CN217125231U - Pallet-free packaging system - Google Patents

Pallet-free packaging system Download PDF

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Publication number
CN217125231U
CN217125231U CN202220166181.5U CN202220166181U CN217125231U CN 217125231 U CN217125231 U CN 217125231U CN 202220166181 U CN202220166181 U CN 202220166181U CN 217125231 U CN217125231 U CN 217125231U
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China
Prior art keywords
conveying
lifting
tray
building block
conveying mechanism
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CN202220166181.5U
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Chinese (zh)
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潘升肖
应纪蕴
柯金良
雷钰
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Zhejiang Ruigang Machinery Co ltd
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Zhejiang Ruigang Machinery Co ltd
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Abstract

The utility model relates to a no tray packaging system. This kind of no tray baling system is including the building block transfer rotatory hoist and its characterized in that of tray circular conveyor: a building block clamping manipulator, a binding machine and a building block rotating hanger are sequentially arranged along the conveying direction of the tray circulating conveying device; tray circulating conveyor comprises two horizontal conveyor about with two lifting conveyor about by two upper and lower horizontal conveyor, and two upper and lower horizontal conveyor lie in about between two lifting conveyor, and lifting conveyor homoenergetic and two upper and lower horizontal conveyor realize carrying the linking, and the manipulator is got including controlling two tong that are used for pressing from both sides the building block to the building block clamp. The tray-free packaging system can realize tray-free bundling and packaging, thereby greatly saving unnecessary expenditure and improving production benefit.

Description

Pallet-free packaging system
Technical Field
The utility model relates to a building block processing field, concretely relates to carry out no tray with the building block and tie up the assembly line of packing.
Background
With the improvement of technology and the enhancement of environmental awareness, in recent years, aerated concrete bricks (building blocks for short) gradually replace traditional red bricks or blue bricks and become the preferred materials in a plurality of large-scale civil engineering. The blocks are cut into blocks to form a block stack, which is fed to a bundling station where the blocks are bundled by a bundling machine, as shown in fig. 6, so that the block stack is fed to the bundling station. When the building blocks are conveyed, the building blocks are stacked on a tray, and after the building blocks are bundled, the tray is lifted by a forklift to carry the building blocks, so that the building blocks are moved to a vehicle. It is clear that this block handling method requires the attachment of a pallet, which is required for each block handling, thus wasting a lot of pallets and adding extra cost to the manufacturer.
Disclosure of Invention
In view of the deficiencies in the prior art, the utility model discloses the innovation provides a no tray building block packaging system.
This kind of no tray building block packaging system transfers rotatory hoist and its characterized in that of tray circular conveyor including the building block: a building block clamping manipulator, a binding machine and a building block rotating hanger are sequentially arranged along the conveying direction of the tray circulating conveying device; the tray circulating conveying device is composed of an upper horizontal conveying mechanism, a lower horizontal conveying mechanism, a left lifting conveying mechanism and a right lifting conveying mechanism, the upper horizontal conveying mechanism and the lower horizontal conveying mechanism are located between the left lifting conveying mechanism and the right lifting conveying mechanism, the lifting conveying mechanisms can be conveyed and connected with the upper horizontal conveying mechanism and the lower horizontal conveying mechanism, and the building block clamping manipulator comprises a left clamping hand and a right clamping hand which are used for clamping building blocks.
The horizontal conveying mechanism comprises a conveying seat, a conveying motor, a front conveying gear, a rear conveying gear and a conveying chain wound on the front conveying gear and the rear conveying gear, the conveying gears are installed on the conveying seat, and the conveying motor is in transmission connection with the conveying gears.
The lifting conveying mechanism comprises a lifting seat, a lifting power source, a transmission motor, a front gear, a rear gear and a transmission chain wound on the front gear and the rear gear, the transmission motor and the gears are both installed on the lifting seat, the transmission motor is connected with the gears in a transmission mode, and the lifting power source is connected with the lifting seat in a transmission mode.
The lifting seat is connected with a scissor rod, and the scissor rod is in transmission connection with a lifting power source.
The strapping machine can run on a guide rail parallel to the tray circulating conveying device through the driving of a power source.
The strapping machine is provided with two strapping machines, wherein one strapping machine is used for horizontal baling and the other strapping machine is used for longitudinal baling.
The clamping hand of the building block clamping manipulator comprises a front clamping plate and a rear clamping plate, and the front clamping plate and the rear clamping plate are driven by a clamping power source to realize clamping action.
According to the utility model provides a pair of no tray building block packaging system can realize not having the tray to tie up the packing to save the unnecessary spending greatly, improve the productivity effect.
Drawings
Fig. 1 is a system diagram of the present invention.
FIG. 2 is an enlarged view taken at A in FIG. 1;
FIG. 3 is a schematic view of the structure of the gripper;
FIG. 4 is a flow chart of block packing;
FIG. 5 is a perspective view of the blocks after they have been restacked;
figure 6 is a schematic view of the blocks when unpacked.
Detailed Description
As shown in fig. 1, the palletless building block packing system comprises a building block transferring rotary hanger 1 and a pallet circulating conveyor 3, and a building block clamping manipulator 2, a binding machine 4 and a building block rotary hanger 5 are sequentially arranged along the conveying direction of the pallet circulating conveyor 3. The tray circulating and conveying device 3 can realize the circulation of the tray 6; the building block transferring and rotating lifting appliance 1 can lift the building blocks 7 to be placed on the tray 6 and can lift part of the building blocks to rotate; when the building block part is lifted, the building block clamping manipulator 2 can clamp two rows of building blocks; the binding machine 4 can bind the building blocks by a binding belt; the building block rotating hanger 5 can lift up the building block and realize rotation. It should be noted that both the block transfer rotary hanger 1 and the block rotary hanger 5 are the prior art, and the block transfer rotary hanger 1 is only mounted on the bracket so that the block rotary hanger can move back and forth.
As shown in fig. 4, the packaging principle of the palletless building block packaging system is as follows: firstly, the whole building block 7 is transferred to a tray 6 on a tray circular conveying device 3 through a building block transferring rotary lifting tool 1; then the building block transferring rotary lifting appliance 1 lifts the upper part of the building block and rotates; then the block clamping manipulator 2 clamps the left and right rows of blocks from the lower part of the blocks to form two gaps 70 (shown in fig. 5) for the fork heads of the forklift to enter; then the building block transferring rotary lifting tool 1 puts down the upper part of the building block, and the upper part of the building block is transversely arranged relative to the lower part after rotating, so that the upper part of the building block cannot fall into the notch 70; then the binding machine 4 packs the building blocks 7 by using a binding belt; after the building block is packed, the building block 7 is lifted and rotated by the building block rotating lifting appliance 5, the two gaps 70 of the building block 7 face to the front side, and then the building block is put down; and finally, the forklift comes to the front of the building block 7, the fork head of the forklift is inserted into the notch of the building block, the building block is conveyed to the truck, and the tray 6 is continuously moved and conveyed on the tray circulating conveying device 3 for circulation, so that the packaging of the building block without the tray is realized, and the cost is greatly saved.
The structure and the operation of each device will be described in detail below.
As shown in fig. 2, the tray circulating conveyor 3 is composed of an upper horizontal conveying mechanism 30, a lower horizontal conveying mechanism 30, a left lifting conveying mechanism 31 and a right lifting conveying mechanism 31, the upper horizontal conveying mechanism 30 and the lower horizontal conveying mechanism 30 are located between the left lifting conveying mechanism 31 and the right lifting conveying mechanism 31, and the lifting conveying mechanisms 31 can be connected with the upper horizontal conveying mechanism 30 and the lower horizontal conveying mechanism 30 in a conveying manner. Firstly, the tray 6 drags the building blocks 7 to be conveyed by the upper horizontal conveying mechanism 30, after the building blocks 7 are packed and are forked by a forklift, the tray 6 comes to the right lifting conveying mechanism 31, the right lifting conveying mechanism 31 descends and is flush with the lower horizontal conveying mechanism 30, then the right lifting conveying mechanism 31 conveys the tray 6 to the lower horizontal conveying mechanism 30, then the lower horizontal conveying mechanism conveys the tray to the left lifting conveying mechanism, the left lifting conveying mechanism ascends and is flush with the upper horizontal conveying mechanism, and finally the left lifting conveying mechanism conveys the tray to the upper horizontal conveying mechanism, and the process is repeated.
As shown in fig. 2, the horizontal conveying mechanism 30 includes a conveying base, a conveying motor, a front conveying gear, a rear conveying gear, and a conveying chain wound around the front conveying gear and the rear conveying gear, the conveying gear is mounted on the conveying base, and the conveying motor is in transmission connection with the conveying gear. Through the drive of conveying motor, the conveying chain just can realize rotating to drive the tray and remove. The lifting conveying mechanism 31 comprises a lifting seat, a lifting power source, a transmission motor, a front gear, a rear gear and a transmission chain wound on the front gear and the rear gear, the transmission motor and the gears are both installed on the lifting seat, the transmission motor is in transmission connection with the gears, and the lifting power source is in transmission connection with the lifting seat. The lifting seat can be driven to lift by the lifting power source, and the transmission chain can be driven to rotate by the transmission motor. It is worth mentioning here that the lifting seat is connected with the scissor rod, and the scissor rod is connected with the lifting power source in a transmission manner, and the scissor rod can lift the lifting seat by the driving of the lifting power source. Of course, a lifting structure of rack and pinion may be adopted.
As shown in fig. 1 and 3, the block gripping robot 2 includes two left and right grippers 20 for gripping the blocks. The clamping hand 20 comprises a front clamping plate 200 and a rear clamping plate, and the front clamping plate 200 and the rear clamping plate realize clamping action through the driving of a clamping power source. Through the drive of centre gripping power supply, the building block just can be cliied to preceding splint 200 and back splint, and then the building block is piled aside to manipulator 2 is got to the building block clamp.
As shown in fig. 1, since the pallet circulation conveyor 3 conveys the block, if the block is stopped and packed, the conveying efficiency is affected. In order to improve the efficiency, the utility model discloses can go strapper 4 on the guide rail parallel with tray circulating conveyor 3 through the power supply drive. When the binding machine 4 binds, the binding machine 4 travels on the guide rail by the driving of the power source to move together with the block, and while following, the binding machine 4 packs the block. In this way, the packing efficiency can be significantly improved.
Finally, it is worth mentioning that the utility model discloses a strapper 4 is equipped with two, and one of them is used for the horizontal packing, and another is used for vertical packing. Both strapping machines 4 effect tracking baling. It should be noted that both strapping machines 4 are per se prior art.

Claims (7)

1. No tray packing system transfers rotary lifting device (1) and tray circular conveyor (3) its characterized in that including the building block: a building block clamping manipulator (2), a binding machine (4) and a building block rotary hanger (5) are sequentially arranged along the conveying direction of the tray circulating conveying device (3); the tray circulating conveying device (3) is composed of an upper horizontal conveying mechanism (30), a lower horizontal conveying mechanism (30) and a left lifting conveying mechanism (31) and a right lifting conveying mechanism (31), the upper horizontal conveying mechanism (30) and the lower horizontal conveying mechanism (30) are located between the left lifting conveying mechanism (31) and the right lifting conveying mechanism (31), the lifting conveying mechanisms (31) can be in conveying connection with the upper horizontal conveying mechanism (30) and the lower horizontal conveying mechanism (30), and the building block clamping manipulator (2) comprises a left clamping hand and a right clamping hand (20) used for clamping building blocks.
2. The palletless packaging system according to claim 1, wherein: the horizontal conveying mechanism (30) comprises a conveying seat, a conveying motor, a front conveying gear, a rear conveying gear and a conveying chain wound on the front conveying gear and the rear conveying gear, the conveying gears are installed on the conveying seat, and the conveying motor is in transmission connection with the conveying gears.
3. The palletless packaging system according to claim 1, wherein: the lifting conveying mechanism (31) comprises a lifting seat, a lifting power source, a transmission motor, a front gear, a rear gear and a transmission chain wound on the front gear and the rear gear, wherein the transmission motor and the gears are both installed on the lifting seat, the transmission motor is connected with the gears in a transmission manner, and the lifting power source is connected with the lifting seat in a transmission manner.
4. The palletless packaging system according to claim 3, wherein: the lifting seat is connected with a scissor rod, and the scissor rod is in transmission connection with a lifting power source.
5. The palletless packaging system according to claim 1, wherein: the strapping machine (4) can run on a guide rail parallel to the tray circulating conveying device (3) through the driving of a power source.
6. The palletless packaging system according to claim 5, wherein: the strapping machine (4) is provided with two, wherein one is used for horizontal baling and the other is used for longitudinal baling.
7. The palletless packaging system according to claim 5, wherein: the clamping arm (20) of the building block clamping manipulator (2) comprises a front clamping plate (200) and a rear clamping plate, and the front clamping plate (200) and the rear clamping plate are driven by a clamping power source to realize clamping action.
CN202220166181.5U 2022-01-21 2022-01-21 Pallet-free packaging system Active CN217125231U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202220166181.5U CN217125231U (en) 2022-01-21 2022-01-21 Pallet-free packaging system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202220166181.5U CN217125231U (en) 2022-01-21 2022-01-21 Pallet-free packaging system

Publications (1)

Publication Number Publication Date
CN217125231U true CN217125231U (en) 2022-08-05

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ID=82622117

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202220166181.5U Active CN217125231U (en) 2022-01-21 2022-01-21 Pallet-free packaging system

Country Status (1)

Country Link
CN (1) CN217125231U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115489783A (en) * 2022-10-14 2022-12-20 洛阳万基新型墙材有限公司 Tray-free packaging system for aerated blocks

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115489783A (en) * 2022-10-14 2022-12-20 洛阳万基新型墙材有限公司 Tray-free packaging system for aerated blocks
CN115489783B (en) * 2022-10-14 2024-04-05 洛阳万基新型墙材有限公司 Tray-free packing system for aerated blocks

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