CN216541579U - Full-length welding mechanism for processing I-shaped steel structure - Google Patents
Full-length welding mechanism for processing I-shaped steel structure Download PDFInfo
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- CN216541579U CN216541579U CN202122601799.8U CN202122601799U CN216541579U CN 216541579 U CN216541579 U CN 216541579U CN 202122601799 U CN202122601799 U CN 202122601799U CN 216541579 U CN216541579 U CN 216541579U
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- 238000003466 welding Methods 0.000 title claims abstract description 74
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 45
- 239000010959 steel Substances 0.000 title claims abstract description 45
- 230000007246 mechanism Effects 0.000 title claims abstract description 26
- 238000010030 laminating Methods 0.000 claims description 4
- 238000003754 machining Methods 0.000 claims description 4
- 238000000034 method Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
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Abstract
The utility model provides a full-welding mechanism for processing an I-shaped steel structure, which comprises a V-shaped support frame for placing I-shaped steel, wherein an included angle between the flange of the I-shaped steel and the horizontal plane is 45 degrees, a bracket is arranged above the V-shaped support frame, the bracket is arranged on a connecting frame through a position adjusting mechanism, a welding gun is arranged on the bracket, the I-shaped steel is longitudinally placed on the V-shaped support frame, the welding gun is aligned with the joint part of the flange and a web, and the connecting frame moves along a guide rail and in parallel to a welding line, so that the welding gun is driven to perform continuous full-welding operation on the joint part of the flange and the web. The flange of the I-steel and the included angle of the horizontal plane are in a 45-degree arrangement mode, so that the welding gun can be more accurately aligned to the part to be welded. The design of the position adjusting mechanism can drive the support to move upwards to be away from the I-shaped steel after welding is completed, so that loading and unloading operations can be carried out.
Description
Technical Field
The utility model relates to a full-length welding mechanism for machining an I-shaped steel structure.
Background
The I-shaped steel is a long-strip steel with an I-shaped section and comprises a web plate and flanges welded on two sides of the web plate, the flanges are generally fixedly mounted on the web plate for spot welding in the machining process of the I-shaped steel structure, and full welding is carried out after spot welding is completed, so that a complete welding seam is formed; and the traditional welding mode has great relation with the skill of operators, the requirement on workers is high, and the welding quality cannot be guaranteed.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problems that in the prior art, the full welding of the I-shaped steel is generally carried out in a manual mode, the consumption of human resources is large, the labor cost is high and the efficiency is low; the utility model provides a full-length welding mechanism for processing an I-shaped steel structure, which solves the problems that the traditional welding mode has great relation with the skills of operators, the requirement on workers is high, and the welding quality cannot be guaranteed.
The technical scheme adopted by the utility model for solving the technical problems is as follows: the utility model provides a full welding mechanism of I-steel structural processing for carry out the full welding operation to the I-steel that spot welding was crossed, the I-steel is by the web with install the edge of a wing of web both sides is constituteed, full welding mechanism includes V type support frame, the I-steel is along vertically putting on the V type support frame, the edge of a wing of I-steel is 45 degrees with the contained angle of horizontal plane, the top of V type support frame is provided with the support, the support passes through position control mechanism and installs on the link, the link can be on a parallel with the welding seam of I-steel removes, install welder on the support, welder aligns the joint portion on the edge of a wing and web.
Further: the welding gun comprises a web plate, a welding gun, a support, a left support wheel, a right support wheel, a web plate and a support part, wherein the support part is arranged on the front side and the rear side of the welding gun and comprises two support wheels arranged at intervals side by side, the two support wheels are respectively a left support wheel arranged on the left side of the welding gun and a right support wheel arranged on the right side of the welding gun, the wheel wall of the left support wheel is attached to the web plate, and the wheel wall of the right support wheel is attached to the flange plate.
Further, the method comprises the following steps: the position adjusting mechanism comprises an air cylinder, an installing plate and a guide rod, wherein a cylinder body of the air cylinder is arranged on the connecting frame, a piston rod of the air cylinder is arranged downwards along the vertical direction, and the installing plate is fixedly installed at the tail end of the piston rod of the air cylinder; the top end of the guide rod is fixedly mounted on the connecting frame, a left guide wheel set and a right guide wheel set are arranged on the mounting plate and close to the end face of the guide rod, the left guide wheel set and the right guide wheel set respectively comprise a plurality of guide wheels, the guide rod is inserted into the left guide wheel set and the right guide wheel set along the vertical direction, the wheel walls of the guide wheels in the left guide wheel set and the right guide wheel set are attached to the outer wall of the guide rod, and the guide wheels can roll up and down along the side wall of the guide rod; on the mounting panel, keep away from the terminal surface of guide arm is provided with guide pulley group and lower guide pulley group, it is provided with the slider to go up between guide pulley group and the lower guide pulley group, the slider insert along the horizontal direction in go up the guide pulley group and under the guide pulley group to lateral shifting can be followed, support fixed mounting be in on the slider.
The full-welding mechanism for processing the I-steel structure has the advantages that the I-steel is longitudinally placed on the V-shaped support frame, the connecting frame moves along the guide rail and parallel to the welding line, and therefore the welding gun is driven to perform continuous full-welding operation on the joint of the flange and the web plate. The flange of the I-steel and the included angle of the horizontal plane form a 45-degree placing mode, so that the welding gun can be more accurately aligned to the part to be welded. The design of the position adjusting mechanism can drive the support to move upwards to be away from the I-shaped steel after welding is completed, so that loading and unloading operations can be carried out.
Drawings
The utility model is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic structural diagram of a full-length welding mechanism for machining an I-shaped steel structure;
fig. 2 is a left side view of the position adjustment mechanism.
In the figure, the welding gun comprises a web plate 1, a web plate 2, flanges 3, a V-shaped support frame 4, a support 5, a welding gun 6, a support part 7, a left support wheel 8, a right support wheel 9, a cylinder 10, a mounting plate 11, a guide rod 12, a guide wheel 13, an upper guide wheel set 14, a lower guide wheel set 15, a sliding block 16, a connecting frame 17 and a guide rail.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are illustrative only for the purpose of explaining the present invention, and are not to be construed as limiting the present invention. On the contrary, the embodiments of the utility model include all changes, modifications and equivalents coming within the spirit and terms of the claims appended hereto.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "axial", "radial", "circumferential", and the like, indicate orientations and positional relationships based on the orientations and positional relationships shown in the drawings, and are used merely for convenience of description and for simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be considered as limiting the present invention.
Furthermore, the terms "first," "second," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "connected" and "connected" are to be interpreted broadly, e.g., as being fixed or detachable or integrally connected; can be mechanically or electrically connected; may be directly connected or indirectly connected through an intermediate. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art. In addition, in the description of the present invention, "a plurality" means two or more unless otherwise specified.
Any process or method descriptions in flow charts or otherwise described herein may be understood as representing modules, segments, or portions of code which include one or more executable instructions for implementing specific logical functions or steps of the process, and alternate implementations are included within the scope of the preferred embodiment of the present invention in which functions may be executed out of order from that shown or discussed, including substantially concurrently or in reverse order, depending on the functionality involved, as would be understood by those reasonably skilled in the art of the present invention.
As shown in fig. 1 and 2, the utility model provides a full-welding mechanism for processing an i-steel structure, which is used for performing full-welding operation on spot-welded i-steel, wherein the i-steel consists of a web 1 and flanges 2 arranged on two sides of the web 1, the full-welding mechanism comprises a V-shaped support frame 3, the i-steel is longitudinally placed on the V-shaped support frame 3, an included angle between the flange 2 of the i-steel and a horizontal plane is 45 degrees, a bracket 4 is arranged above the V-shaped support frame, the bracket 4 is arranged on a connecting frame 16 through a position adjusting mechanism, the connecting frame 16 can move parallel to a welding line of the i-steel, a welding gun 5 is arranged on the bracket 4, and the welding gun 5 is aligned with a joint part of the flange 2 and the web 1.
During welding, the I-steel is vertically placed on the V-shaped support frame 3, the position of the position adjusting mechanism adjusting support 4 is adjusted, the welding gun 5 is aligned to the joint of the flange 2 and the web 1, the connecting frame 16 moves along the guide rail 17 and in parallel to the welding line, and the welding gun 5 is driven to perform continuous full-welding operation on the joint of the flange 2 and the web 1. The flange 2 of the I-steel and the horizontal plane form a 45-degree included angle, so that the welding gun 5 can be better aligned to the part to be welded. The design of the position adjusting mechanism can drive the support 4 to move upwards to be away from the I-shaped steel after welding is completed, so that loading and unloading operations can be carried out.
On the support 4, the front side and the rear side of the welding gun 5 are both provided with supporting parts 6, each supporting part 6 comprises two supporting wheels which are arranged at intervals in parallel, the two supporting wheels are respectively a left supporting wheel 7 on the left side of the welding gun 5 and a right supporting wheel 8 on the right side of the welding gun 5, the wheel wall of the left supporting wheel 7 is attached to the web plate 1, and the wheel wall of the right supporting wheel 8 is attached to the flange 2.
The arrangement of the front and rear supporting parts 6 of the welding gun 5 can ensure that the contact degree of the welding gun 5 and the I-shaped steel is consistent, and the welding quality is ensured. Supporting part 6 generally all sets up for single supporting wheel among the prior art, the supporting wheel is laminated on the weld generally, this kind of mode can cause welder 5 to beat because of the unevenness of weld, thereby cause the rosin joint scheduling problem, the structural design of double bracing wheel in this scheme supporting part 6, the welding seam is all kept away from to the supporting wheel in the course of the work, the wheel wall laminating of left supporting wheel 7 is on web 1, the wheel wall laminating of right supporting wheel 8 is on the edge of a wing 2, welder 5 removal in-process's stability has been guaranteed to this kind of structure, the welding quality has further been guaranteed.
The position adjusting mechanism comprises an air cylinder 9, a mounting plate 10 and a guide rod 11, wherein a cylinder body of the air cylinder 9 is arranged on the connecting frame 16, a piston rod of the air cylinder 9 is arranged downwards along the vertical direction, and the mounting plate 10 is fixedly mounted at the tail end of the piston rod of the air cylinder 9; the top end of the guide rod 11 is fixedly mounted on the connecting frame 16, a left guide wheel set and a right guide wheel set are arranged on the mounting plate 10 and close to the end face of the guide rod 11, the left guide wheel set and the right guide wheel set both comprise a plurality of guide wheels 12, the guide rod 11 is inserted into the left guide wheel set and the right guide wheel set along the vertical direction, the wheel walls of the guide wheels 12 in the left guide wheel set and the right guide wheel set are attached to the outer wall of the guide rod 11, and the guide wheels 12 can roll up and down along the side wall of the guide rod 11; on the mounting panel 10, keep away from the terminal surface of guide arm 11 is provided with guide pulley group 13 and lower guide pulley group 14, be provided with slider 15 between guide pulley group 13 and the lower guide pulley group 14 on going up, slider 15 insert along the horizontal direction in go up guide pulley group 13 and lower guide pulley group 14 to lateral shifting can be followed, support 4 fixed mounting be in on the slider 15.
In the use, the piston rod through cylinder 9 contracts and drives support 4 and move up to drive welder 5 to shift up and keep away from the I-steel, and the piston rod through cylinder 9 extends drive support 4 and moves down, drives the welding position of treating of welding contact, and the gliding structural design of guide arm 11 between left guide pulley group and right guide pulley group can guarantee the stability of reciprocating, avoids the slope to cause the damage to welder 5. Due to the fact that the I-steel is long, the sliding structural design of the sliding block 15 between the upper guide wheel set 13 and the lower guide wheel set 14 can be matched with the supporting wheel to conduct self adjustment of the welding gun 5, and the welding gun 5 is always aligned with the joint portion of the flange 2 and the web 1.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the utility model. In this specification, a schematic representation of the term does not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
In light of the foregoing description of the preferred embodiment of the present invention, many modifications and variations can be made by the worker in the light of the above teachings without departing from the spirit of the utility model. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.
Claims (3)
1. The utility model provides a full welding mechanism of I-steel structural machining for carry out full welding operation to the I-steel that spot welding has passed, the I-steel is by web (1) and install flange (2) of web (1) both sides are constituteed, its characterized in that: comprises a V-shaped support frame (3), the I-steel is longitudinally placed on the V-shaped support frame (3), the included angle between the flange (2) of the I-steel and the horizontal plane is 45 degrees,
the welding device is characterized in that a support (4) is arranged above the V-shaped support frame (3), the support (4) is installed on a connecting frame (16) through a position adjusting mechanism, the connecting frame (16) can be parallel to the welding line of the I-shaped steel to move, a welding gun (5) is installed on the support (4), and the welding gun (5) is aligned to the joint portion of the flange (2) and the web (1).
2. A full-length welding mechanism for processing an I-shaped steel structure according to claim 1, which is characterized in that: on support (4), be located both sides all are provided with supporting part (6) around welder (5), supporting part (6) include two supporting wheels that set up at an interval side by side, two the supporting wheel is for being located respectively welder (5) left supporting wheel (7) with be located right supporting wheel (8) on welder (5) right side, the wheel wall laminating of left supporting wheel (7) is in on web (1), the wheel wall laminating of right supporting wheel (8) is in on the edge of a wing (2).
3. A full-length welding mechanism for processing an I-shaped steel structure according to claim 1, which is characterized in that: the position adjusting mechanism comprises an air cylinder (9), a mounting plate (10) and a guide rod (11), wherein a cylinder body of the air cylinder (9) is arranged on the connecting frame (16), a piston rod of the air cylinder (9) is arranged downwards along the vertical direction, and the mounting plate (10) is fixedly mounted at the tail end of the piston rod of the air cylinder (9);
the top end of the guide rod (11) is fixedly mounted on the connecting frame (16), a left guide wheel set and a right guide wheel set are arranged on the mounting plate (10) and close to the end face of the guide rod (11), the left guide wheel set and the right guide wheel set respectively comprise a plurality of guide wheels (12), the guide rod (11) is inserted into the left guide wheel set and the right guide wheel set along the vertical direction, the wheel walls of the guide wheels (12) in the left guide wheel set and the right guide wheel set are attached to the outer wall of the guide rod (11), and the guide wheels (12) can roll up and down along the side wall of the guide rod (11);
on mounting panel (10), keep away from the terminal surface of guide arm (11) is provided with guide pulley group (13) and lower guide pulley group (14), go up guide pulley group (13) and be provided with slider (15) down between guide pulley group (14), slider (15) insert along the horizontal direction in go up guide pulley group (13) and lower guide pulley group (14) to can follow lateral shifting, support (4) fixed mounting be in on slider (15).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122601799.8U CN216541579U (en) | 2021-10-28 | 2021-10-28 | Full-length welding mechanism for processing I-shaped steel structure |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122601799.8U CN216541579U (en) | 2021-10-28 | 2021-10-28 | Full-length welding mechanism for processing I-shaped steel structure |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216541579U true CN216541579U (en) | 2022-05-17 |
Family
ID=81568199
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122601799.8U Expired - Fee Related CN216541579U (en) | 2021-10-28 | 2021-10-28 | Full-length welding mechanism for processing I-shaped steel structure |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216541579U (en) |
-
2021
- 2021-10-28 CN CN202122601799.8U patent/CN216541579U/en not_active Expired - Fee Related
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| GR01 | Patent grant | ||
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20220517 |
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| CF01 | Termination of patent right due to non-payment of annual fee |