CN114030716A - Rubber ring film winding machine - Google Patents
Rubber ring film winding machine Download PDFInfo
- Publication number
- CN114030716A CN114030716A CN202111422912.4A CN202111422912A CN114030716A CN 114030716 A CN114030716 A CN 114030716A CN 202111422912 A CN202111422912 A CN 202111422912A CN 114030716 A CN114030716 A CN 114030716A
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- film winding
- film
- rubber ring
- briquetting
- cylinder
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- 238000004804 winding Methods 0.000 title claims abstract description 144
- 239000012528 membrane Substances 0.000 claims description 52
- 238000003825 pressing Methods 0.000 claims description 47
- 238000009434 installation Methods 0.000 claims description 5
- 230000002146 bilateral effect Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 239000002390 adhesive tape Substances 0.000 description 6
- 239000003638 chemical reducing agent Substances 0.000 description 6
- 238000005520 cutting process Methods 0.000 description 5
- 230000007246 mechanism Effects 0.000 description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 238000004073 vulcanization Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/04—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages
- B65B61/06—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B11/00—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
- B65B11/06—Wrapping articles, or quantities of material, by conveying wrapper and contents in common defined paths
- B65B11/28—Wrapping articles, or quantities of material, by conveying wrapper and contents in common defined paths in a curved path, e.g. on rotary tables or turrets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B41/00—Supplying or feeding container-forming sheets or wrapping material
- B65B41/12—Feeding webs from rolls
- B65B41/16—Feeding webs from rolls by rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/02—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Winding Of Webs (AREA)
Abstract
The invention discloses a rubber ring film winding machine, which relates to the technical field of rubber ring production and comprises the following components: the lifting device can bear the rubber ring to be processed and drive the rubber ring to be processed to lift, the rubber ring to be processed is sleeved on the core rod, and the core rod can be arranged on the lifting device; the backseat box device is positioned at one end of the lifting device, can tightly push one end of the core rod and tightly press the film at the starting end of the rubber ring to be processed; the spindle box device is positioned at the other end of the lifting device, can clamp the other end of the core rod and can cut off the film at the tail end of the rubber ring to be processed; the film winding device can wind a film on the rubber ring to be processed and can move in the direction from the rear seat box device to the main shaft box device; and a control device for controlling the above devices. The automatic film winding machine can realize automatic film winding of the rubber ring, saves time and labor and improves the film winding work efficiency.
Description
Technical Field
The invention relates to the technical field of rubber ring production, in particular to a rubber ring film winding machine.
Background
The rubber ring is a commonly used rubber accessory and widely applied to textile machines of modern machinery, and in the prior art, in the production process of rubber ring production, the rubber ring is generally required to be subjected to processing technologies such as winding, cutting, film winding, vulcanization, demoulding, outer surface grinding and the like so as to meet subsequent use requirements.
At present, winding the membrane to the rubber ring, fixing the plug that is equipped with the rubber ring in appointed work position usually, then carrying out the manual work and wind the membrane, the amount of labour is great, wastes time and energy, and work efficiency is lower.
Therefore, it is desirable to provide a new film winding machine for rubber ring to solve the above problems in the prior art.
Disclosure of Invention
The invention aims to provide a rubber ring film winding machine, which solves the problems in the prior art, can realize automatic film winding of a rubber ring, is time-saving and labor-saving, and improves the film winding work efficiency.
In order to achieve the purpose, the invention provides the following scheme:
the invention provides a film winding machine for a rubber ring, which comprises:
the lifting device can bear a rubber ring to be processed and drive the rubber ring to be processed to lift, the rubber ring to be processed is sleeved on the core rod, and the core rod can be arranged on the lifting device;
the backseat box device is positioned at one end of the lifting device, and can fix one end of the core rod and tightly press a film at the starting end of the rubber ring to be processed;
the spindle box device is positioned at the other end of the lifting device, can clamp and fix the other end of the core rod, and can cut off a film at the tail end of the rubber ring to be processed;
a film winding device capable of winding a film on a rubber ring to be processed, the film winding device being movable in a direction from the recoil case device to the main spindle case device;
the lifting device, the rear seat box device, the main shaft box device and the film winding device are all arranged on the film winding machine chassis;
and the lifting device, the backseat box device, the main shaft box device and the film winding device are all connected with the control device.
Preferably, the lifting device comprises a lifting support, the lifting support is mounted on the base plate of the film winding machine, the lifting support is connected with a lifting support driving device, and the lifting support driving device can drive the lifting support to lift; and a plurality of supporting devices are installed at the top of the lifting support and can support the core rod.
Preferably, a clamping plate is installed on each of two sides of the top end of the lifting support, the clamping plate is connected with a clamping plate driving device, and the clamping plate driving device can drive the clamping plate to move to clamp the core rod.
Preferably, the backseat box device comprises a backseat box body, and the backseat box body is arranged on the base plate of the film winding machine; a slip ring fixing plate is slidably mounted on the backseat box body, a slip ring is mounted on the slip ring fixing plate, the slip ring is connected with a slip ring motor, and the slip ring motor is mounted on the slip ring fixing plate; and a rotating center is arranged at the front end of the slip ring and can tightly push one end of the core rod.
Preferably, the front end of the slip ring is further provided with a block pressing device, and the block pressing device can press the film at the starting end of the rubber ring to be processed; the briquetting device comprises a briquetting support, a briquetting cylinder and a briquetting, the briquetting cylinder is mounted on the briquetting support, the briquetting is mounted at the end part of the briquetting cylinder, and the briquetting cylinder can drive the briquetting to move so as to tightly press the membrane at the starting end of the rubber ring to be processed;
the briquetting support is arranged on the briquetting support fixing plate, a briquetting support guide rail is arranged on the briquetting support fixing plate, and the briquetting support is slidably arranged on the briquetting support guide rail.
Preferably, the two briquetting devices are arranged symmetrically left and right.
Preferably, the film winding device comprises a film winding fixing plate, and the film winding fixing plate is slidably mounted on the film winding machine chassis;
the film winding fixing plate is rotatably provided with a film handle, and a film can be wound on the film handle; the film winding fixing plate is also provided with a plurality of film winding pulleys, the top end of the film winding fixing plate is provided with a pressing wheel device, and the pressing wheel device can press the film on the film winding pulleys at the top; the front end of the membrane winding fixing plate is also provided with a membrane clamping device which can clamp the membrane; and a clamping block is arranged above the film winding pulley and close to the film clamping device, the clamping block is connected with a clamping block pin shaft shifting fork, and the clamping block pin shaft shifting fork is rotatably arranged on the film winding fixing plate.
Preferably, the pinch roller device comprises a pinch roller bracket, a pinch roller cylinder and a pinch roller, the pinch roller bracket is mounted at the top of the film-winding fixing plate, the pinch roller cylinder is mounted on the pinch roller bracket, the pinch roller is mounted on the pinch roller cylinder, and the pinch roller cylinder can drive the pinch roller to move to compress the film;
the membrane clamping device comprises an upper clamping block and a lower clamping block, the upper clamping block and the lower clamping block are connected with a membrane clamping cylinder, the membrane clamping cylinder is installed on a membrane clamping cylinder installation plate, and the membrane clamping cylinder installation plate is slidably installed on the membrane winding fixed plate.
Preferably, the spindle box device comprises a spindle box body, and the spindle box body is mounted on the base plate of the film winding machine; a spindle is rotatably mounted in the spindle box body, the rear end of the spindle is connected with a spindle motor, the front end of the spindle is provided with a fixed center, the front end of the spindle is provided with a quincuncial jacket close to the fixed center, and the quincuncial jacket is connected with a spindle shifting fork;
the pneumatic scissors are further mounted on the spindle box body and mounted at the top of the side wall of the spindle box body through scissors supports, and the pneumatic scissors can cut off the membrane at the tail end of the rubber ring to be processed.
Compared with the prior art, the invention has the following beneficial technical effects:
the rubber ring film winding machine provided by the invention comprises a control device, the lifting device, the backseat box device, the main shaft box device, the film winding device and the like, can realize automatic film winding on a rubber ring, is time-saving and labor-saving, and improves the film winding work efficiency.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
FIG. 1 is a schematic structural view of a film winding machine for rubber rings according to the present invention;
FIG. 2 is a top view of a film winding machine for rubber rings according to the present invention;
FIG. 3 is a front view of the film winding machine for rubber ring of the present invention
FIG. 4 is a side view of the film winding machine for the rubber ring of the present invention;
FIG. 5 is a schematic structural view of a lifting device of a film winding machine according to the present invention;
FIG. 6 is a top view of the lifting device of the film winding machine of the present invention;
FIG. 7 is a front view of a lifting device of the film winding machine of the present invention;
FIG. 8 is a cross-sectional view taken along line A-A of FIG. 7;
FIG. 9 is a schematic view of the structure of the backseat box assembly of the present invention;
FIG. 10 is a top plan view of the backseat box assembly of the present invention;
FIG. 11 is a front view of the backseat housing arrangement of the present invention;
FIG. 12 is a side view of the backseat box assembly of the present invention;
FIG. 13 is a schematic structural view of the backseat box assembly of the present invention having two briquetting assemblies;
FIG. 14 is a schematic structural view of a spindle housing according to the present invention;
FIG. 15 is a top view of the spindle housing of the present invention;
FIG. 16 is a front view of the spindle housing of the present invention;
FIG. 17 is a cross-sectional view of FIG. 16;
FIG. 18 is a side view of the spindle housing of the present invention;
FIG. 19 is a schematic structural view of a main spindle housing assembly according to the present invention;
FIG. 20 is a top plan view of the main cage assembly of the present invention;
FIG. 21 is a front view of the main cage assembly of the present invention;
FIG. 22 is a cross-sectional view of FIG. 21;
FIG. 23 is a side view of the main cage assembly of the present invention;
FIG. 24 is a schematic view of the structure of the film winding apparatus according to the present invention;
FIG. 25 is a top view of the film winding assembly of the present invention;
FIG. 26 is a front view of the film winding device of the present invention
FIG. 27 is a side view of the film winding assembly of the present invention;
description of reference numerals:
300-a rubber ring film winding machine, 301-a lead screw nut fixing plate, 302-a main slide rail, 303-a main shaft motor fixing plate, 304-a main shaft motor, 305-a speed reducer, 306-a main shaft synchronous belt, 307-a lead screw front support, 308-a lead screw rear support, 309-a film winding fixing plate lead screw, 3010-a limit sensor, 3011-a limit support, 3012-a film winding servo motor, 310-a main shaft box device, 320-a film winding device, 330-a lifting device, 340-a rear seat box device, 350-a film winding machine chassis and 360-a rubber ring to be processed;
131-lifting support, 132-pulley left support, 133-pulley right support, 134-supporting pulley, 135-mandrel, 136-clamping plate, 137-lifting device side plate, 138-lifting support air cylinder, 139-double-shaft air cylinder, 1310-double-shaft air cylinder, 1311-shaft clamp spring, 1312-guide rail, 1313-bearing and 1314-sliding block;
141-slip ring fixed plate cylinder, 142-press block bracket fixed plate, 143-press block, 144-press block bracket, 145-slip ring synchronous belt, 146-rotating center, 147-press block bracket guide rail, 148-press block bracket slide block, 149-fixed plate slide block, 1410-backseat box guide rail, 1411-press block cylinder, 1412-slip ring motor, 1413-slip ring pulley, 1414-slip ring motor pulley, 1415-slip ring fixed plate, 1416-backseat box, 1417-slip ring, 1418-slip ring motor bracket, 1419-inductor bracket, 1420-proximity switch sensor, 1421-planetary reducer, 1422-slip ring lock nut, 1423-press block bracket cylinder;
221 is a main shaft box body, 222 is a box body cover plate, 223 is a box body right end cover, 224 is a main shaft gasket, 225 is a quincunx jacket, 226 is a box body left end cover, 227 is a main shaft shift fork, 228 is a shift fork guide post, 229 is a cylinder mounting plate, 2210 is a lock nut, 2211 is a shift fork cylinder, 2212 is an oil seal, 2213 is an oil seal, 2214 is a tapered roller bearing, 2215 is a bearing, 2216 is a thrust bearing, 2217 is a main shaft, 2218 is a fixed tip, 2219 is a square flange linear bearing, 2220 is an oil pointer, 2221 is a screw plug, 2222 is a cam bearing follower, 2223 is a vent pipe, 2224 is a filter cover, 2225 is an O-ring, 311 is an adhesive tape machine, 312 is a cylinder bracket, 313 is a pressing wheel bracket connecting plate, 314 is a pressing wheel bracket, 315 is a left and right driving cylinder bracket, 316 is a cylinder bracket, 317 is a cylinder cushion plate, 318 is a pneumatic scissors, 319 is a slider, 3110 is a slide block, 3111 is a front and 3112 is a front and a rear driving cylinder bracket, 3113 is a backing plate of a tape machine, 3114 is a vertical driving cylinder, 3115 is a flange deep groove ball bearing, 3116 is a tape pressing wheel, 3117 is a pin shaft, 3118 is a guide rail, 3119 is a sliding block, 3120 is a scissors bracket, 3121 is a clamping plate cylinder, 3122 is an upper clamping plate, 3123 is a lower clamping plate, 3124 is a cylinder bracket, 3125 is a cylinder bracket;
321 is a film-winding fixing plate, 322 is a film guide wheel shaft, 323 is a deep groove ball bearing, 324 is a film-winding pulley, 325 is a gasket, 326 is a hexagon nut, 327 is an elastic retainer ring for a shaft, 328 is a C-shaped elastic retainer ring, 329 is a main shaft of a film fixing ring, 3210 is a deep groove ball bearing, 3211 is a locking nut of the film fixing ring, 3212 is a film fixing ring, 3213 is a main shaft ring of the film fixing ring, 3214 is a compression spring, 3215 is a film handle, 3216 is a plastic pad, 3217 is an adjusting nut, 3218 is a clamping block pin shaft, 3219 is a clamping block, 3220 is a clamping block pin shaft shifting fork, 3221 is a pinch roller cylinder, 3222 is an elastic retainer ring for a shaft, 3223 is a film clamping cylinder, 3224 is a driving cylinder, 3225 is an upper clamping block, 6 is a film clamping cylinder mounting plate, 3227 is a lower clamping block, 3228 is a cylinder backing plate, 3229 is a pinch roller, 3230 is a pinch roller shaft, 3231 is a pinch roller outer rubber ring, 3232 is a pinch roller support, 3233 is a nut support, and a nut 34 is a nut, 3235 is a copper sleeve of a pressing wheel, 3236 is an adjusting support shaft seat, 3237 is a fixed rotating shaft of the pressing wheel, 3238 is a pressing wheel support, 3239 is a guide rail, 3240 is a sliding block, 3241 is a connecting plate of a drag chain, and 3242 is a copper sleeve.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention aims to provide a rubber ring film winding machine, which solves the problems in the prior art, can realize automatic film winding of a rubber ring, is time-saving and labor-saving, and improves the film winding work efficiency.
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in further detail below.
Example one
As shown in fig. 1 to 27, the present embodiment provides a film winding machine 300, including:
the lifting device 330 can bear the rubber ring 360 to be processed, and drive the rubber ring 360 to be processed to lift, the rubber ring 360 to be processed is sleeved on the mandrel, and the mandrel can be arranged on the lifting device 330;
the backseat box device 340 is arranged at one end of the lifting device 330, the backseat box device 340 can fix one end of the core rod and can tightly press the film at the starting end of the rubber ring 360 to be processed;
a headstock device 310, the headstock device 310 being located at the other end of the lifting device 330, the headstock device 310 being capable of fixing the other end of the mandrel and cutting the film at the end of the rubber ring 360 to be processed;
the film winding device 320 can wind the film on the rubber ring 360 to be processed, and the film winding device 320 can move in the direction from the rear seat box device 340 to the main spindle box device 310;
the film winding machine chassis, the lifting device 330, the backseat box device 340, the main spindle box device 310 and the film winding device 320 are all arranged on the film winding machine chassis;
the control device, the lifting device 330, the backseat box device 340, the main spindle box device 310 and the film winding device 320 are all connected with the control device.
In the embodiment, the lifting device 330 mainly includes a lifting bracket 131, a lifting driving device, a supporting device, a clamping plate 136, a control device, and the like; the lifting driving device is arranged on the base plate of the film winding machine, the lifting support 131 is arranged on the lifting driving device, and the lifting driving device can drive the lifting support 131 to lift; the supporting device is arranged at the top end of the lifting bracket 131 and can support a core rod of the rubber ring 360 to be processed (a workpiece to be processed); the two sides of the top end of the lifting support 131 are both provided with clamping plates 136, and the clamping plates 136 can clamp two ends of the core rod (note: the core rod mainly comprises a cylinder, the middle parts of two ends of the cylinder are provided with joints, and the clamping plates 136 are mainly used for clamping two ends of the cylinder); the control device can control each electrical component to realize automatic operation.
In this embodiment, the lifting driving device is a screw nut structure, an expansion rod or other lifting mechanism according to the working requirement, and in this embodiment, the lifting support cylinder 138 is preferably used as the lifting driving device.
In this embodiment, the supporting device is a supporting pulley 134, and the supporting pulley 134 is provided with a plurality of supporting pulleys rotatably mounted on the top of the lifting bracket 131. Specifically, two support pulleys 134 are provided, two support pulleys 134 are symmetrically arranged left and right, three, four or more support pulleys 134 may be provided, and the support pulleys 134 may be uniformly distributed.
In this embodiment, two supporting pulleys 134 are provided, and the two supporting pulleys 134 are symmetrically installed at the left and right ends of the lifting bracket 131; the supporting pulley 134 includes two symmetrically arranged conical portions, and the two conical portions are connected by a cylindrical connecting portion; the middle part of the supporting pulley 134 is provided with a mandrel 135, two ends of the mandrel 135 are rotatably connected with the lifting bracket 131 through bearings 1313, and the mandrel 135 is further provided with a shaft clamp spring 1311.
In this embodiment, a lifting device side plate 137 is further installed on the film winding machine chassis, the lifting device side plate 137 includes a lifting device left side plate and a lifting device right side plate which are arranged in bilateral symmetry, and the lifting bracket 131 is installed on the lifting device left side plate and the lifting device right side plate in a sliding manner; specifically, a guide rail 1312 is vertically installed on each of the left side plate and the right side plate of the lifting device, a slider 1314 is connected to the lifting bracket 131, and the slider 1314 is slidably installed on the guide rail 1312.
In this embodiment, the clamping plate 136 is connected to a clamping plate driving device, the clamping plate driving device is installed on the lifting bracket 131, and the clamping plate driving device can drive the clamping plate 136 to move so as to clamp the workpiece to be processed. In particular, the clamping plate drive can employ a clamping spring, an air cylinder, or a lead screw nut mechanism as required for operation.
The rear seat box apparatus 340 in the present embodiment includes: the backseat box is arranged on the film winding machine chassis and can support the whole backseat box device 340; the sliding ring is arranged on a sliding ring fixing plate, and the sliding ring fixing plate is arranged on the rear seat box body in a sliding manner; the slip ring motor is arranged on the slip ring fixing plate and is connected with the slip ring, so that the slip ring can be driven to rotate; the rotating center is arranged at the front end of the slip ring and can tightly push one end of the core rod of the rubber ring 360 to be processed; the briquetting device is arranged at the front end of the slip ring and can compact the film or the wire at the starting end of the rubber ring 360 to be processed; and the control device, the slip ring motor and the briquetting device are all connected with the control device.
In this embodiment, a backseat case guide rail 1410 is installed on the top of the backseat case 1416, a fixed plate slider is installed below the slip ring fixed plate 1415, and the fixed plate slider is slidably installed on the backseat case guide rail; the slip ring fixing plate is connected with a slip ring fixing plate driving device, the slip ring fixing plate driving device can drive the slip ring fixing plate 1415 to move back and forth in parallel with the main shaft, and the slip ring fixing plate driving device is connected with the control device; the slip ring fixing plate driving device is selected according to working requirements, such as selection of an air cylinder and a screw nut pair structure.
In this embodiment, the slip ring 1417 adopts an 8-in 8-out slip ring, and mainly includes a slip ring housing, in which a circuit and a gas circuit are installed; the slip ring 1417 may be selected from conventional slip ring configurations as desired, or may be selected from other slip ring configurations as desired for specific applications.
In this embodiment, an output shaft of the slip ring motor 1412 is connected to the planetary reducer 1421, and the slip ring motor 1412 drives the slip ring 1417 to rotate after being reduced by the planetary reducer 1421.
In this embodiment, the pressing block device includes a pressing block support 144, a pressing block cylinder 1411 and a pressing block 143, the pressing block cylinder 1411 is installed on the pressing block support 144, the pressing block 143 is installed at an end portion of the pressing block cylinder 1411, and the pressing block cylinder 1411 can drive the pressing block 143 to move up and down to press the thread or the film at a start end of the rubber ring 360 to be processed; the pressing block bracket 144 is slidably mounted on the pressing block bracket fixing plate 142, the pressing block bracket 144 is connected with a pressing block bracket air cylinder 1423, and the pressing block bracket air cylinder 1423 is connected with the control device and can drive the pressing block bracket 144 to move; the moving direction of the pressing block support 144 and the direction of the pressing block support cylinder 1423 may be adjusted according to the work requirement, for example, the pressing block support 144 may move left and right or up and down.
In this embodiment, the briquetting device is provided with two, including left briquetting device and right briquetting device, two briquetting devices bilateral symmetry set up.
In the embodiment, the front end of the slip ring is provided with a briquetting device fixing plate and is fixed by a slip ring locking nut; the briquetting device and the rotating center are both arranged on the briquetting device fixing plate.
In the present embodiment, the film winding device 320 includes: the film winding fixing plate 321 is arranged on the film winding machine chassis 350 in a front-back sliding mode, the film winding fixing plate 321 slides back and forth, so that the whole film winding machine can move back and forth around the film winding device 320, and the film can be wound on the rubber ring 360 to be processed from front to back when the rubber ring 360 to be processed rotates; the membrane handle 3215, the membrane handle 3215 is rotatably mounted on the membrane winding fixing plate 321, and a membrane can be wound on the membrane handle 3215; the film winding pulley 324 is provided with a plurality of film winding pulleys 324 on the film winding fixing plate 321, and the film winding pulleys 324 can bear the film; the pressing wheel device is arranged at the top end of the film winding fixing plate 321 and can press the film on the film winding pulley 324 at the top; the membrane clamping device is arranged at the left end of the membrane winding fixing plate 321 and can clamp the membrane, and the membrane clamping device can move left and right parallel to the membrane winding fixing plate 321.
The film winding pulley 324, the pinch roller device and the film clamping device are arranged in the embodiment, so that a film can be clamped, and the motion stability of the film is ensured; and the membrane clamping device can move about in parallel around membrane fixed plate 321, can drive the membrane and move about to in with the membrane winding on the rubber ring, realize automatic around the membrane.
In this embodiment, a main slide rail is arranged on the base plate of the film winding machine, and the film winding fixing plate 321 is installed on the main slide rail in a front-back sliding manner; the wound membrane fixing plate 321 is connected with a wound membrane fixing plate 321 driving device, and the wound membrane fixing plate 321 driving device can drive the wound membrane fixing plate 321 to move back and forth. The driving device of the film winding fixing plate 321 comprises a film winding fixing plate screw rod, the film winding fixing plate screw rod is connected with a film winding servo motor, and the film winding servo motor drives the film winding fixing plate screw rod to rotate, so that the film winding fixing plate 321 can be driven to slide back and forth; alternatively, other driving devices for the membrane-surrounding fixing plate 321 may be selected according to the operation requirement.
In this embodiment, the pinch roller 3229 device includes a pinch roller support 3238, a pinch roller cylinder 3221, and a pinch roller 3229, where the pinch roller support 3238 is installed on the top of the film fixing plate 321, the pinch roller cylinder 3221 is installed on the pinch roller support 3238, the pinch roller 3229 is installed on the pinch roller cylinder 3221, and the pinch roller cylinder 3221 can drive the pinch roller 3229 to move up and down to press the film.
Or, the pinch roller 3229 is rotatably mounted at one end of the adjusting support 3233, the other end of the adjusting support 3233 is rotatably mounted on the adjusting support shaft seat 3226 through a rotating shaft, the pinch roller cylinder 3221 is obliquely arranged, the end of a cylinder rod of the pinch roller cylinder 3221 is vertically connected with a pinch block, the pinch roller 3229 is rotatably mounted at a hinge joint of the pinch block and the adjusting support 3233, and the pinch roller cylinder 3221 can drive the adjusting support 3233 to rotate around the rotating shaft on the adjusting support shaft seat 3226, so that the position and the angle of the pinch roller 3229 are adjusted.
In this embodiment, the film clamping device includes an upper clamping block 3225 and a lower clamping block 3227, the upper clamping block 3225 and the lower clamping block 3227 are connected to a film clamping cylinder 3223, and the film is clamped by the movement of the upper clamping block 3225 and the lower clamping block 3227 driven by the film clamping cylinder 3223.
In this embodiment, the membrane clamping cylinder 3223 is mounted on the membrane clamping cylinder mounting plate 3226, the membrane clamping cylinder mounting plate 3226 is slidably mounted on the membrane winding fixing plate 321, the membrane clamping cylinder mounting plate 3226 is connected with the driving cylinder 3224, and the driving cylinder 3224 is mounted on the membrane winding fixing plate 321 through the cylinder backing plate 3228.
In this embodiment, a clamping block 3219 is disposed above the film winding pulley 324 close to the film clamping device, the clamping block 3219 is connected to a clamping block pin shaft fork 3220, the clamping block pin shaft fork 3220 is rotatably mounted on the film winding fixing plate 321 through a clamping block pin shaft 3218, and the clamping block 3219 is driven to rotate by the clamping block pin shaft fork 3220, so as to compress the film.
In the present embodiment, the spindle head assembly 310 mainly includes: the spindle box 221, the spindle box 221 can be installed on a film winding machine chassis of the film winding machine 300; a main shaft 2217, the rear end of the main shaft 2217 is connected with a main shaft motor, the front end of the main shaft 2217 is provided with a fixed center 2218, and the fixed center 2218 can fix one end of the core rod of the rubber ring 360 to be processed; the cutting device is arranged at the top of the side wall of the spindle box body 221 and can cut off the film at the tail end of the rubber ring 360 to be processed; the spindle motor and the cutting device are both connected with the control device.
In this embodiment, a quincunx jacket 225 is installed at a position, close to the fixed tip 2218, of the front end of the main shaft 2217, and the quincunx jacket 225 is connected with a main shaft shifting fork 227; specifically, the main shaft shift fork 227 is connected with a shift fork cylinder 2211, and the shift fork cylinder 2211 can drive the main shaft shift fork 227 and move back and forth, and the main shaft shift fork 227 is connected with the plum blossom jacket 225 through a cam bearing follower 2222, so that the plum blossom jacket 225 can be driven to work, and the core rod is clamped or loosened.
In this embodiment, a fork guide 228 is attached to the bottom of the front end of the main spindle housing 221, and the bottom of the spindle fork 227 is slidably attached to the fork guide 228.
In this embodiment, a spindle motor is installed on a base plate of the film winding machine, the spindle motor is connected with a spindle motor reducer, and the spindle motor reducer is connected with a spindle.
In this embodiment, the cutting device is a pneumatic scissors 318, and the pneumatic scissors 318 are mounted on the top of the side wall of the main shaft box 221 through a scissors support 3120.
The working process of the film winding machine 300 in this embodiment is as follows:
1. firstly, the mandrel is placed on the lifting support, the clamping plate clamps the mandrel, then the mandrel is lifted to the tail end position and loosened, and meanwhile, the film winding device 320 drives the film to move to the film winding starting position.
2. After the backseat box device 340 obtains signals, the sliding ring fixing plate cylinder moves to tightly push the core rod, the lifting device 330 is quickly reset, and the main shaft rotates at a low speed and clamps the core rod.
3. The main shaft rotates at a low speed until the film winding and starting are finished, and the driving cylinder of the film winding device 320 is reset quickly.
4. The main shaft and the lead screw around the membrane fixing plate synchronously rotate at high speed until the required size of the tail end of the core rod is reached and the core rod stops.
5. The pneumatic scissors cut off the tail film and reset rapidly, and the film winding device 320 returns to the original point rapidly.
6. After the lifting device 330 is lifted, the ejection mechanism of the main spindle box device 310 is quickly reset, the spindle loosens the core rod, and the clamping plate clamps the core rod and then quickly resets.
7. All mechanisms are in an auto-mode standby state.
Example two
The embodiment is an improvement on the basis of the first embodiment, and the improvement is as follows:
in this embodiment, the spindle box 221 is further provided with an adhesive tape machine 311, the spindle box 221 is further provided with an adhesive tape pressing wheel device, and the adhesive tape pressing wheel device can press an adhesive tape at the tail end of the to-be-processed adhesive ring 360 to fix a film;
the adhesive tape pinch roller device comprises a front and rear driving cylinder 3111, an up and down driving cylinder 3114 and a left and right driving cylinder 315, wherein the front and rear driving cylinder 3111 is arranged on the spindle box 221 and is parallel to the spindle 2217; drive and drive the actuating cylinder support from top to bottom on installing on actuating cylinder 3111 around, drive actuating cylinder 3114 from top to bottom and vertically set up on driving the actuating cylinder support from top to bottom, drive actuating cylinder about installing on driving the actuating cylinder about, drive actuating cylinder 315 horizontal installation about and drive on actuating cylinder support, drive actuating cylinder shelf location pinch roller support 314 about, install sticky tape pinch roller 3116 on the pinch roller support 314, sticky tape pinch roller 3116 is connected with the pinch roller cylinder, the pinch roller cylinder can drive sticky tape pinch roller 3116 up-and-down motion and compress tightly the sticky tape.
In this embodiment, still install holding plate cylinder 3121 on controlling driving cylinder support, holding plate cylinder 3121 is connected with the sticky tape holding plate, and the sticky tape holding plate is located sticky tape pinch roller 3116's one side below, and it includes holding plate 3122 and lower holding plate 3123, and holding plate cylinder 3121 can drive the motion of holding plate 3122 and lower holding plate 3123, carries out the centre gripping to the sticky tape.
In this embodiment, after the tail membrane is cut off to pneumatic scissors, the sticky tape pinch roller can compress tightly the sticky tape, fixes the membrane tail end.
The principle and the implementation mode of the invention are explained by applying specific examples, and the description of the above examples is only used for helping understanding the method and the core idea of the invention; meanwhile, for a person skilled in the art, according to the idea of the present invention, the specific embodiments and the application range may be changed. In summary, this summary should not be construed to limit the present invention.
Claims (9)
1. The utility model provides a rubber ring coiling machine which characterized in that includes:
the lifting device can bear a rubber ring to be processed and drive the rubber ring to be processed to lift, the rubber ring to be processed is sleeved on the core rod, and the core rod can be arranged on the lifting device;
the backseat box device is positioned at one end of the lifting device, and can fix one end of the core rod and tightly press a film at the starting end of the rubber ring to be processed;
the spindle box device is positioned at the other end of the lifting device, can clamp and fix the other end of the core rod, and can cut off a film at the tail end of the rubber ring to be processed;
a film winding device capable of winding a film on a rubber ring to be processed, the film winding device being movable in a direction from the recoil case device to the main spindle case device;
the lifting device, the rear seat box device, the main shaft box device and the film winding device are all arranged on the film winding machine chassis;
and the lifting device, the backseat box device, the main shaft box device and the film winding device are all connected with the control device.
2. The rubber ring film winding machine according to claim 1, characterized in that: the lifting device comprises a lifting support, the lifting support is mounted on the film winding machine chassis, the lifting support is connected with a lifting support driving device, and the lifting support driving device can drive the lifting support to lift; and a plurality of supporting devices are installed at the top of the lifting support and can support the core rod.
3. The rubber ring film winding machine according to claim 2, characterized in that: a clamping plate is installed on each of the two sides of the top end of the lifting support, the clamping plates are connected with clamping plate driving devices, and the clamping plate driving devices can drive the clamping plates to move to clamp the core rods.
4. The rubber ring film winding machine according to claim 1, characterized in that: the backseat box device comprises a backseat box body, and the backseat box body is arranged on the base plate of the film winding machine; a slip ring fixing plate is slidably mounted on the backseat box body, a slip ring is mounted on the slip ring fixing plate, the slip ring is connected with a slip ring motor, and the slip ring motor is mounted on the slip ring fixing plate; and a rotating center is arranged at the front end of the slip ring and can tightly push one end of the core rod.
5. The rubber ring film winding machine according to claim 4, characterized in that: the front end of the slip ring is also provided with a block pressing device, and the block pressing device can tightly press the film at the starting end of the rubber ring to be processed; the briquetting device comprises a briquetting support, a briquetting cylinder and a briquetting, the briquetting cylinder is mounted on the briquetting support, the briquetting is mounted at the end part of the briquetting cylinder, and the briquetting cylinder can drive the briquetting to move so as to tightly press the membrane at the starting end of the rubber ring to be processed;
the briquetting support is arranged on the briquetting support fixing plate, a briquetting support guide rail is arranged on the briquetting support fixing plate, and the briquetting support is slidably arranged on the briquetting support guide rail.
6. The rubber ring film winding machine according to claim 5, characterized in that: the briquetting device is provided with two, two the briquetting device bilateral symmetry sets up.
7. The rubber ring film winding machine according to claim 1, characterized in that: the film winding device comprises a film winding fixing plate, and the film winding fixing plate is slidably mounted on a chassis of the film winding machine;
the film winding fixing plate is rotatably provided with a film handle, and a film can be wound on the film handle; the film winding fixing plate is also provided with a plurality of film winding pulleys, the top end of the film winding fixing plate is provided with a pressing wheel device, and the pressing wheel device can press the film on the film winding pulleys at the top; the front end of the membrane winding fixing plate is also provided with a membrane clamping device which can clamp the membrane; and a clamping block is arranged above the film winding pulley and close to the film clamping device, the clamping block is connected with a clamping block pin shaft shifting fork, and the clamping block pin shaft shifting fork is rotatably arranged on the film winding fixing plate.
8. The rubber ring film winding machine according to claim 7, characterized in that: the pressing wheel device comprises a pressing wheel bracket, a pressing wheel cylinder and a pressing wheel, the pressing wheel bracket is mounted at the top of the film-winding fixing plate, the pressing wheel cylinder is mounted on the pressing wheel bracket, the pressing wheel is mounted on the pressing wheel cylinder, and the pressing wheel cylinder can drive the pressing wheel to move to press the film;
the membrane clamping device comprises an upper clamping block and a lower clamping block, the upper clamping block and the lower clamping block are connected with a membrane clamping cylinder, the membrane clamping cylinder is installed on a membrane clamping cylinder installation plate, and the membrane clamping cylinder installation plate is slidably installed on the membrane winding fixed plate.
9. The rubber ring film winding machine according to claim 1, characterized in that: the spindle box device comprises a spindle box body, and the spindle box body is arranged on the base plate of the film winding machine; a spindle is rotatably mounted in the spindle box body, the rear end of the spindle is connected with a spindle motor, the front end of the spindle is provided with a fixed center, the front end of the spindle is provided with a quincuncial jacket close to the fixed center, and the quincuncial jacket is connected with a spindle shifting fork;
the pneumatic scissors are further mounted on the spindle box body and mounted at the top of the side wall of the spindle box body through scissors supports, and the pneumatic scissors can cut off the membrane at the tail end of the rubber ring to be processed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111422912.4A CN114030716A (en) | 2021-11-26 | 2021-11-26 | Rubber ring film winding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111422912.4A CN114030716A (en) | 2021-11-26 | 2021-11-26 | Rubber ring film winding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114030716A true CN114030716A (en) | 2022-02-11 |
Family
ID=80145761
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111422912.4A Withdrawn CN114030716A (en) | 2021-11-26 | 2021-11-26 | Rubber ring film winding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114030716A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117465745A (en) * | 2023-09-12 | 2024-01-30 | 江苏星基智能装备有限公司 | Film winding device for fully automatic high-speed film-coating take-up machine |
-
2021
- 2021-11-26 CN CN202111422912.4A patent/CN114030716A/en not_active Withdrawn
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117465745A (en) * | 2023-09-12 | 2024-01-30 | 江苏星基智能装备有限公司 | Film winding device for fully automatic high-speed film-coating take-up machine |
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Application publication date: 20220211 |