CN216987242U

CN216987242U - A high-efficient hybrid system for essence production

Info

Publication number: CN216987242U
Application number: CN202123421292.0U
Authority: CN
Inventors: 唐甜; 蒲洪
Original assignee: Shanghai Baokai Biotechnology Co ltd
Current assignee: Shanghai Baokai Biotechnology Co ltd
Priority date: 2021-12-31
Filing date: 2021-12-31
Publication date: 2022-07-19
Anticipated expiration: 2031-12-31

Abstract

The utility model discloses a high-efficiency mixing system for essence production, which comprises an essence blending tank and a blending system control box, wherein the essence blending tank is connected with the essence blending tank; the essence blending tank comprises a paddle type anchor type composite stirring device, a dispersing stirring device, a temperature control system, a material circulating system and an online detection system; the allocation system control box comprises a WIFI module, a temperature control module, an online detection module and a stirring control module, and the temperature control module is connected with the temperature control system; according to the efficient mixing system for essence production, information is sent and received through the WIFI module, parameters such as temperature, rotating speed and product specific gravity range are accurately controlled through the temperature control module, the online detection module and the stirring control module, operation is convenient, stirring time of essence blending is shortened, production efficiency of essence blending is improved, uniformity of products is guaranteed, and loss of aroma and flavor of essence products and waste of energy due to excessive stirring are avoided.

Description

A high-efficient hybrid system for essence production

Technical Field

The utility model relates to the technical field of chemical production, in particular to a high-efficiency mixing system for essence production.

Background

Essence refers to a mixture of flavoring and essence adjuvants for enhancing fragrance. The essence is generally classified into food essence, daily essence, tobacco essence, etc. according to different purposes; the flavors can be classified into liquid flavors and solid flavors according to their states.

No matter the essence is food essence, daily essence or tobacco essence, the existing liquid essence is prepared by a paddle type stirring tank, powder materials are dissolved by a flavoring container separately and then added into the mixing tank, and the indexes such as specific gravity and the like are required to be frequently sampled to determine whether the materials are uniform or not in the mixing and stirring process. Meanwhile, as the formulas of the essence are varied, the viscosity, the solubility and the flammable and explosive properties of different raw materials are different, different blending equipment is required to be arranged for different formulas according to the characteristics of the essence raw materials under general conditions, and the equipment parameters are required to be repeatedly adjusted to search empirical data to ensure the uniform stability of the product when the formulas with similar characteristics of the essence raw materials are produced by the same set of equipment.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a high-efficiency mixing system for essence production, which aims to solve the problems in the background technology.

In order to achieve the purpose, the utility model provides the following technical scheme: a high-efficiency mixing system for essence production comprises an essence blending tank and a blending system control box; the essence blending tank comprises a paddle type anchor type composite stirring device, a dispersing stirring device, a temperature control system, a material circulating system and an online detection system; the allocation system control box comprises a WIFI module, a temperature control module, an online detection module and a stirring control module, and the temperature control module is connected with the temperature control system; the online detection module is connected with an online detection system;

the paddle type anchor type composite stirring device and the dispersing stirring device are both connected with the stirring control module; and the temperature control module, the online detection module and the stirring control module are all connected with the WIFI module.

As a preferred technical scheme of the utility model, a plurality of sight glasses are fixedly connected to a tank body end enclosure of the essence preparation tank, the sight glasses are uniformly distributed by taking a tank body axial lead of the essence preparation tank as a central line, and a lighting lamp is arranged on one face of each sight glass.

As a preferred technical scheme of the utility model, the essence blending tank body is internally provided with a cleaning ball capable of rotating 360 degrees.

As a preferred technical scheme of the utility model, the paddle type anchor type composite stirring device comprises a first explosion-proof driving motor, a reduction gearbox coupler, a paddle type blade, an anchor type blade and a first stirring shaft; the first explosion-proof driving motor is connected with the first stirring shaft through a speed reduction box coupler, and the paddle type blade and the anchor type blade are both fixedly connected to the first stirring shaft;

the dispersing and stirring device consists of an explosion-proof driving motor II, a coupler, a disc type stirring paddle and a stirring shaft II; the explosion-proof driving motor II is fixedly connected with the stirring shaft II through a coupler, and the disc type stirring paddle is fixedly connected to the stirring shaft II.

As a preferable technical scheme of the utility model, the paddle type blade forms an angle of 45 degrees with the horizontal plane.

As a preferred technical scheme of the utility model, the online detection system comprises an intelligent online hydrometer I, an intelligent online hydrometer II, an intelligent online hydrometer III, a hydrometer connecting pipeline and a blow-down valve I; the intelligent online hydrometer I is arranged on the upper half part of a tank body of the essence blending tank, the intelligent online hydrometer II is arranged in the middle of the tank body of the essence blending tank, and the intelligent online hydrometer III is arranged on the lower half part of the tank body of the essence blending tank; the intelligent online hydrometer I, the intelligent online hydrometer II and the intelligent online hydrometer III are all connected with the hydrometer connecting pipeline, and the blowoff valve I is installed at the outlet end of the hydrometer connecting pipeline.

As a preferred technical scheme of the utility model, the material circulating system comprises a discharge valve, a blending tank feeding valve, a circulating pneumatic diaphragm pump and a circulating pipeline, wherein one end of the circulating pipeline is connected with a feeding hole at the top of a spice blending tank, and the other end of the circulating pipeline is connected with the discharge valve; and the circulating pipeline is provided with a circulating pneumatic diaphragm pump, a circulating feed valve and a discharge valve.

As a preferable technical scheme of the utility model, the temperature control system comprises a temperature sensor, a jacket and an insulating layer.

Compared with the prior art, the utility model has the beneficial effects that:

according to the efficient mixing system for essence production, information is sent and received through the WIFI module, parameters such as temperature, rotating speed and product specific gravity range are accurately controlled through the temperature control module, the online detection module and the stirring control module, operation is convenient, stirring time of essence blending is shortened, production efficiency of essence blending is improved, uniformity of products is guaranteed, and loss of aroma and flavor of essence products and waste of energy due to excessive stirring are avoided. The method can be used for the blending process of different raw and auxiliary material liquid essences by adjusting the control parameters of the temperature control module, the online detection module and the stirring control module, thereby greatly improving the broad-spectrum practicability of equipment and the convenience of operation, reducing the labor cost and ensuring the product quality;

meanwhile, the dispersing and stirring device, the paddle type anchor type composite stirring device and the stirring control module are arranged, so that the problem of mixing uniformity in the blending process can be strictly controlled, the loss of aroma and fragrance of essence products and the waste of energy caused by excessive stirring are avoided, and the operation is convenient and safe; and through setting up dispersion agitating unit, oar formula anchor formula composite mixing device, can both disperse liquid raw materials, also can be used for dispersing solid powder raw materials, application scope is wider.

Through setting up material circulation system can be connected bleeder valve and allotment tank top feed inlet for the mixing velocity of upper and lower floor's material improves production efficiency.

Drawings

Fig. 1 is a schematic view of a front view structure of a high-efficiency mixing system for essence production;

fig. 2 is a schematic view of a top view of a high-efficiency mixing system for essence production.

In the figure: 1. a paddle anchor type composite stirring device; 101. an explosion-proof driving motor I; 102. a paddle blade; 103. an anchor blade; 104. a first stirring shaft; 2. a dispersing and stirring device; 201. an explosion-proof driving motor II; 202. a disc type stirring paddle; 203. a second stirring shaft; 3. a temperature control system; 301. a temperature sensor; 302. a temperature control module; 302. a jacket; 303. a heat-insulating layer; 4. a material circulating system; 401. a discharge valve; 402. a blending tank feed valve; 403. a circulating feed valve; 404. a circulating pneumatic diaphragm pump; 405. a circulation pipe; 5. an online detection system; 501. an intelligent online hydrometer I; 502. an intelligent online hydrometer II; 503. an intelligent online hydrometer III; 504. the hydrometer is connected with a pipeline; 505. a first blowdown valve; 6. a WIFI module; 7. a temperature control module; 8. an online detection module; 9. a stirring control module; 10. a tank body; 11. a sight glass; 12. an illuminating lamp; 13. cleaning the ball; 14. a manhole.

Detailed Description

In order to make the technical solutions in the embodiments of the present application better understood, the technical solutions in the embodiments of the present application will be described below clearly and completely with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only partial embodiments of the present application, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.

It should be noted that, in the present application, the embodiments and features of the embodiments may be combined with each other without conflict, and the present application will be described in detail with reference to fig. 1-2 and the embodiments.

Referring to fig. 1-2, a high-efficiency mixing system for essence production comprises an essence preparation tank and a preparation system control box; the essence blending tank comprises a paddle type anchor type composite stirring device 1, a dispersing stirring device 2, a temperature control system 3, a material circulating system 4 and an online detection system 5; the allocation system control box comprises a WIFI module 6, a temperature control module 7, an online detection module 8 and a stirring control module 9, and the temperature control module 7 is connected with the temperature control system 3; the online detection module 8 is connected with the online detection system 5;

the paddle type anchor type composite stirring device 1 and the dispersing and stirring device 2 are both connected with a stirring control module 9; temperature control module 7, on-line measuring module 8 and stirring control module 9 all are connected with WIFI module 6.

A manhole 15 convenient for feeding is arranged on an end socket of a tank body 10 of the essence blending tank;

a plurality of sight glasses 11 are fixedly connected on the end socket of the tank body 10 of the essence blending tank, the sight glasses 11 are uniformly distributed by taking the axial lead of the tank body 10 of the essence blending tank as a central line, and a lighting lamp 12 is arranged on one sight glass 11.

The essence blending tank body 10 is internally provided with a cleaning ball 13 which can rotate 360 degrees.

The paddle type anchor type composite stirring device 1 comprises a first explosion-proof driving motor 101, a reduction gearbox coupler, a paddle type blade 102, an anchor type blade 103 and a first stirring shaft 104; the explosion-proof driving motor I101 is connected with the stirring shaft I104 through a speed reduction box coupler, and the paddle type blades 102 and the anchor type blades 103 are fixedly connected to the stirring shaft I104; the paddle blades 102 form an angle of 45 degrees with the horizontal plane;

the dispersing and stirring device 2 consists of an explosion-proof driving motor II 201, a coupler, a disc type stirring paddle 202 and a stirring shaft II 203; the second explosion-proof driving motor 201 is fixedly connected with the second stirring shaft 203 through a coupler, and the disc type stirring paddle 202 is fixedly connected to the second stirring shaft 203.

The online detection system 5 comprises an intelligent online hydrometer 501, an intelligent online hydrometer 502, an intelligent online hydrometer 503, a hydrometer connecting pipeline 504 and a blowdown valve 505; the intelligent online specific gravity meter I501 is arranged at the upper half part of a tank body 10 of the essence blending tank, the intelligent online specific gravity meter II 502 is arranged at the middle part of the tank body 10 of the essence blending tank, and the intelligent online specific gravity meter III 503 is arranged at the lower half part of the tank body 10 of the essence blending tank; the first intelligent online hydrometer 501, the second intelligent online hydrometer 502 and the third intelligent online hydrometer 503 are all connected with a hydrometer connecting pipeline 504, and the first blowdown valve 505 is installed at the outlet end of the hydrometer connecting pipeline 504;

the material circulating system 4 comprises a discharge valve 401, a blending tank feed valve 402, a circulating feed valve 403, a circulating pneumatic diaphragm pump 404 and a circulating pipeline 405, wherein one end of the circulating pipeline 405 is connected with a feed inlet at the top of the spice blending tank, and the other end of the circulating pipeline 405 is connected with the discharge valve 401; the circulating pipeline 405 is provided with a circulating pneumatic diaphragm pump, a circulating feed valve 403 and a discharge valve 401.

The temperature control system 3 includes a temperature sensor 301, a temperature control module 302, a jacket 302, and an insulating layer 303.

Referring to fig. 1-2, the essence blending tank is schematically shown in structure, when the essence blending tank works, the WIFI module 6 controls the temperature control module 7, the online detection module 8 and the stirring control module 9, and the WIFI module 6 can be connected with an APP installed on a fixed device or a mobile device; materials are added through a manhole 15; the essence blending tank is provided with a sight glass 11 and a lighting lamp 12 for observing the inside of the tank body 10. The illuminating lamp 12 is used for providing light rays needed when the tank body 10 is observed, materials adhered to the inner wall of the tank body 10 can be cleaned by rotating the cleaning ball for 360 degrees, and the temperature sensor 301 transmits the temperature of the materials to the temperature control module 7 to display and controls the heating condition according to a set temperature range. The paddle type anchor type composite stirring device 1 is large in torsion and small in rotating speed, is used for mixing of the whole blending tank, wherein the paddle type blades 102 form an angle of 45 degrees with the horizontal plane, and has the function of vertical mixing while rotating horizontally during stirring; the disc type stirring paddle 202 is suitable for the situation that powder raw materials are added into the tank body 10, the main function of the disc type stirring paddle 202 is dispersion, namely after the powder materials are added, the powder materials are rapidly dispersed into the whole blending system under the action of the disc type stirring paddle 202, and the dissolving process of the powder raw materials can be completed in a short time under the synergistic action of the paddle type anchor type composite stirring device 1.

The intelligent online hydrometer one 501, the intelligent online hydrometer two 502 and the intelligent online hydrometer three 503 are distributed at the upper, middle and lower three positions of the tank body 10, material specific gravities at different positions are detected in time and are transmitted to the online detection module 8, the start-stop or stirring frequency of stirring can be adjusted through linkage control of the intelligent online hydrometer one 501, the intelligent online hydrometer two 502 and the intelligent online hydrometer three 503, namely when data differences detected by the intelligent online hydrometer one 501, the intelligent online hydrometer two 502 and the intelligent online hydrometer three 503 are smaller than a set value, the system judges that stirring is uniform, stirring is stopped automatically, and a detection result is more accurate.

Wherein the pneumatic diaphragm pump 404 of circulation is connected bleeder valve 401 and jar body 10 top feed inlet through material circulating line 405 for accelerate the mixing velocity of upper and lower floor's material, improve production efficiency.

The system supplies heat by conveying a heat source to a jacket 302 through a centrifugal pump, and a temperature sensor 301 transmits the temperature of the material to a temperature control module 7 for displaying and controlling the heating condition according to a set temperature range.

Referring to the attached fig. 1-2, a 10000L high-efficiency mixed essence blending tank is used to produce a 9000Kg batch of liquid food essence containing flammable raw materials such as powdered raw materials and alcohol, and the specific application process of the system according to the present patent is illustrated. Firstly, after all components of the system are connected, a charging valve 402, a discharging valve 401, a first blowdown valve 505 and a circulating charging valve 403 of a blending tank are closed, the temperature inside the tank body 10 is set by a temperature control module 7, and at the moment, hot water enters a jacket 302 from an inlet of the jacket 302 and flows out of an outlet of the jacket 302; the paddle type anchor type composite stirring device 1 is started through the stirring control module 9, slow stirring is started, essence auxiliary materials (containing solvents and liquid raw materials) are added into the tank body 10 according to the feeding sequence of the essence blending formula, when the materials are fed to more than 60%, the stirring speed is increased to normal frequency, the dispersing stirring device 2 is started through the stirring control module 9, the feeding manhole 15 of the essence blending tank is opened, the powder essence raw materials or the auxiliary materials are added, and the powder material dissolving condition can be observed through the sight glass 11 and the lighting lamp 12. The temperature of the essence blending tank is monitored by the temperature adjusting control module 7 according to the temperature value detected by the temperature sensor 301, and when the temperature reaches the set temperature, the heating of the jacket 302 is automatically stopped. After feeding, a feeding manhole 15 is tightly covered, the dissolution condition of powder materials is observed through a sight glass 11 and a lighting lamp 12 until no obviously insoluble powder exists (the powder is prevented from blocking a circulating pipeline 405), a discharge valve 401, a circulating system feed valve and a circulating pneumatic diaphragm pump 404 are opened, the materials are quickly mixed under the double actions of stirring and circulating, the control limit value of an online detection module 8 is set to be 0.005 (the national standard specific gravity allowable deviation of liquid food essence is +/-0.01, the product quality is generally controlled to be a value lower than the maximum allowable deviation limit value to ensure the product quality), an online detection system 5 timely monitors the specific gravity of the materials at the upper, the middle and the lower different parts, the deviation of the monitored specific gravity data reaches the set range after stirring for a certain time, the online detection module 8 automatically controls a composite stirring control module 9 and a dispersive stirring control module 9, and reduces the stirring frequency of a paddle anchor type composite stirring device 1 to be 30% of the normal operation frequency, The disc paddle 202 automatically stops and the recirculating air bellows pump 404 automatically stops. At this time, the on-line detection module 8 on the control box of the blending system displays that the materials are uniformly mixed, and the subsequent filling process can be carried out. Whole 9000 Kg's essence allotment process for liquid food needs the equipment parameter of manual regulation very few, through the high-efficient hybrid system that is used for essence production that this patent relates to, the very big degree make things convenient for the operation, shortened the stirring mixing time of essence allotment, improved the production efficiency of essence allotment, guaranteed the homogeneity of product, also avoid excessively stirring to cause the fragrant smell loss of essence product and the waste of the energy simultaneously.

Therefore, the present invention is not limited to the above embodiments, and any person skilled in the art can substitute or change the technical solution of the present invention and the inventive concept within the technical scope of the present invention.

Claims

1. A high-efficiency mixing system for essence production is characterized by comprising an essence blending tank and a blending system control box; the essence blending tank comprises a paddle type anchor type composite stirring device (1), a dispersing stirring device (2), a temperature control system (3), a material circulating system (4) and an online detection system (5); the allocation system control box comprises a WIFI module (6), a temperature control module (7), an online detection module (8) and a stirring control module (9), and the temperature control module (7) is connected with the temperature control system (3); the online detection module (8) is connected with the online detection system (5);

the paddle type anchor type composite stirring device (1) and the dispersing stirring device (2) are both connected with a stirring control module (9); and the temperature control module (7), the online detection module (8) and the stirring control module (9) are all connected with the WIFI module (6).

2. The efficient mixing system for essence production according to claim 1, wherein a plurality of sight glasses (11) are fixedly connected to the end enclosure of the tank body (10) of the essence blending tank, the sight glasses (11) are uniformly distributed by taking the axial lead of the tank body (10) of the essence blending tank as a central line, and a lighting lamp (12) is arranged on one face of the sight glasses (11).

3. The high-efficiency mixing system for essence production according to claim 1, wherein a cleaning ball (13) capable of rotating 360 degrees is arranged inside the essence blending tank (10).

4. The efficient mixing system for essence production according to claim 1, wherein the paddle-type anchor-type compound stirring device (1) comprises a first explosion-proof driving motor (101), a reduction gearbox coupler, a paddle-type blade (102), an anchor-type blade (103) and a first stirring shaft (104); the explosion-proof driving motor I (101) is connected with the stirring shaft I (104) through a speed reduction box coupler, and the paddle type blade (102) and the anchor type blade (103) are both fixedly connected to the stirring shaft I (104);

the dispersing and stirring device (2) consists of an explosion-proof driving motor II (201), a coupler, a disc type stirring paddle (202) and a stirring shaft II (203); the explosion-proof driving motor II (201) is fixedly connected with the stirring shaft II (203) through a coupler, and the disc type stirring paddle (202) is fixedly connected to the stirring shaft II (203).

5. The high-efficiency mixing system for essence production according to claim 1, wherein the online detection system (5) comprises an intelligent online specific gravity meter I (501), an intelligent online specific gravity meter II (502), an intelligent online specific gravity meter III (503), a specific gravity meter connecting pipeline (504) and a drain valve I (505); the intelligent online hydrometer I (501) is arranged on the upper half part of a tank body (10) of the essence blending tank, the intelligent online hydrometer II (502) is arranged in the middle of the tank body (10) of the essence blending tank, and the intelligent online hydrometer III (503) is arranged on the lower half part of the tank body (10) of the essence blending tank; the intelligent online hydrometer I (501), the intelligent online hydrometer II (502) and the intelligent online hydrometer III (503) are all connected with the hydrometer connecting pipeline (504), and the blowoff valve I (505) is installed at the outlet end of the hydrometer connecting pipeline (504).

6. The high-efficiency mixing system for essence production according to claim 1, wherein the material circulation system (4) comprises a discharge valve (401), a blending tank feed valve (402), a circulation feed valve (403), a circulation pneumatic diaphragm pump (404) and a circulation pipeline (405), one end of the circulation pipeline (405) is connected with a feed inlet at the top of the spice blending tank, and the other end of the circulation pipeline (405) is connected with the discharge valve (401); and a circulating pneumatic diaphragm pump (404), a circulating feed valve (403) and a discharge valve (401) are arranged on the circulating pipeline (405).

7. The high-efficiency mixing system for essence production according to claim 1, wherein the temperature control system (3) comprises a temperature sensor (301), a jacket (302) and an insulating layer (303).