CN217034581U - Intelligent coating production line based on unmanned management - Google Patents

Abstract

The utility model discloses an intelligent coating production line based on unmanned management, and relates to the technical field of workpiece coating. The coating system comprises an annular track table, wherein a conveying module is arranged in the annular track table; one side surface of the annular track table is sequentially provided with a first coating module, a first drying module and a second coating module, and the other side surface of the annular track table is sequentially provided with a second drying module, a third coating module and a third drying module; a first sensor is fixedly arranged on the peripheral side surface of the annular track table; the conveying module is provided with a plurality of workpiece bearing systems. The automatic coating machine is provided with a first coating module, a first drying module, a second coating module, a second drying module, a third coating module and a third drying module, wherein each module is connected with an intelligent control system through a sensor, and automatic coating of different procedures of workpieces on a conveying module is realized under the coordination of the first sensor and a mechanical arm picking and placing system.

Description

Intelligent coating production line based on unmanned management

Technical Field

The utility model belongs to the technical field of workpiece coating, and particularly relates to an intelligent coating production line based on unmanned management.

Background

The surface coating technology is an important link in modern manufacturing process, and industrial parts can be subjected to rust prevention, corrosion prevention, wear resistance, beautification and other treatments by the coating process. The coating process comprises the following steps: electrophoresis, spray painting, powder spraying, powder soaking and other technological routes, and each technological route includes several steps of pre-treatment, coating, drying, cooling and other steps.

Traditional coating line is mostly through the coating processing who realizes the different processes on workpiece surface in the transportation process at the work piece, needs more manpower intervention at this in-process for coating line's degree of automation is lower, and in work piece coating processing process, the rotatory spraying operation of realization work piece that can not be fine simultaneously, and then leads to the coating effect of work piece relatively poor. Therefore, an intelligent coating production line based on unmanned management is designed to solve the technical problems.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide an intelligent coating production line based on unmanned management, which solves the problems that the traditional coating production line mostly realizes coating processing of different procedures on the surface of a workpiece in the conveying process of the workpiece by the design of an intelligent control system, a mechanical arm picking and placing system, a coating system and a workpiece bearing system, and more manpower is needed to intervene in the process, so that the automation degree of the coating production line is lower, and meanwhile, the rotary spraying operation of the workpiece cannot be well realized in the coating processing process of the workpiece, so that the coating effect of the workpiece is poorer.

In order to solve the technical problems, the utility model is realized by the following technical scheme:

the utility model relates to an intelligent coating production line based on unmanned management, which comprises an intelligent control system, a mechanical arm picking and placing system, a coating system and a workpiece bearing system, wherein the intelligent control system is used for controlling the mechanical arm picking and placing system to pick up and place the mechanical arm; the coating system comprises an annular track table, wherein a conveying module is arranged inside the annular track table; a first coating module, a first drying module and a second coating module are sequentially installed on one side surface of the annular track table, and a second drying module, a third coating module and a third drying module are sequentially installed on the other side surface of the annular track table; the first coating module and the third drying module are arranged oppositely, the first drying module and the third coating module are arranged oppositely, and the second coating module and the second drying module are arranged oppositely; the workpiece bearing system is arranged on the surface of the conveying module and is in sliding fit with the annular track table; a first sensor is fixedly mounted on the peripheral side surface of the annular track table and is arranged in the middle between the first coating module and the third drying module; the mechanical arm picking and placing system is matched with the first sensor for use; the first coating module, the second coating module and the third coating module are used for coating and processing workpieces in different procedures.

Preferably, the first painting module, the second painting module and the third painting module respectively comprise a mounting frame fixed on the outer surface of the annular track table, and a paint sprayer is mounted at the top of the mounting frame; a second sensor corresponding to the conveying module is fixedly arranged at the top of the coating sprayer, and a plurality of coating nozzles are arranged on the side surface of the coating sprayer close to the conveying module; a connecting frame is fixed on the side face, away from the conveying module, of the paint sprayer, a push rod in sliding fit with the mounting frame is fixed on the surface of the connecting frame, and a magnet disc is fixed at one end of the push rod; a resetting elastic piece is fixed between the connecting frame and the mounting frame and sleeved outside the push rod; the side surface of the mounting rack close to the magnet disc is provided with an electromagnetic ring, and the electromagnetic ring and the magnet disc are magnetically repelled.

Preferably, drying module, No. two drying module and No. three drying module all include the mounting bracket that is fixed in annular track platform surface, the desicator is installed at the mounting bracket top, No. three sensors that drying apparatus top fixed mounting corresponds with the transport module.

Preferably, the workpiece bearing system comprises two positioning discs which are arranged up and down, and the two positioning discs are connected through a fixing frame; the side surface of the periphery of the positioning disc below is provided with two positioning rods which are respectively attached to the inner surface and the outer surface of the annular track table; the lower part is equipped with the centre gripping module on the positioning disk upper surface, the top positioning disk lower surface mounting has the module of driving to change.

Preferably, the first sensor, the second sensor, the third sensor, the coating sprayer, the dryer, the conveying module and the mechanical arm pick-and-place system are electrically connected with the intelligent control system; and the clamping module and the driving module are in signal connection with an intelligent control system.

The utility model has the following beneficial effects:

1. according to the utility model, the first coating module, the first drying module, the second coating module, the second drying module, the third coating module and the third drying module are arranged, and all the modules are connected with the intelligent control system through the sensors, and under the cooperation of the first sensor and the mechanical arm picking and placing system, the automatic coating of different processes of workpieces on the conveying module is realized, more human intervention is not required, and the intelligent degree of workpiece coating operation is increased.

2. According to the utility model, the conveying modules are uniformly provided with the plurality of workpiece bearing systems, and when workpieces are processed in different procedures, the workpieces in the workpiece bearing systems are matched with the modules in a rotating manner, so that the coating treatment of the workpieces in all directions can be met, and the workpiece coating efficiency and the coating effect are greatly improved.

Of course, it is not necessary for any product in which the utility model is practiced to achieve all of the above-described advantages at the same time.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.

Fig. 1 is a schematic structural diagram of an intelligent coating line based on unmanned management.

Fig. 2 is a schematic structural view of the coating system.

Fig. 3 is a schematic view of the structure of fig. 2 from another angle.

Fig. 4 is a front view of the structure of fig. 2.

Fig. 5 is a top view of the structure of fig. 2.

Fig. 6 is a schematic diagram of a workpiece support system.

Fig. 7 is a structural schematic diagram of the bottom view angle of fig. 6.

In the drawings, the reference numbers indicate the following list of parts:

1-coating system, 101-annular track table, 102-conveying module, 103-first coating module, 104-first drying module, 105-second coating module, 106-second drying module, 107-third coating module, 108-third drying module, 109-first sensor, 110-mounting rack, 111-coating sprayer, 112-second sensor, 113-coating sprayer, 114-magnet disc, 115-reset elastic piece, 116-electromagnetic ring, 117-dryer, 118-third sensor, 2-workpiece bearing system, 201-positioning disc, 202-mounting rack, 203-positioning rod, 204-clamping module and 205-driving module.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-7, the utility model is an intelligent coating production line based on unmanned management, comprising an intelligent control system, a mechanical arm picking and placing system, a coating system 1 and a workpiece bearing system 2;

the coating system 1 comprises an annular track table 101, a conveying module 102 is arranged inside the annular track table 101, and the conveying module 102 is used for conveying the workpiece bearing system 2 with the workpiece placed on along the direction of the annular track table 101;

a first coating module 103, a first drying module 104 and a second coating module 105 are sequentially arranged on one side surface of the annular track platform 101, and a second drying module 106, a third coating module 107 and a third drying module 108 are sequentially arranged on the other side surface of the annular track platform 101; the first coating module 103 is arranged opposite to the third drying module 108, the first drying module 104 is arranged opposite to the third coating module 107, and the second coating module 105 is arranged opposite to the second drying module 106; the whole coating process comprises the following steps: after the protective liquid is sprayed on the workpiece by the first coating module 103, the workpiece is transmitted to the first drying module 104 for drying, then transmitted to the second coating module 105 for protective liquid spraying operation again, transmitted to the second drying module 106 for drying, transmitted to the third coating module 107 for protective liquid spraying operation, transmitted to the third drying module 108 for drying again, so that the whole coating process is completed, when the coated workpiece is transmitted to the mechanical arm taking and placing system, the coated workpiece is taken down by the mechanical arm of the mechanical arm taking and placing system, a new workpiece to be coated is placed in the workpiece bearing system 2, and other workpieces are coated and processed immediately behind the coated workpiece;

the workpiece bearing system 2 is arranged on the surface of the conveying module 102, and the workpiece bearing system 2 is in sliding fit with the annular track table 101; a first sensor 109 is fixedly installed on the peripheral side surface of the annular track table 101, and the first sensor 109 is arranged in the middle between the first coating module 103 and the third drying module 108; the mechanical arm taking and placing system is matched with the first sensor 109 for use, when a workpiece which is coated is transmitted to the first sensor 109, a signal is sent to the mechanical arm taking and placing system through the first sensor 109, and the workpiece is collected and placed through the mechanical arm taking and placing system.

In this embodiment, the first painting module 103, the second painting module 105 and the third painting module 107 are used for painting workpieces in different processes;

the first painting module 103, the second painting module 105 and the third painting module 107 respectively comprise a mounting frame 110 fixed on the outer surface of the annular track table 101, and a paint sprayer 111 is mounted at the top of the mounting frame 110 and used for spraying protection liquid on the surface of a workpiece.

In this embodiment, a second sensor 112 corresponding to the conveying module 102 is fixedly installed at the top of the coating sprayer 111, a plurality of coating nozzles 113 are installed on the side surface of the coating sprayer 111 close to the conveying module 102, and the protective liquid is uniformly sprayed on the surface of the workpiece through the coating nozzles 113; the side of the paint sprayer 111 away from the delivery module 102 is fixed with a connecting frame, the surface of the connecting frame is fixed with a push rod in sliding fit with the mounting frame 110, and one end of the push rod is fixed with a magnet disc 114.

A reset elastic element 115 is fixed between the connecting frame and the mounting frame 110, and the reset elastic element 115 is sleeved outside the push rod; the side surface of the mounting bracket 110 close to the magnet disc 114 is provided with an electromagnetic ring 116, and the electromagnetic ring 116 and the magnet disc 114 are magnetically repulsive; when the workpiece is conveyed to the first painting module 103, the corresponding second sensor 112 receives the signal and sends the signal to the intelligent control system, the intelligent control system controls the conveying module 102 to pause, meanwhile, the corresponding electromagnetic ring 116 is electrified and magnetized, the corresponding paint spray head 113 is moved to be close to the surface of the workpiece under the magnetic repulsion of the electromagnetic ring 116 and the magnet disc 114, the paint sprayer 111 at the first painting module 103 starts painting the workpiece at the position, after the first process painting is finished, the intelligent control system controls the conveying module 102 to operate again to continue conveying the workpiece, and the workpiece is painted in the same way when conveyed to the second painting module 105 and the third painting module 107.

In this embodiment, each of the first drying module 104, the second drying module 106, and the third drying module 108 includes a mounting rack 110 fixed to the outer surface of the annular track table 101, a dryer 117 is installed on the top of the mounting rack 110, and a third sensor 118 corresponding to the conveying module 102 is fixedly installed on the top of the dryer 117; when the workpiece coated by the first coating module 103 is conveyed to the first drying module 104, the corresponding third sensor 118 receives the signal and sends the signal to the intelligent control system, the intelligent control system controls the conveying module 102 to pause operation while the corresponding dryer 117 starts drying the workpiece, after the first process is dried, the intelligent control system controls the conveying module 102 to operate again to continue conveying the workpiece, the same method is adopted for drying the workpiece when the workpiece is conveyed to the second drying module 106 and the third drying module 108, when the workpiece coated by the first coating module 103 is conveyed to the first drying module 104 for drying, the other workpiece behind the workpiece is just coated by the first coating module 103, and when the workpiece is conveyed to the second coating module 105 for coating by the protective liquid, the other workpiece is just conveyed to the first drying module 104 for drying, the coating operation of each workpiece on the conveying module 102 is performed in the same manner, when the third drying module 108 dries the workpiece, the intelligent control system at the first sensor 109 just places a workpiece to be coated at the first sensor 109, and when the workpiece dried by the third drying module 108 is conveyed to the first sensor 109, the workpiece just placed by the intelligent control system is just conveyed to the first coating module 103 for coating, that is, the first coating module 103, the first drying module 104, the second coating module 105, the second drying module 106, the third coating module 107 and the third drying module 108 are operated synchronously.

In this embodiment, the workpiece carrying system 2 includes two positioning plates 201 disposed up and down, and the two positioning plates 201 are connected by a fixing frame 202; the circumferential side surface of the lower positioning disc 201 is provided with two positioning rods 203, and the two positioning rods 203 are respectively attached to the inner surface and the outer surface of the annular track table 101; the surface mounting has centre gripping module 204 on the positioning disk 201 of below, the surface mounting has the module 205 of driving to change under the positioning disk 201 of top, after fixing the work piece centre gripping between centre gripping module 204 and the module 205 of driving to change, drive this work piece through the module 205 of driving to rotate, thereby realize the coating processing in each position on work piece surface, when each module carries out the coating or the stoving processing of work piece, the work piece in the work piece bearing system 2 carries out the normal running fit operation, after the coating or the stoving processing of each module finished work piece, the rotation of work piece is stopped to corresponding work piece bearing system 2.

In this embodiment, the first sensor 109, the second sensor 112, the third sensor 118, the coating sprayer 111, the dryer 117, the conveying module 102 and the mechanical arm pick-and-place system are all electrically connected with the intelligent control system; the clamping module 204 and the driving module 205 are in signal connection with an intelligent control system.

In the description herein, references to the description of "one embodiment," "an example," "a specific example," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

The preferred embodiments of the utility model disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the utility model to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the utility model and the practical application, to thereby enable others skilled in the art to best utilize the utility model. The utility model is limited only by the claims and their full scope and equivalents.

Claims (7)

1. An intelligent coating production line based on unmanned management comprises an intelligent control system and a mechanical arm picking and placing system; the method is characterized in that: the coating machine also comprises a coating system (1) and a workpiece bearing system (2);

the coating system (1) comprises an annular track table (101), wherein a conveying module (102) is arranged in the annular track table (101);

a first coating module (103), a first drying module (104) and a second coating module (105) are sequentially mounted on one side surface of the annular track platform (101), and a second drying module (106), a third coating module (107) and a third drying module (108) are sequentially mounted on the other side surface of the annular track platform (101); the first coating module (103) and the third drying module (108) are arranged oppositely, the first drying module (104) and the third coating module (107) are arranged oppositely, and the second coating module (105) and the second drying module (106) are arranged oppositely;

the workpiece bearing system (2) is arranged on the surface of the conveying module (102), and the workpiece bearing system (2) is in sliding fit with the annular track table (101); a first sensor (109) is fixedly mounted on the peripheral side surface of the annular track table (101), and the first sensor (109) is arranged in the middle between the first coating module (103) and the third drying module (108); the mechanical arm picking and placing system is matched with a first sensor (109) for use.

2. The intelligent coating production line based on unmanned management as claimed in claim 1, wherein the first coating module (103), the second coating module (105) and the third coating module (107) are used for coating processing of different procedures of workpieces;

a coating module (103), No. two coating modules (105) and No. three coating modules (107) are all including mounting bracket (110) that are fixed in annular track platform (101) surface, coating spraying ware (111) are installed at mounting bracket (110) top.

3. The intelligent coating production line based on unmanned management as claimed in claim 2, wherein a second sensor (112) corresponding to the conveying module (102) is fixedly mounted at the top of the paint sprayer (111), and a plurality of paint spray heads (113) are mounted on the side of the paint sprayer (111) close to the conveying module (102);

the side of the coating sprayer (111) far away from the conveying module (102) is fixedly provided with a connecting frame, the surface of the connecting frame is fixedly provided with a push rod in sliding fit with the mounting frame (110), and one end of the push rod is fixedly provided with a magnet disc (114).

4. The intelligent coating production line based on unmanned management according to claim 3, wherein a reset elastic piece (115) is fixed between the connecting frame and the mounting frame (110), and the reset elastic piece (115) is sleeved outside the push rod;

the side surface of the mounting rack (110) close to the magnet disc (114) is provided with an electromagnetic ring (116), and the electromagnetic ring (116) and the magnet disc (114) are magnetically repelled.

5. The intelligent coating production line based on unmanned management of claim 4, wherein the first drying module (104), the second drying module (106) and the third drying module (108) comprise a mounting frame (110) fixed on the outer surface of the annular track table (101), a dryer (117) is mounted at the top of the mounting frame (110), and a third sensor (118) corresponding to the conveying module (102) is fixedly mounted at the top of the dryer (117).

6. An intelligent coating production line based on unmanned management according to claim 5, wherein the workpiece carrying system (2) comprises two positioning disks (201) which are arranged up and down, and the two positioning disks (201) are connected through a fixing frame (202);

two positioning rods (203) are arranged on the circumferential side surface of the positioning disc (201) at the lower part, and the two positioning rods (203) are respectively attached to the inner surface and the outer surface of the annular track table (101);

the locating disc (201) upper surface of below surface mounting has centre gripping module (204), the top locating disc (201) lower surface mounting has and drives commentaries on classics module (205).

7. The intelligent coating production line based on unmanned management as claimed in claim 6, wherein the first sensor (109), the second sensor (112), the third sensor (118), the coating sprayer (111), the dryer (117), the conveying module (102) and the mechanical arm pick-and-place system are all electrically connected with the intelligent control system;

and the clamping module (204) and the driving module (205) are in signal connection with an intelligent control system.

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