CN217064632U - Suspension type all-dimensional orchard operation platform - Google Patents
Suspension type all-dimensional orchard operation platform Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及农业机械领域,尤其涉及操作平台,具体是一种悬挂式全方位果园操作平台。The utility model relates to the field of agricultural machinery, in particular to an operating platform, in particular to a suspended omnidirectional orchard operating platform.
背景技术Background technique
目前,我国果树种植总量庞大,但是种植地形复杂多变,种植规模也不一,以丘陵和山地所占比例较多,大规模专业化的种植面积不是太多;我国水果优势产区与非优势产区的综合机械化水平分别不到20%、10%。并且果园收获是果园作业的一个薄弱环节。在种植落后、规模较小、地势复杂的地区,果园机械化落后,多依靠人力采用扶梯登至一定的高度进行修剪枝叶和采摘,有时还需人工授粉,这种旧式依靠人力的作业方法,劳动强度较高并且没有工作效率易使人产生疲劳,在这种条件下进行空中作业的危险性也随之增加。At present, the total amount of fruit trees planted in my country is huge, but the planting terrain is complex and changeable, and the planting scale is also different. The proportion of hills and mountains is large, and the large-scale specialized planting area is not too much; The comprehensive mechanization level of the advantageous producing areas is less than 20% and 10% respectively. And orchard harvesting is a weak link in orchard operations. In the areas with backward planting, small scale and complex terrain, orchards are backward in mechanization, they mostly rely on manpower to use escalators to climb to a certain height for pruning and picking, and sometimes manual pollination is required. This old-fashioned manual operation method requires labor intensity High and no working efficiency is prone to fatigue, and the danger of aerial work in such conditions also increases.
发达国家的果园作业平台适用于大型规模化的果园,这类果园作业平台采用机电液结合设计,机械化程度高,作业宽度大,但是价格昂贵而且不适合我国果园分布地形,不能够直接在国内应用。The orchard operation platform in developed countries is suitable for large-scale orchards. This kind of orchard operation platform adopts the combination of electromechanical and hydraulic design, with a high degree of mechanization and a large working width, but it is expensive and not suitable for the distribution terrain of orchards in my country, so it cannot be directly applied in China. .
我国现有的园林机械多是升降自走式作业平台,适用于规模化平整地带的果园作业,普遍存在操作灵活度底、作业范围小、升降范围有限、对于丘陵山地不适用的问题。现在国内市场上的果园作业平台多数针对特定的行株距进行设计,通用性底,不能够实现同时兼容不同行株距进行作业。Most of the existing garden machinery in my country are self-propelled working platforms, which are suitable for large-scale orchard operations in flat areas. There are generally problems such as low operational flexibility, small operating range, limited lifting range, and inapplicability to hills and mountains. At present, most of the orchard operation platforms on the domestic market are designed for a specific row and plant spacing, and they are not versatile enough to be compatible with different row and plant spacings for operation at the same time.
实用新型内容Utility model content
本实用新型为了解决现有果园作业平台操作灵活度底、作业范围小、升降范围有限、对于丘陵山地不适用、通用性差的问题,提供了一种悬挂式全方位果园操作平台。In order to solve the problems of low operation flexibility, small operation range, limited lifting range, inapplicability to hills and mountains and poor versatility of the existing orchard operating platform, the utility model provides a suspended omnidirectional orchard operating platform.
本实用新型是采用如下技术方案实现的:The utility model is realized by adopting the following technical solutions:
一种悬挂式全方位果园操作平台,包括机架、回转机构、立柱式升降机构、横向伸缩机构、可调式平台机构和液压驱动装置;机架的左部设置有悬挂机构;A suspended all-round orchard operating platform includes a frame, a slewing mechanism, a column-type lifting mechanism, a lateral telescopic mechanism, an adjustable platform mechanism and a hydraulic drive device; the left part of the frame is provided with a suspension mechanism;
所述回转机构包括机座固定连接于机架的液压马达和位于液压马达右侧且中部转动支撑于机架的竖向回转轴,液压马达的输出轴上固定装配有小齿轮,竖向回转轴的底部固定装配有与小齿轮啮合的大齿轮、顶部水平固定有下法兰盘;The slewing mechanism includes a hydraulic motor whose base is fixedly connected to the frame and a vertical slewing shaft located on the right side of the hydraulic motor and rotatably supported in the middle of the frame. The output shaft of the hydraulic motor is fixedly equipped with a pinion, and the vertical slewing shaft is The bottom is fixedly equipped with a large gear meshing with the pinion, and the top is horizontally fixed with a lower flange;
所述立柱式升降机构包括位于底部且与下法兰盘固定连接的上法兰盘,上法兰盘的上侧设置有底部与其固定的伸缩式立柱,所述伸缩式立柱是由自下而上依次套接的竖向外节臂、竖向中节臂和竖向内节臂组成的;伸缩式立柱的内腔设置有活塞杆朝上的升降驱动油缸,升降驱动油缸的缸筒底部连接于竖向外节臂、缸筒中部水平固定有与竖向内节臂滑动连接的十字形保持架;升降驱动油缸的活塞杆顶部设置有第I转向链轮,第I转向链轮上绕有第I链条,第I链条的一端连接于竖向内节臂的底端、另一端连接于竖向外节臂的底端;The column type lifting mechanism includes an upper flange plate located at the bottom and fixedly connected with the lower flange plate. The upper side of the upper flange plate is provided with a telescopic column with the bottom fixed thereto. The telescopic column rises from the bottom. It is composed of a vertical outer section arm, a vertical middle section arm and a vertical inner section arm that are sleeved in sequence; the inner cavity of the telescopic column is provided with a lifting driving oil cylinder with the piston rod facing upward, and the bottom of the cylinder barrel of the lifting driving oil cylinder is connected A cross-shaped cage slidably connected to the vertical inner segment arm is horizontally fixed on the vertical outer segment arm and the middle of the cylinder; the top of the piston rod of the lift driving oil cylinder is provided with the first steering sprocket, and the first steering sprocket is wound with a The first chain, one end of the first chain is connected to the bottom end of the vertical inner segment arm, and the other end is connected to the bottom end of the vertical outer segment arm;
所述横向伸缩机构包括两个固定连接于竖向内节臂顶端部且前后平行分布的连接耳板,两个连接耳板之间固定连接有横向放置的伸缩式横梁,所述伸缩式横梁是由自左而右依次套接的横向外节臂、横向中节臂和横向内节臂组成的;伸缩式横梁的内腔设置有活塞杆朝左的伸缩驱动油缸,伸缩驱动油缸的缸筒左端部连接于横向中节臂的左端部;伸缩驱动油缸的活塞杆左端部连接于横向外节臂的左端部;伸缩驱动油缸的缸筒右端部设置有第II转向链轮,第II转向链轮上绕有第II链条,第II链条的一端连接于横向内节臂的左端、另一端连接于横向外节臂的左端;伸缩驱动油缸的下方设置有安装于横向中节臂的第III转向链轮,第III转向链轮上绕有第III链条,第III链条的一端连接于横向内节臂的左端、另一端连接于横向外节臂的右端;The horizontal telescopic mechanism includes two connecting lugs that are fixedly connected to the top end of the vertical inner arm and are distributed in parallel front and rear, and a horizontally placed telescopic beam is fixedly connected between the two connecting lugs. The telescopic beam is It is composed of a transverse outer section arm, a transverse middle section arm and a transverse inner section arm that are sleeved from left to right in sequence; the inner cavity of the telescopic beam is provided with a telescopic drive cylinder with the piston rod facing left, and the left end of the cylinder barrel of the telescopic drive cylinder is connected to the left end of the lateral middle arm; the left end of the piston rod of the telescopic drive cylinder is connected to the left end of the lateral outer arm; the right end of the cylinder of the telescopic drive cylinder is provided with the second steering sprocket, the second steering sprocket The second chain is wound on it, one end of the second chain is connected to the left end of the lateral inner arm, and the other end is connected to the left end of the lateral outer arm; the lower part of the telescopic driving cylinder is provided with the third steering chain installed on the lateral middle arm. wheel, the third steering sprocket is wound with the third chain, one end of the third chain is connected to the left end of the lateral inner segment arm, and the other end is connected to the right end of the lateral outer segment arm;
所述可调式平台机构包括固定连接于横向内节臂右端底部的第I连接立杆、位于第I连接立杆左方且位于伸缩式横梁下方的操作平台本体和设置于第I连接立杆与操作平台本体之间的平行四杆机构,第I连接立杆的右侧设置有左高右低倾斜放置且活塞杆朝右下的调节驱动油缸;调节驱动油缸的缸筒铰接于第I连接立杆的上部;平行四杆机构的右部与调节驱动油缸的活塞杆铰接、左部与操作平台本体铰接;The adjustable platform mechanism includes the first connecting rod fixedly connected to the bottom of the right end of the lateral inner arm, the operating platform body located on the left of the first connecting rod and below the telescopic beam, and the first connecting rod and the operating platform body. The parallel four-bar mechanism between the operating platform bodies, the right side of the first connecting rod is provided with an adjustment driving oil cylinder which is placed at a high left and right low and whose piston rod is directed to the lower right; the cylinder of the adjusting driving oil cylinder is hinged on the first connecting rod The upper part of the rod; the right part of the parallel four-bar mechanism is hinged with the piston rod of the adjustment driving oil cylinder, and the left part is hinged with the operating platform body;
所述液压驱动装置包括设置于机架的液压泵、变速箱和液压油箱;变速箱的输出轴与液压泵的输入轴连接;液压泵的进油口与液压油箱的出油口连通;液压泵的出油口通过液压控制阀组分别与液压马达、升降驱动油缸、伸缩驱动油缸、调节驱动油缸连通。The hydraulic drive device includes a hydraulic pump, a gearbox and a hydraulic oil tank arranged on the frame; the output shaft of the gearbox is connected with the input shaft of the hydraulic pump; the oil inlet of the hydraulic pump is communicated with the oil outlet of the hydraulic oil tank; the hydraulic pump The oil outlet is communicated with the hydraulic motor, the lifting driving oil cylinder, the telescopic driving oil cylinder and the adjusting driving oil cylinder respectively through the hydraulic control valve group.
进一步地,所述平行四杆机构包括铰接于第I连接立杆且自上而下依次平行分布的主动杆、上从动杆和下从动杆;主动杆的右端部与调节驱动油缸的活塞杆端部铰接、左端部通过竖向拉杆铰接于上从动杆的中部;所述操作平台本体为上方开口的操作方框,且其右侧固定有第II连接立杆,上从动杆的左端部、下从动杆的左端部均铰接于第II连接立杆的上部。Further, the parallel four-bar mechanism includes an active rod, an upper driven rod and a lower driven rod, which are hinged on the first connecting rod and are distributed in parallel from top to bottom in order; The rod end is hinged, and the left end is hinged to the middle of the upper driven rod through a vertical pull rod; the operating platform body is an operating box with an upper opening, and its right side is fixed with the second connecting rod, and the upper driven rod is The left end part and the left end part of the lower driven rod are both hinged to the upper part of the second connecting rod.
进一步地,所述液压控制阀组包括四个阀门总成,四个阀门总成分别安装于液压马达、升降驱动油缸、伸缩驱动油缸、调节驱动油缸的油路上;所述阀门总成包括电磁换向阀、液压锁和调速阀。Further, the hydraulic control valve group includes four valve assemblies, and the four valve assemblies are respectively installed on the oil circuits of the hydraulic motor, the lifting driving oil cylinder, the telescopic driving oil cylinder, and the adjusting driving oil cylinder; the valve assembly includes an electromagnetic switch. Directional valve, hydraulic lock and speed control valve.
进一步地,竖向外节臂与竖向中节臂之间、竖向中节臂与竖向内节臂之间、横向外节臂与横向中节臂之间、横向中节臂与横向内节臂之间均设置有限位机构,所述限位机构包括内限位环和外限位环;所述内限位环分别固定于竖向外节臂的内侧壁顶端、竖向中节臂的内侧壁顶端、横向外节臂的内侧壁右端、横向中节臂的内侧壁右端;所述外限位环分别固定于竖向中节臂的外侧壁底端、竖向内节臂的外侧壁底端、横向中节臂的外侧壁左端、横向内节臂的外侧壁左端。Further, between the vertical outer section arm and the vertical middle section arm, between the vertical middle section arm and the vertical inner section arm, between the lateral outer section arm and the lateral middle section arm, between the lateral middle section arm and the lateral inner section arm A limiting mechanism is arranged between the segment arms, and the limiting mechanism includes an inner limiting ring and an outer limiting ring; the inner limiting ring is respectively fixed on the top of the inner side wall of the vertical outer segment arm and the vertical middle segment arm. The top end of the inner side wall of the horizontal outer segment arm, the right end of the inner side wall of the transverse middle segment arm, and the right end of the inner side wall of the transverse middle segment arm; the outer limit rings are respectively fixed on the bottom end of the outer side wall of the vertical middle segment arm and the outer side of the vertical inner segment arm. The bottom end of the wall, the left end of the outer side wall of the transverse middle segment arm, and the left end of the outer side wall of the transverse inner segment arm.
进一步地,横向外节臂的外侧壁与横向中节臂的内侧壁之间留设有位于下方的安装间隙,第III链条穿于外限位环、安装间隙,且第III链条的端部连接于内限位环。Further, an installation gap located below is left between the outer side wall of the lateral outer section arm and the inner side wall of the lateral middle section arm, the third chain is passed through the outer limit ring and the installation gap, and the end of the third chain is connected. on the inner limit ring.
进一步地,竖向回转轴的中部设置有两个上下分布的圆锥滚子轴承,两个圆锥滚子轴承的外部共同设置有轴承座,轴承座的上部与机架法兰连接。Further, two tapered roller bearings distributed up and down are arranged in the middle of the vertical rotating shaft, and a bearing seat is jointly arranged on the outside of the two tapered roller bearings, and the upper part of the bearing seat is connected with the frame flange.
进一步地,所述悬挂机构包括三对三角形分布的悬挂耳板。Further, the suspension mechanism includes three pairs of suspension lugs distributed in a triangle.
进一步地,所述大齿轮的齿分布角度为270°。Further, the tooth distribution angle of the large gear is 270°.
本实用新型结构设计合理可靠,根据传统的果园作业机械的要求,能够一次性完成两棵树整周的作业,而且能够配套农机使用,可适用于丘陵山地的作业,同时全方位的作业范围能够适应不同行株距的果园,作业范围大,适用性能进一步提升,有效提高了作业效率,具有方便调节、安全系数高、通用性强的优点,适应于果园作业的要求。The structure design of the utility model is reasonable and reliable. According to the requirements of traditional orchard operation machinery, the utility model can complete the operation of two trees for a whole week at one time, and can be used with agricultural machinery, which is suitable for the operation in hills and mountains. It is suitable for orchards with different row and plant spacing, has a large operating range, further improves the applicable performance, effectively improves the operating efficiency, has the advantages of convenient adjustment, high safety factor and strong versatility, and is suitable for the requirements of orchard operations.
附图说明Description of drawings
图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the present utility model;
图2是图1的俯视示意图;Fig. 2 is the top schematic view of Fig. 1;
图3是本实用新型中回转机构的结构示意图;Fig. 3 is the structural representation of the slewing mechanism in the present utility model;
图4是本实用新型中立柱式升降机构的结构示意图;Fig. 4 is the structural schematic diagram of the neutral column type lifting mechanism of the present invention;
图5是本实用新型中横向伸缩机构的结构示意图;Fig. 5 is the structural representation of the horizontal telescopic mechanism in the present utility model;
图6是本实用新型中可调式平台机构的结构示意图;Fig. 6 is the structural representation of the adjustable platform mechanism in the present utility model;
图7是本实用新型中液压驱动装置的连接示意图。FIG. 7 is a schematic diagram of the connection of the hydraulic drive device in the present invention.
图中,1-机架,201-液压马达,202-竖向回转轴,203-小齿轮,204-大齿轮,205-下法兰盘,206-圆锥滚子轴承,207-轴承座,208-安装座,209-回转台法兰板,301-上法兰盘,302-竖向外节臂,303-竖向内节臂,304-升降驱动油缸,305-十字形保持架,306-第I转向链轮,307-第I链条,401-连接耳板,402-横向外节臂,403-横向中节臂,404-横向内节臂,405-伸缩驱动油缸,406-第II转向链轮,407-第II链条,408-第III转向链轮,409-第III链条,410-内限位环,411-安装间隙,412-连接销,413-倒U形底座,501-第I连接立杆,502-操作平台本体,503-调节驱动油缸,504-主动杆,505-上从动杆,506-下从动杆,507-竖向拉杆,508-第II连接立杆,509-铰接座,601-液压泵,602-变速箱,603-液压油箱,604-电磁换向阀,605-液压锁,606-调速阀,607-溢流阀,7-悬挂耳板。In the figure, 1-frame, 201-hydraulic motor, 202-vertical rotary shaft, 203-pinion gear, 204-big gear, 205-lower flange, 206-tapered roller bearing, 207-bearing seat, 208 -Mounting seat, 209- Rotary table flange plate, 301- Upper flange plate, 302- Vertical outer arm, 303- Vertical inner arm, 304- Lifting drive cylinder, 305- Cross cage, 306- The first steering sprocket, 307-the first chain, 401-connecting lug plate, 402-transverse outer section arm, 403-transverse middle section arm, 404-transverse inner section arm, 405- telescopic drive cylinder, 406-the second steering Sprocket, 407-Part II chain, 408-Part III steering sprocket, 409-Part III chain, 410-Inner limit ring, 411-Installation clearance, 412-Connecting pin, 413-Inverted U-shaped base, 501-Part I connecting rod, 502-operating platform body, 503-adjusting driving cylinder, 504-active rod, 505-upper driven rod, 506-lower driven rod, 507-vertical pull rod, 508-section II connecting rod, 509- Hinged seat, 601- Hydraulic pump, 602- Gear box, 603- Hydraulic oil tank, 604- Electromagnetic reversing valve, 605- Hydraulic lock, 606- Speed regulating valve, 607- Relief valve, 7- Suspension lug.
具体实施方式Detailed ways
一种悬挂式全方位果园操作平台,如附图1、附图2所示,包括机架1、回转机构、立柱式升降机构、横向伸缩机构、可调式平台机构和液压驱动装置;机架1的左部设置有悬挂机构;A suspended omnidirectional orchard operating platform, as shown in Figures 1 and 2, includes a
如附图1、附图2、附图3所示,所述回转机构包括机座固定连接于机架1的液压马达201和位于液压马达201右侧且中部转动支撑于机架1的竖向回转轴202,液压马达201的输出轴上固定装配有小齿轮203,竖向回转轴202的底部固定装配有与小齿轮203啮合的大齿轮204、顶部水平固定有下法兰盘205;As shown in FIG. 1 , FIG. 2 , and FIG. 3 , the slewing mechanism includes a
如附图1、附图2、附图4所示,所述立柱式升降机构包括位于底部且与下法兰盘205固定连接的上法兰盘301,上法兰盘301的上侧设置有底部与其固定的伸缩式立柱,所述伸缩式立柱是由自下而上依次套接的竖向外节臂302、竖向中节臂和竖向内节臂303组成的;伸缩式立柱的内腔设置有活塞杆朝上的升降驱动油缸304,升降驱动油缸304的缸筒底部连接于竖向外节臂302、缸筒中部水平固定有与竖向内节臂303滑动连接的十字形保持架305;升降驱动油缸304的活塞杆顶部设置有第I转向链轮306,第I转向链轮306上绕有第I链条307,第I链条307的一端连接于竖向内节臂303的底端、另一端连接于竖向外节臂302的底端;As shown in FIG. 1 , FIG. 2 and FIG. 4 , the column-type lifting mechanism includes an
如附图1、附图2、附图5所示,所述横向伸缩机构包括两个固定连接于竖向内节臂303顶端部且前后平行分布的连接耳板401,两个连接耳板401之间固定连接有横向放置的伸缩式横梁,所述伸缩式横梁是由自左而右依次套接的横向外节臂402、横向中节臂403和横向内节臂404组成的;伸缩式横梁的内腔设置有活塞杆朝左的伸缩驱动油缸405,伸缩驱动油缸405的缸筒左端部连接于横向中节臂403的左端部;伸缩驱动油缸405的活塞杆左端部连接于横向外节臂402的左端部;伸缩驱动油缸405的缸筒右端部设置有第II转向链轮406,第II转向链轮406上绕有第II链条407,第II链条407的一端连接于横向内节臂404的左端、另一端连接于横向外节臂402的左端;伸缩驱动油缸405的下方设置有安装于横向中节臂403的第III转向链轮408,第III转向链轮408上绕有第III链条409,第III链条409的一端连接于横向内节臂404的左端、另一端连接于横向外节臂402的右端;As shown in FIG. 1 , FIG. 2 , and FIG. 5 , the lateral telescopic mechanism includes two connecting
如附图1、附图2、附图6所示,所述可调式平台机构包括固定连接于横向内节臂404右端底部的第I连接立杆501、位于第I连接立杆501左方且位于伸缩式横梁下方的操作平台本体502和设置于第I连接立杆501与操作平台本体502之间的平行四杆机构,第I连接立杆501的右侧设置有左高右低倾斜放置且活塞杆朝右下的调节驱动油缸503;调节驱动油缸503的缸筒铰接于第I连接立杆501的上部;平行四杆机构的右部与调节驱动油缸503的活塞杆铰接、左部与操作平台本体502铰接;As shown in FIG. 1 , FIG. 2 , and FIG. 6 , the adjustable platform mechanism includes a first connecting
如附图1、附图2、附图7所示,所述液压驱动装置包括设置于机架1的液压泵601、变速箱602和液压油箱603;变速箱602的输出轴与液压泵601的输入轴连接;液压泵601的进油口与液压油箱603的出油口连通;液压泵601的出油口通过液压控制阀组分别与液压马达201、升降驱动油缸304、伸缩驱动油缸405、调节驱动油缸503连通。As shown in FIG. 1 , FIG. 2 , and FIG. 7 , the hydraulic drive device includes a
本实用新型通过回转机构实现了本操作平台的整体转动;通过立柱式升降机构实现了本操作平台靠近悬挂端的高度调整,工作原理为利用升降驱动油缸304的行程变化带动第I链条307的运动,利用链条链轮机构实现将小位移放大,由此实现升降的目的,伸缩式立柱的行程变化为2米;通过横向伸缩机构实现了操作平台本体502与机架1沿水平方向距离的调整,工作原理为利用三级同步伸缩结构,通过伸缩驱动油缸405伸出量的改变带动第II链条407或第III链条409的运动,进而拉动节臂,由此实现沿横向距离的改变,以适应不同的行株距;通过可调式平台机构实现操作平台本体502位置的调整,工作原理为通过调节驱动油缸503控制平行四杆机构的运动,由此实现操作平台本体502的上升与下降;通过液压驱动装置为本操作平台的全方位移动提供动力,工作原理为将变速箱602安装于机架1的中部,且液压泵601与变速箱602法兰连接,法兰内部用联轴器连接变速箱602的输出轴与液压泵601的输入轴,液压泵601抽取液压油箱603中的液压油提供给整个操作平台动力。The utility model realizes the overall rotation of the operation platform through the slewing mechanism; realizes the height adjustment of the operation platform close to the hanging end through the column type lifting mechanism, and the working principle is to use the stroke change of the lifting driving
进行作业时,通过悬挂机构将机架1与农机(如农用的50马力拖拉机)连接,且农机的动力输出轴与变速箱602的输入轴连接,农机的动力通过变速箱602为液压泵601提供动力,变速箱602的传动比是0.27,将输入端540r/min的转速升高到2000r/min,并输出给液压泵601,为液压泵601提供14Mp的压力;液压泵601通过液压控制阀组将液压油箱603内的液压油分别输送至液压马达201、升降驱动油缸304、伸缩驱动油缸405、调节驱动油缸503,由此为液压马达201、升降驱动油缸304、伸缩驱动油缸405、调节驱动油缸503提供需要的动力。During operation, the
当需要调整角度时,液压马达201驱动小齿轮203转动,在小齿轮203与大齿轮204的啮合作用下,带动竖向回转轴202沿一定方向转动,继而带动下法兰盘205、立柱式升降机构转动,由此实现本操作平台角度的调整。When the angle needs to be adjusted, the
当需要上升高度时,升降驱动油缸304的活塞杆上升,带动第I转向链轮306、第I链条307上升,由于第I链条307的一端与竖向外节臂302连接,进而带动第I链条307的另一端与竖向内节臂303上升,由此实现高度上升的目的。当需要降低高度时,升降驱动油缸304驱动活塞杆下降,带动第I转向链轮306下降,同时在重力作用下,第I链条307、竖向内节臂303均下降,下降过程中,第I链条307的中部始终与第I转向链轮306滑动接触,由此实现高度下降的目的。When the height needs to be raised, the piston rod of the lift driving
横向位置的调整是在伸缩驱动油缸405的驱动下完成的。当需要伸长时,伸缩驱动油缸405的活塞杆伸出,由于活塞杆左端部连接于横向外节臂402的左端部,使得伸缩驱动油缸405的缸筒向右移动,带动第II转向链轮406、第II链条407向右移动,由于第II链条407的一端连接于横向内节臂404的左端、另一端连接于横向外节臂402的左端,第II链条407向右移动带动横向内节臂404向右移动,由此实现横向伸缩机构的伸长;当需要缩短时,伸缩驱动油缸405的活塞杆缩回,带动伸缩驱动油缸405的缸筒向左移动,继而带动横向中节臂403向左横移动,横向中节臂403向左移动带动第III转向链轮408、第III链条409向左移动,由于第III链条409的一端连接于横向内节臂404的左端、另一端连接于横向外节臂402的右端,第III链条409向左移动带动横向内节臂404向左移动,由此实现横向伸缩机构的缩短。The adjustment of the lateral position is completed under the driving of the
可调式平台机构的位置调整是在调节驱动油缸503的驱动下完成的。当操作平台本体502需要向右上方移动时,调节驱动油缸503的活塞杆伸出,带动平行四杆机构的连杆顺时针转动,继而带动操作平台本体502向右上方移动;当操作平台本体502需要向左下方移动,调节驱动油缸503的活塞杆缩回,带动平行四杆机构的连杆逆时针转动,继而带动操作平台本体502向左下方移动;由此实现可调式平台机构的位置调整。The position adjustment of the adjustable platform mechanism is completed under the driving of the adjustment driving
在回转机构、立柱式升降机构、横向伸缩机构、可调式平台机构的协同作用下,即可完成操作平台本体502全方位的位置调整,使得本操作平台一次性即可完成对两棵树整周的作业,全方位的作业范围能够适应不同行株距的果园。本实用新型克服了现有果园作业平台操作灵活度底、作业范围小、升降范围有限、对于丘陵山地不适用、通用性差的问题。Under the coordinated action of the slewing mechanism, the column-type lifting mechanism, the horizontal telescopic mechanism, and the adjustable platform mechanism, the full-scale position adjustment of the
如附图1、附图6所示,所述平行四杆机构包括铰接于第I连接立杆501且自上而下依次平行分布的主动杆504、上从动杆505和下从动杆506;主动杆504的右端部与调节驱动油缸503的活塞杆端部铰接、左端部通过竖向拉杆507铰接于上从动杆505的中部;所述操作平台本体502为上方开口的操作方框,且其右侧固定有第II连接立杆508,上从动杆505的左端部、下从动杆506的左端部均铰接于第II连接立杆508的上部。As shown in FIG. 1 and FIG. 6 , the parallel four-bar mechanism includes an
该结构设计通过调节驱动油缸503伸缩带动两组平行四杆机构实现操作平台本体502距离地面高度的变化。In this structural design, the height of the
如附图7所示,所述液压控制阀组包括四个阀门总成,四个阀门总成分别安装于液压马达201、升降驱动油缸304、伸缩驱动油缸405、调节驱动油缸503的油路上;所述阀门总成包括电磁换向阀604、液压锁605和调速阀606。As shown in FIG. 7 , the hydraulic control valve group includes four valve assemblies, and the four valve assemblies are respectively installed on the oil circuits of the
该结构设计通过电磁换向阀604控制动作的执行,通过液压锁605保证执行部件的压力不泄露,通过调速阀606实现操作平台本体502 0.1m/s的上升或者下降速度与0.075r/s的转动角速度,进一步提高了本实用新型的结构可靠性。The structural design controls the execution of the action through the electromagnetic reversing
竖向外节臂302与竖向中节臂之间、竖向中节臂与竖向内节臂303之间、横向外节臂402与横向中节臂403之间、横向中节臂403与横向内节臂404之间均设置有限位机构,所述限位机构包括内限位环410和外限位环;所述内限位环410分别固定于竖向外节臂302的内侧壁顶端、竖向中节臂的内侧壁顶端、横向外节臂402的内侧壁右端、横向中节臂403的内侧壁右端;所述外限位环分别固定于竖向中节臂的外侧壁底端、竖向内节臂303的外侧壁底端、横向中节臂403的外侧壁左端、横向内节臂404的外侧壁左端。Between the vertical
限位机构能够防止节臂的脱出,进一步提高了本操作平台的结构可靠性。The limiting mechanism can prevent the disengagement of the segment arm, which further improves the structural reliability of the operating platform.
如附图5所示,横向外节臂402的外侧壁与横向中节臂403的内侧壁之间留设有位于下方的安装间隙411,第III链条409穿于外限位环、安装间隙411,且第III链条409的端部连接于内限位环410。As shown in FIG. 5 , an
如附图1、附图3所示,竖向回转轴202的中部设置有两个上下分布的圆锥滚子轴承206,两个圆锥滚子轴承206的外部共同设置有轴承座207,轴承座207的上部与机架1法兰连接。As shown in FIG. 1 and FIG. 3 , two tapered
圆锥滚子轴承206、轴承座207构成了竖向回转轴202的转动副,进而提高了机架1对竖向回转轴202的转动支撑效果。The tapered
如附图1、附图2所示,所述悬挂机构包括三对三角形分布的悬挂耳板7。As shown in FIG. 1 and FIG. 2 , the suspension mechanism includes three pairs of suspension lugs 7 distributed in a triangle.
该结构设计实现了本操作平台与农机的三点悬挂方式的连接,增加了本操作平台连接时的操作便捷性。The structural design realizes the connection between the operation platform and the agricultural machinery in a three-point suspension manner, and increases the operation convenience when the operation platform is connected.
所述大齿轮204的齿分布角度为270°。The tooth distribution angle of the
该结构设计通过改变大齿轮204的齿分布角度,实现了本操作平台的机械限位,以防止操作失误带来的危害,即避免坠物对农机上的操作人员的伤害,提高了本操作平台的安全系数。This structural design realizes the mechanical limit of the operation platform by changing the tooth distribution angle of the
具体实施过程中,本操作平台收缩状态时的尺寸为750mm×750 mm×1200mm,本操作平台能够承载200kg的重量。In the specific implementation process, the size of the operating platform in the retracted state is 750mm×750mm×1200mm, and the operating platform can carry a weight of 200kg.
液压油箱603是由3mm厚的钢板焊接而成的,且其尺寸为950 mm× 250 mm×500mm,可容纳118L的液压油;所述液压泵601为CBF-20型齿轮泵。所述液压马达201的型号为GM5-25。所述农机优选为农用的50马力拖拉机,并带动液压泵601提供14Mpa的压力。液压油箱603的旁侧设置有溢流阀607。The
所述竖向回转轴202的规格是φ117×330mm;机架1的右部水平固定有回转台法兰板209,轴承座207的上部通过螺栓与回转台法兰板209固定连接。所述回转台法兰板209的规格为610 mm×510mm。机架1的前侧水平固定有安装座208,液压马达201的机座固定连接于安装座208,且液压马达201穿出安装座208。所述下法兰盘205、上法兰盘301均为方形法兰盘。The specification of the vertical
竖向外节臂302的规格为315 mm×315mm×1550mm;竖向中节臂的规格为307 mm×307mm×1420mm;竖向内节臂303的规格为290mm×290mm×1708mm;且竖向外节臂302、竖向中节臂、竖向内节臂303的壁厚均为3mm,竖向外节臂302与竖向中节臂、竖向中节臂与竖向内节臂303之间的间隙均为0.5mm;所述升降驱动油缸304的型号为DG车辆用液压缸50×1000mm。所述十字形保持架305的四个端部均一体设置有T形滑块,竖向内节臂303的内侧壁开设有与四个T形滑块滑动连接的T形滑槽。The size of the vertical
横向外节臂402的规格为254mm×188mm×3080mm;横向中节臂403的规格为250mm×187mm×2400mm;横向内节臂404的规格为204mm×166mm×2400mm;横向外节臂402、横向中节臂403和横向内节臂404的壁厚均为3mm,横向外节臂402与横向中节臂403之间、横向中节臂403与横向内节臂404之间的间隙均为0.5mm;伸缩驱动油缸405的型号为DG车辆用液压缸40×2000mm。伸缩式横梁与两个连接耳板401通过两个左右分布的连接销412固定连接。两个连接耳板401通过倒U形底座413与竖向内节臂303固定连接。The size of the lateral
主动杆504的规格为50mm×32mm×865mm;上从动杆505、下从动杆506的规格均为50mm×32mm×1265mm;操作平台本体502的规格为700mm×700mm×1200mm;调节驱动油缸503的型号为40×450mm。第I连接立杆501的前侧固定连接有铰接座509,调节驱动油缸503的缸筒转动连接于铰接座509。The size of the
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Granted publication date: 20220729 |