support wheel 132 is attached to the flange 52.
The arrangement of the front and rear supporting parts 13 of the welding gun 12 can ensure that the contact degree of the welding gun 12 and the I-shaped steel 5 is consistent, and the welding quality is ensured. Supporting part 13 generally all sets up for single supporting wheel among the prior art, the supporting wheel is laminated on the weld generally, welder 12 beats because of the unevenness of weld can be caused to this kind of mode, thereby cause the rosin joint scheduling problem, the structural design of double bracing wheel in this scheme supporting part 13, the welding seam is all kept away from to the supporting wheel in the course of the work, the wheel wall laminating of left supporting wheel 131 is on web 51, the wheel wall laminating of right supporting wheel 132 is on flange 52, welder 12 removes the stability of in-process has been guaranteed to this kind of structure, the welding quality has further been guaranteed.
The position adjusting mechanism comprises an air cylinder 14, a mounting plate 15 and a guide rod 16, wherein a cylinder body of the air cylinder 14 is arranged on the connecting frame 11, a piston rod of the air cylinder 14 is arranged downwards along the vertical direction, and the mounting plate 15 is fixedly mounted at the tail end of the piston rod of the air cylinder 14; the top end of the guide rod 16 is fixedly mounted on the connecting frame 11, a left guide wheel set and a right guide wheel set are arranged on the mounting plate 15 and close to the end face of the guide rod 16, the left guide wheel set and the right guide wheel set both comprise a plurality of guide wheels 17, the guide rod 16 is inserted into the left guide wheel set and the right guide wheel set along the vertical direction, the wheel walls of the guide wheels 17 in the left guide wheel set and the right guide wheel set are attached to the outer wall of the guide rod 16, and the guide wheels 17 can roll up and down along the side wall of the guide rod 16; on the mounting panel 15, keep away from the terminal surface of guide arm 16 is provided with guide pulley group 18 and lower guide pulley group 19, be provided with slider 20 between guide pulley group 18 and the lower guide pulley group 19 on going up, slider 20 insert along the horizontal direction in go up guide pulley group 18 and lower guide pulley group 19 to lateral shifting can be followed, support 10 fixed mounting be in on the slider 20.
In the use, the piston rod through the cylinder 14 contracts and drives the support 10 to move up to drive the welding gun 12 to move up and keep away from the I-steel 5, the piston rod through the cylinder 14 extends and drives the support 10 to move down to drive the welding contact to treat the welding position, and the sliding structural design of the guide rod 16 between the left guide wheel set and the right guide wheel set can ensure the stability of moving up and down, so that the welding gun 12 is prevented from being damaged by inclination. Due to the long length of the i-steel 5, the sliding arrangement of the slider 20 between the upper and lower sets of guide wheels 18, 19 cooperates with the support wheels to provide self-adjustment of the welding gun 12 so that the welding gun 12 is always aligned with the junction of the flange 52 and the web 51.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, a schematic representation of the term does not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
In light of the foregoing, it will be apparent to those skilled in the art from this disclosure that various changes and modifications can be made without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.
Claims (4)
1. The utility model provides a device is welded at longmen of I-steel processing which characterized in that: the welding device comprises a welding slide rail (1) which is longitudinally arranged and a gantry frame (2) which is arranged on the welding slide rail (1) in a sliding mode, wherein a plurality of welding mechanisms (3) are installed on the gantry frame (2), V-shaped support frames (4) are arranged below the welding mechanisms (3), the V-shaped support frames (4) are arranged in parallel to the welding slide rail (1), spot-welded I-shaped steel (5) is placed on the V-shaped support frames (4), the I-shaped steel (5) is composed of web plates (51) and flange plates (52) which are installed on two sides of the web plates (51), an included angle between the flange plates (52) of the I-shaped steel (5) and the horizontal plane is 45 degrees, and the gantry frame (2) can move along the welding slide rail (1) to drive the welding mechanisms (3) to perform full-weld processing on the I-shaped steel (5).
2. The double gantry welding device for processing the I-shaped steel as claimed in claim 1, wherein: the welding mechanism (3) comprises a support (10) and a connecting frame (11) fixedly installed on the gantry frame (2), the support (10) is installed on the connecting frame (11) through a position adjusting mechanism, a welding gun (12) is installed on the support (10), and the welding gun (12) is aligned to the joint of the flange (52) and the web (51).
3. The double gantry welding device for processing the I-shaped steel as claimed in claim 2, wherein: on support (10), be located welder (12) all is provided with supporting part (13) in both sides around, supporting part (13) include two supporting wheels that set up side by side at the interval, two the supporting wheel is respectively for being located welder (12) left supporting wheel (131) and being located welder (12) right side right supporting wheel (132), the wheel wall laminating of left supporting wheel (131) is in on web (51), the wheel wall laminating of right supporting wheel (132) is in on flange (52).
4. The double gantry welding device for processing the I-shaped steel as claimed in claim 3, wherein: the position adjusting mechanism comprises an air cylinder (14), an installation plate (15) and a guide rod (16), wherein a cylinder body of the air cylinder (14) is arranged on the connecting frame (11), a piston rod of the air cylinder (14) is arranged downwards along the vertical direction, and the installation plate (15) is fixedly installed at the tail end of the piston rod of the air cylinder (14);
the top end of the guide rod (16) is fixedly mounted on the connecting frame (11), a left guide wheel set and a right guide wheel set are arranged on the mounting plate (15) and close to the end face of the guide rod (16), the left guide wheel set and the right guide wheel set respectively comprise a plurality of guide wheels (17), the guide rod (16) is inserted into the left guide wheel set and the right guide wheel set along the vertical direction, the wheel walls of the guide wheels (17) in the left guide wheel set and the right guide wheel set are attached to the outer wall of the guide rod (16), and the guide wheels (17) can roll up and down along the side wall of the guide rod (16);
on mounting panel (15), keep away from the terminal surface of guide arm (16) is provided with guide pulley group (18) and lower guide pulley group (19), go up guide pulley group (18) and be provided with slider (20) down between guide pulley group (19), slider (20) insert along the horizontal direction in go up guide pulley group (18) and lower guide pulley group (19) to can follow lateral shifting, support (10) fixed mounting be in on slider (20).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202122614162.2U CN217142831U (en) | 2021-10-28 | 2021-10-28 | Gantry welding device for processing I-shaped steel |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202122614162.2U CN217142831U (en) | 2021-10-28 | 2021-10-28 | Gantry welding device for processing I-shaped steel |
Publications (1)
Publication Number | Publication Date |
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CN217142831U true CN217142831U (en) | 2022-08-09 |
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Application Number | Title | Priority Date | Filing Date |
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CN202122614162.2U Expired - Fee Related CN217142831U (en) | 2021-10-28 | 2021-10-28 | Gantry welding device for processing I-shaped steel |
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CN (1) | CN217142831U (en) |
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2021
- 2021-10-28 CN CN202122614162.2U patent/CN217142831U/en not_active Expired - Fee Related
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CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20220809 |
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CF01 | Termination of patent right due to non-payment of annual fee |