CN217114347U

CN217114347U - High-speed composing equipment for photovoltaic modules

Info

Publication number: CN217114347U
Application number: CN202220970132.7U
Authority: CN
Inventors: 左志华; 王志华; 王圆方; 武千里; 马奎; 陈祺; 刘清祥; 汪二辉
Original assignee: SUZHOU HUIBANG AUTOMATION SYSTEM CO LTD
Current assignee: SUZHOU HUIBANG AUTOMATION SYSTEM CO LTD
Priority date: 2022-04-25
Filing date: 2022-04-25
Publication date: 2022-08-02
Anticipated expiration: 2032-04-25

Abstract

The utility model relates to the technical field of solar cell module manufacturing equipment, in particular to a high-speed typesetting device for photovoltaic modules, which comprises a machine body, wherein a first conveying belt, a second conveying belt and a sliding rail are arranged in the machine body, the first conveying belt and the second conveying belt are arranged side by side, and the sliding rail is positioned above the first conveying belt and the second conveying belt; be equipped with on the slide rail and follow the gliding slide of slide rail length direction, be equipped with the mounting panel that can follow vertical direction and remove on the slide, be equipped with on the mounting panel and absorb the piece. The problem that the typesetting efficiency of the photovoltaic module is low can be improved.

Description

High-speed composing equipment for photovoltaic modules

Technical Field

The application relates to the technical field of solar cell module manufacturing equipment, in particular to high-speed typesetting equipment for a photovoltaic module.

Background

A photovoltaic module is a novel energy device utilizing solar energy, and a glass plate having good light transmittance is an indispensable component in the photovoltaic module. The combination of the photovoltaic module and the cell string laid on the glass plate with the TPT back plate and the EVA film is called typesetting. At present, the conventional typesetting method is usually manual typesetting, firstly, a welding machine is used for welding battery pieces to form battery strings, then, a detection camera is used for detecting the quality of the battery strings, finally, the qualified solar battery strings are arranged on glass plates in sequence through manual work, and the battery strings are laid on each glass plate, so that the typesetting work is completed.

In the typesetting process of the photovoltaic module, the inventor finds that the technology at least has the following problems: make staff intensity of labour great when typesetting through the manual work to lead to photovoltaic module's typesetting efficiency lower.

SUMMERY OF THE UTILITY MODEL

In order to solve the problem that the typesetting efficiency of the photovoltaic module is low, the application provides high-speed typesetting equipment for the photovoltaic module.

The application provides a high-speed composing equipment of photovoltaic module adopts following technical scheme:

a photovoltaic module high-speed typesetting device comprises a machine body, wherein a first conveying belt, a second conveying belt and a sliding rail are arranged in the machine body, the first conveying belt and the second conveying belt are arranged in parallel, and the sliding rail is positioned above the first conveying belt and the second conveying belt; be equipped with on the slide rail and follow the gliding slide of slide rail length direction, be equipped with the mounting panel that can follow vertical direction and remove on the slide, be equipped with on the mounting panel and absorb the piece.

Through adopting above-mentioned technical scheme, the glass board is convenient for place on first conveyer belt in the setting of first conveyer belt, and the battery cluster is convenient for place on the second conveyer belt in the setting of second conveyer belt, through control slide and mounting panel, moves the top of second conveyer belt and absorb the battery cluster earlier with the piece of drawing, and the top of moving first conveyer belt with the piece of drawing again is ann the battery cluster on the glass board, compares in the mode of artifical composing, has promoted photovoltaic module's composing efficiency.

In a specific implementation scheme, be equipped with the biax motor on the slide, two output shafts of biax motor all link there is the pivot, the pivot can the slide internal rotation, every the pivot is kept away from the equal fixedly connected with gear of one end of biax motor, be equipped with two roof on the interior top surface of organism, two roof symmetry sets up and is located the outside of slide rail, all be equipped with the rack on the bottom surface of roof, the gear with the rack meshes mutually.

Through adopting above-mentioned technical scheme, make the both ends of slide can keep the uniformity through biax motor drive slide, and compare in other transmission modes, the transmission precision and the transmission efficiency of gear are higher.

In a specific possible embodiment, the bottom surface of the sliding seat is provided with a lifting driving piece, the lifting driving piece is connected with a fixed plate, the fixed plate is provided with a driving motor, and the output end of the driving motor is fixedly connected with the mounting plate.

Through adopting above-mentioned technical scheme, start driving motor and can drive the mounting panel and suck the piece and rotate to can change the arrangement mode of battery cluster on the glass board according to the composing demand of reality.

In a specific embodiment, be equipped with the installation pole on the mounting panel, the cover is equipped with the slip axle sleeve on the installation pole, the slip axle sleeve even has the bottom plate, the through-hole has been seted up on the bottom plate, the threaded rod is worn to be equipped with vertically in the through-hole, the bottom of threaded rod with inhale and get a fixed connection, the top threaded connection of threaded rod has the nut.

Through adopting above-mentioned technical scheme, the threaded connection demountable installation that the piece was passed through nut and threaded rod is got to the suction on the bottom plate, is convenient for get after long-time the use the piece will be got to the suction and is demolishd and maintain.

In a specific possible embodiment, the bottom surface of the mounting plate is provided with a plurality of mounting seats, and the mounting rods are in interference fit in the mounting seats.

Through adopting above-mentioned technical scheme, establish the installation pole through adding in the bottom surface of mount pad, be convenient for according to the quantity of the typesetting demand control battery cluster of reality.

In a specific embodiment, the sliding sleeve is slidably disposed on the mounting rod.

Through adopting above-mentioned technical scheme, be convenient for control the interval between the battery cluster according to the requirement of typesetting of reality through removing the slip axle sleeve.

In a specific implementation scheme, the mounting rod is provided with a plurality of mounting holes, the mounting holes are uniformly distributed along the length direction of the mounting rod, the sliding shaft sleeve is provided with a fixing bolt, and the fixing bolt penetrates through the sliding shaft sleeve and is inserted into the mounting holes.

Through adopting above-mentioned technical scheme, fix the slip axle sleeve on the installation pole through setting up fixing bolt for the slip axle sleeve is difficult for taking place to slide and influences the normal operation of typesetting when equipment work. In addition, a plurality of sliding shaft sleeves and suction pieces can be arranged in the mounting holes, so that the typesetting quantity of the battery strings can be controlled.

In a specific possible embodiment, the nut is a wing nut.

Through adopting above-mentioned technical scheme, butterfly nut's setting is convenient for change or maintain the suction element under the condition of lacking the instrument, has improved the convenience that equipment used.

In summary, the present application includes at least one of the following beneficial technical effects:

1. the arrangement of the first conveying belt is convenient for placing the glass plate on the first conveying belt, the arrangement of the second conveying belt is convenient for placing the battery string on the second conveying belt, the suction piece is moved to the position above the second conveying belt and sucks the battery string through the control sliding seat and the mounting plate, and then the suction piece is moved to the position above the first conveying belt to arrange the battery string on the glass plate, so that the arrangement efficiency of the photovoltaic module is improved compared with a manual arrangement mode;

2. the double-shaft motor drives the sliding seat to enable the two ends of the sliding seat to be consistent, and compared with other transmission modes, the transmission precision and the transmission efficiency of the gear are higher;

3. the sliding shaft sleeve is fixed on the mounting rod by arranging the fixing bolt, so that the sliding shaft sleeve is not easy to slide in the equipment working chamber to influence the normal operation of typesetting.

Drawings

Fig. 1 is a schematic overall structure diagram of a high-speed typesetting device for photovoltaic modules in an embodiment of the present application.

Fig. 2 is a schematic structural diagram of a slider in an embodiment of the present application.

Fig. 3 is a schematic structural diagram of a mounting plate in the embodiment of the present application.

Description of reference numerals: 1. a body; 11. a first conveyor belt; 12. a second conveyor belt; 13. a slide rail; 14. a top plate; 141. a rack; 2. a slide base; 21. a slide plate; 22. a connecting plate; 23. a double-shaft motor; 24. a rotating shaft; 25. a gear; 3. a fixing plate; 31. a drive motor; 4. mounting a plate; 41. installing a sleeve; 5. a cylinder; 6. a suction cup; 7. a butterfly nut; 8. mounting a rod; 81. a sliding shaft sleeve; 82. mounting holes; 83. a base plate; 84. a threaded rod; 9. and fixing the bolt.

Detailed Description

The present application is described in further detail below with reference to the attached drawings.

The embodiment of the application discloses high-speed typesetting equipment for photovoltaic modules. Referring to fig. 1, the high-speed typesetting equipment for photovoltaic modules comprises an equipment body 1, wherein a first conveying belt 11 for placing glass plates and a second conveying belt 12 for placing battery strings are fixedly installed on the equipment body 1, and the first conveying belt 11 and the second conveying belt 12 are arranged in parallel. Referring to fig. 2, two sliding rails 13 are fixedly mounted on the inner top surface of the machine body 1, a sliding base 2 is slidably disposed on each sliding rail 13, and the sliding base 2 can move along the length direction of the sliding rail 13. The sliding base 2 comprises two sliding plates 21 and a connecting plate 22 for connecting the two sliding plates 21, the sliding plates 21 are in one-to-one correspondence with the sliding rails 13, and the sliding plates 21 are slidably arranged on the corresponding sliding rails 13. The top surface fixed mounting of connecting plate 22 has double-shaft motor 23, and the equal fixedly connected with pivot 24 of two output shafts of double-shaft motor 23, slide 21 and fixedly connected with gear 25 are all passed to the one end that double-shaft motor 23 was kept away from to every pivot 24, and pivot 24 can be at slide 21 internal rotation. Two top plates 14 are fixedly mounted on the inner top surface of the machine body 1, the two top plates 14 are symmetrically arranged and are located on the outer sides of the sliding rails 13, racks 141 are arranged on the bottom surfaces of the top plates 14, the gears 25 are in one-to-one correspondence with the racks 141, and the gears 25 are meshed with the corresponding racks 141. After starting biaxial motor 23, biaxial motor 23 drives gear 25 and rotates, and gear 25 can move along rack 141 to drive slide 2 along the length direction motion of slide rail 13, compare in other transmission methods, gear 25's transmission precision and transmission efficiency are higher.

Referring to fig. 2, two air cylinders 5 are fixedly mounted on the bottom surface of the connecting plate 22, the piston rods of the two air cylinders 5 are fixedly connected with a fixing plate 3, a driving motor 31 is arranged on the fixing plate 3, and the output end of the driving motor 31 penetrates through the fixing plate 3 and is fixedly connected with a mounting plate 4. Referring to fig. 3, the bottom surface of the mounting plate 4 is provided with a plurality of mounting sleeves 41, mounting rods 8 penetrate through the mounting sleeves 41, and the mounting rods 8 and the mounting sleeves 41 are in interference fit. The cover is equipped with gliding slip axle sleeve 81 on the installation pole 8, and slip axle sleeve 81 even has bottom plate 83, has seted up the through-hole on the bottom plate 83, wears to be equipped with threaded rod 84 in the through-hole, the vertical setting of threaded rod 84, the bottom fixedly connected with sucking disc 6 of threaded rod 84, the top threaded connection of threaded rod 84 has butterfly nut 7. The provision of the wing nut 7 facilitates the replacement or maintenance of the suction piece in the absence of tools. After the driving motor 31 is started, the output end of the driving motor 31 can drive the mounting plate 4 and the suction disc 6 to rotate, so that the arrangement mode of the battery strings on the glass plate can be changed according to the actual typesetting requirement.

Referring to fig. 3, a plurality of mounting holes 82 are formed in the mounting rod 8, the mounting holes 82 are uniformly distributed along the length direction of the mounting rod 8, a fixing bolt 9 is arranged on the sliding shaft sleeve 81, and the fixing bolt 9 penetrates through the top surface of the sliding shaft sleeve 81 and is inserted into the mounting holes 82, so that the sliding shaft sleeve 81 is not easy to slide when the device works, and the normal operation of typesetting is not affected. In addition, a plurality of sliding bushings 81 and suction cups 6 can be installed in the plurality of installation holes 82, thereby controlling the number of battery strings to be laid.

The implementation principle of the high-speed typesetting equipment for the photovoltaic module in the embodiment of the application is as follows: the first conveyer belt 11 is used for conveying glass plates, the second conveyer belt 12 is used for conveying battery strings to be installed, firstly, the double-shaft motor 23 is started, the sliding seat 2 drives the suction cups 6 to move to the upper portion of the second conveyer belt 12, and then the air cylinder 5 is started, so that the suction cups 6 descend and suck the battery strings. And the cylinder 5 and the double-shaft motor 23 are controlled again to enable the sucker 6 to drive the battery string to move above the first conveying belt 11, and then the cylinder 5 is controlled again to enable the sucker 6 to install the battery string on a glass plate, so that compared with a manual typesetting mode, the typesetting efficiency of the photovoltaic module is improved. In addition, according to the actual typesetting requirements of the battery strings, the arrangement mode and the installation number of the battery strings on the glass plate can be controlled by the installation rod 8 and the driving motor 31.

The above are preferred embodiments of the present application, and the scope of protection of the present application is not limited thereto, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims

1. The high-speed typesetting equipment for the photovoltaic modules is characterized by comprising an equipment body (1), wherein a first conveying belt (11), a second conveying belt (12) and a sliding rail (13) are arranged in the equipment body (1), the first conveying belt (11) and the second conveying belt (12) are arranged in parallel, and the sliding rail (13) is positioned above the first conveying belt (11) and the second conveying belt (12); be equipped with on slide rail (13) and follow slide rail (13) length direction gliding slide (2), be equipped with mounting panel (4) that can follow vertical direction and remove on slide (2), be equipped with on mounting panel (4) and absorb the piece.

2. The high-speed typesetting equipment for photovoltaic modules according to claim 1, characterized in that: be equipped with double-shaft motor (23) on slide (2), two output shafts of double-shaft motor (23) all link pivot (24), pivot (24) can slide (2) internal rotation, every pivot (24) are kept away from the equal fixedly connected with gear (25) of one end of double-shaft motor (23), be equipped with two roof (14) on the interior top surface of organism (1), two roof (14) symmetry sets up and is located the outside of slide rail (13), all be equipped with rack (141) on the bottom surface of roof (14), gear (25) with rack (141) mesh mutually.

3. The high-speed typesetting equipment for photovoltaic modules according to claim 1, characterized in that: the bottom surface of slide (2) is equipped with the lift driving piece, the lift driving piece even has fixed plate (3), be equipped with driving motor (31) on fixed plate (3), the output of driving motor (31) with mounting panel (4) fixed connection.

4. The high-speed typesetting equipment for photovoltaic modules as claimed in claim 1, characterized in that: be equipped with installation pole (8) on mounting panel (4), the cover is equipped with slip axle sleeve (81) on installation pole (8), slip axle sleeve (81) even have bottom plate (83), the through-hole has been seted up on bottom plate (83), threaded rod (84) are worn to be equipped with vertically in the through-hole, the bottom of threaded rod (84) with an absorption fixed connection, the top threaded connection of threaded rod (84) has the nut.

5. The high-speed typesetting equipment for photovoltaic modules according to claim 4, characterized in that: the bottom surface of mounting panel (4) is equipped with a plurality of mount pads, installation pole (8) interference fit is in the mount pad.

6. The high-speed typesetting equipment for photovoltaic modules according to claim 4, characterized in that: the sliding shaft sleeve (81) is arranged on the mounting rod (8) in a sliding mode.

7. The high-speed typesetting equipment for photovoltaic modules according to claim 6, characterized in that: a plurality of mounting holes (82) are formed in the mounting rod (8), the mounting holes (82) are formed in the mounting rod, the mounting holes (82) are evenly distributed in the length direction of the mounting rod (8), fixing bolts (9) are arranged on the sliding shaft sleeve (81), and the fixing bolts (9) penetrate through the sliding shaft sleeve (81) and are inserted into the mounting holes (82).

8. The high-speed typesetting equipment for photovoltaic modules according to claim 4, characterized in that: the nut is a butterfly nut (7).