CN208389936U - A kind of cell size homogenization system - Google Patents
A kind of cell size homogenization system Download PDFInfo
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- CN208389936U CN208389936U CN201820759242.2U CN201820759242U CN208389936U CN 208389936 U CN208389936 U CN 208389936U CN 201820759242 U CN201820759242 U CN 201820759242U CN 208389936 U CN208389936 U CN 208389936U
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Abstract
The utility model provides a kind of cell size homogenization system, including structure-steel framing, the structure-steel framing is equipped at least one holding vessel, structure-steel framing below the holding vessel, which is equipped with, is equipped with dispersion tank consistent with tank quantity is kneaded with the consistent mixing tank of holding vessel quantity, the structure-steel framing being kneaded below tank;Holding vessel discharge port is connected to the sealing of powder feed inlet, is kneaded discharge port and is added inlet seal to be connected to slurry;The mixing tank is horizontal on structure-steel framing, and the dispersion tank is horizontal on structure-steel framing;It is equipped with inside the mixing tank and is kneaded agitating shaft, the mixing agitating shaft is equipped with ribbon formula and is kneaded stirrer paddle, dispersion agitating shaft is equipped with inside the dispersion tank, the dispersion agitating shaft is equipped with ribbon formula and disperses stirrer paddle, at least two dispersion portions are equipped in the dispersion tank in a manner of breaing up slurry, not easy to clean to solve prior art stirring cell size equipment, poor sealing is easy to produce the defects of slurry splashes with dead angle and discontinuous operation.
Description
Technical field
The utility model relates to cell size production equipment technologies, are homogenized system more particularly to a kind of cell size
System.
Background technique
Currently, with the popularization and application of new energy technology, so that lithium battery is widely used in waterpower, firepower, wind-force and too
It is positive can the accumulation power supplies system such as power station, the uninterruptible power supply of post and telecommunications, be especially applied to electric tool, electric bicycle,
The various fields such as battery-operated motor cycle, electric car, military equipment, aerospace.The lithium battery for developing large capacity is dynamic as automobile
The application of power, one of the major impetus power supply that lithium battery will be made to become automobile.Therefore, the quality and manufacturing technology of lithium battery
It is required that being the most basic condition for meeting automobile difference operating condition and safety traffic.
However, the quality and manufacturing process of lithium battery slurry, are the basis of guarantee lithium battery quality, and in cell size
Manufacturing process in, the cell size for having prepared to be processed is stirred, is a particularly important step process, with lithium electricity
Pond application field it is increasingly extensive, the requirement to cell size manufacture craft also becomes higher and higher, in order to meet to quality
Demand, a variety of different production equipments and its production technology are continued to optimize with continuous change, but in the system of cell size
Make in technique, the stirring to slurry is still indispensable committed step, and the importance stirred is self-evident, therefore very much
Producer is also constantly looking for new mixing plant and stirring means, such as
Chinese utility model patent (publication No.: CN103285765A), discloses a kind of double planetary mixer, the double-planet
Mixing machine includes material cylinder container, power mixed structure and high speed dispersion structure, power mixed structure setting mixing main shaft, dispersion master
Axis and thermometric bar axis, power mixed structure also set up stirring motor, dispersion motor, rabbling mechanism and planetary mechanism, planetary mechanism
It is connected on mixing main shaft, high speed dispersion structure setting scattering rod axis and emulsification bar axis, scattering rod axis and emulsification bar axis connection point
Main shaft is dissipated, and provides power and control by dispersion main shaft, the setting of material cylinder container is for cooling coil pipe and deflector.The double-planet
Mixing machine is suitable for preparing using acetone substance as the lithium iron phosphate storage battery of solvent, is effective against the corrosion of acetone substance
Property.The mixing plant efficient stable that the technical solution of above-mentioned patent disclosure provides is realized that recirculated water reduces waste, while can be kept away
Exempt from acetones solvent to be abnormal at high temperature, is effective against the corrosivity of acetones solvent.But above-mentioned technical proposal provides
Mixing plant be unfavorable for the continuous and automatic operation of cell size homogenization system, and there is following problems:
1, the problem of cleaning needs periodically cleaning to rabbling mechanism and material cylinder container, just can guarantee the consistency of stirring, must
The problem of capable of avoiding the formation of dead material or the influences such as slurry wall built-up and residual discharging viscosity, fineness consistency must be often cleaned,
But since equipment volume is huge, clean often not only time-consuming and laborious, while also influencing production efficiency.
2, the problem of sealing, since the equipment of above-mentioned technical proposal is after filler, and after stirring, there is no keep to slurry
Easily there is operator's maloperation and metal tools etc. is mixed into slurry in the sealing of material, and friction is caused to form metallic,
Lead to that being lost occurs in equipment or the risk of defective products occurs in slurry.
3, it splashes and the problem of dead angle, since the equipment of above-mentioned technical proposal is in slurry agitation, rabbling mechanism needs is stretched
Enter into slurry, therefore, it is many that the diameter of rabbling mechanism needs to be less than material cylinder container, could facilitate disengaging material cylinder, this is resulted in
The gap that necessarily will appear rabbling mechanism and material cylinder inner wall in whipping process is excessive, causes to be formed close to material cylinder inner wall surface side
Dead material and powder mixing less than the case where, and the fineness of slurry is influenced, in addition, stirring since material cylinder upper end opening is arranged
It also will appear the defect of slurry splashing in the process, while also will increase the risk of the slurry water suction denaturation after stirring.
4, the problem of high failure rate, since rabbling mechanism is above material cylinder, it may appear that slurry splashes to rabbling mechanism
Inside, the failure rate for causing rabbling mechanism to damage are higher.
5, operation is discontinuous, difficult to realize to work continuously due to the limitation of the device structure of above-mentioned technical proposal, with
And control the activity duration interval operation, therefore such equipment have the defects that be difficult on many production lines it is compatible;
In addition, will appear the case where material cylinder declines, Jin Erying in working long hours due to the limitation of prior art construction
Ring mixing effect.
A kind of double-screw agitator is also commonly used in the prior art, but there is also some problems for this equipment, such as
Under,
1, the homogeneity of slurry is too poor: due to incorporation time wretched insufficiency, active material cannot be completely by liquid immersion, solution
Poly-, the consistency of slurry is poor;
2, conductive agent is reunited serious: due to the short problem of incorporation time, active material cannot be coated by conductive agent class material,
It causes conductive agent to reunite, causes the cycle-index of battery and energy density not high enough.
Even if subsequent technique uses high speed disperser, it is also difficult to obtain well dispersed slurry, result even in and " roll into a ball again
It is poly- " the phenomenon that;
3, be unable to batch production, waste seriously: twin-screw can only continuously continuously run production, every to shut down, be switched on once,
It will cause the waste that front and back end generates many slurries because adjusting operating, and last time is trapped in the slurry in screw rod and can only also report
It is useless;
4, not easy cleaning: if replacement material system is it is necessary to thoroughly cleaning screw rod inner cavity.Due to entire screw rod fuselage
Dismantling generally requires two days or more time, wastes the production time;
5, pole piece resistance is bigger than normal, and since active material covering property is poor, conductive agent and binder mixing are uneven.
Therefore, in the prior art there are problem, it is urgent to provide a kind of technological operations simply, slurry is without splashing and extremely
Angle, slurry equality be good, can continuous or intermittent duty, cell size homogenate technology at low cost, energy consumption is small seems especially heavy
It wants.
Summary of the invention
The purpose of this utility model is that avoiding shortcoming in the prior art and providing that a kind of technological operation is simple, slurry
Material without splash and dead angle, slurry equality it is good, can continuous or intermittent duty, cell size at low cost, energy consumption is small is homogenized system
System.
The purpose of this utility model can be achieved through the following technical solutions:
A kind of cell size homogenization system is provided, includes structure-steel framing, at least one holding vessel is arranged in the structure-steel framing,
Be characterized in that: the structure-steel framing be located at below the holding vessel be correspondingly arranged on the consistent mixing tank of holding vessel quantity, it is described
Structure-steel framing, which is located at below the mixing tank, to be correspondingly arranged on and is kneaded the consistent dispersion tank of tank quantity;
The holding vessel discharge port of the storage pot bottom setting is connected to the powder feed inlet of mixing tank top setting,
The mixing discharge port for being kneaded the setting of tank lower part is added mouth with the slurry that the dispersion tank top is arranged and is connected to;
Being horizontally disposed in the mixing tank has the mixing agitating shaft coaxial with tank is kneaded, the mixing agitating shaft setting
There is ribbon formula to be kneaded stirrer paddle, the tank side that is kneaded is provided with the first reducing motors that driving is kneaded agitating shaft rotation;
The dispersion tank inner horizontal is provided with the dispersion agitating shaft coaxial with dispersion tank, and the dispersion agitating shaft is set
It is equipped with ribbon formula dispersion stirrer paddle, the dispersion tank side is provided with the second reducing motors of driving dispersion agitating shaft rotation,
At least two dispersion portions, the axis of the axial direction in the dispersion portion and ribbon formula dispersion stirrer paddle are provided in the dispersion tank
To vertical.
Preferably, the structure-steel framing is arranged side by side there are two holding vessel, two mixing tanks and two dispersion tanks, is formed in parallel
Two column homogenization systems, two column homogenization systems intersect perhaps run simultaneously with realize continous way or indirect type slurry production.
Preferably, it includes being kneaded outward turning blade and mixing inward turning blade, the mixing outward turning that ribbon formula, which is kneaded stirrer paddle,
Blade is located in a manner of stirring slurry to movement in the middle part of tank body and is kneaded on agitating shaft, and the mixing inward turning blade is to stir slurry
The mode mobile to tank body two sides, which is located at, to be kneaded on agitating shaft;
The ribbon formula dispersion stirrer paddle includes dispersion outward turning paddle and dispersion inward turning paddle, and the dispersion outward turning paddle is to stir
Slurry is located on dispersion agitating shaft to the mode of movement in the middle part of tank body, and the dispersion inward turning paddle is to stir slurry to two sidesway of tank body
Dynamic mode is located on dispersion agitating shaft.
Preferably, the mixing outward turning blade includes that proximal lateral is kneaded blade and distal side mixing blade, the proximal lateral
It is kneaded blade to be located on the mixing agitating shaft in first reducing motors direction, the distal side is kneaded blade and is located at far from first
On the mixing agitating shaft in decelerating motor direction, it is consistent with the distal side mixing structure of blade that the proximal lateral is kneaded blade, and revolves
To opposite;
The mixing inward turning blade includes that proximal end is kneaded blade and distal end mixing blade, and the proximal end mixing blade, which is located at, to be leaned on
On the mixing agitating shaft in nearly first reducing motors direction, the distal end is kneaded blade and is located at mixing far from first reducing motors direction
It refines on agitating shaft, the proximal end is kneaded blade and the distal end mixing structure of blade is consistent and oppositely oriented;
The dispersion outward turning paddle and dispersion inward turning paddle are consistent with mixing outward turning blade and the mixing structure of inward turning blade respectively.
Preferably, the mixing outward turning blade and the radial distance for dispersing outward turning paddle, which are respectively greater than, is kneaded inward turning blade and divides
Dissipate the radial distance of inward turning paddle.
Preferably, it is described be kneaded outward turning blade and disperse outward turning paddle external margin on any point respectively be kneaded tank and divide
The gap for dissipating the inner wall of tank is 1~10mm.
Preferably, the slurry adds the dispersion tank upper end of inlet ambient to set there are two dispersion portion, and the dispersion portion includes point
It dissipates motor, dispersion motor cabinet, dispersion axis and dispersion impeller, the dispersion motor cabinet lower end to be fixedly connected with dispersion tank, the dispersion
The upper end of motor cabinet is equipped with dispersion motor, the output end connection dispersion axis of the dispersion motor, and the dispersion axis passes through described point
Scattered motor cabinet protrudes into inside dispersion tank, and the dispersion axis lower end is equipped with dispersion impeller, and the dispersion axis and the dispersion motor cabinet are close
Envelope connection, the dispersion impeller is under the driving of dispersion motor in dispersion tank inner rotation.
Preferably, two dispersion axis protrude into behind dispersion tank inside the two sides for being located at the dispersion agitating shaft, and two
A dispersion impeller is respectively positioned on inside the dispersion tank below the dispersion agitating shaft.
Preferably, the inner wall of the mixing tank and dispersion tank is coated with Teflon, and the ribbon formula is kneaded stirrer paddle
Being coated with the surface of ribbon formula dispersion stirrer paddle also has Teflon.
The utility model has the beneficial effects that
Above-mentioned cell size homogenization system has the advantages that
1, the production, operation of slurry are simpler:
Production technology is mounted in production routine due to changing mixed form before equipment factory, user is only
Need the formula rate for inputting various materials according to production capacity that can put into production, it is entirely avoided because of instrument size, product system
Difference, thus will to production equipment carry out the such as readjustment of revolving speed, temperature, time etc. need.
2, novel slurry mixing apparatus does not splash and dead angle:
All materials in blending tank body for full-contact, enclosed type mix, no longer worry have powder mixing less than,
There is dead angle to form dead material between slurry splashing and agitating paddle and tank body, also eliminate the trouble for scraping paddle and contacts the load of outside air
Sorrow especially meets cell size manufacturer instantly and high-nickel material is used to produce for the slurry of raw material.
3, the consistency of slurry is further guaranteed:
Since the intracorporal high speed of tank and stirring are by the direct-connected transmission of speed reducer, revolving speed infallible is poor, does to ensure that
The possibility of sizing agent consistency out.
4, continuous and batch production:
This system can be used as continous way, it can also be used to intermittent slurry production, and it is clean to discharge.
5, slurry does not agglomerate:
The equipment that the technical program provides is in sealing state before and after stirring, and tank body is air tight, so that slurry quality obtains
To guarantee, caking phenomenon is not generated.
6, this system comprehensive method of investment cost, energy consumption are low:
The slurry of this system institute output is under equal production volume 10% or so of the other equipment energy consumption such as blender.
7, it installs, debug simply, the period is short:
This system is modularized design structure, and general assembly is convenient, high-efficient.
Therefore, the utility model has that technological operation is simple, slurry is without splashing and dead angle, slurry are equal compared with prior art
One property is good, can continuous or intermittent duty, advantage at low cost, energy consumption is small.
Detailed description of the invention
Using attached drawing, the utility model is described in further detail, but the embodiment in attached drawing is not constituted to the utility model
Any restrictions.
Fig. 1 is a kind of structural schematic diagram of cell size homogenization system embodiment of the utility model.
Fig. 2 is a kind of mixing tank schematic diagram of internal structure of cell size homogenization system embodiment of the utility model.
Fig. 3 is a kind of dispersion tank schematic diagram of internal structure of cell size homogenization system embodiment of the utility model.
Fig. 4 is a kind of mixing tank slurry agitation direction signal of cell size homogenization system embodiment of the utility model
Figure.
Fig. 5 is a kind of dispersion tank slurry agitation direction signal of cell size homogenization system embodiment of the utility model
Figure.
Fig. 6 is that a kind of ribbon formula of cell size homogenization system embodiment of the utility model is kneaded the structure of stirrer paddle
Schematic diagram.
Fig. 7 is a kind of dispersion motor cabinet internal structure signal of cell size homogenization system embodiment of the utility model
Figure.
Fig. 8 is a kind of dispersion impeller structural schematic diagram of cell size homogenization system embodiment of the utility model.
Fig. 9 is the pole piece figure after a kind of slurry of cell size homogenization system embodiment of the utility model is agitated.
Figure 10 is the pole piece figure after a kind of slurry of traditional blender in the prior art is agitated.
Figure 11 is the pole piece figure after a kind of slurry of double-screw agitator in the prior art is agitated.
Figure 12 is the pole piece figure after a kind of slurry of double-screw agitator in the prior art is agitated.
Figure 13 is the schematic diagram with a kind of production line of cell size homogenization system of the utility model.
Include into Fig. 8 in Fig. 1:
1 --- holding vessel,
11 --- holding vessel discharge port;
2 --- it is kneaded tank,
21 --- powder feed inlet,
22 --- it is kneaded discharge port,
23 --- it is kneaded agitating shaft,
24 --- ribbon formula is kneaded stirrer paddle,
241 --- it is kneaded outward turning blade,
2411 --- proximal lateral is kneaded blade,
2412 --- distal side is kneaded blade,
242 --- it is kneaded inward turning blade,
2421 --- proximal end is kneaded blade,
2422 --- distal end is kneaded blade,
25 --- the first speed reducer;
3 --- dispersion tank,
31 --- mouth is added in slurry,
32 --- discharge port,
33 --- dispersion agitating shaft,
34 --- ribbon formula disperses stirrer paddle,
35 --- second reducing motors;
4 --- dispersion portion,
41 --- dispersion motor,
42 --- dispersion motor cabinet,
43 --- dispersion axis,
44 --- dispersion impeller,
45 --- mechanical sealing base,
46 --- bearing,
47 --- mechanical sealing member,
48 --- outside framework oil seal,
49 --- upper bearing,
491 --- upper end bearing block;
5 --- powder feeding system;
6 --- powder metage system;
7 --- cell size homogenization system;
8 --- slurry stocking system;
9 --- glue transmission measurement system;
10 --- slurry conveys spherical pig system.
Specific embodiment
The utility model is further described with the following Examples:
Embodiment 1
As shown in Fig. 1 to Fig. 8 present embodiments providing a kind of cell size homogenization system, including structure-steel framing, the structure-steel framing
On be set side by side two holding vessels 1, each 1 lower section of holding vessel connect one mixing tank 2 with its position longitudinal direction corresponding position, each mixes
2 lower section of refining tank connect a dispersion tank 3 with its position corresponding position.
1 bottom of holding vessel is equipped with holding vessel discharge port 11, and 2 upper end of mixing tank is equipped with powder feed inlet 21, institute
It states holding vessel discharge port 11 to be connected to the powder feed inlet 21 sealing, the middle part for being kneaded 2 lower end of tank, which is equipped with, is kneaded discharging
Mouth 22,3 upper center of dispersion tank are equipped with slurry and mouth 31 are added, and it is close that mouth 31 is added in the mixing discharge port 22 and the slurry
Envelope connection;3 bottom of dispersion tank is equipped with discharge port 32;
The mixing tank 2 is horizontal on structure-steel framing in such a way that the slurry to its inside is sealed stirring, the dispersion
Tank 3 be sealed with the slurry to its inside break up stirring side it is horizontal on structure-steel framing;
2 inner horizontal of tank that is kneaded is provided with the mixing agitating shaft 23 coaxial with 2 tank body of tank is kneaded, the mixing stirring
Axis 23 is equipped with ribbon formula and is kneaded stirrer paddle 24, and 2 side of tank that is kneaded subtracts equipped with driving is kneaded agitating shaft rotation first
Speed motor 25;
3 inner horizontal of dispersion tank is provided with the dispersion agitating shaft 33 coaxial with 3 tank body of dispersion tank, the dispersion stirring
Axis 33 is equipped with ribbon formula and disperses stirrer paddle 34, and 3 side of dispersion tank is equipped with second that driving dispersion agitating shaft 33 rotates
Decelerating motor 35 is set in the dispersion tank 3 in a manner of breaing up slurry there are two dispersion portion 36, the axial direction in the dispersion portion 36 with
The ribbon formula disperses the axially vertical of stirrer paddle 34.
The mixing tank upper end is additionally provided with liquid filling mouth, glue filler, vacuum subassembly and pneumostome;It is kneaded tank side
Equipped with observation panel, temperature sensor and low liquid level sensor.
The dispersion tank upper end is additionally provided with the port that adds helium, liquid feeding inlet and vacuum subassembly;Dispersion tank side be equipped with inspection socket,
Temperature sensor, sampling valve and low liquid level sensor.
Specifically, two holding vessels are set side by side on the structure-steel framing, it is longitudinal corresponding with its position below each holding vessel
One mixing tank of place's connection, each mixing tank lower section connect a dispersion tank with its position corresponding position.
Above structure ensure that cell size homogenization system can realize slurry agitation by the control to two sets of systems
Alternately continuous production operation, and independent or synchronous operation intermittent slurry production operation, in slurry automatic production line,
Several work requirement can be completed, the applicability of the cell size homogenization system of the application is greatly improved.
Embodiment 2
One of the embodiment of a kind of cell size homogenization system of the utility model, as shown in Fig. 1 to Fig. 8 the present embodiment
Main technical schemes it is substantially the same manner as Example 1, the feature not laid down a definition in the present embodiment, using the solution in embodiment 1
It releases, is no longer repeated herein.The present embodiment the difference from embodiment 1 is that: ribbon formula be kneaded stirrer paddle 24 include be kneaded
Outward turning blade 241 and mixing inward turning blade 242,
Specifically, the mixing outward turning blade 241 is located at mixing stirring in a manner of stirring slurry to movement in the middle part of tank body
On axis, the mixing inward turning blade is located in a manner of stirring slurry to the movement of tank body two sides and is kneaded on agitating shaft;
Specifically, above structure ensure that can carry out comprehensive no dead angle to slurry in mixing tank and dispersion tank stirs
It mixes, avoids the defect extremely expected because stirring insufficient generation, meanwhile, it is kneaded outward turning blade and is kneaded outside inward turning blade and dispersion
It revolves paddle and disperses the interlaced stirring slurry of inward turning paddle, be able to achieve the effect for maximizing and stirring evenly, reach at faster speed
To the requirement to slurry agitation.
When above-mentioned mixing direction is that first reducing motors 25 rotate counterclockwise, drive in being kneaded outward turning blade 241 and being kneaded
The rotation of blade 242 is revolved, thus the slurry agitation direction generated.
If first reducing motors 25 rotate clockwise, generate and above-mentioned mixing direction reverse effect.
The ribbon formula dispersion stirrer paddle 34 includes dispersion outward turning paddle 341 and dispersion inward turning paddle 342, the dispersion outward turning
Paddle 341 is located on dispersion agitating shaft 33 in a manner of stirring slurry to movement in the middle part of tank body, and the dispersion inward turning paddle 342 is to stir
Slurry is located on dispersion agitating shaft to the mobile mode in tank body two sides.
When above-mentioned mixing direction is that second reducing motors 35 rotate counterclockwise, dispersion outward turning paddle 341 and dispersion inward turning are driven
The rotation of paddle 342, thus the slurry agitation direction generated.
If second reducing motors 35 rotate clockwise, generate and above-mentioned mixing direction reverse effect.
The mixing outward turning blade 241 includes that proximal lateral is kneaded blade 2411 and distal side mixing blade 2412, described close
End side is kneaded blade 2411 and is located on the mixing agitating shaft 23 in 25 direction of first reducing motors, and the distal side is kneaded blade
2412 are located on the mixing agitating shaft 23 far from 25 direction of first reducing motors, and the proximal lateral is kneaded blade 2411 and distal side
The structure for being kneaded blade 2412 is consistent and oppositely oriented;
The mixing inward turning blade 242 includes that proximal end is kneaded blade 2421 and distal end mixing blade 2422, and the proximal end is mixed
Refining blade 2421 is located on the mixing agitating shaft 23 in 25 direction of first reducing motors, and the distal end is kneaded blade 2421 and is located at
On mixing agitating shaft 23 far from 25 direction of first reducing motors, the proximal end is kneaded blade 2421 and distal end is kneaded blade 2422
Structure it is consistent and oppositely oriented;
It is in clockwise direction helical form along the direction far from first reducing motors 25 that the proximal lateral, which is kneaded blade 2411,
It is in counter clockwise direction helical form along the direction far from first reducing motors 25 that the distal side, which is kneaded blade 2412,;
It is counter clockwise direction helical form, institute along the direction far from first reducing motors 25 that the proximal end, which is kneaded blade 2421,
Stating distal end and being kneaded blade 2422 along the direction far from first reducing motors 25 is clockwise direction helical form;
It is consistent including four rotation directions that the proximal lateral is kneaded blade 2411, and spaced proximal lateral blade each other,
It is consistent including four rotation directions that the distal side is kneaded blade 2412, and spaced distal side blade each other, the proximal end
Side blade is in clockwise direction helical form, and the distal side blade is in counter clockwise direction helical form.
It is consistent including two rotation directions that the proximal end is kneaded blade 2421, and in the spiral helicine proximal end blade of intersection, described remote
It includes that two rotation directions are consistent, and mutual is in intersect spiral helicine distal end blade that end, which is kneaded blade 2422, and the proximal end blade is in
Counter clockwise direction helical form, the distal end blade are in clockwise direction helical form.
It is described to disperse outward turning paddle 341 and disperse inward turning paddle 342 and be kneaded outward turning blade 241 and be kneaded inward turning blade 242
Structure is consistent.
Specifically, above structure ensure that, the proximal lateral is kneaded blade and is in along the direction far from first reducing motors
Clockwise direction helical form, it is in counter clockwise direction spiral along the direction far from first reducing motors that the distal side, which is kneaded blade,
Shape;
It is counter clockwise direction helical form, the distal end along the direction far from first reducing motors that the proximal end, which is kneaded blade,
Being kneaded blade is clockwise direction helical form along the direction far from first reducing motors;
It ensure that the uniform of tank interior slurry agitation, have reached the requirement to the fineness, viscosity of slurry.
The radial distance for being kneaded outward turning blade 241 and dispersing outward turning paddle 341, which is respectively greater than, is kneaded 242 He of inward turning blade
Disperse the radial distance of inward turning paddle 342.
Specifically, above structure ensure that be kneaded agitating shaft structural stability, while convenient for slurry agitation when mix
On the other hand the promotion of effect is able to satisfy and adequately requires slurry agitation.
It is described be kneaded outward turning blade 241 and disperse outward turning paddle 341 external margin on any point respectively be kneaded tank 2 and divide
The gap for dissipating the inner wall of tank 3 is 2mm.
Specifically, above structure ensure that under the rotation of outward turning paddle, the intracorporal slurry of tank can be made to be completely in stirred
Cheng Zhong, avoid because outward turning paddle diameter is too small cause with inner tank wall gap it is too big due to form the area Si Liao or stirring feelings not in place
The appearance of condition.
As shown in figure 4, ribbon formula is kneaded stirrer paddle 24 and slurry is driven to stir when rotating counterclockwise for first reducing motors 25
Mix the schematic diagram of moving direction.
As shown in figure 5, ribbon formula dispersion stirrer paddle 34 drives slurry to stir when rotating counterclockwise for second reducing motors 35
Mix the schematic diagram of moving direction.
Embodiment 3
One of the embodiment of a kind of cell size homogenization system of the utility model, as shown in Fig. 1 to Fig. 8 the present embodiment
Main technical schemes it is substantially the same manner as Example 1, the feature not laid down a definition in the present embodiment, using the solution in embodiment 1
It releases, is no longer repeated herein.The present embodiment the difference from embodiment 1 is that: the dispersion tank 3 around mouth 31 is added in the slurry
Upper end is set there are two dispersion portion 4;
The dispersion portion 4 includes dispersion motor 41, dispersion motor cabinet 42, dispersion axis 43 and dispersion impeller 44, the dispersion electricity
42 lower end of base is fixedly connected with dispersion tank 3, and the upper end of the dispersion motor cabinet 42 is equipped with dispersion motor 41, the dispersion motor
41 output end connection dispersion axis 43, the dispersion axis 43 pass through the dispersion motor cabinet 42 and protrude into inside dispersion tank 3, and described point
It dissipates 43 lower end of axis and is equipped with dispersion impeller 44, the dispersion axis 43 is tightly connected with the dispersion motor cabinet 42, and the dispersion impeller 44 exists
Disperse under the driving of motor 41 in 3 inner rotation of dispersion tank.
Two dispersion axis 43 protrude into behind 3 inside of dispersion tank the two sides for being located at the dispersion agitating shaft 33, and two
The dispersion impeller 44 is respectively positioned on inside the dispersion tank 3 of 33 lower section of dispersion agitating shaft.
The specific structure that the dispersion axis 43 and the dispersion motor cabinet 42 are tightly connected is, the dispersion motor cabinet 42 and
The inner wall of tank body junction is equipped with mechanical sealing base 45, is equipped with shaft hole, the shaft hole in the middle part of the mechanical sealing base 45
It is equipped with bearing 46, the dispersion axis 43 passes through the bearing 46, rotates on shaft hole.
Be arranged with mechanical sealing member 47 on the dispersion axis 43 of 45 top of the mechanical sealing base, the mechanical sealing member 47 with
Mechanical sealing base 45 connects.
Outside framework oil seal 48 is arranged on the dispersion axis 43 of 45 lower section of mechanical sealing base.
Be arranged with upper bearing 49 on the dispersion axis 43 of dispersion 41 junction of motor, the dispersion motor cabinet 42 and
The junction for dispersing motor 41 is equipped with the upper end bearing block 50 of fixed 49 position of upper bearing, the upper bearing 49 and the axis
The vertical line for holding 46 central point is overlapped with the axis of the dispersion axis 43.
The dispersion impeller 44 is located at the dispersion in such a way that surrounding slurry is circulated around about 44 dispersion impeller
On the lower end surface of axis 43.
The circumferential edge of the dispersion impeller 44 is equipped with multiple tops and disperses calvus 441, and the top disperses 441 shape of calvus
As to far from 44 direction of dispersion impeller extension and simultaneously towards the 44 curved structure in top of dispersion impeller;
It is equipped at intervals with lower part dispersion calvus 442 between multiple top dispersion calvus 441, the lower part disperses calvus
442 are formed as to far from the extension of 44 direction of dispersion impeller and simultaneously towards the 44 curved structure in lower section of dispersion impeller.
Specifically, joined dispersion portion in tank body, allow stirring slurry while by dispersion portion to slurry into
Row is broken up, and is able to satisfy the requirement to cell size mixing effect, and change dispersion tank to the stirring environment of slurry, greatly
Improve stirring efficiency.
Specifically, the position of above structure dispersion axis, ensure that the slurries of agitating shaft two sides (namely tank interior
Entire slurry) adequately broken up, avoid two dispersion axis agitating shaft it is ipsilateral when, can generate break up it is uneven (only right
Side slurry carries out circulation and breaks up), the defect of requirement is not achieved in slurry,
In addition, slurry can overturn stirring after entering tank body under the drive of agitating shaft in tank body, therefore slurry is assembled
In be located in the tank body below agitating shaft in the intracorporal lower section of tank, therefore by dispersion impeller, enable dispersion impeller effectively to stirred
Whole slurries in journey are broken up, and the dispersion impeller of this position is optimum position, can generate and preferably break up effect, but other are high
It is also feasible for spending the dispersion impeller of position.
Embodiment 4
One of the embodiment of a kind of cell size homogenization system of the utility model, as shown in Fig. 1 to Fig. 8 the present embodiment
Main technical schemes it is substantially the same manner as Example 1, the feature not laid down a definition in the present embodiment, using the solution in embodiment 1
It releases, is no longer repeated herein.The present embodiment the difference from embodiment 1 is that: the inner wall for being kneaded tank and dispersion tank applies
It is covered with Teflon layer, the surface that the ribbon formula mixing stirrer paddle and ribbon formula disperse stirrer paddle, which is coated with, also Teflon
Layer, the dispersion impeller are also coated with Teflon layer.
Specifically, above structure avoids slurry wall built-up and remaining defect.
Embodiment 5
A kind of embodiment of the process flow of cell size homogenization system of the utility model, cell size homogenate system
The process flow of system the following steps are included:
Step 1: dry powder stirs, the powder investment in holding vessel is kneaded tank, agitating shaft is kneaded in powder and enters mixing tank
When rotate synchronously, a variety of powders are uniformly mixed, and persistently stirs in this case;
Step 2: high-viscosity stirring, is added part colloid to tank is kneaded, it is same when colloid is added and is kneaded tank to be kneaded agitating shaft
Step rotation, the powder being kneaded in tank, colloid are stirred to high viscosity pureed, and persistently stirred in this case;
Step 3: dilution stirring, is added remaining colloid to tank is kneaded, it is synchronous when colloid is added and is kneaded tank to be kneaded agitating shaft
The highly viscous slurry being kneaded in tank is stirred to dilution shape, and persistently stirred in this case by rotation;
Step 4: slurry shifts, dispersion tank is vacuumized, tank is kneaded and adds positive pressure, slurry is quickly delivered to from tank is kneaded
Dispersion tank after slurry has conveyed, is added liquid and rinses to tank is kneaded, the liquid after flushing enters in dispersion tank;
Step 5: dispersion stirring, dispersion tank carries out dispersion stirring to slurry by dispersing the rotation of agitating shaft, until slurry
Stopping when meeting the requirements, and enter next process.
Specifically, following effect may be implemented in above-mentioned steps:
1, the primary carbon coating of active material:
The pre- stirring of dry powder solves the uniform premix of powder, the primary carbon coating of active material.It is special using horizontal type device
Different agitating paddle form also may be implemented to be thoroughly mixed within 10min even if powder and powder ratio are especially big;
2, it is kneaded:
The work technique sheet of above step, so that the dry powder after premix becomes pureed rubbing under suitable glue ratio
Operating condition;
3, profit is invaded in depolymerization:
Purpose is the particle dismantling of reunion to open, particle surface modification, it may be assumed that the interface of active matter modifies.Active material
After sintering, generally all it is difficult to infiltrate, and surface has a lot irregularly containing the micropore of gas, modified purpose is exactly to allow
Grain sufficiently infiltration, excludes gas, improves surface tension;
4, it coats:
Uniform, the firm cladding of the auxiliary materials such as conductive agent and active material;
5, scientific linear velocity and adhesion technique:
Above equipment will not destroy the physical structure of particle at runtime;
As shown in figure 9, wherein slurry shiny appearance is moist, stream for the slurry pole piece after the refining system stirring of the application
Dynamic property is good, and solid content, fineness, viscosity are superior to the slurry after equipment stirring in the prior art, thus proves the present embodiment
The good slurry of consistency can be continuously made in the homogenization system of offer in a short time, and easy to operate, and labor intensity is low, throw
Material cleaning eliminates cleaning tank body and scrapes the trouble of paddle, avoids the problem of humid air influences stock quality, and equipment accounts for
Ground area is small, and treating capacity is big, and operator is few, is the excellent equipment of high-volume high quality slurrying.
As shown in Figure 10, the pole piece for the slurry made for traditional blender, since there is following defects for traditional blender:
1, formula rate is easily lacked of proper care, slurry water suction is denaturalized:
Traditional blender is the lifting of upper lower barrel body, closed type mixed form, and the drive mechanisms such as agitating paddle are deep from upper barrel body
Enter to lower barrel body and drives material stirring.In this way, slurry is easy to be splashed on upper barrel body and transmission parts in stirring, powder and slurry
Material becomes dead material, and slurry is contacted with air after staving decline, and slurry after water suction is caused to be denaturalized;
2, the consistency of slurry hardly results in guarantee:
Since traditional blender causes revolving speed permanent by belt and chain drive with the stretching of belt and chain
It is fixed, in addition the splashing of slurry, cause the slurry worked it out in every proportion imbalance such as solid content, viscosity, slurry batch it is consistent
Property is seriously out of control;
3, the fineness of slurry is difficult to control:
Since there is very wide arc gap at the agitating paddle of traditional blender and bucket wall, bucket bottom, it is easy to produce dead material and incomplete mixing.Separately
Outside, be splashed to agitator top slurry mix at all less than.Therefore, the fineness of slurry is typically all two multiples of supplied materials particle
It is more than value;
4, failure rate is higher:
Since complicated transmission parts are above slurry stirring barrel, when stirring slurry, slurry, which splashes, easily enters bearing, cleaning
When liquid also can enter bearing, cause damage high failure rate.In addition, the blender of many factory's productions, there are also greases to drain to slurry
In harm;
5, it is unable to continuous slurrying and cleaning is inconvenient:
Traditional blender can only the slurrying of one tank of tank ground, and clean one secondary eight more than hour;
Due to the influence of the factors such as device structure, common people can not made of traditional blender the slurry got well come;
Therefore, from the point of view of the comparison of pole piece, the refining system of the application compares the slurry effect that traditional mixing plant is made
More preferably.
As shown in FIG. 11 and 12, the pole piece for the slurry made for double screw extruder, due to double screw extruder there is
Following defect:
1, the homogeneity of slurry is too poor:
Due to incorporation time wretched insufficiency, active material cannot be completely by liquid immersion, depolymerization, and the consistency of slurry is poor,
The especially Ketjen black material that everybody adds now in order to improve the electric conductivity of battery;
2, conductive agent is reunited serious:
Due to the short problem of incorporation time, active material cannot be coated by conductive agent class material, caused conductive agent to reunite, led
Cycle-index and the energy density for sending a telegraph pond are not high enough.
Even if subsequent technique uses high speed disperser, it is also difficult to obtain well dispersed slurry, result even in and " roll into a ball again
It is poly- " the phenomenon that;
3, batch production, waste are unable to seriously:
Twin-screw can only continuously continuously run production, every to shut down, be switched on once, will cause front and back end and generate because adjusting operating
The waste of many slurries, and last time is trapped in the slurry in screw rod and can only also scrap;
6, not easy cleaning:
If replacing material system it is necessary to thoroughly clean screw rod inner cavity.Since entire screw rod fuselage is disassembled, generally need
Take two days or more time;
As shown in figure 12, pole piece has conductive agent to reunite (circled in figure), and inside this bulge agglomerated into
It is the conductive agent powder not infiltrated.
Therefore, from the point of view of the comparison of pole piece, the refining system of the application compares the slurry effect that traditional mixing plant is made
More preferably.
Embodiment 6
The embodiment of the production line of a kind of cell size homogenization system with the utility model: including shown in Figure 13
Powder feeding system 5, powder metage system 6, cell size homogenization system 7, slurry stocking system 8, slurry convey spherical pig system
System 10 and glue transmission measurement system 9;
Specific embodiment is as follows, and powder is put into the powder feeding system 5, powder by powder metage system 6 into
After row weighs, into cell size homogenization system 7, glue transmission measurement system 9 carries out glue to cell size homogenization system 7 at this time
Liquid filling, into slurry stocking system 8, finally enters slurry conveying spherical pig system after the stirring of cell size homogenization system 7
System 9.
According to the disclosure and teachings of the above specification, the utility model those skilled in the art can also be to above-mentioned reality
The mode of applying is changed and is modified.Therefore, the utility model is not limited to specific embodiment disclosed and described above, right
Some modifications and changes of utility model should also be as falling into the protection scope of the claims of the present utility model.In addition, although
It is used some specific terms in this specification, these terms are merely for convenience of description, not to the utility model structure
At any restrictions.
Claims (9)
1. a kind of cell size homogenization system, includes structure-steel framing, at least one holding vessel is arranged in the structure-steel framing, and feature exists
In: the structure-steel framing, which is located at below the holding vessel, to be correspondingly arranged on and the consistent mixing tank of holding vessel quantity, the structure-steel framing
It is correspondingly arranged below the mixing tank and is kneaded the consistent dispersion tank of tank quantity;
The holding vessel discharge port of the storage pot bottom setting is connected to the powder feed inlet of mixing tank top setting, described
The slurry addition mouth that the mixing discharge port and the dispersion tank top for being kneaded the setting of tank lower part are arranged is connected to;
Being horizontally disposed in the mixing tank has the mixing agitating shaft coaxial with tank is kneaded, and the mixing agitating shaft is provided with spiral shell
Formula is kneaded stirrer paddle, and the tank side that is kneaded is provided with the first reducing motors that driving is kneaded agitating shaft rotation;
The dispersion tank inner horizontal is provided with the dispersion agitating shaft coaxial with dispersion tank, and the dispersion agitating shaft is provided with
Ribbon formula disperses stirrer paddle, and the dispersion tank side is provided with the second reducing motors of driving dispersion agitating shaft rotation, described
At least two dispersion portions are provided in dispersion tank, the axial direction that the axial direction in the dispersion portion and the ribbon formula disperse stirrer paddle is hung down
Directly.
2. cell size homogenization system according to claim 1, it is characterised in that: there are two the structure-steel framing is arranged side by side
Holding vessel, two mixing tanks and two dispersion tanks, form two column homogenization systems in parallel, and two column homogenization systems intersect or synchronize
Operation, to realize continous way or the production of indirect type slurry.
3. cell size homogenization system according to claim 1 or 2, it is characterised in that: ribbon formula is kneaded stirrer paddle packet
It includes and is kneaded outward turning blade and is kneaded inward turning blade, the mixing outward turning blade is set in a manner of stirring slurry to movement in the middle part of tank body
On being kneaded agitating shaft, the mixing inward turning blade is located at mixing agitating shaft in a manner of stirring slurry to the movement of tank body two sides
On;
The ribbon formula dispersion stirrer paddle includes dispersion outward turning paddle and dispersion inward turning paddle, and the dispersion outward turning paddle is to stir slurry
Mobile mode is located on dispersion agitating shaft in the middle part of to tank body, and the dispersion inward turning paddle is to stir slurry to the movement of tank body two sides
Mode is located on dispersion agitating shaft.
4. cell size homogenization system according to claim 3, it is characterised in that: the mixing outward turning blade includes proximal end
Side is kneaded blade and distal side is kneaded blade, and the proximal lateral is kneaded the mixing that blade is located at close to first reducing motors direction and stirs
It mixes on axis, the distal side is kneaded blade and is located on the mixing agitating shaft far from first reducing motors direction, and the proximal lateral is mixed
It refines blade and the distal side mixing structure of blade is consistent and oppositely oriented;
The mixing inward turning blade includes that proximal end is kneaded blade and distal end is kneaded blade, and the proximal end is kneaded blade and is located at close to the
On the mixing agitating shaft in one decelerating motor direction, the distal end mixing blade is located at the mixing far from first reducing motors direction and stirs
It mixes on axis, the proximal end is kneaded blade and the distal end mixing structure of blade is consistent and oppositely oriented;
The dispersion outward turning paddle and dispersion inward turning paddle are consistent with mixing outward turning blade and the mixing structure of inward turning blade respectively.
5. cell size homogenization system according to claim 4, it is characterised in that: the mixing outward turning blade and dispersion are outer
The radial distance for revolving paddle is respectively greater than the radial distance for being kneaded inward turning blade and dispersing inward turning paddle.
6. cell size homogenization system according to claim 5, it is characterised in that: the mixing outward turning blade and dispersion are outer
Revolving any point on the external margin of paddle is respectively 1~10mm with the gap for the inner wall for being kneaded tank and dispersion tank.
7. cell size homogenization system according to claim 1 or 2, it is characterised in that: the slurry adds inlet ambient
Dispersion tank upper end is set there are two dispersion portion, and the dispersion portion includes dispersion motor, dispersion motor cabinet, dispersion axis and dispersion impeller, institute
It states dispersion motor cabinet lower end to be fixedly connected with dispersion tank, the upper end of the dispersion motor cabinet is equipped with dispersion motor, the dispersion electricity
The output end connection dispersion axis of machine, the dispersion axis passes through the dispersion motor cabinet and protrudes into inside dispersion tank, under the dispersion axis
End is equipped with dispersion impeller, and the dispersion axis and the dispersion motor cabinet are tightly connected, and the dispersion impeller is under the driving of dispersion motor
In dispersion tank inner rotation.
8. cell size homogenization system according to claim 7, it is characterised in that: two dispersion axis protrude into dispersion tank
The two sides of the dispersion agitating shaft are located at behind inside, two dispersion impellers are respectively positioned on point below the dispersion agitating shaft
It dissipates inside tank.
9. cell size homogenization system according to claim 1 or 2, it is characterised in that: tank and the dispersion tank of being kneaded
Inner wall is coated with Teflon, and the surface that the ribbon formula mixing stirrer paddle and ribbon formula disperse stirrer paddle, which is coated with, also to be had
Teflon.
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CN110508197A (en) * | 2018-05-21 | 2019-11-29 | 广州红尚机械制造有限公司 | A kind of cell size homogenization system and its process flow |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110508197A (en) * | 2018-05-21 | 2019-11-29 | 广州红尚机械制造有限公司 | A kind of cell size homogenization system and its process flow |
CN110508197B (en) * | 2018-05-21 | 2024-05-10 | 广州红尚机械制造有限公司 | Battery slurry homogenizing system and process flow thereof |
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