CN110449067A - A feed additive processing system - Google Patents
A feed additive processing system Download PDFInfo
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- CN110449067A CN110449067A CN201910750088.1A CN201910750088A CN110449067A CN 110449067 A CN110449067 A CN 110449067A CN 201910750088 A CN201910750088 A CN 201910750088A CN 110449067 A CN110449067 A CN 110449067A
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N17/00—Apparatus specially adapted for preparing animal feeding-stuffs
- A23N17/007—Apparatus specially adapted for preparing animal feeding-stuffs for mixing feeding-stuff components
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/21—Mixers with rotary stirring devices in fixed receptacles; Kneaders characterised by their rotating shafts
- B01F27/2123—Shafts with both stirring means and feeding or discharging means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/90—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/82—Combinations of dissimilar mixers
- B01F33/821—Combinations of dissimilar mixers with consecutive receptacles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/06—Mixing of food ingredients
- B01F2101/18—Mixing animal food ingredients
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Life Sciences & Earth Sciences (AREA)
- Animal Husbandry (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
Abstract
本发明公布了一种饲料添加剂加工系统，它包括机架，所述机架内设置有微量物质搅拌装置和混合搅拌装置，所述微量物质搅拌装置包括搅拌罐、副搅拌杆以及带动副搅拌杆旋转的搅拌电机，所述搅拌罐下端出口处设置有出料阀门且其与混合搅拌装置内的主搅拌杆上端开口处相连通；所述混合搅拌装置包括上下两端开放的主搅拌杆、混合罐，所述混合罐上设置有进料管；所述主搅拌杆侧壁上沿竖直方向间隔设置有两端开放的搅拌叶，所述搅拌叶内侧端与主搅拌杆内部连通且底壁上设置有向主搅拌杆轴线延伸的接物板，主搅拌杆上的搅拌叶连同与其连接的接物板呈扇形分布。本发明的目的是提供一种饲料添加剂加工系统，能够提高饲料添加剂的生产效率。
The invention discloses a feed additive processing system, which includes a frame, and a trace substance stirring device and a mixing and stirring device are arranged in the frame, and the trace substance stirring device includes a stirring tank, an auxiliary stirring rod and a driving auxiliary stirring rod Rotating stirring motor, the outlet at the lower end of the mixing tank is provided with a discharge valve and it communicates with the opening at the upper end of the main stirring rod in the mixing and stirring device; the mixing and stirring device includes a main stirring rod with open upper and lower ends, mixing The mixing tank is provided with a feed pipe; the side wall of the main stirring rod is vertically spaced with stirring blades with open ends, the inner side of the stirring blade communicates with the inside of the main stirring rod and the bottom wall A connecting plate extending toward the axis of the main stirring rod is arranged on the top, and the stirring blades on the main stirring rod and the connecting plates connected thereto are distributed in a fan shape. The purpose of the present invention is to provide a feed additive processing system capable of improving the production efficiency of the feed additive.
Description
技术领域technical field
本发明涉及饲料添加剂加工领域，具体为一种饲料添加剂加工系统。The invention relates to the field of feed additive processing, in particular to a feed additive processing system.
背景技术Background technique
饲料添加剂是现代饲料工业必然使用的原料，在养殖领域大量使用。Feed additives are inevitable raw materials used in the modern feed industry, and are widely used in the field of breeding.
饲料添加剂根据所使用的场合以及所需要达到的效果往往不是一种单一组分构成，而是含有多种成分，这些成分在于饲料混合之前需要先进行混合，以方便销售和使用。饲料添加剂的组分包括分量比较多的基础物质以及分量比较少的微量物质，现有的混合办法是将基础物质和微量物质一同加入到搅拌机中进行搅拌，因各种组合都是一次性加入到搅拌机中，使得各微量物质成堆的聚集在基础物质里，从而再后续的搅拌过程中，需要较长的时间使微量物质均匀的分布在基础物质里，降低了生产效率。Feed additives are often not composed of a single component according to the occasions used and the desired effect, but contain multiple components. These components need to be mixed before the feed is mixed to facilitate sales and use. The components of feed additives include basic substances with relatively large amounts and trace substances with relatively small amounts. The existing mixing method is to add the basic substances and trace substances together into the mixer for stirring, because all combinations are added to the feed at one time. In the mixer, various trace substances are piled up in the basic substance, so that in the subsequent stirring process, it takes a long time to make the trace substances evenly distributed in the basic substance, which reduces the production efficiency.
发明内容Contents of the invention
本发明的目的是针对以上问题，提供一种饲料添加剂加工系统，能够提高饲料添加剂的生产效率。The object of the present invention is to solve the above problems and provide a feed additive processing system capable of improving the production efficiency of the feed additive.
为实现以上目的，本发明采用的技术方案是：它包括用于对微量物质进行搅拌混合的微量物质搅拌装置，以及将混合后的微量物质与基础物质进行搅拌混合的混合搅拌装置，所述微量物质搅拌装置和混合搅拌装置均设置于机架内；所述微量物质搅拌装置包括搅拌罐、副搅拌杆，将微量物质加入到搅拌罐内，然后搅拌电机带动副搅拌杆旋转以使得微量物质进行混合，在副搅拌杆工作时，搅拌罐下端出口处的出料阀门关闭，以防止未混合均匀的微量物质进入到混合搅拌装置内；混合后的微量物质随着出料阀门的开启从搅拌罐下端进入到混合搅拌装置中的主搅拌杆内，所述混合搅拌装置包括上下两端开放的主搅拌杆、混合罐，所述主搅拌杆对混合罐内的物体进行搅拌，为此所述主搅拌杆与混合电机的输出轴传动连接，在主搅拌杆工作时，混合罐下端出口处的下料阀门关闭，以防止混合罐内的物体漏出；基础物质从进料管进入到混合罐内，而进入到主搅拌杆的微量物质在掉落过程中被主搅拌杆内部不同高度的接物板接住，每块接物板与主接物板内壁之间均有缝隙，不同高度的接物板以主搅拌杆的轴线环形阵列设置而且每块接物板在竖直方向的投影不重合，从而使得不同高度接物板上的微量物质较一致，接物板上的微量物质随着主搅拌杆旋转产生的离心力通过搅拌叶上的通孔进入到混合罐内不同高度的位置，所述接物板和与其连接的搅拌叶同向设置，其中最下端的搅拌叶与主搅拌杆下端出口处直接连通。In order to achieve the above object, the technical solution adopted by the present invention is: it includes a trace substance stirring device for stirring and mixing trace substances, and a mixing and stirring device for stirring and mixing the mixed trace substances and base substances, the trace substances Both the substance stirring device and the mixing and stirring device are arranged in the frame; the trace substance stirring device includes a stirring tank and an auxiliary stirring rod, and the trace substance is added into the stirring tank, and then the stirring motor drives the auxiliary stirring rod to rotate so that the trace substance is Mixing, when the auxiliary stirring rod is working, the discharge valve at the outlet of the lower end of the mixing tank is closed to prevent unmixed trace substances from entering the mixing and stirring device; the mixed trace substances are discharged from the stirring tank with the opening of the discharge valve The lower end enters the main stirring rod in the mixing and stirring device. The mixing and stirring device includes a main stirring rod with open upper and lower ends and a mixing tank. The main stirring rod stirs the objects in the mixing tank. For this reason, the main stirring rod The stirring rod is connected to the output shaft of the mixing motor. When the main stirring rod is working, the feeding valve at the outlet of the lower end of the mixing tank is closed to prevent the objects in the mixing tank from leaking out; the basic material enters the mixing tank from the feeding pipe, The trace substances entering the main stirring rod are caught by the material receiving plates of different heights inside the main stirring rod during the falling process. There is a gap between each material receiving plate and the inner wall of the main material receiving plate. The plates are arranged in a circular array on the axis of the main stirring rod, and the projections of each object plate in the vertical direction do not overlap, so that the trace substances on the object plates at different heights are more consistent, and the trace substances on the object plate follow the main stirring. The centrifugal force generated by the rotation of the rod enters the positions of different heights in the mixing tank through the through holes on the stirring blades. direct connection.
进一步的，为了增加搅拌叶与混合罐内物质的接触面积，同时将混合罐内的物质排开，以方便微量物质进入到混合罐内，所述搅拌叶外壁上设置搅流板。Further, in order to increase the contact area between the stirring blade and the material in the mixing tank, and at the same time discharge the material in the mixing tank, so as to facilitate the entry of trace substances into the mixing tank, a baffle is arranged on the outer wall of the stirring blade.
进一步的，为了防止搅拌过程产生的灰尘进入到空气中，所述搅拌罐上端开口处设置有盖子；而各种微量物质通过输料管进入到搅拌罐内，为了提高效率，输料管可设置多根且输料管一端伸出机架以方便将微量物质从进料口加入到输料管内；为了将进料口一端的微量物质送入搅拌罐的同时防止防尘从输料管溢出且在一定程度上控制输送量，所述输料管内设置有螺杆，螺杆在送料电机的驱动下进行旋转。Further, in order to prevent the dust generated during the stirring process from entering the air, a cover is provided at the opening of the upper end of the mixing tank; while various trace substances enter the mixing tank through the feeding pipe, in order to improve efficiency, the feeding pipe can be set There are multiple feed pipes with one end protruding from the frame to facilitate adding trace substances into the feed pipe from the feed port; in order to prevent dust from overflowing from the feed pipe while feeding the trace substances at one end of the feed port into the mixing tank and To control the delivery volume to a certain extent, a screw is arranged in the delivery pipe, and the screw rotates under the drive of the feeding motor.
进一步的，所述搅拌罐下端与主搅拌杆上端之间设置有密封轴承，以防止粉尘从搅拌罐和主搅拌杆之间的缝隙中溢出。Further, a sealed bearing is provided between the lower end of the stirring tank and the upper end of the main stirring rod to prevent dust from overflowing from the gap between the stirring tank and the main stirring rod.
进一步的，搅拌叶外侧端向下倾斜，以确保微量物质能够进入到混合罐内，且能够避免混合罐内的物体从搅拌叶进入到主搅拌杆内。Further, the outer end of the stirring blade is inclined downward to ensure that trace substances can enter the mixing tank and prevent objects in the mixing tank from entering the main stirring rod from the stirring blade.
本发明的有益效果：微量物质在搅拌罐内混合均匀后从搅拌罐进入到主搅拌杆内，微量物质在下落的过程较平均的分摊到接物板上，然后随着主搅拌杆的旋转以从两端开放的搅拌叶内进入到混合罐内的不同高度，从而使得微量物质不在集中于混合罐一个区域，使主搅拌杆只需要较短的时间即可将微量物质均匀得分散到混合罐内，提高饲料添加剂的生产效率。Beneficial effects of the present invention: trace substances are evenly mixed in the mixing tank and enter the main stirring rod from the stirring tank, and the trace substances are evenly distributed on the receiving plate during the falling process, and then with the rotation of the main stirring rod Enter different heights in the mixing tank from the stirring blades that are open at both ends, so that the trace substances are not concentrated in one area of the mixing tank, so that the main stirring rod only needs a short time to disperse the trace substances to the mixing tank evenly Within, improve the production efficiency of feed additives.
1、为了防止饲料添加剂生产过程产生的粉尘飞散到空气中，搅拌罐上端设置有盖子且搅拌罐与主搅拌杆之间设置有密封轴承。1. In order to prevent the dust generated in the production process of feed additives from flying into the air, a cover is installed on the upper end of the mixing tank and a sealed bearing is installed between the mixing tank and the main stirring rod.
2、搅拌叶外侧端向下倾斜，以确保微量物质能够进入到混合罐内，且能够避免混合罐内的物体从搅拌叶进入到主搅拌杆内。2. The outer end of the mixing blade is inclined downward to ensure that trace substances can enter the mixing tank and prevent the objects in the mixing tank from entering the main stirring rod from the mixing blade.
附图说明Description of drawings
图1为本发明内部结构示意图。Fig. 1 is a schematic diagram of the internal structure of the present invention.
图2为主搅拌杆俯视结构示意图。Fig. 2 is a schematic structural diagram of the top view of the main stirring rod.
图中所述文字标注表示为：1、机架；2、搅拌罐；3、副搅拌杆；4、搅拌电机；5、主搅拌杆；6、混合罐；7、混合电机；8、进料管；9、搅拌叶；10、接物板；11、搅流板；12、盖子；13、输料管；14、螺杆；15、送料电机；16、密封轴承；17、隔板；18、横梁；19、进料口。The text marked in the figure is expressed as: 1. Rack; 2. Stirring tank; 3. Auxiliary stirring rod; 4. Stirring motor; 5. Main stirring rod; 6. Mixing tank; Tube; 9, stirring blade; 10, object plate; 11, stirring plate; 12, cover; 13, feeding pipe; 14, screw; 15, feeding motor; 16, sealed bearing; 17, partition; 18, Beam; 19, feeding port.
具体实施方式Detailed ways
为了使本领域技术人员更好地理解本发明的技术方案，下面结合附图对本发明进行详细描述，本部分的描述仅是示范性和解释性，不应对本发明的保护范围有任何的限制作用。In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be described in detail below in conjunction with the accompanying drawings. The description in this part is only exemplary and explanatory, and should not have any limiting effect on the protection scope of the present invention. .
如图1-图2所示，本发明的具体结构为：它包括机架1，所述机架内设置有隔板17，所述隔板17上下两侧分别设置微量物质搅拌装置和混合搅拌装置，所述微量物质搅拌装置包括搅拌罐2、副搅拌杆3，所述搅拌罐2通过连接杆等固定在机架1内，所述副搅拌杆3与搅拌电机4传动连接，所述搅拌电机4设置于机架1上端的横梁18上，所述副搅拌杆3下端伸入搅拌罐2内，所述搅拌罐2下端出口处设置有出料阀门且搅拌罐2下端从主搅拌杆5上端插入；所述混合搅拌装置包括上下两端开放的主搅拌杆5、混合罐6，所述混合罐6上端固定设置在隔板17下端，所述主搅拌杆5上端穿过隔板17与搅拌罐2下端连通，所述主搅拌杆5与隔板17连接处设置有连接轴承，所述主搅拌杆5通过链条等与混合电机7的输出轴传动连接，所述混合电机7设置于隔板17上端，所述主搅拌杆5下端伸入混合罐6内，所述混合罐6下端出口处设置有下料阀门，所述混合罐6上设置有进料管8，所述进料管8伸出机架1；所述主搅拌杆5侧壁上沿竖直方向间隔设置有两端开放的搅拌叶9，所述搅拌叶9内侧端与主搅拌杆5内部连通且底壁上设置有向主搅拌杆5轴线延伸的接物板10，主搅拌杆5上的搅拌叶9连同与其连接的接物板10呈扇形分布，不同高度接物板10于竖直方向上的投影面不重合，最下端的搅拌叶9与主搅拌杆下端出口处直接连通。As shown in Fig. 1-Fig. 2, the concrete structure of the present invention is: it comprises frame 1, and partition 17 is arranged in described frame, and described partition 17 upper and lower sides are respectively provided with trace substance agitating device and mixing and stirring. device, the trace substance stirring device includes a stirring tank 2, a secondary stirring rod 3, the stirring tank 2 is fixed in the frame 1 through a connecting rod, etc., the secondary stirring rod 3 is connected with a stirring motor 4 through transmission, and the stirring The motor 4 is arranged on the crossbeam 18 at the upper end of the frame 1, the lower end of the auxiliary stirring rod 3 extends into the stirring tank 2, the outlet of the lower end of the stirring tank 2 is provided with a discharge valve and the lower end of the stirring tank 2 is connected to the main stirring rod 5 The upper end is inserted; the mixing and stirring device includes a main stirring rod 5 and a mixing tank 6 with upper and lower ends open, and the upper end of the mixing tank 6 is fixedly arranged on the lower end of the dividing plate 17, and the upper end of the main stirring rod 5 passes through the dividing plate 17 and The lower end of the stirring tank 2 is connected, and the connection between the main stirring rod 5 and the partition plate 17 is provided with a connecting bearing, and the main stirring rod 5 is connected to the output shaft of the mixing motor 7 through a chain, etc. The upper end of the plate 17, the lower end of the main stirring rod 5 extends into the mixing tank 6, the outlet of the lower end of the mixing tank 6 is provided with a feeding valve, the mixing tank 6 is provided with a feeding pipe 8, and the feeding pipe 8 protrudes from the frame 1; the side wall of the main stirring rod 5 is provided with stirring blades 9 with open ends at intervals along the vertical direction, the inner side of the stirring blade 9 communicates with the main stirring rod 5 and is arranged on the bottom wall There is an object-connecting plate 10 extending to the axis of the main stirring rod 5, and the stirring blades 9 on the main stirring rod 5 are distributed in a fan shape together with the object-connecting plate 10 connected thereto. Coincidentally, the stirring blade 9 at the bottom is directly connected with the outlet at the lower end of the main stirring rod.
优选的，所述搅拌叶9外壁上设置搅流板11。Preferably, a baffle 11 is provided on the outer wall of the stirring blade 9 .
优选的，所述搅拌罐2上端开口处设置有可开合的盖子12，所述副搅拌杆3上端穿过盖子12与搅拌电机4的输出轴连接；所述搅拌罐2与输料管13内侧端连通，所述输料管13内设置有螺杆14，所述螺杆14一端伸出输料管13与送料电机15的输出轴传动连接，所述输料管13外侧端伸出机架1，所述输料管13外侧端上设置有进料口19。Preferably, the opening of the upper end of the stirring tank 2 is provided with a cover 12 that can be opened and closed, and the upper end of the auxiliary stirring rod 3 passes through the cover 12 and is connected to the output shaft of the stirring motor 4; The inner end is connected, and a screw rod 14 is arranged in the feeding pipe 13, and one end of the screw rod 14 extends out of the feeding pipe 13 and is connected to the output shaft of the feeding motor 15, and the outer end of the feeding pipe 13 extends out of the frame 1 , the outer end of the feeding pipe 13 is provided with a feeding port 19 .
优选的，所述搅拌罐2下端与主搅拌杆5上端之间设置有密封轴承16。Preferably, a sealed bearing 16 is provided between the lower end of the stirring tank 2 and the upper end of the main stirring rod 5 .
优选的，搅拌叶9外侧端向下倾斜。Preferably, the outer end of the stirring blade 9 is inclined downward.
具体实施例：将各种微量物质加入到搅拌罐2，然后副搅拌杆3在搅拌电机4的带动下对搅拌罐2内的微量物质进行搅拌，以使各微量物质混合均匀；均匀混合后微量物质随着出料阀门的开启从搅拌罐2下端掉入到主搅拌杆5内不同高度的接物板10上，然后微量物质沿着搅拌叶中的孔道9均匀得分散到混合罐6不同高度；微量物质进入到混合罐6的同时，基础物质从进料管8进入到混合罐6内，使得在微量物质较均匀地分散到不同高度的基础物质中；也可在主搅拌杆5旋转时将微量物质添加到主搅拌杆5中，在主搅拌杆5搅拌混合罐6内的物体同时将微量物质加入到基础物质中去。Specific embodiments: various trace substances are added to the stirring tank 2, and then the auxiliary stirring rod 3 is driven by the stirring motor 4 to stir the trace substances in the stirring tank 2, so that each trace substance is mixed evenly; Substances fall from the lower end of the mixing tank 2 to the material receiving plates 10 of different heights in the main stirring rod 5 with the opening of the discharge valve, and then trace substances are evenly dispersed to the mixing tank 6 at different heights along the channels 9 in the stirring blades ; When the trace substance enters the mixing tank 6, the basic substance enters the mixing tank 6 from the feed pipe 8, so that the trace substance is more evenly dispersed in the basic substance of different heights; it can also be used when the main stirring rod 5 rotates The trace substance is added to the main stirring rod 5, and the trace substance is added to the base substance while the main stirring rod 5 is stirring the objects in the mixing tank 6.
需要说明的是，在本文中，术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含，从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素，而且还包括没有明确列出的其他要素，或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, in this document, the terms "comprising", "comprising" or any other variation thereof are intended to cover a non-exclusive inclusion such that a process, method, article or apparatus comprising a set of elements includes not only those elements, It also includes other elements not expressly listed, or elements inherent in the process, method, article, or apparatus.
本文中应用了具体个例对本发明的原理及实施方式进行了阐述，以上实例的说明只是用于帮助理解本发明的方法及其核心思想。以上所述仅是本发明的优选实施方式，应当指出，由于文字表达的有限性，而客观上存在无限的具体结构，对于本技术领域的普通技术人员来说，在不脱离本发明原理的前提下，还可以做出若干改进、润饰或变化，也可以将上述技术特征以适当的方式进行组合；这些改进润饰、变化或组合，或未经改进将发明的构思和技术方案直接应用于其它场合的，均应视为本发明的保护范围。In this paper, specific examples are used to illustrate the principle and implementation of the present invention. The description of the above examples is only used to help understand the method and core idea of the present invention. The above is only a preferred embodiment of the present invention. It should be pointed out that due to the limitation of literal expression, there are objectively unlimited specific structures. Under these circumstances, several improvements, modifications or changes can also be made, and the above-mentioned technical features can also be combined in an appropriate manner; these improvements, modifications, changes or combinations, or the idea and technical solution of the invention can be directly applied to other occasions without improvement should be regarded as the scope of protection of the present invention.
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| CN110449067B (en) | 2022-03-08 |
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