CN216978199U - Torsion testing device - Google Patents
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- CN216978199U CN216978199U CN202220246182.0U CN202220246182U CN216978199U CN 216978199 U CN216978199 U CN 216978199U CN 202220246182 U CN202220246182 U CN 202220246182U CN 216978199 U CN216978199 U CN 216978199U
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- 238000005259 measurement Methods 0.000 claims description 19
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Abstract
Description
技术领域technical field
本实用新型涉及一种用于测定转矩值的装置,尤指一种能在自动化生产线快速测定转矩值的扭力测试装置。The utility model relates to a device for measuring the torque value, in particular to a torque testing device which can quickly measure the torque value in an automatic production line.
背景技术Background technique
请配合参阅图10所示,现有技术中的扭力测试机具有一底座91、一力传感器(图中未示)、一测量座92、一旋转座93及一马达94。力传感器的一端固设于底座91,测量座92固设于力传感器的另一端,旋转座93能环绕测量座92移动地设于底座91上,马达94驱动旋转座93相对于底座91环绕移动。在测量扭力前,先以人工的方式将待测试的枢转件95(例如计算机屏幕的能调俯仰角度底座)的基座端951固定于测量座92,并将枢转件95的枢转端连接旋转座93(具体来说是通过一延伸治具96连接旋转座93),接着马达94便会驱动旋转座93环绕移动,进而使枢转件95的枢转端相对基座端951转动,同时以力传感器测量枢转件95的扭力特性。现有的扭力测试机一般用于对批量生产的枢转件进行抽样检验来确保品质。Please refer to FIG. 10 , the prior art torque testing machine has a
然而,部分的枢转件95对于品质有更加严格的要求,因此必须对生产线的枢转件95进行全面检验,确保每一个枢转件95的扭力特性皆符合要求后才能出货,但现有的扭力测试机因仍需以人工方式固定枢转件95,测量速度太慢而无法满足全检需求。However, some of the
因此,现有技术的扭力测试机确实有待加以改进。Therefore, the prior art torsion testing machines do need to be improved.
实用新型内容Utility model content
有鉴于前述的现有技术的缺点及不足,本实用新型提供一种扭力测试装置以提高测量速度。In view of the aforementioned shortcomings and deficiencies of the prior art, the present invention provides a torque testing device to improve the measurement speed.
为达到上述的实用新型目的,本实用新型所采用的技术手段为设计一种扭力测试装置,用以测试一枢转件,该扭力测试装置包含:In order to achieve the above-mentioned purpose of the utility model, the technical means adopted by the present utility model is to design a torsion force testing device for testing a pivoting member, and the torsion force testing device includes:
一测量座;a measuring seat;
一力传感器,其固设于该测量座,并且具有至少一测量面;该力传感器能测量抵靠于该至少一测量面的力量;a force sensor, which is fixed on the measuring seat and has at least one measuring surface; the force sensor can measure the force against the at least one measuring surface;
一马达模块,其设于该测量座,该马达模块具有:A motor module, which is arranged on the measuring base, the motor module has:
一马达固定架,其能以一扭转轴线为轴旋转地设于该测量座,a motor fixing frame, which can be rotatably arranged on the measuring seat with a torsion axis as an axis,
一臂杆,其突出于该马达固定架的一侧,并且朝该扭转轴线的径向延伸;该臂杆的外端选择性地抵靠该力传感器的该至少一测量面以限制该马达固定架无法相对该测量座旋转;an arm rod, which protrudes from one side of the motor fixing frame and extends radially of the torsion axis; the outer end of the arm rod selectively abuts against the at least one measuring surface of the force sensor to limit the fixing of the motor The frame cannot be rotated relative to the measuring base;
一马达,其固设该马达固定架,并且具有一驱动轴,其对齐该扭转轴线,并且能转动地贯穿该马达固定架及该测量座;a motor, which is fixed on the motor fixing frame, and has a driving shaft, which is aligned with the torsion axis and rotatably penetrates the motor fixing frame and the measuring seat;
一挠性联轴器,其连接该马达的该驱动轴,且具有;a flexible coupling connecting the drive shaft of the motor and having;
一第一固定环,其位于该挠性联轴器的一端,并且套设该马达的该驱动轴;a first fixing ring located at one end of the flexible coupling and sleeved on the drive shaft of the motor;
一第二固定环,其位于该挠性联轴器的另一端;a second fixing ring located at the other end of the flexible coupling;
其中,该第二固定环的中心线与该第一固定环的中心线能为非平行,或该第二固定环的中心线与该第一固定环的中心线能为平行且错开;Wherein, the center line of the second fixed ring and the center line of the first fixed ring can be non-parallel, or the center line of the second fixed ring and the center line of the first fixed ring can be parallel and staggered;
一输出轴,其一端穿设该挠性联轴器的该第二固定环,另一端用以能分离地连接该枢转件。an output shaft, one end of which passes through the second fixing ring of the flexible coupling, and the other end is used for detachably connecting the pivoting member.
本实用新型于使用时,测量座能设置于一自动化生产线的一定位机构上。当生产线的枢转件移动至定位机构处时,定位机构带动扭力测试装置朝枢转件移动,并且使扭力测试装置的输出轴连接枢转件。接着,扭力测试装置的马达通过挠性联轴器及输出轴而将扭力施加于枢转件,来自枢转件的反作用力则使马达固定架反向转动并抵靠测量座的力传感器,进而能通过力传感器的测量数值推算出马达施加于枢转件的扭力(即枢转件承受的扭力)。When the utility model is in use, the measuring seat can be arranged on a positioning mechanism of an automatic production line. When the pivoting member of the production line moves to the positioning mechanism, the positioning mechanism drives the torque testing device to move toward the pivoting member, and connects the output shaft of the torque testing device to the pivoting member. Then, the motor of the torsion test device applies torsion force to the pivoting member through the flexible coupling and the output shaft, and the reaction force from the pivoting member causes the motor fixing frame to rotate in the opposite direction and abut against the force sensor of the measuring base, and then The torsional force applied by the motor to the pivoting member (that is, the torsional force borne by the pivoting member) can be calculated from the measured value of the force sensor.
本实用新型的优点在于:The advantages of the present utility model are:
第一,能轻易整合至现有的自动化产线中,达成全自动扭力测量。具体来说,本实用新型将力传感器与枢转件分别设置于马达模块的固定端(即马达的本体)与驱动端(即马达的驱动轴),而并非如同现有的扭力测试机将力传感器与枢转件串联于马达的驱动端,由此,本实用新型在测量枢转件的扭力时,只要将输出轴连接枢转件即能测量扭力;同时,输出轴与枢转件之间的连接/分离可以通过简单的机械动作,例如直线往复运动达成,因此本实用新型能够轻易整合至现有的自动化产线中并且快速测量产线的枢转件的扭力特性,能对产线的枢转件进行全检。First, it can be easily integrated into existing automated production lines to achieve fully automatic torque measurement. Specifically, in the present invention, the force sensor and the pivot member are respectively arranged on the fixed end (ie, the body of the motor) and the driving end (ie, the drive shaft of the motor) of the motor module, instead of applying the force as in the existing torsion testing machine. The sensor and the pivoting member are connected in series with the driving end of the motor. Therefore, when the utility model measures the torsional force of the pivoting member, the torsional force can be measured as long as the output shaft is connected to the pivoting member; The connection/disconnection can be achieved by simple mechanical actions, such as linear reciprocating motion, so the utility model can be easily integrated into the existing automated production line and quickly measure the torsion characteristics of the pivoting parts of the production line, which can affect the production line Pivot parts are fully inspected.
第二,挠性联轴器能吸收枢转件与马达的驱动轴之间的错位,确保扭力测量的精确度。具体来说,产线的定位机构虽然能使扭力测试装置的输出轴连接枢转件(例如插入枢转件的一凹槽内),但实务上难以保证扭力测试装置的输出轴的轴心与枢转件的旋转轴心能够精确地位于同一直线而没有任何错位,而挠性联轴器能在输出轴与枢转件之间存在少许错位的情况下确保扭力测量的精确度。Second, the flexible coupling absorbs the misalignment between the pivot member and the drive shaft of the motor, ensuring accurate torque measurement. Specifically, although the positioning mechanism of the production line enables the output shaft of the torsion testing device to be connected to the pivoting member (for example, inserted into a groove of the pivoting member), in practice it is difficult to ensure that the axis of the output shaft of the torsion testing device is in line with that of the pivoting member. The axis of rotation of the pivot can be precisely aligned without any misalignment, while the flexible coupling ensures accurate torque measurement with a slight misalignment between the output shaft and the pivot.
进一步而言,所述的扭力测试装置,其中进一步具有一下轴承,其设于该马达固定架的底部及该测量座之间,并且位于该扭转轴线,以使该马达固定架能相对该测量座转动;一上轴承,其设于该马达固定架的顶部及该测量座之间,并且位于该扭转轴线,以使该马达固定架能相对该测量座转动。Further, the torsion testing device further has a lower bearing, which is arranged between the bottom of the motor fixing frame and the measuring seat, and is located on the torsion axis, so that the motor fixing frame can be opposite to the measuring seat Rotation; an upper bearing, which is arranged between the top of the motor fixing frame and the measuring seat, and is located on the torsion axis, so that the motor fixing frame can rotate relative to the measuring seat.
进一步而言,所述的该马达的该驱动轴向下延伸并且贯穿该下轴承;该输出轴能直线下移以连接该枢转件或该输出轴能直线上移以与该枢转件分离。Further, the drive shaft of the motor extends downward and penetrates the lower bearing; the output shaft can move straight down to connect with the pivoting member or the output shaft can move straight up to separate from the pivoting member .
进一步而言,所述的扭力测试装置,其中进一步具有一线束固定座;该线束固定座设于该测量座,并且位于该扭转轴线,该挠性联轴器及该线束固定座分别位于该马达固定架沿该扭转轴线的延伸方向的相对两侧,该马达的至少一线束固定于该线束固定座。Further, the torsion testing device further has a wire harness fixing seat; the wire harness fixing seat is arranged on the measuring seat and is located on the torsion axis, and the flexible coupling and the wire harness fixing seat are respectively located at the motor On opposite sides of the fixing frame along the extension direction of the torsion axis, at least one wire harness of the motor is fixed to the wire harness fixing seat.
进一步而言,所述的扭力测试装置,其中该挠性联轴器为一圆盘型联轴器。Further, in the torsion testing device, the flexible coupling is a disc-type coupling.
进一步而言,所述的扭力测试装置,其中该力传感器形成有一测量槽;该至少一测量面的数量为二,该二侧量面分别为该测量槽的相对二槽壁;该马达模块的该臂杆的外端穿设该测量槽,并选择性地抵靠其中一该测量面。Further, in the torsion testing device, the force sensor is formed with a measuring slot; the number of the at least one measuring surface is two, and the two measuring surfaces are respectively two opposite walls of the measuring slot; The outer end of the arm rod passes through the measurement slot and selectively abuts against one of the measurement surfaces.
附图说明Description of drawings
图1是本实用新型安装于一定位机构的立体外观图。FIG. 1 is a three-dimensional appearance view of the utility model installed on a positioning mechanism.
图2是本实用新型安装于定位机构,于另一角度的立体外观图。FIG. 2 is a three-dimensional appearance view of the present invention installed on the positioning mechanism at another angle.
图3是本实用新型的元件分解图。FIG. 3 is an exploded view of the components of the present invention.
图4是本实用新型于另一角度的元件分解图。FIG. 4 is an exploded view of the components of the present invention from another angle.
图5是本实用新型的剖视示意图。Figure 5 is a schematic cross-sectional view of the present invention.
图6是本实用新型于A-A剖面线处的剖视示意图。FIG. 6 is a schematic cross-sectional view of the present invention at the section line A-A.
图7是本实用新型的核心元件的立体外观图。FIG. 7 is a perspective external view of the core element of the present invention.
图8及图9是本实用新型的侧视使用示意图。8 and 9 are schematic side views of the present invention.
图10是现有技术的扭力测试机的立体外观图。FIG. 10 is a perspective external view of a torque testing machine of the prior art.
附图标记说明Description of reference numerals
1:扭力测试装置1: Torque test device
10:测量座10: Measuring base
11:底板11: Bottom plate
12:连接座12: Connector
13:线束固定座13: Wire harness holder
14:下轴承14: Lower bearing
20:力传感器20: Force Sensor
21:荷重元21: Load cell
22:延伸块22: Extension block
221:测量槽221: Measuring slot
30:马达模块30: Motor module
31:马达固定架31: Motor holder
311:环部311: Ring Department
312:上轴承312: Upper bearing
32:臂杆32: Boom
321:外端321: Outer end
33:马达33: Motor
331:驱动轴331: Drive shaft
40:挠性联轴器40: Flexible Coupling
41:第一固定环41: The first fixing ring
42:第二固定环42: Second fixing ring
50:输出轴50: output shaft
A:枢转件A: Pivot piece
A-A:剖面线A-A: Hatch line
L:扭转轴线L: torsion axis
M:定位机构M: positioning mechanism
91:底座91: Base
92:测量座92: Measuring base
93:旋转座93: Rotary seat
94:马达94: Motor
95:枢转件95: Pivoting Pieces
951:基座端951: Pedestal end
96:延伸治具。96: Extension jig.
具体实施方式Detailed ways
以下配合附图及本实用新型的较佳实施例,进一步阐述本实用新型为达成预定实用新型目的所采取的技术手段。The technical means adopted by the present invention to achieve the intended purpose of the utility model are further described below in conjunction with the accompanying drawings and the preferred embodiments of the present invention.
请参阅图1、图2及图9所示,本实用新型的扭力测试装置1用以测试一枢转件A,枢转件A在本实施例中为自动化生产线中的成品或半成品,多个枢转件A通过输送装置(图中未示)带动而逐一通过扭力测试装置1下方。扭力测试装置1较佳地安装于一定位机构M的一端,通过定位机构M驱动而能上下移动而与枢转件A连接或分离。Please refer to FIG. 1 , FIG. 2 and FIG. 9 , the torque testing device 1 of the present invention is used to test a pivoting member A. The pivoting member A is a finished or semi-finished product in an automated production line in this embodiment. The pivoting member A is driven by the conveying device (not shown in the figure) to pass under the torque testing device 1 one by one. The torsion testing device 1 is preferably installed at one end of a positioning mechanism M, and is driven by the positioning mechanism M to move up and down to connect or separate from the pivot member A.
请配合参阅图3至图5所示,扭力测试装置1包含一测量座10、一力传感器20、一马达模块30、一挠性联轴器40及一输出轴50;且在本实施例中,进一步包含有一下轴承14、一上轴承312及一线束固定座13。Please refer to FIGS. 3 to 5 , the torque testing device 1 includes a measuring
前述的测量座10在本实施例中由多个平板组装形成,并且测量座10固设于生产线的定位机构M上,定位机构M能驱动测量座10上下往复移动。在本实施例中,测量座10具有上下间隔设置的一底板11及一连接座12,前述的下轴承14设置于底板11的一穿孔内,且下轴承14的外环向下抵靠底板11(如图5所示)。The
请配合参阅图4、图6及图7所示,前述的力传感器20固设于测量座10。在本实施例中,力传感器20包含一荷重元21及一延伸块22。延伸块22固设于荷重元21的感测部,并且形成有一测量槽221,测量槽221的相对二槽壁分别为一测量面,当外力施加于任一测量面时,荷重元21能测量出垂直于该测量面的分力。荷重元21为现有技术中的制式力量传感器,其结构及原理在此不再赘述。在其他较佳实施例中,荷重元21也能替换为其他形式的力传感器,例如压电式压力传感器。Please refer to FIG. 4 , FIG. 6 and FIG. 7 , the
请配合参阅图4、图5及图7所示,前述的马达模块30设于测量座10,且具有一马达固定架31、一臂杆32及一马达33。马达固定架31能以一扭转轴线L为轴旋转地设于该测量座,且具体来说,扭转轴线L通过前述下轴承14的中心。马达固定架31具体来说为一长方形框架以便容置马达33。Please refer to FIG. 4 , FIG. 5 and FIG. 7 , the
在本实施例中,马达固定架31的底面突出形成有一环部311,环部311穿设下轴承14并且向下抵靠下轴承14的内环。前述的上轴承312设置于马达固定架31顶部的一穿孔内,且上轴承312的中心位于扭转轴线L上。测量座10的连接座12向下穿设上轴承312。换句话说,下轴承14设于马达固定架31的底部及测量座10之间,并且位于扭转轴线L上;上轴承312设于马达固定架31的顶部及测量座10之间,并且位于扭转轴线L上;通过设置下轴承14及上轴承312,该马达固定架31能顺畅地相对测量座10转动,同时也能防止马达固定架31的转动轴线轻易偏离扭转轴线L。In this embodiment, a
臂杆32突出于马达固定架31的一侧,并且朝扭转轴线L的径向延伸。臂杆32的外端321延伸至力传感器20的延伸块22的测量槽221中,当马达固定架31承受扭力而欲相对测量座10旋转时,外端321会根据扭力方向而抵靠力传感器20的其中一测量面,以限制马达固定架31无法相对测量座10旋转。也就是说,当马达固定架31承受以扭转轴线L为轴转动的扭力时,臂杆32的外端321会抵靠力传感器20的测量面,使力传感器20测得臂杆32的外端的抵靠力量;将该抵靠力量乘以外端321与扭转轴线L的径向距离(即力臂)后,便能得知马达固定架31所承受的扭力。简而言之,测量座10、马达固定架31、臂杆32及力传感器20共同组合成一扭力传感器,能测量马达固定架31所受的扭力。The
在其他较佳的实施例中,力传感器20也可以仅包含一荷重元21,此时测量面为荷重元21上用于测量力量的一侧面,臂杆32的外端321直接抵靠荷重元21上的测量面,如此也可。In other preferred embodiments, the
马达33固设马达固定架31,且具体来说是固定于马达固定架31的内部。马达33的驱动轴331对齐扭转轴线L,并且能转动地向下贯穿马达固定架31的底部及下轴承14而向下突出于测量座10的底板11。The
前述的挠性联轴器40连接马达33的驱动轴331,且具有一第一固定环41及一第二固定环42。第一固定环41位于挠性联轴器40的一端,并且套设马达33的驱动轴331。第二固定环42位于挠性联轴器40的另一端。其中,第二固定环42的中心线与第一固定环41的中心线能为非平行(即挠性联轴器40能够吸收偏角错位),或第二固定环42的中心线与第一固定环41的中心线能为平行且错开(即挠性联轴器40能够吸收偏心错位)。具体来说,挠性联轴器40为一圆盘型联轴器,即挠性联轴器40具有多个间隔设置的固定环,固定环通过具弹性的钢片连接,以使固定环之间能够稍微产生位移及摆动,进而能够吸收联轴器两端元件之间的错位。The aforementioned
请配合参阅图4、图8及图9所示,前述的输出轴50的一端穿设挠性联轴器40的第二固定环42,另一端能分离地连接枢转件A。在本实施例中,定位机构M带动扭力测试装置1直线向下移动后,能使输出轴50连接枢转件A;而定位机构M带动扭力测试装置1直线向上移动后,则能使输出轴50与枢转件A分离,也就是说,输出轴50与枢转件A之间的连接/分离可以通过简单的直线往复运动达成,使本实用新型能够轻易整合至现有的自动化产线中并且快速地对产线的下一个枢转件A进行测量。Please refer to FIG. 4 , FIG. 8 and FIG. 9 , one end of the
前述的线束固定座13设于测量座10,并且位于扭转轴线L上,挠性联轴器40及线束固定座13分别位于马达固定架31沿扭转轴线L的延伸方向的相对两侧,马达33的二线束(供电线及编码线)均固定于线束固定座13。由此,马达33的线束所产生的拉扯力量能够尽可能的贴近扭转轴线L,如此便能缩减拉扯力量所产生的转矩,进而将线束拉扯而导致的扭力干扰降至最低。The aforementioned wire
本实用新型的测量座10较佳地设置于自动化生产线的定位机构M上。当生产线的枢转件A移动至定位机构M下方时,定位机构M带动扭力测试装置1朝枢转件A移动,并且使扭力测试装置1的输出轴50穿设连接枢转件A(如图9所示)。接着,马达33通过挠性联轴器40及输出轴50而将扭力施加于枢转件A,来自枢转件A的反作用力则使马达固定架31反向转动,并使臂杆32的外端321抵靠测量座10上的力传感器20,进而能通过力传感器20的测量数值推算出马达33施加于枢转件A的扭力(即枢转件A承受的扭力)。The measuring
综上所述,本实用新型通过将力传感器20与枢转件A分别设置于马达模块30的固定端(即马达33的本体)与驱动端(即马达33的驱动轴331),因此在测量枢转件A的扭力时,只要将输出轴50连接枢转件A,即能测量扭力。同时,输出轴50与枢转件A之间的连接/分离可以通过简单的机械动作,例如直线往复运动达成,因此本实用新型能够轻易整合至现有的自动化产线中并且快速测量产线的枢转件A的扭力特性,能对产线的枢转件A进行全检。此外,挠性联轴器40能吸收枢转件A与马达33的驱动轴331之间的错位,确保扭力测量的精确度。To sum up, in the present invention, the
以上所述仅是本实用新型的较佳实施例而已,并非对本实用新型做任何形式上的限制,虽然本实用新型已以较佳实施例披露如上,然而并非用以限定本实用新型,任何本领域的技术人员,在不脱离本实用新型技术方案的范围内,当能利用上述揭示的技术内容作出些许更动或修饰为等同变化的等效实施例,但凡是未脱离本实用新型技术方案的内容,依据本实用新型的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本实用新型技术方案的范围内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention in any form. Although the present invention has been disclosed above with preferred embodiments, it is not intended to limit the present invention. Those skilled in the art, without departing from the scope of the technical solution of the present invention, can make some changes or modifications to equivalent examples of equivalent changes by using the technical content disclosed above, but all those that do not depart from the technical solution of the present invention Contents, any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention still fall within the scope of the technical solutions of the present invention.
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