CN217022998U

CN217022998U - Rubber ring production system

Info

Publication number: CN217022998U
Application number: CN202123372946.5U
Authority: CN
Inventors: 卓理财; 孙元彬; 赵威; 陈弋江; 张超
Original assignee: Anhui Lanxiang Textile Machinery Technology Co ltd
Current assignee: Anhui Lanxiang Textile Machinery Technology Co ltd
Priority date: 2021-12-29
Filing date: 2021-12-29
Publication date: 2022-07-22
Anticipated expiration: 2031-12-29

Abstract

The utility model discloses a rubber ring production system, which relates to the technical field of rubber ring processing and comprises the following components in sequence: the inner rubber sleeving workbench is provided with an installation seat, a core rod is arranged on the installation seat, and a rubber ring to be processed is sleeved on the core rod; the winding machine can wind the wire on the inner rubber ring of the rubber ring to be processed; the outer rubber sleeving workbench is provided with an installation seat, and a core rod can be installed on the installation seat; the cutting machine can cut the rubber ring to be processed; the film winding machine can wind the film on the outer rubber ring of the rubber ring to be processed; the rubber ring to be processed can be vulcanized in the vulcanizing chamber; the demolding machine is used for demolding the vulcanized rubber ring to be processed; the degumming workbench is provided with a mounting seat, and the mounting seat can be provided with a core rod; the rubber ring production system also comprises a control system for controlling the devices. The automatic production of the rubber ring can be realized, the labor is saved, and the production efficiency is improved.

Description

Rubber ring production system

Technical Field

The utility model relates to the technical field of rubber ring processing, in particular to a rubber ring production system.

Background

The rubber ring is a commonly used rubber fitting and widely applied to textile machines of modern machinery, and in the prior art, in the production process of rubber ring production, the rubber ring is generally required to be subjected to processing technologies such as winding, cutting, film winding, demoulding, outer surface grinding and the like so as to meet subsequent use requirements.

At present, in the production process of rubber rings, all the devices are independently arranged, and automatic assembly line production cannot be realized; in addition, in the whole production process, a large amount of labor is needed, the labor force is wasted, and the production efficiency is low.

Therefore, it is desirable to provide a new system for producing rubber ring to solve the above problems in the prior art.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a rubber ring production system, which is used for solving the problems in the prior art, realizing automatic production of rubber rings, saving labor and improving production efficiency.

In order to achieve the purpose, the utility model provides the following scheme:

the utility model provides a rubber ring production system, which comprises the following components in sequence:

the inner rubber sleeving workbench is provided with an installation seat, a mandrel can be installed on the installation seat, and a rubber ring to be processed can be sleeved on the mandrel;

the rubber ring winding machine can wind a wire on an inner rubber ring of a rubber ring to be processed;

the outer rubber sleeving workbench is provided with an installation seat, and a core rod can be installed on the installation seat;

the rubber ring cutting machine can cut the rubber ring to be processed;

the rubber ring film winding machine can wind a film on an outer rubber ring of a rubber ring to be processed;

the rubber ring to be processed can be vulcanized in the vulcanizing chamber;

the rubber ring demolding machine can demold the vulcanized rubber ring to be processed;

the core rod degumming device comprises a degumming workbench, wherein a mounting seat is arranged on the degumming workbench, and a core rod can be arranged on the mounting seat;

the rubber ring production system further comprises a control system, and the winding machine, the cutting machine, the film winding machine, the vulcanization chamber and the film stripping machine are all connected with the control system.

Preferably, the rubber ring production system further comprises an air cooling transmission chain, and the air cooling transmission chain is located between the degumming workbench and the inner rubber workbench.

Preferably, conveying devices are arranged between the inner rubber ring working table and the rubber ring winding machine, between the rubber ring winding machine and the outer rubber ring working table, between the outer rubber ring working table and the rubber ring cutting machine, between the rubber ring cutting machine and the rubber ring film winding machine, between the rubber ring film removing machine and the degumming working table, between the degumming working table and the air cooling transmission chain and between the air cooling transmission chain and the inner rubber ring working table, and the conveying devices adopt conveying robots;

a transfer transmission chain is arranged between the rubber ring film winding machine and the vulcanizing chamber, a vulcanizing trolley can be mounted on the transfer transmission chain, and the vulcanizing trolley can convey the rubber ring to be processed after film winding to the vulcanizing chamber; a truss is arranged between the vulcanization chamber and the rubber ring demolding machine, and a plurality of truss manipulators are arranged on the truss.

Preferably, the inner glue sleeving workbench, the outer glue sleeving workbench and the degumming workbench all adopt working turntables.

Preferably, the rubber ring winding machine includes:

the winding machine lifting device can bear a rubber ring to be processed and drive the rubber ring to be processed to lift, the rubber ring to be processed is sleeved on a core rod, and the core rod can be installed on the winding machine lifting device;

the winding machine backseat box device is positioned at one end of the winding machine lifting device and can tightly push one end of the core rod and tightly press the wire at the starting end of the rubber ring to be processed;

the winding machine main shaft box device is positioned at the other end of the winding machine lifting device and can clamp the other end of the core rod;

the winding machine cutting device is arranged on the winding machine spindle box device and can cut off the wire at the tail end of the rubber ring to be processed;

the winding device can wind a wire on the rubber ring to be processed, and can move in the direction from the rear seat box device of the winding machine to the main shaft box device of the winding machine;

the winding machine comprises a winding machine chassis, wherein the winding machine lifting device, the winding machine rear seat box device, the winding machine spindle box device and the winding device are all arranged on the winding machine chassis.

Preferably, the rubber ring cutting machine includes:

the cutting machine lifting device can bear a core rod and drive the core rod to lift, and a rubber ring to be processed is sleeved on the core rod;

the cutting machine backseat box device is positioned at one end of the cutting machine lifting device and can tightly push one end of the core rod;

the cutting machine main shaft box device is positioned at the other end of the cutting machine lifting device, can clamp the other end of the mandrel and can drive the mandrel to rotate;

the cutting machine cutting device can cut the stub bar of the rubber ring to be processed;

the cutting machine chassis, the cutting machine lifting device, the cutting machine rear seat box device, the cutting machine main shaft box device and the cutting machine cutting device are all installed on the cutting machine chassis.

Preferably, the rubber ring film winding machine includes:

the lifting device can bear a rubber ring to be processed and drive the rubber ring to be processed to lift, the rubber ring to be processed is sleeved on a core rod, and the core rod can be arranged on the lifting device;

the backseat box device is positioned at one end of the lifting device, can fix one end of the core rod and can tightly press a film at the starting end of the rubber ring to be processed;

the spindle box device is positioned at the other end of the lifting device, can clamp and fix the other end of the core rod, and can cut off a film at the tail end of the rubber ring to be processed;

a film winding device capable of winding a film on a rubber ring to be processed, the film winding device being movable in a direction from the backseat box device to the main shaft box device;

a film winding machine chassis, wherein the lifting device, the rear seat box device, the main shaft box device and the film winding device are arranged on the film winding machine chassis

Preferably, an adhesive tape machine is further mounted on the spindle box body through an adhesive tape machine backing plate, an adhesive tape pressing wheel device is further mounted on the spindle box body, and the adhesive tape pressing wheel device can press an adhesive tape at the tail end of a rubber ring to be processed to fix a film;

the adhesive tape pinch roller device is further provided with an adhesive tape clamping plate, and the adhesive tape clamping plate can clamp the adhesive tape.

Preferably, the rubber ring demolding machine comprises:

the feeding device of the demoulding machine can realize automatic feeding of the rubber ring to be machined, and the rubber ring to be machined is sleeved on the core rod;

the feeding device of the film removing machine can receive the rubber ring to be processed conveyed by the feeding device of the film removing machine and drive the rubber ring to be processed to move;

the film of the rubber ring to be processed on the feeding device of the film removing machine can be wound on the film removing device, and the film removing device can rotate so as to drive the film to be separated from the rubber ring to be processed;

the demoulding machine driving device is connected with the demoulding device and can drive the demoulding device to rotate;

the demoulding machine comprises a demoulding machine bottom plate, wherein the demoulding machine feeding device, the demoulding device and the demoulding machine driving device are arranged on the demoulding machine bottom plate.

Preferably, the first and second liquid crystal materials are,

the rubber ring winding machine is arranged on the winding machine turntable, and a plurality of rubber ring winding machines are uniformly distributed on the winding machine turntable along the circumference;

the rubber ring cutting machines are arranged on the cutting machine rotary table, and are uniformly distributed on the cutting machine rotary table along the circumference;

the rubber ring film winding machine is arranged on a film winding machine rotating table, a plurality of rubber ring film winding machines are arranged, and the plurality of rubber ring film winding machines are uniformly distributed on the film winding machine rotating table along the circumference;

the rubber ring is installed on winding the membrane machine revolving stage around the membrane machine, the rubber ring is provided with a plurality of around the membrane machine, a plurality of the rubber ring around the membrane machine along the circumference equipartition in around on the membrane machine revolving stage.

Compared with the prior art, the utility model has the following beneficial technical effects:

the inner rubber sleeve workbench, the winding machine, the outer rubber sleeve workbench, the cutting machine, the film winding machine, the vulcanizing chamber, the film stripping machine, the degumming workbench and the like can realize automatic production of rubber rings, save labor and improve production efficiency.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.

FIG. 1 is a schematic structural view of a rubber gasket production system according to the present invention;

FIG. 2 is a schematic structural view of a rubber ring winding machine according to the present invention;

FIG. 3 is a top view of the rubber ring winding machine of the present invention;

FIG. 4 is a front view of the rubber ring winding machine of the present invention

FIG. 5 is a schematic structural view of a winding machine lifting device according to the present invention;

FIG. 6 is a top view of the winding machine lifting device of the present invention;

fig. 7 is a front view of a winding machine lifting device in the present invention;

FIG. 8 is a cross-sectional view A-A of FIG. 7;

FIG. 9 is a schematic structural view of a backseat box device of a winding machine according to the present invention;

FIG. 10 is a top view of a recoil box assembly of a winding machine of the present invention;

fig. 11 is a front view of the backseat box device of the winding machine of the present invention;

fig. 12 is a side view of a backseat box assembly of a winding machine according to the present invention;

fig. 13 is a schematic structural view of a main spindle box device of a winding machine according to the present invention;

fig. 14 is a plan view of the spindle housing device of the winding machine of the present invention;

fig. 15 is a front view of the spindle case device of the winding machine of the present invention;

FIG. 16 is a cross-sectional view of the spindle housing of the winding machine of the present invention;

fig. 17 is a side view of a spindle housing device of a winding machine according to the present invention;

FIG. 18 is a schematic view of the structure of the winding device of the present invention;

FIG. 19 is a top view of the winding device of the present invention;

FIG. 20 is a front view of the winding device of the present invention;

FIG. 21 is a side view of the winding device of the present invention;

FIG. 22 is a schematic structural view of a rubber ring cutting machine according to the present invention;

FIG. 23 is a top plan view of the rubber ring cutting machine of the present invention;

FIG. 24 is a front view of the rubber ring cutting machine of the present invention;

FIG. 25 is a cross-sectional view of FIG. 24;

FIG. 26 is a side view of the rubber ring cutting machine of the present invention;

FIG. 27 is a schematic view showing the construction of a backseat box assembly of the cutting machine of the present invention;

FIG. 28 is a top plan view of the backseat housing assembly of the cutting machine of the present invention;

FIG. 29 is a front view of the backseat housing assembly of the cutting machine of the present invention;

FIG. 30 is a cross-sectional view of FIG. 29;

FIG. 31 is a schematic view of the spindle housing assembly of the cutting machine of the present invention;

FIG. 32 is a front view of the spindle housing assembly of the cutting machine of the present invention;

FIG. 33 is a cross-sectional view of FIG. 32;

FIG. 34 is a side view of the cutter head assembly of the present invention;

FIG. 35 is a schematic view of the cutting device of the cutting machine of the present invention;

FIG. 36 is a top view of the cutting assembly of the cutting machine of the present invention;

FIG. 37 is a front view of the cutting assembly of the cutting machine of the present invention;

FIG. 38 is a schematic structural view of a film winding machine for rubber rings according to the present invention;

FIG. 39 is a top view of a film winding machine for rubber rings according to the present invention;

FIG. 40 is a front view of a film winding machine for rubber rings of the present invention

FIG. 41 is a side view of a film winder for rubber rings according to the present invention;

FIG. 42 is a schematic structural view of a backseat box device of the film winding machine of the present invention;

FIG. 43 is a schematic structural view of a main spindle housing assembly according to the present invention;

FIG. 44 is a top plan view of the main cage assembly of the present invention;

FIG. 45 is a front view of the head box assembly of the present invention;

FIG. 46 is a partial cross-sectional view of FIG. 45;

FIG. 47 is a side view of the main cage assembly of the present invention;

FIG. 48 is a schematic view of the structure of the film winding apparatus according to the present invention;

FIG. 49 is a top view of the film winding assembly of the present invention;

FIG. 50 is a front view of a film winding apparatus according to the present invention

FIG. 51 is a side view of a film winding apparatus according to the present invention;

FIG. 52 is a schematic structural view of a rubber ring demolding machine according to the present invention;

FIG. 53 is a top view of the rubber ring stripping machine of the present invention;

FIG. 54 is a sectional view A-A of FIG. 53;

FIG. 55 is a front view of the rubber ring stripping machine of the present invention;

FIG. 56 is a side view of the rubber ring stripping machine of the present invention;

description of reference numerals: 1-a rubber ring production system, 100-a rubber ring winding machine, 200-a rubber ring cutting machine, 300-a rubber ring winding machine, 400-a rubber ring demoulding machine, 500-an air cooling transmission chain, 600-a six-axis robot, 700-a rubber inner working table, 800-a rubber outer working table, 900-a rubber degumming working table, 1000-a switching transmission chain and 1100-a truss;

101-spindle motor mount, 102-spindle motor, 103-spindle timing belt, 104-spindle motor pulley, 105-winder lead screw, 106-lead screw front mount, 107-lead screw rear mount, 108-coupler, 109-lead screw nut fixing plate, 1010-winder slide rail, 1011-lead screw front mount pad, 1012-lead screw rear mount pad, 1013-winder lead screw motor mount, 1014-limit mount, 1015-limit sensor, 1016-linear bearing with mount, 1017-winder lead screw motor, 1018-nut, 110-winder chassis, 120-spindle case device, 121-spindle, 122-spindle fork, 123-spindle fork guide post, 124-spindle pulley, 125-bearing, 126-fixing tip, 127-shifting fork cylinder, 128-cylinder mounting plate, 129-square flange linear bearing, 1210-cam bearing follower, 1211-main shaft box body, 1212-tapered roller bearing, 1213-oil seal, 1214-oil seal, 1215-box body right end cover, 1216-box body left end cover, 1217-plum blossom jacket, 1218-box body cover plate, 1219-oil pointer, 1220-plug, 1221-thrust bearing, 1222-main shaft gasket, 1223-lock nut, 1224-vent pipe, 1225-filter cover, 130-winding machine lifting device, 131-lifting support, 132-pulley left support, 133-pulley right support, 134-supporting pulley, 135-pulley mandrel, 136-clamping plate, 137-lifting device side plate, 138-lifting support cylinder, 139-biaxial cylinder, 1310-biaxial cylinder, 1311-axis circlip, 1312-guide rail, 1313-bearing, 1314-slider, 140-winder backseat box device, 141-slip ring fixing plate cylinder, 142-press block support fixing plate, 143-press block, 144-press block support, 145-slip ring synchronous belt, 146-rotating center, 147-press block support guide rail, 148-press block support slider, 149-fixing plate slider, 1410-backseat box guide rail, 1411-press block cylinder, 1412-slip ring motor, 1413-slip ring pulley, 1414-slip ring motor pulley, 1415-slip ring fixing plate, 1416-backseat box, 1417-slip ring, 1418-slip ring motor support, 1419-sensor support, 1420-proximity switch sensor, 1421-planetary reducer, 1422-slip ring lock nut, 150-winding device, 151-winding fixing plate, 152-guide wheel, 153-guide needle, 154-winding lifting square plate, 155-wire feeding plate, 156-wire feeding plate cylinder, 157-wire clamping cylinder bracket, 158-wire feeding plate guide rail, 159-wire feeding plate slider, 1510-coil fixing bracket, 1511-coil, 1512-wire fixing ring, 1513-coil fixing shaft, 1514-coil fixing barrel, 1515-wire clamping block, 1516-winding machine second connecting plate, 1517-winding machine third connecting plate, 1518-wire pressing device, 1519-winding machine first connecting plate, 1521529-wire outlet-air nozzle, 1521-wire pressing device, cushion block 2-wire clamping cylinder, 1523-wire feeding plate cylinder bracket, 160-winding machine cutting device, 161-driving cylinder, 162-winding machine scissor moving bracket, 163-wire pressing wheel bracket, 164-wire pressing plate, 165-wire pressing plate cylinder bracket, 166-wire pressing plate cylinder, 167-pin shaft, 168-bearing, 169-guide rail, 1610-guide rail, 1611-slide block, 1612-slide block and 170-core rod;

201 is a cutter motor wheel, 202 is a cutter motor, 203 is a cutter motor connecting plate, 204 is a cutter motor belt, 205 is a cutter motor cushion block, 206 is a cutter motor shield, 207 is a cutter main shaft belt wheel, 208 is an inner hexagonal socket head screw, 209 is an inner hexagonal socket head screw, 2010 is an inner hexagonal socket head screw, 2011 is an outer hexagonal bolt, 2012 is an inner hexagonal socket head screw, 210 is a cutter chassis, 220 is a cutter main shaft box device, 221 is a main shaft box body, 222 is a cutter box body cover plate, 223 is a cutter box body right end cover, 224 is a cutter main shaft washer, 225 is a cutter quincuncial jacket, 226 is a cutter box body left end cover, 227 is a cutter main shaft shift fork, 228 is a cutter shift fork main shaft guide post, 229 is a cylinder mounting plate, 2210 is a lock nut, 2211 is a cutter shift fork cylinder, 2212 is an oil seal, 2213 is an oil seal, 2214 is a tapered roller bearing, 2215 is a bearing, 2216 is a thrust bearing, 2217 is a cutting machine main shaft, 2218 is a cutting machine fixing center, 2219 is a square flange linear bearing, 2220 is an oil pointer, 2221 is a screw plug, 2222 is a cam bearing follower, 2223 is a cutting machine main shaft box vent pipe, 2224 is a cutting machine main shaft box filter cover, and 2225 is an O-shaped ring; 230 is a cutter lifting device, 240 is a cutter rear seat box device, 241 is a cutter rear seat box body, 242 is a rear seat shaft bracket, 243 is a rear seat shaft bracket shaft, 244 is a cutting retainer ring, 245 is a rear seat shaft bracket cylinder, 246 is a cutter rotating tip cone, 247 is an inner hexagonal socket head screw, 248 is an inner hexagonal socket head screw, 249 is a rear seat shaft bracket guide rail, 2410 is an inner hexagonal socket head screw, 2411 is an inner hexagonal socket head screw, 2412 is an inner hexagonal socket head screw, 250 is a cutter cutting device, 251 is a cutter cutting device backing plate, 252 is a cutter blade slider, 253 is a cutter blade slide rail, 254 is a cutter blade, 255 is a cutter blade cylinder bracket, 256 is a cutter blade bracket, and 257 is a cutter blade cylinder;

301-a screw nut fixing plate, 302-a main slide rail, 303-a main shaft motor fixing plate, 304-a main shaft motor, 305-a speed reducer, 306-a main shaft synchronous belt, 307-a screw front support, 308-a screw rear support, 309-a film winding fixing plate screw, 3010-a limit sensor, 3011-a limit support, 3012-a film winding servo motor, 310-a main shaft box device, 320-a film winding device, 330-a lifting device, 340-a rear seat box device, 350-a film winding machine chassis and 360-a rubber ring to be processed; 1423-briquetting holder cylinders;

311 is a tape machine, 312 is a cylinder bracket, 313 is a pinch roller bracket connecting plate, 314 is a pinch roller bracket, 315 is a left and right driving cylinder, 316 is a cylinder bracket, 317 is a cylinder backing plate, 318 is a pneumatic scissors, 319 is a sliding block, 3110 is a guide rail, 3111 is a front and back driving cylinder, 3112 is a cylinder bracket, 3113 is a tape machine backing plate, 3114 is a top and bottom driving cylinder, 3115 is a flange deep groove ball bearing, 3116 is a tape pinch roller, 3117 is a pin shaft, 3118 is a guide rail, 3119 is a sliding block, 3120 is a scissors bracket, 3121 is a clamping plate cylinder, 3122 is an upper clamping plate, 3123 is a lower clamping plate, 3124 is a cylinder bracket, 3125 is a cylinder bracket;

321 is a film-winding fixing plate, 322 is a film guide wheel shaft, 323 is a deep groove ball bearing, 324 is a film-winding pulley, 325 is a gasket, 326 is a hexagon nut, 327 is an elastic collar for a shaft, 328 is a C-shaped elastic collar, 329 is a main shaft of a film fixing ring, 3210 is a deep groove ball bearing, 3211 is a locking nut of the film fixing ring, 3212 is a film fixing ring, 3213 is a main shaft ring of the film fixing ring, 3214 is a compression spring, 3215 is a film handle, 3216 is a plastic pad, 3217 is an adjusting nut, 3218 is a clamping block pin shaft, 3219 is a clamping block, 3220 is a clamping block pin shaft, 3221 is a pressing wheel cylinder, 3222 is an elastic collar for a shaft, 3223 is a film clamping cylinder, 3224 is a driving cylinder, 3225 is an upper clamping block, 6 is a film clamping cylinder mounting plate, 3227 is a lower clamping block, 3228 is a cylinder backing plate, 3229 is a pressing wheel, 3230 is a pressing wheel shaft, 3231 is an outer rubber ring of the pressing wheel, 3232 is a pressing wheel, 3233 is a pressing wheel washer, 3233 is an adjusting bracket, and a nut 34 is a nut, 3235 is a pressing wheel copper sleeve, 3236 is an adjusting support shaft seat, 3237 is a pressing wheel fixing rotating shaft, 3238 is a pressing wheel support, 3239 is a guide rail, 3240 is a sliding block, 3241 is a drag chain connecting plate, and 3242 is a copper sleeve;

401 is a stripping machine bottom plate, 402 is a stripping machine motor fixing seat, 403 is a stripping machine rotating shaft, 404 is a stripping machine motor bearing seat, 405 is a stripping machine rotating disc, 406 is a stripping machine rotating connecting plate, 407 is a mandrel support moving plate, 408 is a mandrel support, 409 is a stripping machine winding rod, 410 is a cylinder support cushion block, 411 is a stripping machine rotating shaft baffle, 412 is a stripping machine motor, 413 is a sliding rail, 414 is a deep groove ball bearing, 415 is a thrust bearing, 416 is a nut, 417 is an inner hexagonal head screw, 418 is an inner hexagonal head screw, 419 is an inner hexagonal head screw, 420 is an outer hexagonal bolt, 421 is a second stripping machine rotating shaft baffle support, 422 is an inner hexagonal head screw, 423 is a nut, 424 is an inner hexagonal head screw, 425 is a stripping machine cylinder, 426 is a mandrel support pin shaft, 427 is a bearing, 428 is a shaft clamp spring, 429 is a mandrel support pin shaft gasket, 430 is a rotating shaft clapboard bracket of the first film removing machine.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.

In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in further detail below.

Example one

As shown in fig. 1, the present embodiment provides a rubber ring production system 1, which includes, in order:

the inner rubber ring machining process comprises an inner rubber sleeving workbench 700, wherein a mounting seat is mounted on the inner rubber sleeving workbench 700, a mandrel can be mounted on the mounting seat, a rubber ring to be machined can be sleeved on the mandrel, the mandrel is mounted on the mounting seat on the inner rubber sleeving workbench 700, and then the inner rubber ring of the rubber ring to be machined is sleeved on the mandrel manually;

a rubber ring winding machine 100, the rubber ring winding machine 100 being capable of winding a wire on an inner rubber ring of a rubber ring to be processed;

the outer rubber sleeving workbench 800 is provided with a mounting seat, a core rod can be mounted on the mounting seat, and after winding is completed, an outer rubber ring of a rubber ring to be processed is manually sleeved on the outer rubber sleeving workbench 800;

the rubber ring cutting machine 200 is used for cutting the rubber ring to be processed after the outer rubber ring is sleeved, and cutting off a stub bar to meet the production requirement;

the rubber ring film winding machine 300 is used for winding the film on the outer rubber ring of the sleeved rubber ring to be processed by the rubber ring film winding machine 300;

the rubber ring to be processed can be vulcanized in the vulcanizing chamber;

the rubber ring demolding machine 400 is used for demolding the vulcanized rubber ring to be processed;

the degumming workbench 900 is provided with a mounting seat, a core rod can be mounted on the mounting seat, the core rod sleeved with the rubber ring after the demoulding is mounted on the mounting seat on the degumming workbench 900, the rubber ring is manually taken down to complete the processing of the whole rubber ring, and the processed rubber ring can be subjected to some subsequent processing treatment according to specific working requirements;

the rubber ring production system 1 also comprises a control system, wherein the winding machine, the cutting machine, the film winding machine, the vulcanization chamber and the film stripping machine are all connected with the control system, and the control system is used for controlling the devices to realize highly automatic operation; the control system is selected as needed, for example, a common PLC control system is used.

In this embodiment, the rubber ring production system 1 further includes an air-cooled transmission chain 500, the air-cooled transmission chain 500 is located between the degumming worktable 900 and the inner rubber worktable 700, when the processed rubber ring is taken off from the mandrel, the mandrel is placed into the air-cooled transmission chain 500, and the mandrel is conveyed to a position close to the inner rubber worktable 700 by the air-cooled transmission chain 500, so as to perform rubber ring processing again.

The air-cooled transmission chain 500 is provided with a plurality of through holes, and cold air can enter the through holes to cool the core rods on the air-cooled transmission chain 500 in the core rod conveying process; or, a fan or a fan can be further arranged on the air cooling transmission chain 500 or on one side of the air cooling transmission chain to cool the mandrel, so that the cooling effect is ensured, the mandrel can be directly reused, and the mandrel is prevented from being overheated and incapable of performing subsequent work.

In this embodiment, conveying devices are arranged between the inner rubber ring sleeving workbench 700 and the rubber ring winding machine 100, between the rubber ring winding machine 100 and the outer rubber ring sleeving workbench 800, between the outer rubber ring sleeving workbench 800 and the rubber ring cutting machine 200, between the rubber ring cutting machine 200 and the rubber ring film winding machine 300, between the rubber ring film removing machine 400 and the degumming workbench 900, between the degumming workbench 900 and the air-cooled transmission chain 500, and between the air-cooled transmission chain 500 and the inner rubber ring sleeving workbench 700, and the conveying devices adopt conveying robots; the handling robot preferably adopts a six-axis robot 600, other robots can be selected according to needs, and the mandrel and the rubber ring to be processed sleeved on the mandrel can be conveyed to different processing working tables through the handling robot.

In this embodiment, a transfer transmission chain 1000 is arranged between the rubber ring film winding machine 300 and the vulcanizing chamber, a vulcanizing trolley can be mounted on the transfer transmission chain 1000, and the vulcanizing trolley can convey the rubber ring to be processed after film winding to the vulcanizing chamber; a truss 1100 is arranged between the vulcanizing chamber and the rubber ring stripping machine 400, a plurality of truss manipulators are arranged on the truss 1100, and a mandrel which is sleeved with a rubber ring to be processed after vulcanization is arranged on the rubber ring stripping machine 400 to carry out stripping work.

In this embodiment, the work turntable is adopted for the inner rubber sleeve workbench 700, the outer rubber sleeve workbench 800 and the degumming workbench 900, and the work of sleeving the inner rubber ring, sleeving the outer rubber ring and taking off the rubber ring and the like on the workpieces on different stations can be conveniently performed through rotation of the work turntable.

In this embodiment, the rubber ring winding machine 100 is installed on the winding machine turntable, a plurality of rubber ring winding machines 100 are provided, and the plurality of rubber ring winding machines 100 are uniformly distributed on the winding machine turntable along the circumference; the rubber ring cutting machines 200 are arranged on the cutting machine rotary table, a plurality of rubber ring cutting machines 200 are arranged, and the plurality of rubber ring cutting machines 200 are uniformly distributed on the cutting machine rotary table along the circumference; the rubber ring film winding machine 300 is arranged on a film winding machine turntable, a plurality of rubber ring film winding machines 300 are arranged, and the plurality of rubber ring film winding machines 300 are uniformly distributed on the film winding machine turntable along the circumference; the rubber ring is installed on winding membrane machine revolving stage around membrane machine 300, and the rubber ring is provided with a plurality of around membrane machine 300, and a plurality of rubber ring winds membrane machine 300 along the circumference equipartition on winding membrane machine revolving stage.

In this embodiment, be provided with a plurality of above-mentioned processingequipment on the work revolving stage, can process a plurality of rubber rings simultaneously, improve machining efficiency.

As shown in fig. 2 to 21, in the present embodiment, the rubber ring winding machine includes:

the winding machine lifting device 130 can bear the rubber ring to be processed and drive the rubber ring to be processed to lift, the rubber ring to be processed is sleeved on the core rod 170, and the core rod 170 can be installed on the winding machine lifting device 130;

the winding machine backseat box device 140 is positioned at one end of the winding machine lifting device 130, and the winding machine backseat box device 140 can tightly push one end of the core rod 170 and tightly press the wire at the starting end of the rubber ring to be processed;

a winding machine headstock device 120, the winding machine headstock device 120 being located at the other end of the winding machine lifting device 130, the winding machine headstock device 120 being capable of clamping the other end of the mandrel 170;

a winding machine cutting device 160, wherein the winding machine cutting device 160 is arranged on the winding machine spindle box device 120 and can cut off the wire at the tail end of the rubber ring to be processed;

a winding device 150, wherein the winding device 150 can wind the wire on the rubber ring to be processed, and the winding device 150 can move in the direction from the rear seat box device 140 of the winding machine to the main shaft box device 120 of the winding machine;

the winding machine chassis 110, the winding machine lifting device 130, the winding machine rear seat box device 140, the winding machine spindle box device 120 and the winding device 150 are all arranged on the winding machine chassis 110;

the control device, the winding machine lifting device 130, the winding machine backseat box device 140, the winding machine spindle box device 120, the winding machine cutting device 160 and the winding device 150 are all connected with the control device.

In the embodiment, the winding machine lifting device 110 mainly includes a lifting bracket 131, a lifting driving device, a supporting device, a clamping plate 136, a control device, and the like; the lifting driving device is arranged on the winding machine chassis 110, the lifting support 131 is arranged on the lifting driving device, and the lifting driving device can drive the lifting support 131 to lift; the supporting device is mounted at the top end of the lifting bracket 131, and can support a core rod 170 of a rubber ring to be processed (a workpiece to be processed); the two sides of the top end of the lifting support 131 are both provided with clamping plates 136, and the clamping plates 136 can clamp two ends of the core rod 170 (note: the core rod 170 mainly comprises a cylinder, the middle parts of two ends of the cylinder are provided with joints, and the clamping plates 136 are mainly used for clamping two ends of the cylinder); the control device can control each electrical component to realize automatic operation.

In the present embodiment, the lifting driving device adopts a screw nut structure, a telescopic rod or other lifting mechanisms according to the working requirement, and in the present embodiment, the lifting bracket cylinder 138 is preferably adopted as the lifting driving device.

In this embodiment, the supporting device is a supporting pulley 134, and the supporting pulley 134 is provided with a plurality of supporting pulleys rotatably mounted on the top of the lifting bracket 131. Specifically, two supporting pulleys 134 are provided, two supporting pulleys 134 are symmetrically provided, three, four or more supporting pulleys 134 may also be provided, and the supporting pulleys 134 may be uniformly distributed.

In this embodiment, two supporting pulleys 134 are provided, and the two supporting pulleys 134 are symmetrically installed at the left and right ends of the lifting bracket 131; the supporting pulley 134 includes two symmetrically arranged conical portions, and the two conical portions are connected by a cylindrical connecting portion; the middle part of the supporting pulley 134 is provided with a mandrel 135, two ends of the mandrel 135 are rotatably connected with the lifting bracket 131 through bearings 1313, and the mandrel 135 is further provided with a shaft clamp spring 1311.

In this embodiment, the winding machine chassis 110 is further provided with a lifting device side plate 137, the lifting device side plate 137 comprises a left lifting device side plate and a right lifting device side plate which are arranged in bilateral symmetry, and the lifting bracket 131 is slidably mounted on the left lifting device side plate and the right lifting device side plate; specifically, a guide rail 1312 is vertically installed on each of the left side plate and the right side plate of the lifting device, a slider 1314 is connected to the lifting bracket 131, and the slider 1314 is slidably installed on the guide rail 1312.

In this embodiment, the clamping plate 136 is connected to a clamping plate driving device, the clamping plate driving device is installed on the lifting bracket 131, and the clamping plate driving device can drive the clamping plate 136 to move so as to clamp the workpiece to be processed. In particular, the clamping plate drive can employ a clamping spring, an air cylinder, or a lead screw nut mechanism as required for operation.

In this embodiment, the winding machine backseat case device 140 includes a backseat case 1416, and the backseat case 1416 is mounted on the winding machine chassis 110 and can support the entire winding machine backseat case device 140; a slip ring fixing plate 1415 is arranged on the backseat box 1416 in a front-back sliding mode, a slip ring 1417 is arranged on the slip ring fixing plate 1415, the slip ring 1417 is connected with a slip ring motor 1412, the slip ring motor 1412 is arranged on the slip ring fixing plate 1415, and the slip ring motor 1412 is connected with the slip ring 1417 and can drive the slip ring 1417 to rotate; the front end of the slip ring 1417 is provided with a rotating center 146 which can tightly press one end of the core rod 170, and the front end of the slip ring 1417 is also provided with a block pressing device which can tightly press the wire at the starting end of the rubber ring to be processed.

In this embodiment, the slip ring 1417 adopts an 8-in 8-out slip ring, and mainly includes a slip ring housing, in which a circuit and a gas circuit are installed; the slip ring 1417 may be selected from conventional slip rings as needed, or other slip ring configurations may be selected according to specific operational requirements.

In this embodiment, an output shaft of the slip ring motor 1412 is connected to the planetary reducer 1421, and the slip ring motor 1412 drives the slip ring 1417 to rotate after being reduced by the planetary reducer 1421.

In this embodiment, the pressing block device includes a pressing block support 144, a pressing block cylinder 1411 and a pressing block 143, the pressing block cylinder 1411 is installed on the pressing block support 144, the pressing block 143 is installed at an end portion of the pressing block cylinder 1411, and the pressing block cylinder 1411 can drive the pressing block 143 to move up and down to press the wire at a start end of the rubber ring to be processed; the pressing block support 144 is slidably mounted on the pressing block support fixing plate 142, the pressing block support 144 is connected with a pressing block support driving cylinder, and the pressing block support driving cylinder is connected with the control device and can drive the pressing block support 144 to move up and down.

In this embodiment, the winding device 150 is mounted on the winding fixing plate 151, the winding device chassis 110 is provided with a winding device slide rail 1010, and the winding fixing plate 151 can slide back and forth on the winding device slide rail 1010; a limiting sensor 1015 is further installed on the winding machine chassis 110, and the limiting sensor 1015 is located at the front end of one side of the winding machine slide rail 1010 and limits the moving position of the winding machine 150.

In this embodiment, the winding device 150 includes a wire supplying mechanism, a wire arranging mechanism, and a wire feeding mechanism, specifically:

the wire supply mechanism comprises a coil fixing barrel 1514, the coil fixing barrel 1514 is mounted on a coil fixing support 1510, the coil fixing support 1510 is fixed on one side of the winding fixing plate 151, a coil 1511 is mounted in the coil fixing barrel 1514 through a coil fixing shaft 1513, and a wire can be wound on the coil 1511;

the winding displacement mechanism comprises a lead fixing ring 1512 and a lead wheel 152, the lead fixing ring 1512 is mounted on the winding fixing plate 151, the lead fixing ring 1512 is located above the coil fixing barrel 1514, a winding lifting right-angle plate 154 is further mounted at the top of the winding fixing plate 151, the lead wheel 152 is mounted on the winding lifting right-angle plate 154, and the wire wound on the coil 1511 upwards passes through the lead fixing ring 1512 and then can be wound on the lead wheel 152;

wherein, a vertical limiting hole is arranged on the winding lifting right-angle plate 154, a bolt can be arranged in the limiting hole, the winding lifting right-angle plate is fixedly connected with the winding fixing plate 151 through the bolt, and the height adjustment of the winding lifting right-angle plate 154 is realized through adjusting the position of the bolt in the limiting hole, so as to realize lifting;

the wire feeding mechanism comprises a wire guide needle 153 and a wire outlet air tap 1520, the wire guide needle 153 and the wire outlet air tap 1520 are both arranged at the front end of the wire feeding plate 155, the wire outlet air tap 1520 is positioned at the front end of the wire guide needle 153, and the wire passes through the wire guide needle 153 and the wire outlet air tap 1520 and then is wound on the core rod 170; the bottom of the wire feeding plate 155 can be installed on the top of the winding lifting right-angle plate 154 in a left-right sliding mode, the wire feeding plate 155 is connected with a wire feeding plate driving device, and the wire feeding plate driving device drives the wire feeding plate 155 and a wire feeding mechanism on the wire feeding plate to slide left and right to be close to or far away from the core rod;

the winding lifting right-angle plate 154 and the wire feeding plate 155 are both provided with a wire pressing device 1518, the wire feeding plate 155 is also provided with a wire clamping device, and the wire wound on the wire guide wheel 152 sequentially passes through the wire pressing device 1518 and the wire clamping device and is conveyed to the wire feeding mechanism; the wire clamping device comprises a wire clamping block 1515 and a wire clamping cylinder 1522, the wire clamping cylinder 1522 is mounted on the wire feeding plate 155 through a wire clamping cylinder support 157, the wire clamping block 1515 is driven by the wire clamping cylinder 1522 to move up and down to clamp a wire, and the wire clamping device 1518 can adopt a similar structure; alternatively, other suitable cord

pressing devices

1518 and 1518 may be selected as desired.

In the present embodiment, the winding machine spindle box device 120 includes a spindle box 1211, and the spindle box 1211 is mounted on the winding machine chassis 110; a spindle 121 is rotatably mounted in the spindle case 1211, a spindle motor 102 is connected to a rear end of the spindle 121, and the spindle 121 is driven to rotate by the spindle motor 102.

In this embodiment, a fixed center 126 is installed at the front end of the main shaft 121, a quincuncial jacket 1217 is installed at a position of the front end of the main shaft 121 close to the fixed center 126, and the quincuncial jacket 1217 is connected with the main shaft shift fork 122; specifically, the spindle fork 122 is connected with a fork cylinder 127, the fork cylinder 127 can drive the spindle fork 122 to move back and forth, and the spindle fork 122 is connected with the plum blossom jacket 1217 through a cam bearing follower 1210, so as to drive the plum blossom jacket 1217 to work, and clamp or loosen the core rod.

In this embodiment, the winding machine cutting device 160 is mounted on the spindle case 1211, and the winding machine cutting device 160 includes winding machine scissors mounted on a winding machine scissors moving support 162 that moves back and forth on top of the spindle case 1211.

In this embodiment, still install line ball board cylinder support 165 on the coiling machine scissors removes support 162, install line ball board cylinder 166 on the line ball board cylinder support 165, line ball board cylinder 166 is connected with line ball board 164, and line ball board 164 up-and-down motion can be driven to line ball board 166, and line ball wheel support 163 is installed to the bottom of line ball board 164, rotates on the line ball wheel support 163 and installs the line ball, can compress tightly the terminal line of plug 170 through the line ball wheel.

The working process of the rubber ring winding machine in the embodiment is as follows:

1. firstly, a 6-axis robot puts a core rod 170 on a lifting bracket 131, after a double-shaft cylinder 139 and a double-shaft cylinder 1310 of a winding machine lifting device 130 drive clamping plates 136 at two ends to clamp two ends of the core rod 170, the lifting bracket 131 rises to the tail end position and is loosened; meanwhile, the wire feeding plate cylinder 156 extends out to drive the wire feeding mechanism to move to the start position of the winding.

2. The mandrel 170 is tightly pushed after the coiling machine backseat box device 140 obtains the signal, and the lifting bracket 131 is quickly reset; the spindle 121 of the headstock 120 of the winding machine rotates at a low speed and clamps the mandrel 170.

3. A main shaft 121 of a main shaft box device 120 of the winding machine and a briquetting device of a rear seat box device 140 of the winding machine synchronously rotate at a low speed until the winding start is finished; the wire feeding plate cylinder 156 is quickly reset.

4. A main shaft 121 of a main spindle box device 120 of a winding machine rotates at a high speed to perform winding, and a coil 1511 and a wire guide wheel 152 of a winding device 150 synchronously rotate at a high speed; until the desired size of the end of the mandrel 170 is reached and stopped.

5. The cylinder of the cutting device 160 of the winding machine extends out, the wire pressing wheel is pressed tightly, and the tail wire is cut off by the pneumatic scissors and is reset quickly; the winding device 150 simultaneously returns to the origin quickly.

6. After the winding machine lifting device 130 rises, the winding machine backseat box device 140 is quickly reset, and the spindle 121 loosens the mandrel 170; the winding machine lifting device 130 is quickly reset after clamping the core rod 170.

7. All devices are in an automatic mode standby state; the mandrel 170 waits for a 6-axis robot to grasp.

The present embodiment provides a rubber ring cutter 200, as shown in fig. 22 to 37, including:

the cutting machine lifting device 230 is used for bearing the core rod and driving the core rod to lift, and the rubber ring to be processed is sleeved on the core rod;

the cutter backseat box device 240 is positioned at one end of the cutter lifting device 230, and the cutter backseat box device 240 can tightly push one end of the core rod;

the cutting machine spindle box device 220 is positioned at the other end of the cutting machine lifting device 230, and the cutting machine spindle box device 220 can clamp the other end of the mandrel and can drive the mandrel to rotate;

the cutting machine cutting device 250 is used for cutting the stub bar of the rubber ring to be processed by the cutting machine cutting device 250;

the cutter chassis 210, the cutter lifting device 230, the cutter backseat box device 240, the cutter headstock device 220 and the cutter cutting device 250 are all arranged on the cutter chassis 210;

the control device, the cutting machine lifting device 230, the cutting machine backseat box device 240, the cutting machine main spindle box device 220 and the cutting machine cutting device 250 are all connected with the control device, wherein the control device can be used for controlling the cutting machine lifting device, the cutting machine backseat box device 240, the cutting machine main spindle box device 220 and the cutting machine cutting device 250 according to requirements

A conventional controller, such as a PLC controller, may be selected.

In this embodiment, the cutter lifting device 230 has the same structure as the winding machine lifting device.

In the present embodiment, cutter backseat box arrangement 240 includes a cutter backseat box 241, cutter backseat box 241 being mounted on cutter chassis 210; the top of the cutter backseat box 241 is slidably provided with a backseat shaft bracket 242, the front end of the middle part of the backseat shaft bracket 242 is connected with a cutter rotating center cone 246, and the cutter rotating center cone 246 can tightly push one end of the core rod.

In this embodiment, a rear pedestal driving device is connected to a rear end of the rear pedestal 242, and the rear pedestal driving device can drive the rear pedestal 242 to move forward and backward so as to tightly push one end of the mandrel; wherein, the backseat shaft bracket driving device can select structures such as a driving motor, a cylinder and the like according to working requirements.

In the present embodiment, the cutter headstock assembly 220 includes a headstock body 221, the headstock body 221 is mounted on the cutter chassis 210; a cutter spindle 2217 is rotatably mounted in the spindle box 221, the rear end of the cutter spindle 2217 is connected with a cutter motor 202, and the cutter motor 202 can drive the cutter spindle 2217 to rotate.

In this embodiment, a cutting machine fixing tip 2218 is installed at the front end of the cutting machine main shaft 2217, a cutting machine quincuncial jacket 225 is installed at a position, close to the cutting machine fixing tip 2218, of the front end of the cutting machine main shaft 2217, and the cutting machine quincuncial jacket 225 is connected with a cutting machine main shaft shift fork 227; specifically, cutting machine main shaft shift fork 227 is connected with cutting machine shift fork cylinder 2211, and cutting machine shift fork cylinder 2211 can drive cutting machine main shaft shift fork 227 seesaw, and cutting machine main shaft shift fork 227 passes through cam bearing follower 2222 and is connected with cutting machine plum blossom jacket 225 to can drive cutting machine plum blossom jacket 225 work, press from both sides tightly or loosen the plug.

In this embodiment, the cutter cutting device 250 comprises a cutter blade 254, the cutter blade 254 is mounted on a cutter blade support 256, the cutter blade support 256 is slidably mounted on the cutter cutting device base plate 251, and the cutter blade support 256 is connected with a cutter blade cylinder 257 to slide left and right.

In this embodiment, a cutter blade slide rail 253 perpendicular to the rubber ring to be processed is installed on the cutter cutting device base plate 251, and the cutter blade support 253 is slidably installed on the cutter blade slide rail 253 through a cutter blade slide block 252.

The working process of the rubber ring cutting machine 200 in this embodiment is as follows:

1. putting the 6-axis robot into the core rod, and obtaining a signal by a sensor;

2. the cutter lifting device 230 gives a signal after being lifted to a specified position, and the cutter lifting device 230 resets after the cutter backseat box device 240 ejects the core rod;

3. the cutter spindle box device 220 clamps the core rod and rotates at a low speed and a high speed, and signals are given within set time;

4. the cutting device 250 of the cutting machine stretches out for cutting and resets within a set time; the cutter head 220 stops rotating and releases the clamp;

5. the cutter lifting device 230 is lifted to a specified position to give a signal; resetting the cutter backseat box device 240;

6. the cutter lifting device 230 is reset, and the 6-axis robot grabs the core rod.

As shown in fig. 38 to 51, the present embodiment provides a film winding machine 300, including:

the lifting device 330 can bear the rubber ring 360 to be machined, and drive the rubber ring 360 to be machined to lift, the rubber ring 360 to be machined is sleeved on the mandrel, and the mandrel can be arranged on the lifting device 330;

the backseat box device 340, the backseat box device 340 is positioned at one end of the lifting device 330, the backseat box device 340 can fix one end of the core rod and can tightly press the film at the initial end of the rubber ring 360 to be processed;

a headstock device 310, the headstock device 310 being located at the other end of the lifting device 330, the headstock device 310 being capable of fixing the other end of the mandrel and cutting the film at the end of the rubber ring 360 to be processed;

the film winding device 320 can wind the film on the rubber ring 360 to be processed, and the film winding device 320 can move in the direction from the rear seat box device 340 to the main spindle box device 310;

the film winding machine chassis, the lifting device 330, the backseat box device 340, the main spindle box device 310 and the film winding device 320 are all arranged on the film winding machine chassis;

the control device, the lifting device 330, the backseat box device 340, the main spindle box device 310 and the film winding device 320 are all connected with the control device.

In the present embodiment, the lifting device 330 has the same structure as the lifting device in the winding machine.

The structure of the backseat box device 340 in the embodiment is basically the same as that of the backseat box device in the winding machine; however, the two pressing block devices are preferably arranged, and comprise a left pressing block device and a right pressing block device, and the two pressing block devices are arranged in a bilateral symmetry manner.

In the embodiment, the front end of the slip ring is provided with a pressing block device fixing plate and is fixed through a slip ring locking nut; the briquetting device and the rotating center are both arranged on the fixing plate of the briquetting device.

In this embodiment, the film winding device 320 includes: the film winding fixing plate 321 is arranged on the film winding machine chassis 350 in a front-back sliding manner, and the film winding device 320 can move back and forth by sliding back and forth around the film winding fixing plate 321, so that the film can be wound on the rubber ring 360 to be processed from front to back when the rubber ring 360 to be processed rotates; the membrane handle 3215, the membrane handle 3215 is rotatably mounted on the membrane winding fixing plate 321, and a membrane can be wound on the membrane handle 3215; a film winding pulley 324, a plurality of film winding pulleys 324 are arranged on the film winding fixing plate 321, and the film winding pulleys 324 can bear the film; the pressing wheel device is arranged at the top end of the film winding fixing plate 321 and can press the film on the film winding pulley 324 at the top; the membrane clamping device is arranged at the left end of the membrane winding fixing plate 321 and can clamp the membrane, and the membrane clamping device can move left and right parallel to the membrane winding fixing plate 321.

The film winding pulley 324, the pinch roller device and the film clamping device are arranged in the embodiment, so that a film can be clamped, and the motion stability of the film is ensured; and the membrane clamping device can move left and right in parallel to the membrane winding fixing plate 321 and can drive the membrane to move left and right so as to wind the membrane on the rubber ring and realize automatic membrane winding.

In this embodiment, a main slide rail is arranged on the chassis of the film winding machine, and the film winding fixing plate 321 is installed on the main slide rail in a front-back sliding manner; the wound membrane fixing plate 321 is connected with a wound membrane fixing plate 321 driving device, and the wound membrane fixing plate 321 driving device can drive the wound membrane fixing plate 321 to move back and forth. The driving device of the film winding fixing plate 321 comprises a film winding fixing plate screw rod, the film winding fixing plate screw rod is connected with a film winding servo motor, and the film winding servo motor drives the film winding fixing plate screw rod to rotate, so that the film winding fixing plate 321 can be driven to slide back and forth; alternatively, other driving devices for the membrane-surrounding fixing plate 321 may be selected according to the operation requirement.

In this embodiment, the pinch roller 3229 device includes a pinch roller support 3238, a pinch roller cylinder 3221, and a pinch roller 3229, the pinch roller support 3238 is installed on the top of the film fixing plate 321, the pinch roller cylinder 3221 is installed on the pinch roller support 3238, the pinch roller 3229 is installed on the pinch roller cylinder 3221, and the pinch roller cylinder 3221 can drive the pinch roller 3229 to move up and down to press the film.

Or, the pinch roller 3229 is rotatably mounted at one end of the adjusting support 3233, the other end of the adjusting support 3233 is rotatably mounted on the adjusting support shaft seat 3226 through a rotating shaft, the pinch roller cylinder 3221 is obliquely arranged, the end of the cylinder rod thereof is vertically connected with the pinch block, the pinch roller 3229 is rotatably mounted at a hinge joint of the pinch block and the adjusting support 3233, and the pinch roller cylinder 3221 can drive the adjusting support 3233 to rotate around the rotating shaft on the adjusting support shaft seat 3226, so as to adjust the position and angle of the pinch roller 3229.

In this embodiment, the film clamping device includes an upper clamping block 3225 and a lower clamping block 3227, the film clamping cylinder 3223 is connected to the upper clamping block 3225 and the lower clamping block 3227, and the film is clamped by the movement of the upper clamping block 3225 and the lower clamping block 3227 driven by the film clamping cylinder 3223.

In this embodiment, the membrane clamping cylinder 3223 is mounted on the membrane clamping cylinder mounting plate 3226, the membrane clamping cylinder mounting plate 3226 is slidably mounted on the membrane winding fixing plate 321, the membrane clamping cylinder mounting plate 3226 is connected with the driving cylinder 3224, and the driving cylinder 3224 is mounted on the membrane winding fixing plate 321 through the cylinder backing plate 3228.

In this embodiment, a clamping block 3219 is disposed above the film winding pulley 324 near the film clamping device, the clamping block 3219 is connected to a clamping block pin shaft fork 3220, the clamping block pin shaft fork 3220 is rotatably mounted on the film winding fixing plate 321 through a clamping block pin shaft 3218, and the clamping block 3219 is driven to rotate by the clamping block pin shaft fork 3220, so as to compress the film.

In the present embodiment, the spindle head assembly 310 mainly includes: the spindle box 221 has the same structure as the spindle box in the rubber ring cutting machine; the cutting device employs pneumatic scissors 318, and the pneumatic scissors 318 are mounted on the top of the side wall of the main shaft housing 221 through a scissors bracket 3120.

The working process of the film winding machine 300 in this embodiment is as follows:

1. firstly, the core rod is placed on the lifting support, the clamping plate clamps the core rod, then the core rod is lifted to the tail end position and loosened, and meanwhile, the film winding device 320 drives the film to move to the film winding starting position.

2. After the backseat box device 340 obtains signals, the sliding ring fixing plate cylinder moves to tightly push the core rod, the lifting device 330 is quickly reset, and the main shaft rotates at a low speed and clamps the core rod.

3. The main shaft rotates at a low speed until the film winding and starting are completed, and the driving cylinder of the film winding device 320 is reset quickly.

4. The main shaft and the lead screw around the membrane fixing plate synchronously rotate at high speed until the required size of the tail end of the core rod is reached and the core rod stops.

5. The pneumatic scissors cut off the tail film and reset rapidly, and the film winding device 320 returns to the original point rapidly.

6. After the lifting device 330 rises, the ejection mechanism of the main spindle box device 310 is quickly reset, the main spindle releases the core rod, and the clamping plate clamps the core rod and then quickly resets.

7. All mechanisms are in an auto-mode standby state.

In this embodiment, the spindle box 221 is further provided with an adhesive tape machine 311, the spindle box 221 is further provided with an adhesive tape pressing wheel device, and the adhesive tape pressing wheel device can press an adhesive tape at the tail end of the adhesive ring 360 to be processed to fix a film;

the adhesive tape pinch roller device comprises a front and rear driving cylinder 3111, an up and down driving cylinder 3114 and a left and right driving cylinder 315, wherein the front and rear driving cylinder 3111 is arranged on the spindle box 221 and is parallel to the spindle 2217; drive and drive the actuating cylinder support from top to bottom on installing on actuating cylinder 3111 around, drive actuating cylinder 3114 from top to bottom and vertically set up on driving the actuating cylinder support from top to bottom, drive actuating cylinder about installing on driving the actuating cylinder about, drive actuating cylinder 315 horizontal installation about and drive on actuating cylinder support, drive actuating cylinder shelf location pinch roller support 314 about, install sticky tape pinch roller 3116 on the pinch roller support 314, sticky tape pinch roller 3116 is connected with the pinch roller cylinder, the pinch roller cylinder can drive sticky tape pinch roller 3116 up-and-down motion and compress tightly the sticky tape.

In this embodiment, still install holding plate cylinder 3121 on controlling driving cylinder support, holding plate cylinder 3121 is connected with the sticky tape holding plate, and the sticky tape holding plate is located sticky tape pinch roller 3116's one side below, and it includes holding plate 3122 and lower holding plate 3123, and holding plate cylinder 3121 can drive the motion of holding plate 3122 and lower holding plate 3123, carries out the centre gripping to the sticky tape.

In this embodiment, after the tail membrane is cut off by the pneumatic scissors, the adhesive tape pinch roller can compress the adhesive tape, and the tail end of the membrane is fixed.

As shown in fig. 52-56, the present embodiment provides a rubber ring stripping machine 400, which comprises:

the feeding device of the film removing machine can realize automatic feeding of a rubber ring to be processed, the rubber ring to be processed is sleeved on the mandrel, specifically, the feeding device of the film removing machine adopts a 6-axis robot, the 6-axis robot can grab the mandrel sleeved with the vulcanized rubber ring to be processed and convey the mandrel to the rubber ring removing machine to realize automatic feeding, and the 6-axis robot can also be replaced by other automatic feeding devices according to working requirements;

the film of the rubber ring to be processed on the feeding device of the film removing machine can be wound on the film removing device, and the film removing device can rotate to drive the film to be removed from the rubber ring to be processed;

the stripping machine bottom plate 401, the stripping machine feeding device, the stripping device and the stripping machine driving device are all arranged on the stripping machine bottom plate 401, and the stripping machine feeding device is positioned on one side of the stripping machine bottom plate 401;

the control device is connected with the feeding device of the film stripping machine, the feeding device of the film stripping machine and the driving device of the film stripping machine, and controls each electric device through the control device to realize automatic control; wherein, the control device adopts a conventional controller, such as a PLC controller and the like.

In this embodiment, the feeding device of the film removing machine comprises two mandrel supports 408, two mandrel supports 408 are symmetrically arranged, and two ends of the mandrel can be respectively rotatably mounted on the two mandrel supports 408; specifically, two core rod support pin shafts 426 which are rotatably installed are symmetrically arranged at the top of the core rod support 408, bearings 427 are arranged on the core rod support pin shafts 426, and the end parts of the core rods can be rotatably installed between the two bearings 427; alternatively, the two ends of the mandrel may be rotatably mounted on the two mandrel holders 408 by other rotating mechanisms according to the working requirements.

In this embodiment, the mandrel holder 408 is attached to the mandrel holder moving plate 407, the mandrel holder moving plate 407 is slidably attached to a slide 413 provided on the laminator base plate 401, and when the mandrel is attached to the mandrel holder 408, the slide 413 is provided perpendicular to the mandrel.

In this embodiment, a base plate driving device of the film removing machine is further installed on the base plate 401 of the film removing machine, and the base plate driving device of the film removing machine is connected with the mandrel support moving plate 407 and can drive the mandrel support moving plate 407 to move along the slide rail 413; wherein, the drive device of the bottom plate of the film removing machine is selected according to the requirement, such as selecting a cylinder, a screw nut structure or a synchronous belt structure.

In this embodiment, the driving device of the film removing machine comprises a film removing machine motor 412 (speed regulating motor), and the film removing machine motor 412 is installed on the film removing machine bottom plate 401 through a film removing machine motor fixing seat 402; the film removing machine motor 412 is connected with a film removing machine rotating shaft 403, one end of the film removing machine rotating shaft 403, which is far away from the film removing machine motor 412, is connected with a film removing machine rotating disc 405, and the film removing device is installed on the film removing machine rotating disc 405.

In this embodiment, the stripping device comprises a plurality of stripping machine winding rods 409, and the plurality of stripping machine winding rods 409 are uniformly distributed along the axis of the stripping machine turntable 405 in a circumferential manner; one end of a stripping machine winding rod 409 is arranged on the stripping machine turntable 405, and the other end is connected with a stripping machine rotating connecting plate 406.

In this embodiment, a stripping machine rotating shaft partition 411 is further mounted on the stripping machine motor fixing seat 402, a through hole is formed in the middle of the stripping machine rotating shaft partition 411, and the stripping machine turntable 405 is located in the through hole; wherein, the stripping machine pivot baffle 411 is installed on the stripping machine motor fixing seat 402 through the stripping machine pivot baffle bracket.

The working process of the rubber ring stripping machine 400 in this embodiment is as follows:

the 1.6-axis robot places the core rod sleeved with the vulcanized rubber ring to be processed on the core rod support 408, the demoulding device rotates for one station, the cylinder 425 of the demoulding machine is quickly reset, and the motor 412 of the demoulding machine is started to rotate;

2. manually pulling the head of the film to a fixed position of the film stripping device, and driving the film stripping device to automatically rotate and strip the film by a film stripping machine motor 412;

3. when the demoulding device rotates to a specified position, the motor 412 of the demoulding machine stops, and the cylinder 425 of the demoulding machine extends out quickly; and the 6-axis robot grabs and separates the core rod of the rubber ring to be processed after demoulding.

It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein, and any reference signs in the claims are not to be construed as limiting the claims.

The principle and the implementation mode of the utility model are explained by applying a specific example, and the description of the embodiment is only used for helping to understand the method and the core idea of the utility model; meanwhile, for a person skilled in the art, according to the idea of the present invention, the specific embodiments and the application range may be changed. In view of the above, the present disclosure should not be construed as limiting the utility model.

Claims

1. A rubber ring production system is characterized in that: including setting gradually:

the outer glue sleeving workbench is provided with an installation seat, and a core rod can be installed on the installation seat;

the rubber ring cutting machine can cut the rubber ring to be processed;

the rubber ring film winding machine can wind a film on an outer rubber ring of the rubber ring to be processed;

the rubber ring to be processed can be vulcanized in the vulcanizing chamber;

the rubber ring demoulding machine can demould the vulcanized rubber ring to be processed;

the degumming worktable is provided with a mounting seat, and the mounting seat can be provided with a core rod;

2. The rubber ring production system according to claim 1, wherein: the rubber ring production system further comprises an air cooling transmission chain, and the air cooling transmission chain is located between the degumming workbench and the inner rubber sleeve workbench.

3. The rubber ring production system according to claim 2, wherein: conveying devices are arranged between the inner rubber sleeving workbench and the rubber ring winding machine, between the rubber ring winding machine and the outer rubber sleeving workbench, between the outer rubber sleeving workbench and the rubber ring cutting machine, between the rubber ring cutting machine and the rubber ring film winding machine, between the rubber ring film stripping machine and the rubber stripping workbench, between the rubber stripping workbench and the air cooling transmission chain and between the air cooling transmission chain and the inner rubber sleeving workbench, and conveying robots are adopted by the conveying devices;

a transfer transmission chain is arranged between the rubber ring film winding machine and the vulcanizing chamber, a vulcanizing trolley can be mounted on the transfer transmission chain, and the vulcanizing trolley can convey the rubber ring to be processed after film winding to the vulcanizing chamber; a truss is arranged between the vulcanization chamber and the rubber ring stripping machine, and a plurality of truss manipulators are arranged on the truss.

4. The rubber ring production system according to claim 1, wherein: the inner glue sleeving workbench, the outer glue sleeving workbench and the degumming workbench all adopt working turntables.

5. The rubber ring production system according to claim 1, wherein: the rubber ring winding machine comprises:

6. The rubber ring production system according to claim 1, wherein: the rubber ring cutting machine comprises:

the cutting machine main shaft box device is positioned at the other end of the cutting machine lifting device, and can clamp the other end of the mandrel and drive the mandrel to rotate;

the cutting machine comprises a cutting machine chassis, wherein the cutting machine lifting device, the cutting machine rear seat box device, the cutting machine main shaft box device and the cutting machine cutting device are all arranged on the cutting machine chassis.

7. The rubber ring production system according to claim 1, wherein:

rubber ring film winding machine includes:

the backseat box device is positioned at one end of the lifting device, and can fix one end of the core rod and tightly press a film at the starting end of the rubber ring to be processed;

the spindle box device is positioned at the other end of the lifting device, can clamp and fix the other end of the mandrel and can cut off a film at the tail end of the rubber ring to be processed;

a film winding device capable of winding a film on a rubber ring to be processed, the film winding device being movable in a direction from the recoil case device to the main spindle case device;

and the lifting device, the backseat box device, the main shaft box device and the film winding device are arranged on the film winding machine chassis.

8. The rubber ring production system according to claim 7, wherein: the spindle box device is also provided with an adhesive tape machine through an adhesive tape machine base plate, and is also provided with an adhesive tape pressing wheel device which can press an adhesive tape at the tail end of a rubber ring to be processed to fix a film;

9. The rubber ring production system according to claim 1, wherein: the rubber ring demolding machine comprises:

10. The rubber ring production system according to any one of claims 1 to 9, wherein: