CN217114101U - Full-automatic winding coil blanking semi-field automatic processing line - Google Patents

Full-automatic winding coil blanking semi-field automatic processing line Download PDF

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CN217114101U
CN217114101U CN202220503949.3U CN202220503949U CN217114101U CN 217114101 U CN217114101 U CN 217114101U CN 202220503949 U CN202220503949 U CN 202220503949U CN 217114101 U CN217114101 U CN 217114101U
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module
automatic
arm
speed
material taking
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李成泉
石杰
凌斌
廖新明
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Dongguan Mingji Intelligent Equipment Co ltd
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Dongguan Mingji Intelligent Equipment Co ltd
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Abstract

Full-automatic wire winding coil unloading semi-field automatic processing line, this processing line includes: a double-layer speed chain conveyer belt; a plurality of transmission carriers which are transmitted by the speed-multiplying chain conveyer belt are preset on the speed-multiplying chain conveyer belt; the two ends of the speed-multiplying chain conveyer belt are respectively provided with a lifter which can realize the up-and-down connection of the upper and lower speed-multiplying chain conveyer belts; the processing line further comprises: the processing group that a plurality of groups are constituteed by coiling machine and balance mechanism, the discharge end of doubly fast chain conveyer belt has set gradually according to the pay-off direction and has got the material and change the material module, two sets of step arrangement mechanisms that are connected and half field material taking manipulator, the rosin stove, tin material stove and ejection of compact transmission line realize that winding coil expects after wire winding processing is accomplished and collect, automatic balance, automatic commentaries on classics material loading and automatic tin sticky work, can effectual holistic machining efficiency of improvement, the effect of processing cycle can be realized to doubly fast chain conveyer belt through setting up bilayer structure simultaneously, make and need not artificial participation intelligent degree in the whole course of working higher.

Description

Full-automatic winding coil blanking semi-field automatic processing line
Technical Field
The utility model belongs to the technical field of the wire winding coil processing, a half field automatic processing line of full-automatic wire winding coil unloading is related to.
Background
The wound coil product is an important part in electronic equipment, and in the processing of the wound coil, after the coil is wound, tin-sticking work is required to be carried out, therefore, after the coil is wound, the coil needs to be finished again and put into the subsequent tin dipping work, at present, most of the collection work in the market is to collect the processed winding coils in a winding machine in a manual mode, then send the winding coils of a certain batch to a tin pick-up station, the processing method has extremely low processing efficiency, particularly when the tin dipping work is carried out, the winding coil needs to be manually coiled into the tin dipping device again for secondary feeding, meanwhile, the precision of the manual balance is difficult to control, so that the condition of uneven tin pick-up is easily caused, the working efficiency is lower, and the integral processing quality can not meet the increasingly improved processing requirement of the current production.
SUMMERY OF THE UTILITY MODEL
In order to solve the technical problem, the utility model discloses a following technical scheme:
full-automatic wire winding coil unloading semi-field automatic processing line, this processing line includes: a double-layer speed chain conveyer belt; a plurality of transmission carriers which are transmitted by the speed-multiplying chain conveyer belt are preset on the speed-multiplying chain conveyer belt; the two ends of the speed-multiplying chain conveyer belt are respectively provided with a lifter which can realize the up-and-down connection of the upper and lower speed-multiplying chain conveyer belts;
the processing line further comprises: the processing units are composed of a winding machine and a swinging plate mechanism, wherein the feeding end of the swinging plate mechanism in the processing units is connected with the lower-layer speed-multiplying chain conveying belt; the discharge end of the swing disc mechanism is connected with the upper-layer speed-multiplying chain conveyer belt;
the discharge end of doubly fast chain conveyer belt has set gradually according to the pay-off direction and has got material commentaries on classics material module, two sets of step arrangement mechanism that are connected and set gradually in half field of step arrangement mechanism rear end get material manipulator, pine incence burner, tin material stove and ejection of compact transmission line.
As a further aspect of the present invention: the transport carrier includes: the winding machine comprises a material receiving chassis, wherein the front end of the material receiving chassis is provided with a material receiving seat, the position of the front end face of the material receiving seat is provided with a plurality of material receiving cavities which are sunken downwards from the upper edge, the front end face of the material receiving seat is provided with a material blocking cover plate, the material blocking cover plate is provided with a plurality of avoiding openings corresponding to the material receiving cavities, and the radius of each avoiding opening is smaller than the outer diameter of a winding product and larger than the inner diameter of the winding product;
connect the rear end both sides of material chassis to be provided with the bellied promotion post that makes progress, should promote the post and be used for realizing the cooperation with charging tray removal module.
As a further aspect of the present invention: the balance mechanism includes: a device frame of a double-layer structure;
three groups of conveying line groups are arranged on a machine frame of the device, and each conveying line group consists of two groups of conveying belts which are arranged in parallel and move synchronously; the two groups of conveying line groups are arranged at the lower layer of the device rack, and the one group of conveying line groups are arranged at the upper layer of the device rack close to the discharge end;
the front end of the conveying line group at the upper layer of the device frame is a loading area, and two side positions of the loading area are provided with a material tray moving module;
in the lower layer position of the device frame, a lifting module is arranged at the lower end of the conveying line group far away from the feeding end;
the device frame is also provided with a material taking manipulator module; this reclaimer manipulator module includes: the module bracket is arranged at the front end of the loading area, and is provided with a Z-axis lifting module and a Y-axis material taking module which is adaptive to the Z-axis lifting module; the Y-axis material taking module is provided with an extension rod extending towards the direction of the winding machine, the tail end of the extension rod is provided with a blanking arm, and the blanking arm consists of an arm rod transversely arranged and a plurality of clamping columns.
As a further aspect of the present invention: and ejection conveying belts are arranged at the connecting positions of the lower-layer speed-multiplying chain conveying belt and the feeding ends of the swinging plate mechanisms.
As a further aspect of the present invention: and a plurality of blocking mechanisms for stopping and waiting the transmission carrier are also arranged on the lower-layer speed-multiplying chain conveyor belt.
As a further aspect of the present invention: the elevator comprises: the lifting frame is internally provided with a group of circulating lifting modules, a lifting part of each circulating lifting module is provided with a supporting platform, and the supporting platform is provided with a group of circulating conveying belts which can be connected with the speed-multiplying chain conveying belts.
As a further aspect of the present invention: two groups of fixed cylinder groups for fixing the conveying carrier on the circulating conveyor belt are arranged at the side end of the supporting platform.
As a further aspect of the present invention: get material and change material module and include: the material taking sliding module is arranged between the lifter and the stepping arrangement mechanism, and the lifter is arranged at the material outlet end of the speed-multiplying chain conveyor belt in a crossing manner; get and install on the sliding part of material sliding module and get material lifting module, should get and install a material arm on the lifting part of material lifting module, should change the material arm and constitute by an arm pole and a plurality of joint post that transversely sets up.
As a further aspect of the present invention: the step-by-step arrangement mechanism includes: the stepping mechanism comprises a stepping mechanism base, a stepping mechanism body and a stepping mechanism body, wherein a group of stepping mechanisms is arranged on the stepping mechanism base and consists of a Y-axis stepping module and an X-axis stepping module arranged on the Y-axis stepping module;
a pushing arm is arranged on the movable part of the X-axis stepping module and consists of a transversely arranged arm rod and a plurality of clamping columns;
the base of the stepping mechanism is also provided with a feeding guide rail which is horizontally arranged with the arm rod of the pushing arm; this feeding guide rail includes: the guide rail cover plate is arranged on the front end surface of the guide rail seat; the guide rail seat is characterized in that a guide chute which is sunken downwards is arranged at the upper edge of the front end face of the guide rail seat, a material pushing groove communicated with the guide chute is formed in the rear end face of the guide rail seat, the material pushing groove is designed to extend along the length direction of the guide rail seat, and a clamping column in a material pushing arm penetrates into the guide chute from the material pushing groove;
a plurality of material taking grooves communicated with the material guide grooves are formed in the upper edge of the guide rail cover plate.
As a further aspect of the present invention: half field material taking manipulator includes: the material taking machine comprises a material taking rack, wherein a Y-axis material taking module used for driving the material taking rack to move in the Y-axis direction is arranged at the lower end of the material taking rack;
the material taking rack is provided with a group of Z-axis material taking modules, and lifting parts of the Z-axis material taking modules are provided with a turnover motor and a material sticking turnover shaft arranged on a transmission shaft of the turnover motor; the dipping turnover shaft is provided with a material taking arm, and the material taking arm consists of an arm rod and a plurality of clamping columns which are transversely arranged;
and a blanking scraper blade used for realizing blanking in cooperation with the material pushing arm is arranged at the blanking position of the discharging conveying line.
The utility model has the advantages that: the automatic feeding and collecting, automatic swinging, automatic material transferring and feeding and automatic tin pick-up work of the winding coil after the winding process is finished are realized, the integral processing efficiency can be effectively improved, and meanwhile, the processing circulation effect can be realized by arranging the double-speed chain conveyer belt with a double-layer structure, so that the intelligent degree is higher without manual participation in the integral processing process;
simultaneously, when tin sticky feeding is carried out, a feeding mode of stepping equidistant arrangement is adopted, so that the feeding interval of the winding coils is more accurate, the material taking precision is higher, the stability of the tin sticky effect of each winding coil can be effectively improved, and the processing quality is improved.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic structural diagram of the wobble plate mechanism of the present invention.
Fig. 3 is a schematic structural diagram of the step-by-step arrangement mechanism of the present invention.
Fig. 4 is a schematic view of another structure of the step-by-step arrangement mechanism of the present invention.
Fig. 5 is the structure schematic diagram of the middle and half field material taking manipulator of the utility model.
Fig. 6 is a schematic structural view of the middle elevator and the material taking and transferring module of the present invention.
Fig. 7 is a schematic structural view of the middle speed chain conveyer belt of the present invention.
Fig. 8 is still another schematic structure diagram of the middle and half field material taking manipulator of the present invention.
Fig. 9 is a schematic structural diagram of the carrier for intermediate transfer according to the present invention.
Detailed Description
The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it should be understood that the described embodiments are only a part of the embodiments of the present application, and not all of the embodiments, and it should be understood that the present application is not limited to the example embodiments disclosed and described herein. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
In the description of the present invention, it is to be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on those shown in the drawings, and are merely for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically limited otherwise.
In the embodiments of the present invention, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly, e.g., as fixed or detachable connections or as an integral part; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
The utility model provides a please refer to and draw together 1 ~ 9, the embodiment of the utility model provides an in, the semi-field automatic processing line of full-automatic wire winding coil unloading, this processing line includes: a double-layer speed chain conveyer belt 2; a plurality of transmission carriers 12 which are used for realizing transmission by the speed-multiplying chain conveyer belt 2 are preset on the speed-multiplying chain conveyer belt 2, and the transmission carriers 12 are used for loading winding coils after the winding processing is finished; the two ends of the speed-multiplying chain conveyer belt 2 are respectively provided with a lifter 5 which can realize the up-and-down connection of the upper and lower speed-multiplying chain conveyer belts 2;
the processing line further comprises: 5, a processing group consisting of a winding machine 3 and a swinging disc mechanism 4, wherein the feeding end of the swinging disc mechanism 4 in the processing group is connected with the lower-layer speed-multiplying chain conveyor belt 2; the discharge end of the balance mechanism 4 is connected with the upper-layer speed-multiplying chain conveyor belt 2;
the discharge end of the speed multiplying chain conveyer belt 2 is sequentially provided with a material taking and transferring module 6, two groups of connected stepping arrangement mechanisms 7, and a half-field material taking manipulator 8, a rosin furnace 9, a tin material furnace 10 and a discharge conveyer line 11 which are sequentially arranged at the rear end of the stepping arrangement mechanisms 7 according to the feeding direction;
the working principle of the processing line is as follows: during processing, the transmission carrier 12 is sent into the swinging disc mechanism 4 by the lower-layer speed-multiplying chain conveyer belt 2, the winding coil processed by the winding machine 3 is loaded into the transmission carrier 12 by the swinging disc mechanism 4 and is sent out to the upper-layer speed-multiplying chain conveyer belt 2, the upper-layer speed-multiplying chain conveyer belt 2 drives the transmission carrier 12 to be sent into the elevator 5 at the discharge end, the winding coil on the transmission carrier 12 is taken out by the material taking and transferring module 6 and is sent into the stepping arrangement mechanism 7, and the stepping arrangement mechanism 7 carries out equidistant arrangement on the winding coil while continuously feeding; finally, the semi-field material taking manipulator 8 takes out the semi-field material taking manipulator, and the semi-field material taking manipulator is sequentially dipped in rosin and tin through a rosin furnace 9 and a tin furnace 10, and finally is sent out through a material discharging conveying line 11 to finish processing;
and the unloaded conveying carrier 12 is driven by the lifter 5 to return to the lower layer of the double-speed chain conveying belt 2, so that the processing cycle work is realized.
The elevator 5 at the feed end of the double speed chain conveyor 2 is used in the initial loading operation of the transport carrier 12.
Further, the transport vehicle 12 includes: the material receiving device comprises a material receiving chassis 121, wherein a material receiving seat 123 is arranged at the front end of the material receiving chassis 121, a plurality of material receiving cavities 126 which are recessed downwards from the upper edge are arranged at the front end face of the material receiving seat 123, a material blocking cover plate 124 is arranged at the front end face of the material receiving seat 123, a plurality of avoiding openings 125 corresponding to the material receiving cavities 126 are formed in the material blocking cover plate 124, and the radius of each avoiding opening 125 is smaller than the outer diameter of a winding coil and larger than the inner diameter of the winding coil;
two sides of the rear end of the material receiving chassis 121 are provided with pushing columns 122 protruding upwards.
Further, the wobble plate mechanism 4 includes: a device frame 41 of a double-layer structure;
three groups of conveying line groups 42 are installed on the device frame 41, and the conveying line groups 42 are composed of two groups of conveying belts which are arranged in parallel and move synchronously; wherein, two groups of conveying line groups 42 are arranged at the lower layer of the device frame 41, and one group of conveying line groups 42 is arranged at the upper layer of the device frame 41 near the discharge end;
the front end of the conveying line group 42 at the upper layer of the device frame 41 is a tray loading area 44, and tray moving modules 43 are arranged at the two sides of the tray loading area 44;
in the lower layer position of the device frame 41, the lower end of the conveying line group 42 far away from the feeding end is provided with a lifting module 46;
the device frame 41 is also provided with a material taking manipulator module; this reclaimer manipulator module includes: the module bracket 45 is arranged at the front end of the loading area 44, and the module bracket 45 is provided with a Z-axis lifting module 48 and an X-axis material taking module 40 which is adaptive to the Z-axis lifting module 48; the X-axis material taking module 40 is provided with an extension rod 49 extending towards the winding machine 3, the tail end of the extension rod 49 is provided with a blanking arm 47, and the blanking arm 47 is composed of a transverse arm rod and a plurality of clamping columns.
Furthermore, ejection conveyer belts 21 are arranged at the connecting positions of the lower-layer speed-multiplying chain conveyer belt 2 and the feeding ends of the swinging plate mechanisms 4.
The specific working principle of the balance mechanism 4 is as follows: in the working process, the transport carrier 12 is fed from the lower layer double-speed chain conveyor belt 2 through the liftout conveyor belt 21 from the lower layer position conveyor line group 42, when the transport carrier 12 enters the right upper end of the lifting module 46, the transport carrier 12 is pushed into the tray loading area 44 through the lifting module 46 to wait for tray loading work;
the X-axis material taking module 40 drives the blanking arm 47 to the winding machine 3, the winding is taken out after the winding process is finished, the taken winding coil is sleeved on the clamping sleeve, and then the X-axis material taking module 40 drives the blanking arm 47 to move to the upper end position of the tray loading area 44, so that the winding coil is aligned with the material receiving cavity 126 in the material receiving chassis 121;
then the Z-axis lifting module 48 drives the blanking arm 47 to descend, so that the winding coil can be loaded into the receiving cavity 126; then the tray moving module 43 pushes the transport carrier 12 backwards through the pushing column 122, so that the material clamping sleeve is pulled out from the winding coil to complete the tray loading, and the transport carrier 12 which completes the tray loading is sent out from the upper layer of the transport line group 42; completing the work;
furthermore, a plurality of blocking mechanisms 22 for stopping and waiting the transmission carrier 12 are further arranged on the lower layer of speed-multiplying chain conveyor belt 2, and are used for limiting and stopping the transmission carrier 12 in the lower layer of speed-multiplying chain conveyor belt 2 so as to reasonably distribute the transmission carrier to each balance mechanism 4.
Further, the lifter 5 includes: the lifting frame 51 is matched with the double-speed chain conveyor belt 2 in a double-layer structure in height, a group of circulating lifting modules 54 are installed in the lifting frame 51, a supporting platform 53 is installed on a lifting part of each circulating lifting module 54, and a group of circulating conveyor belts 52 which can be connected with the double-speed chain conveyor belt 2 are installed on the supporting platform 53;
two fixed cylinder groups 54 for fixing the conveying carriers 12 on the circulating conveyor belt 52 are arranged at the side ends of the supporting platform 53, and when the lifter 5 transfers the conveying carriers 12, in order to improve the overall processing efficiency, the lifter 5 carries the two groups of conveying carriers 12 at the same time for circulating material transfer;
further, get material and change material module 6 and include: the three-shaft material transferring module 61 is arranged between the lifter 5 and the stepping arrangement mechanism 7 at the discharging end of the speed-multiplying chain conveyer belt 2 in a crossing way, and the material transferring arm 62 is arranged on the three-shaft material transferring module 61, wherein the material transferring arm 62 consists of a transversely arranged arm rod and a plurality of clamping columns;
a sliding rail bracket is additionally arranged on a sliding pair of the three-axis material transferring module 61, so that the sliding material transferring work of the material taking sliding module is more balanced and the inclination is effectively avoided;
the working principle of the material taking and transferring module 6 comprises material taking action and material discharging action after material transferring, wherein the material taking action is completed by matching with the lifter 5, and the material discharging action after material transferring is completed by matching with the stepping arrangement mechanism 7;
taking materials: the full material conveying carrier 12 enters the lifter 5, the lifter 5 enables the full material conveying carrier to be fixed differently, then the three-shaft material transferring module 61 drives the material transferring arm 62 to move to the front end of the avoiding opening 125 of the conveying carrier 12, then the clamping column of the material transferring arm 62 is pushed forwards and inserted into the winding coil, and then the three-shaft material transferring module 61 drives the material transferring arm 62 to lift up, so that the material taking action is completed;
then the three-shaft material transferring module 61 drives the material transferring arm 62 to move to the position of the stepping arrangement mechanism 7 to wait for material transferring operation.
Further, the step arrangement mechanism 7 includes: a stepping mechanism base 71, wherein a group of stepping modules 75 arranged on the stepping mechanism base 71 and an X-axis stepping module 74 arranged on the Y-axis stepping module 75 are arranged on the stepping mechanism base 71;
a pushing arm 73 is arranged on the movable part of the X-axis stepping module 74, and the pushing arm 73 consists of a transversely arranged arm rod and a plurality of clamping columns;
the stepping mechanism base 71 is also provided with a feeding guide rail 72 which is horizontally arranged with an arm rod of the pushing arm 73; the feed rail 72 includes: a guide rail seat 76 and a guide rail cover plate 77 arranged on the front end surface of the guide rail seat 76; a guide chute 79 which is recessed downwards is arranged at the upper edge of the front end face of the guide rail seat 76, a material pushing chute (not shown) which is communicated with the guide chute 79 is arranged at the rear end face of the guide rail seat 76, the material pushing chute extends along the length direction of the guide rail seat 76, and a clamping column in the material pushing arm 73 penetrates into the guide chute 79 from the material pushing chute;
a plurality of material taking grooves 78 communicated with the material guide grooves 79 are formed at the upper edge of the guide rail cover plate 77;
the working principle of the stepping arrangement mechanism 7 is as follows: during feeding, the material transferring arm 62 in the material taking and transferring module 6 after completing the material taking action is driven by the three-axis material transferring module 61 to move to the upper end of the material guide chute 79 of the first group (close to the material taking sliding module) of the stepping arrangement mechanism 7; then the three-shaft material transferring module 61 drives the material transferring arm 62 to descend, so that the winding coil on the clamping column of the material transferring arm 62 can be sent to the material guide groove 79 of the stepping arrangement mechanism 7, at the moment, the clamping column of the material transferring arm 62 is located in the material taking groove 78 of the stepping arrangement mechanism 7, and finally the material transferring arm 62 is driven by the three-shaft material transferring module 61 to move backwards, so that the clamping column of the material transferring arm 62 is separated from the winding coil in the material guide groove 79;
then, the Y-axis stepping module 75 drives the pushing arm 73 to push forward toward the feeding guide rail 72, so that the clamping column on the pushing arm 73 penetrates into the winding coil; then the X-axis stepping module 74 drives the material pushing arm 73 to push forwards, so that the feeding of the winding coil is realized; then the Y-axis stepping module 75 resets to separate the clamping column from the winding coil, and finally the X-axis stepping module 74 drives the pushing arm 73 to reset to complete single step feeding, so as to realize continuous step feeding of the winding coil.
Further, half field material taking manipulator 8 includes: a material taking rack 82, wherein a Y-axis material taking module 81 for driving the material taking rack 82 to move in the Y-axis direction is arranged at the lower end of the material taking rack 82;
a group of Z-axis material taking modules 83 are installed on the material taking rack 82, and a lifting part of each Z-axis material taking module 83 is provided with an overturning motor 84 and a material adhering overturning shaft 86 installed on a transmission shaft of the overturning motor 84; the material-dipping turnover shaft 86 is provided with a material-taking arm 85, and the material-taking arm 85 is composed of a transversely arranged arm rod and a plurality of clamping columns;
and a blanking scraper 113 which is used for realizing blanking by matching with the pushing arm 73 is arranged at the blanking position of the discharging conveying line.
The working principle of the semi-field material taking manipulator 8 is that after a certain number of winding coils are arranged in the material guide groove 79 of the stepping arrangement mechanism 7, the manipulator is started, and the Y-axis material taking module 81 and the Z-axis material taking module 83 are matched to drive the clamping columns in the material taking arm 85 to be inserted into the winding coils from the material taking groove 78 of the guide rail cover plate 77 to realize material taking;
then, the overturning motor 84 drives the dipping overturning shaft 86 to further drive the material taking arm 85 to overturn, so that the end part (part needing to be subjected to rosin dipping and tin dipping work) of the winding coil on the material taking arm 85 faces downwards, and then the Y-axis material taking module 81 is matched with the Z-axis material taking module 83, so that the rosin dipping and tin dipping work of the winding coil is realized;
and finally, the winding coil is taken down from the material taking arm 85 and falls into the discharging conveying line 11 by matching with the blanking scraper 113 to finish the processing.
It is further noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. The term "comprising", without further limitation, means that the element so defined is not excluded from the group consisting of additional identical elements in the process, method, article, or apparatus that comprises the element.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the application. Thus, the present application is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (10)

1. Full-automatic wire winding coil unloading semi-field automatic processing line, its characterized in that, this processing line includes: a double-layer speed chain conveyer belt; a plurality of transmission carriers which are transmitted by the speed-multiplying chain conveyer belt are preset on the speed-multiplying chain conveyer belt; the two ends of the speed-multiplying chain conveyer belt are respectively provided with a lifter which can realize the up-and-down connection of the upper and lower speed-multiplying chain conveyer belts;
the processing line further comprises: the processing units are composed of a winding machine and a swinging plate mechanism, wherein the feeding end of the swinging plate mechanism in the processing units is connected with the lower-layer speed-multiplying chain conveying belt; the discharge end of the swing disc mechanism is connected with the upper-layer speed-multiplying chain conveyer belt;
the discharge end of doubly fast chain conveyer belt has set gradually according to the pay-off direction and has got material commentaries on classics material module, two sets of step arrangement mechanism that are connected and has set gradually in the half field of step arrangement mechanism rear end and get material manipulator, pine incence burner, tin material stove and ejection of compact transmission line.
2. The automatic coil winding and blanking semi-field processing line according to claim 1, wherein the transport carrier comprises: the winding machine comprises a material receiving chassis, wherein the front end of the material receiving chassis is provided with a material receiving seat, the position of the front end face of the material receiving seat is provided with a plurality of material receiving cavities which are sunken downwards from the upper edge, the front end face of the material receiving seat is provided with a material blocking cover plate, the material blocking cover plate is provided with a plurality of avoiding openings corresponding to the material receiving cavities, and the radius of each avoiding opening is smaller than the outer diameter of a winding product and larger than the inner diameter of the winding product;
connect the rear end both sides of material chassis to be provided with the bellied promotion post that makes progress, should promote the post and be used for realizing the cooperation with charging tray removal module.
3. The full-automatic winding coil blanking semi-field automatic processing line according to claim 1, wherein the swinging plate mechanism comprises: a device frame of a double-layer structure;
three groups of conveying line groups are arranged on a machine frame of the device, and each conveying line group consists of two groups of conveying belts which are arranged in parallel and move synchronously; the two groups of conveying line groups are arranged at the lower layer of the device rack, and the one group of conveying line groups are arranged at the upper layer of the device rack close to the discharge end;
the front end of the conveying line group at the upper layer of the device frame is a loading area, and two side positions of the loading area are provided with a material tray moving module;
in the lower layer position of the device frame, a lifting module is arranged at the lower end of the conveying line group far away from the feeding end;
the device frame is also provided with a material taking manipulator module; this reclaimer manipulator module includes: the module bracket is arranged at the front end of the loading area, and is provided with a Z-axis lifting module and a Y-axis material taking module which is adaptive to the Z-axis lifting module; the Y-axis material taking module is provided with an extension rod extending towards the direction of the winding machine, the tail end of the extension rod is provided with a blanking arm, and the blanking arm consists of an arm rod transversely arranged and a plurality of clamping columns.
4. The automatic blanking half-field processing line for the fully automatic winding coil according to claim 1, wherein the material ejecting conveyer belt is arranged at the position where the speed doubling chain conveyer belt of the lower layer is connected with the feeding end of each swinging plate mechanism.
5. The automatic coil winding and blanking semi-field processing line according to claim 1, wherein a plurality of blocking mechanisms for stopping and waiting the transport carrier are further disposed on the lower double-speed chain conveyor belt.
6. The full-automatic wire-wound coil blanking semi-field automatic processing line according to claim 1, wherein the elevator comprises: the lifting frame is internally provided with a group of circulating lifting modules, a lifting part of each circulating lifting module is provided with a supporting platform, and the supporting platform is provided with a group of circulating conveying belts which can be connected with the speed-multiplying chain conveying belts.
7. The automatic wire-wound coil blanking semi-field processing line according to claim 6, wherein two sets of fixed cylinder groups for fixing the transport carrier on the endless conveyor are provided at the side ends of the supporting platform.
8. The full-automatic winding coil blanking semi-field automatic processing line according to claim 1, wherein the material taking and transferring module comprises: the material taking sliding module is arranged between the lifter and the stepping arrangement mechanism, and the lifter is arranged at the material outlet end of the speed-multiplying chain conveyor belt in a crossing manner; get and install on the sliding part of material sliding module and get material lifting module, should get and install a material arm on the lifting part of material lifting module, should change the material arm and constitute by an arm pole and a plurality of joint post that transversely sets up.
9. The automatic coil winding and blanking semi-field processing line according to claim 1, wherein the stepping arrangement mechanism comprises: the stepping mechanism comprises a stepping mechanism base, a stepping mechanism body and a stepping mechanism body, wherein a group of stepping mechanisms is arranged on the stepping mechanism base and consists of a Y-axis stepping module and an X-axis stepping module arranged on the Y-axis stepping module;
a pushing arm is arranged on the movable part of the X-axis stepping module and consists of a transversely arranged arm rod and a plurality of clamping columns;
the machine base of the stepping mechanism is also provided with a feeding guide rail which is horizontally arranged with an arm rod of the pushing arm; this feeding guide rail includes: the guide rail cover plate is arranged on the front end surface of the guide rail seat; the guide rail seat is characterized in that a guide chute which is sunken downwards is arranged at the upper edge of the front end face of the guide rail seat, a material pushing groove communicated with the guide chute is formed in the rear end face of the guide rail seat, the material pushing groove is designed to extend along the length direction of the guide rail seat, and a clamping column in a material pushing arm penetrates into the guide chute from the material pushing groove;
a plurality of material taking grooves communicated with the material guide grooves are formed in the upper edge of the guide rail cover plate.
10. The full-automatic winding coil blanking semi-field automatic processing line according to claim 1, wherein the semi-field material taking manipulator comprises: the material taking machine comprises a material taking rack, wherein a Y-axis material taking module used for driving the material taking rack to move in the Y-axis direction is arranged at the lower end of the material taking rack;
the material taking rack is provided with a group of Z-axis material taking modules, and lifting parts of the Z-axis material taking modules are provided with a turnover motor and a material sticking turnover shaft arranged on a transmission shaft of the turnover motor; the dipping turnover shaft is provided with a material taking arm, and the material taking arm consists of an arm rod and a plurality of clamping columns which are transversely arranged;
and a blanking scraper blade used for realizing blanking in cooperation with the material pushing arm is arranged at the blanking position of the discharging conveying line.
CN202220503949.3U 2022-03-07 2022-03-07 Full-automatic winding coil blanking semi-field automatic processing line Active CN217114101U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202220503949.3U CN217114101U (en) 2022-03-07 2022-03-07 Full-automatic winding coil blanking semi-field automatic processing line

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202220503949.3U CN217114101U (en) 2022-03-07 2022-03-07 Full-automatic winding coil blanking semi-field automatic processing line

Publications (1)

Publication Number Publication Date
CN217114101U true CN217114101U (en) 2022-08-02

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202220503949.3U Active CN217114101U (en) 2022-03-07 2022-03-07 Full-automatic winding coil blanking semi-field automatic processing line

Country Status (1)

Country Link
CN (1) CN217114101U (en)

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