CN217126181U

CN217126181U - Automatic film roll transfer machine

Info

Publication number: CN217126181U
Application number: CN202122912009.8U
Authority: CN
Inventors: 卞保将; 刘潇
Original assignee: Suzhou First Pv Material Co ltd
Current assignee: Suzhou First Pv Material Co ltd
Priority date: 2021-11-25
Filing date: 2021-11-25
Publication date: 2022-08-05
Anticipated expiration: 2031-11-25

Abstract

An automatic film roll transfer machine comprises two transverse beams which are parallel to each other, a transverse traveling beam which travels transversely on the transverse beams, a longitudinal traveling beam which travels longitudinally on the transverse traveling beam, a first driving mechanism and a second driving mechanism, wherein the longitudinal traveling beam is also connected with a hoisting mechanism; the hoisting mechanism comprises a fixed frame connected with the longitudinal walking beam, a channel body with a vertical channel, a vertical moving body, a ram mechanism and a driving mechanism, wherein the channel body is arranged on the fixed frame and provided with the vertical channel; the ram mechanism comprises a ram seat, a ram fixed on the ram seat, a baffle sleeved on the ram and capable of moving along the length direction of the ram mechanism, and an elastic mechanism arranged between the baffle and the ram seat and used for connecting the baffle with the ram seat; the channel body is provided with a photoelectric switch, a photoelectric reflecting plate is arranged right opposite to the photoelectric switch, and the baffle is provided with a shielding plate. The utility model discloses, the transport of effectively being applicable to the membrane book, handling efficiency is high.

Description

Automatic film roll transfer machine

Technical Field

The utility model relates to an automatic machine of carrying that moves of membrane book belongs to membrane book transport field.

Background

The film roll is a name of a finished product formed by rolling up and winding the packaging film on a paper tube. The film roll has the advantages of large and small specification, large specification, long length and heavy weight.

At present, for the transportation of a film roll, the most common way is to use manual transportation, which has high labor cost and transportation efficiency, and in addition, some means of using a machine to assist the transportation are provided, although the transportation efficiency is improved to a certain extent, the applicability is poor.

There is a need for a handling apparatus with high handling efficiency suitable for handling film rolls.

SUMMERY OF THE UTILITY MODEL

The not enough to prior art, the utility model aims at providing an automatic machine of carrying that moves is rolled up to membrane effectively is applicable to the transport that the membrane was rolled up, and handling efficiency is high.

An automatic film roll transfer machine comprises two transverse beams which are parallel to each other, a transverse traveling beam which travels transversely on the transverse beams, a longitudinal traveling beam which travels longitudinally on the transverse traveling beam, a first driving mechanism which is used for driving the transverse traveling beam to move, and a second driving mechanism which is used for driving the longitudinal traveling beam to move, wherein the longitudinal traveling beam is also connected with a hoisting mechanism;

the lifting mechanism comprises a fixed frame connected with the longitudinal walking beam, a channel body with a vertical channel, a vertical moving body, a ram mechanism and a driving mechanism, wherein the channel body is arranged on the fixed frame and provided with the vertical channel;

the cantilever lever mechanism comprises a cantilever lever seat, a cantilever lever fixed on the cantilever lever seat, a baffle plate sleeved on the cantilever lever and capable of moving along the length direction of the cantilever lever mechanism, and an elastic mechanism arranged between the baffle plate and the cantilever lever seat and used for connecting the baffle plate with the cantilever lever seat, wherein the length direction of the cantilever lever is parallel to the transverse direction or the longitudinal direction;

the photoelectric switch is arranged on the channel body, the photoelectric reflecting plate located on the rod picking seat is arranged opposite to the photoelectric switch, and a shielding plate used for shielding the photoelectric reflecting plate is arranged on the baffle.

Preferably, the photoelectric reflecting plate is positioned right below the photoelectric switch.

Preferably, the vertical moving body is provided with a roller moving on the vertical channel, and the vertical moving body and the vertical channel are further provided with a slide rail and a slide block which are matched with each other.

Preferably, the channel body is composed of two symmetrically arranged semi-channel bodies and a plurality of connecting plates which are arranged between the two semi-channel bodies and connect the two semi-channel bodies.

Preferably, the channel body is provided with an upper limit sensor and a lower limit sensor, and the vertical moving body is provided with a trigger plate which interacts with the upper limit sensor and the lower limit sensor.

Preferably, the upper limit sensor and the lower limit sensor each include a proximity switch.

Preferably, a plurality of anti-collision sensors are further included.

Preferably, the transverse beam is provided with a first distance measuring sensor for monitoring the moving distance of the transverse walking beam, the transverse walking beam is provided with a second distance measuring sensor for monitoring the moving distance of the longitudinal walking beam, and the channel body is provided with a third distance measuring sensor for monitoring the vertical moving distance of the vertical moving body.

To sum up, the utility model discloses following beneficial effect has:

1: the utility model discloses, the membrane is rolled up handling efficiency height.

Drawings

FIG. 1 is a schematic diagram of the structure of an automatic film roll transfer machine;

FIG. 2 is a schematic block diagram of the structure of the lifting mechanism;

FIG. 3 is a coupling view of the ram mechanism and the vertical moving body;

fig. 4 is an enlarged view of a part of the structure of fig. 1.

Detailed Description

The present invention will be further explained by the following embodiments with reference to the attached drawings.

Example (b): referring to the attached drawings 1-4, an automatic film roll transfer machine comprises two parallel transverse beams 1, transverse walking beams 2 transversely walking on the transverse beams 1, longitudinal walking beams 3 longitudinally walking on the transverse walking beams 2, two ends of each transverse walking beam 2 are arranged on the two transverse beams 1 in a rolling mode through a walking wheel I21, the number of the transverse walking beams 2 is two, two ends of each longitudinal walking beam 3 are arranged on the two transverse walking beams 2 in a rolling mode through a walking wheel II 31, the automatic film roll transfer machine further comprises a driving mechanism I for driving the transverse walking beams 2 to move, a driving mechanism II for driving the longitudinal walking beams 3 to move, the driving mechanism I and the driving mechanism II can adopt driving motors, the longitudinal walking beams 3 are further connected with a hoisting mechanism 4, the hoisting mechanism 4 is used for bearing a film roll and enabling the film roll to move in the vertical direction, and specifically, the hoisting mechanism 4 comprises a fixing frame 41 connected with the longitudinal walking beams 3, A channel body 42 with a vertical channel arranged on the fixing frame 41, a vertical moving body 43 arranged in the vertical channel, a ram mechanism 44 which is arranged outside the vertical channel and is arranged on the vertical moving body 43, the vertical moving body 43 is connected with a driving mechanism III, the driving mechanism III is used for driving the vertical moving body 43 to move, the ram mechanism can be an electric hoist 0, the electric hoist 0 can be arranged at the bottom of the fixing frame 41 without limitation, the ram mechanism 44 comprises a ram seat 441, a ram 442 fixed on the ram seat 441, a baffle 443 which can extend the length direction of the ram mechanism 44 and is sleeved on the ram 442 to move, an elastic mechanism 444 which is arranged between the baffle 443 and the ram seat 441 and is used for connecting the baffle 443 with the ram seat 441, the elastic mechanism 444 is a spring, the length direction of the ram 442 is related to the arrangement direction of the film roll, when the central axis of a paper tube of the film roll is transverse, the length direction of the take-up lever 442 is parallel to the transverse direction, the take-up lever mechanism 44 can move transversely under the action of the first driving mechanism and enable the take-up lever 442 to be inserted transversely into the center of the paper tube of the film roll, when the central axis of the paper tube of the film roll is longitudinal, the length direction of the take-up lever 442 is parallel to the longitudinal direction, and the take-up lever mechanism 44 can move longitudinally under the action of the second driving mechanism and enable the take-up lever 442 to be inserted longitudinally into the center of the paper tube of the film roll; the photoelectric switch 447 is arranged on the channel body 42, the photoelectric reflecting plate 445 positioned on the rod raising seat 441 is arranged right opposite to the photoelectric switch 447, the shielding plate 446 for shielding the photoelectric reflecting plate 445 is arranged on the baffle 443, the photoelectric switch 447 monitors the insertion depth of the ram 442 according to the shielding condition of the shielding plate 446 on the photoelectric reflecting plate 445, and prevents the handling accident in the subsequent film roll handling process caused by the excessively small insertion depth, when the shielding plate 446 shields the photoelectric reflecting plate 445, the photoelectric switch 447 cannot receive the light reflected by the photoelectric reflecting plate 445, which represents that the ram insertion depth is in place, and at this time, the transfer machine can carry out the handling work.

The automatic film roll transfer machine comprises: through the dual functions of the first driving mechanism and the second driving mechanism, the ram mechanism 44 moves to a position about 1 m on the film roll, then the third driving mechanism works to drive the vertical moving body 43 to descend, the ram mechanism 44 descends to the center of the film roll paper tube and enables the ram 442 to align with the center of the film roll paper tube, then the ram 442 continues to move and is inserted into the center of the film tube under the action of the first driving mechanism or the second driving mechanism until the side end of the film roll pushes the baffle 443 to enable the shield plate 446 to block the photoelectric reflection plate 445, at the moment, the ram 442 is shown to be inserted in place, the film roll is good in stability and safety, and then the third driving mechanism works again to enable the vertical moving body 43 to ascend to drive the film roll to automatically reach a designated height; then the first driving motor and the second driving motor work to move the film roll to the upper part of a specified packaging table, then the third driving mechanism works to drive the film roll to automatically descend to a specified height, then the ram withdraws from the film roll paper tube to complete the carrying of one film roll, and then the next carrying is waited. The automatic film roll transferring machine is effectively suitable for transferring film rolls and high in transferring efficiency.

In view of reducing the influence of the outside world on the photoelectric reflective plate 445, in this embodiment, it is preferable that the photoelectric reflective plate 445 is located directly below the photoelectric switch 447, and such an arrangement is that the light emitted from the photoelectric switch 447 is in the vertical direction, the light reflected by the photoelectric reflective plate 445 is in the vertical direction, and the light in the vertical direction is less influenced by the outside world.

In order to improve the vertical movement performance of the vertical moving body 43, a roller 431 moving on the vertical channel is arranged on the vertical moving body 43, a slide rail 432 and a slide block 433 which are matched with each other are further arranged on the vertical moving body 43 and the vertical channel, the slide block 433 is installed on the vertical channel through a screw, and the slide rail 432 is installed on the vertical moving body 43 through a screw.

In this embodiment, furthermore, the channel body 42 is composed of two symmetrically arranged half channel bodies 421 and a plurality of connecting plates 422 arranged between the two half channel bodies 421 and connecting the two half channel bodies 421, and the connecting plates 422 preferably adopt bending plates with relatively high strength, so that the channel body 42 is convenient for mounting the components such as the vertical moving body 43, the slider 433, and the like.

Considering that the vertical moving body 43 can be continuously protected after the distance measuring sensor III 45 fails, the channel body 42 is provided with an upper limit sensor 45 and a lower limit sensor 46, the upper limit sensor 45 and the lower limit sensor 46 both comprise proximity switches, the vertical moving body 43 is provided with a trigger plate or a trigger part for interacting with the upper limit sensor 45 and the lower limit sensor 46, the trigger plate or the trigger part is shielded due to the view angle of the drawing and is not marked with a reference numeral, the trigger plate or the trigger part is positioned between the upper limit sensor 45 and the lower limit sensor 46, when the vertical moving body 43 is lifted and the trigger plate is too close to the upper limit sensor 45 and the lower limit sensor 46, the upper limit sensor 45 and the lower limit sensor 46 both generate signals, the electric hoist is stopped to work, and the vertical moving body 43 is prevented from being lifted or lowered continuously, has the protection function.

And a plurality of collision avoidance sensors 5, wherein the collision avoidance sensors 5 can be, but are not limited to, radars, and as shown in fig. 2, the collision avoidance sensors 5 are installed at the end of the ram 442 and on the channel body 42 to avoid collision from a plurality of positions and prevent people from colliding.

The device is characterized in that a distance measuring sensor I8 used for monitoring the moving distance of the transverse walking beam 2 is arranged on the transverse walking beam 1, a distance measuring sensor II 6 used for monitoring the moving distance of the longitudinal walking beam 3 is arranged on the transverse walking beam 2, and a distance measuring sensor III 7 used for monitoring the vertical moving distance of the vertical moving body 43 is arranged on the channel body 42. The first distance measuring sensor 8, the second distance measuring sensor 6 and the third distance measuring sensor 7 are arranged, the position of the ram 442 is monitored in real time, ram position information is provided for driving control of the first driving mechanism, the second driving mechanism and the third driving mechanism, the first distance measuring sensor 8 and the second distance measuring sensor 6 can adopt laser distance measuring sensors, the third distance measuring sensor 7 can adopt laser distance measuring sensors and can also adopt pull rope resistors, in the embodiment, as shown in the attached drawings 1-3, the third distance measuring sensor 7 is a pull rope resistor, and the vertical moving body 43 is provided with the pull rope fixing plate 47 which is used for being connected with the pull rope 71 in the pull rope resistor.

The above-described embodiments are merely illustrative of the preferred embodiments of the present invention and are not intended to limit the spirit and scope of the present invention. Without departing from the design concept of the present invention, various modifications and improvements made by the technical solution of the present invention by those skilled in the art should fall into the protection scope of the present invention, and the technical contents claimed by the present invention have been fully recorded in the claims.

Claims

1. The automatic film roll transfer machine is characterized by comprising two transverse beams (1) which are parallel to each other, a transverse walking beam (2) which transversely walks on the transverse beam (1), a longitudinal walking beam (3) which longitudinally walks on the transverse walking beam (2), a first driving mechanism for driving the transverse walking beam (2) to move and a second driving mechanism for driving the longitudinal walking beam (3) to move, wherein the longitudinal walking beam (3) is also connected with a hoisting mechanism (4);

the hoisting mechanism (4) comprises a fixed frame (41) connected with the longitudinal walking beam (3), a channel body (42) with a vertical channel arranged on the fixed frame (41), a vertical moving body (43) arranged in the vertical channel, a ram mechanism (44) positioned outside the vertical channel and mounted on the vertical moving body (43), and a driving mechanism III for driving the vertical moving body (43) to move;

the ram mechanism (44) comprises a ram seat (441), a ram (442) fixed on the ram seat (441), a baffle (443) sleeved on the ram (442) and capable of moving along the length direction of the ram mechanism (44), and an elastic mechanism (444) arranged between the baffle (443) and the ram seat (441) and used for connecting the baffle (443) with the ram seat (441), wherein the length direction of the ram (442) is parallel to the transverse direction or the longitudinal direction;

the photoelectric switch (447) is arranged on the channel body (42), the photoelectric reflecting plate (445) located on the rod raising seat (441) is arranged right opposite to the photoelectric switch (447), and the shielding plate (446) used for shielding the photoelectric reflecting plate (445) is arranged on the baffle plate (443).

2. The automatic film roll transfer machine according to claim 1, wherein a photoelectric reflecting plate (445) is located directly below the photoelectric switch (447).

3. The automatic film roll transfer machine according to claim 1, characterized in that the vertical moving body (43) is provided with a roller (431) moving on the vertical channel, and the vertical moving body (43) and the vertical channel are further provided with a slide rail (432) and a slide block (433) which are matched with each other.

4. The automatic film roll transfer machine according to claim 3, wherein the channel body (42) is composed of two symmetrically arranged half channel bodies (421), and a plurality of connecting plates (422) arranged between the two half channel bodies (421) and connecting the two half channel bodies (421).

5. The automatic film roll transfer machine according to claim 1, wherein the tunnel body (42) is provided with an upper limit sensor (45) and a lower limit sensor (46), and the vertical moving body (43) is provided with a trigger plate which interacts with the upper limit sensor (45) and the lower limit sensor (46).

6. An automatic film roll transfer machine according to claim 5, characterized in that the upper limit sensor (45) and the lower limit sensor (46) each comprise a proximity switch.

7. The automatic film roll transfer machine as claimed in claim 1, further comprising a plurality of collision avoidance sensors (5).

8. The automatic film roll transfer machine according to claim 1, wherein a first distance measuring sensor (8) for monitoring the moving distance of the transverse walking beam (2) is arranged on the transverse beam (1), a second distance measuring sensor (6) for monitoring the moving distance of the longitudinal walking beam (3) is arranged on the transverse walking beam (2), and a third distance measuring sensor (7) for monitoring the vertical moving distance of the vertical moving body (43) is arranged on the channel body (42).