CN216971430U - Integrated material collecting machine - Google Patents
Integrated material collecting machine Download PDFInfo
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- CN216971430U CN216971430U CN202123040221.6U CN202123040221U CN216971430U CN 216971430 U CN216971430 U CN 216971430U CN 202123040221 U CN202123040221 U CN 202123040221U CN 216971430 U CN216971430 U CN 216971430U
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Abstract
The utility model provides an integrated material receiving machine which is arranged in an empty tray area in a sliding mode through a tray feeding mechanism and used for conveying a material tray to a first material loading position. The winding mechanism is arranged in a winding area and located below the feeding disc mechanism, and the winding mechanism is used for winding the material disc and the coiled material so as to form full materials. Coil stock feed mechanism sets up in regional one side of rolling up, and coil stock feed mechanism is connected with the box, and coil stock feed mechanism is used for carrying the winding material around rolling up the mechanism. The blanking mechanism is arranged in a finished product area in a sliding mode, is located below the winding mechanism and is used for outputting full materials located at a full material blanking position. The integrated material receiving machine adopts the feeding and discharging of a sliding drawer type structure, so that the structure compactness of the material receiving machine is improved; and from the vertical equipment structure down, further make full use of the vertical space of equipment, reduced the area of equipment, the structure practicality is strong.
Description
Technical Field
The utility model relates to the field of winding equipment, in particular to an integrated material receiving machine.
Background
At present, in each production field, the automation degree of production equipment is higher and higher, and the receiving part of a coil stock processing production line winds raw materials into coil stocks in a mechanical mode, and the coil stocks are widely applied to paper rolls, cloth rolls, plastic rolls and metal coil processing production lines.
At present, the common material receiving machine has the advantages of multiple operation areas and large occupied space, when the material tray is conveyed, the material tray is conveyed between each station by adopting a belt line conveying mode, the turnover and carrying times among all the working procedures are multiple, and the automation degree is lower. Therefore, it is desirable to provide an integrated material collecting machine to solve the above technical problems.
SUMMERY OF THE UTILITY MODEL
The utility model provides an integrated material receiving machine, which aims to solve the problems that the material receiving machine in the prior art occupies a large area and the automation degree of equipment is low.
In order to solve the technical problems, the technical scheme of the utility model is as follows: a variety of integrated material receiving machines; it includes:
a box body with a hollow structure;
the transfer mechanism is arranged at one end of the box body and used for conveying the charging tray from the charging tray feeding mechanism to the charging tray, the transfer mechanism comprises an insertion rod component for inserting the charging tray and a driving device for driving the insertion rod component to move, and the transfer mechanism comprises a first feeding position, a charging tray winding position and a full-material discharging position along the movement track of the insertion rod component;
the material tray feeding mechanism is arranged at the other end of the box body and is used for conveying a material tray to the first material loading position;
the blanking mechanism is arranged at the other end of the box body, is positioned below the charging tray feeding mechanism and is used for outputting full materials from the full material blanking level;
the winding mechanism is arranged between the material tray feeding mechanism and the discharging mechanism, is connected with the other end of the box body, and is used for winding the material tray conveyed to the material tray winding position and the wound material so as to form the full material;
the winding tape feeding mechanism is used for inputting the winding tape material, is arranged on one side of the winding mechanism and is connected with the box body;
the charging tray feeding mechanism and the discharging mechanism are connected with the inner wall of the box body in a sliding mode. In the utility model, the transfer mechanism also comprises a first pushing device, the first pushing device is arranged on one side of the insertion rod part and connected with the inner wall of the box body, and the first pushing device is used for pushing the material tray along the straight line where the long edge of the insertion rod part is located.
In the utility model, the straight line where the long edge of the insertion rod part is located is taken as an x axis; the winding mechanism includes:
the ninth chuck plate component is used for clamping the material tray; and
the ninth chuck assembly is connected with the box body through the ninth x-axis group, and the ninth x-axis group drives the ninth chuck assembly to move along the x-axis direction;
wherein the ninth chuck assembly comprises:
the ninth supporting seat is connected with the ninth x-axis group;
the ninth chuck is rotationally connected with the ninth supporting seat and is used for clamping the material tray;
the ninth push plate is arranged on one side of the ninth chuck and used for pushing the material tray; and
a ninth push plate cylinder arranged on the ninth supporting seat and connected with the ninth push plate,
and the ninth push plate cylinder drives the ninth push plate to push the material tray, and the motion trail of the ninth push plate is parallel to the straight line of the long edge of the ninth x-axis group.
The driving device includes:
one end of the insertion rod part is connected with the first connecting seat; and
the first z-axis group is connected with the first connecting seat, the first z-axis group drives the insertion rod part to move up and down, and the first material loading position, the material disc winding position and the full material unloading position are all located on the same straight line.
In the present invention, the insertion rod part includes:
a first empty tray hanging rod for taking the material tray from the first feeding level conveyer belt material tray rolling position, and
the full-tray hanging rod is arranged below the empty-tray hanging rod, and the full-tray hanging rod conveys the material tray to the full-tray winding position.
In the utility model, the distance between the first loading position and the material disc winding position, the distance between the material disc winding position and the full material discharging position, and the distance between the first empty disc hanging rod and the first full disc hanging rod are equal.
In the utility model, the charging tray feeding mechanism comprises:
the first connecting frame body is connected with the inner wall of the box body in a sliding manner;
the first material box is used for placing a material tray, the first material box is connected with the first connecting frame, and a first feeding hole is formed in the top end of the first material box; and
first rotary device, with first connection frame fixed connection, just first rotary device with first workbin is connected, first rotary device drive first workbin rotates to the adjustment the opening direction of first workbin.
The automatic feeding device also comprises a material preparation drawer, wherein the material preparation drawer is used for placing standby materials, the material preparation drawer is arranged below the feeding mechanism, and the material preparation drawer is in sliding connection with one end of the box body.
In the utility model, the bottom end of the box body is provided with a universal wheel and a brake assembly connected with the universal wheel.
In the utility model, the side wall of the box body is provided with the file box, and the file box is used for storing the notebook.
Compared with the prior art, the utility model has the beneficial effects that: the integrated material receiving machine is arranged in the empty tray area in a sliding mode through the tray feeding mechanism and used for conveying a material tray to a first material loading position. The winding mechanism is arranged in a winding area and located below the feeding disc mechanism, and the winding mechanism is used for winding the material disc and the coiled material so as to form full material. Coil stock feed mechanism sets up in regional one side of rolling up, and coil stock feed mechanism is connected with the box, and coil stock feed mechanism is used for carrying the winding material around rolling up the mechanism. The blanking mechanism is arranged in a finished product area in a sliding mode, is located below the winding mechanism and is used for outputting full materials located at a full material blanking position. The integrated material receiving machine adopts the feeding and discharging of a sliding drawer type structure, so that the structure compactness of the material receiving machine is improved; and from the vertical equipment structure down, further make full use of the vertical space of equipment, reduced the area of equipment, the structure practicality is strong.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required in the embodiments are briefly introduced below, and the drawings in the following description are only corresponding to some embodiments of the present invention.
Fig. 1 is a schematic overall structure diagram of a preferred embodiment of the present invention. Fig. 2 is a cross-sectional view of a preferred embodiment of the present invention. Fig. 3 is a perspective view of the tray feeding mechanism of the preferred embodiment of the present invention. Fig. 4 is a top view of the tray feeding mechanism of the preferred embodiment of the present invention. Fig. 5 is a top view of the first rotating apparatus according to the preferred embodiment of the present invention. Fig. 6 is a structural diagram illustrating a use state of the first rotating apparatus according to the preferred embodiment of the present invention. FIG. 7 is a diagram of the first bin after it has been inverted in accordance with the preferred embodiment of the present invention. Fig. 8 is an exploded view of the tray feeding mechanism of the preferred embodiment of the present invention. Fig. 9 is a perspective view of a transfer mechanism according to a preferred embodiment of the present invention. Fig. 10 is a side view of a transfer mechanism in accordance with a preferred embodiment of the present invention. Fig. 11 is a diagram illustrating a state where the transfer mechanism of the preferred embodiment of the present invention transfers the tray to the tray winding position. Fig. 12 is a view showing a configuration in which the transfer mechanism is in a full state in accordance with the preferred embodiment of the present invention. Fig. 13 is a perspective view of a winding mechanism according to a preferred embodiment of the present invention. Fig. 14 is a side view of the winding mechanism of the preferred embodiment of the present invention. Fig. 15 is an overall structural view of a winding mechanism according to a preferred embodiment of the present invention. Fig. 16 is a schematic structural view of a ninth positioning apparatus according to a preferred embodiment of the utility model. Fig. 17 is a schematic structural view of an auxiliary winding device according to a preferred embodiment of the present invention. Fig. 18 is a perspective view of a coil feeding mechanism according to a preferred embodiment of the present invention. Fig. 19 is a side view of a roll feed mechanism in accordance with a preferred embodiment of the present invention. Fig. 20 is a schematic view of a seventh guide rail assembly according to a preferred embodiment of the present invention. Fig. 21 is a schematic cross-sectional structure view of a taping device in accordance with a preferred embodiment of the present invention. Fig. 22 is a schematic view of a rubberizing state structure of a rubberizing apparatus according to a preferred embodiment of the present invention. Fig. 23 is a schematic structural view of a feeding manipulator according to a preferred embodiment of the present invention. Fig. 24 is a perspective view of a loading robot in accordance with a preferred embodiment of the present invention. Fig. 25 is a schematic structural view of a blanking mechanism according to a preferred embodiment of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the drawings, elements having similar structures are denoted by the same reference numerals.
The terms "first," "second," and the like in the terms of the utility model are used for descriptive purposes only and not for purposes of indication or implication relative importance, nor as a limitation on the order of precedence.
Referring to fig. 1, 2, 3 and 7, a preferred embodiment of an integrated material receiving machine according to the present invention is described as follows. The preferred embodiment of the integrated material receiving machine provided by the utility model is as follows: an integrated material receiving machine; the automatic material feeding device comprises a box body 3, a transfer mechanism 2, a material tray feeding mechanism 1, a winding mechanism 5, a coil feeding mechanism 5 and a discharging mechanism 4. The box 3 is a hollow structure, and the box 3 is sequentially provided with an empty disc area, a winding area and a finished product area from top to bottom.
The material tray feeding mechanism 1 is arranged in an empty tray area in a sliding mode and used for conveying a material tray to a first material loading position. The winding mechanism 5 is arranged in a winding area and located below the feeding disc mechanism, and the winding mechanism 5 is used for winding the material disc and the coiled material so as to form full materials. Coil stock feed mechanism 5 sets up in around regional one side of rolling up, and coil stock feed mechanism 5 is connected with box 3, and coil stock feed mechanism 5 is used for carrying the coil stock around rolling up mechanism 5. The blanking mechanism 4 is arranged in a finished product area in a sliding mode, the blanking mechanism 4 is located below the winding mechanism 5, and the blanking mechanism 4 is used for outputting full materials located at a full material blanking position.
The integrated material receiving machine adopts the feeding and discharging of a sliding drawer type structure, so that the structure compactness of the material receiving machine is improved; and from the vertical equipment structure down, further make full use of the vertical space of equipment, reduced the area of equipment, the structure practicality is strong.
The tray feeding mechanism 1 in this embodiment is explained in detail with reference to fig. 3 to 8:
the tray feeding mechanism 1 in this embodiment includes a first connecting frame 11, a first bin 12, a first rotating device 19, a first telescoping device 13, and a first positioning device 17. Wherein, two sides of the first connecting frame 11 are connected with the inner wall of the box 3 in a sliding way. The handle is further arranged at one end of the first connecting frame body 11, so that the first connecting frame body 11 can be pulled conveniently. First workbin 12 is used for placing the charging tray, and first workbin 12 sets up in first connection framework 11, and first workbin 12 tops are provided with first feed inlet, and the both ends of first workbin 12 and first connection framework 11 all are provided with dodges the breach of dodging peg graft pole part 23.
In the use process of the charging tray feeding mechanism 1 in the embodiment, after the insertion rod part 23 is inserted into the charging tray, the charging tray can be driven upwards by the driving device, and the insertion rod part 23 drives the charging tray to be separated from the first charging tray 12; then the connecting frame is matched with and slides out of the box body 3, so that the material trays can be conveyed downwards, and the first material box 12 after output can load the next batch of empty material trays; this structural design retrencies, and vertical material receiving machine cooperates the feed structure of drawer type charging tray, has further saved the occupation space of equipment, and the structure practicality is strong.
Preferably, the insertion rod part 23 in this embodiment also comprises a bin down position on the movement trajectory, which is located above the first loading position. When the plug rod component 23 is positioned at the first material loading position, the plug rod component 23 is plugged with the material tray; when the inserting rod component 23 moves to the material discharging position of the material box, the inserting rod component 23 drives the material plate to be separated from the first material box 12, and the material plate is conveniently conveyed to the winding mechanism 5.
The tray feeding mechanism 1 further comprises a first rotating device 19, the first rotating device 19 is fixedly connected with the first connecting frame 11, the first rotating device 19 is connected with the first material box 12, and the first rotating device 19 drives the first material box 12 to rotate so as to adjust the direction of the first feeding hole. Through setting up the output position of 19 adjustment charging trays of first rotary device, further save the movement stroke of grafting pole part 23, shortened the distance that grafting pole part 23 removed the workbin down between the material level from first material loading level, promoted the compactedness and the practicality of structure, further saved charging tray batch transport structure's compactedness, saved the charging tray in transportation process equipment usage space.
When the material tray is discharged, the first connecting frame 11 drives the first material tray 12 to be inserted into the insertion rod component 23, and then the insertion rod component 23 is driven by the driving device to move from the first material loading position to the material tray discharging position. When the insertion rod component 23 is located at the first loading position, the insertion rod component 23 is inserted into the material tray, and the central axes of the material tray and the insertion rod component 23 are located below the central axes of the first material box 12 and the first rotating device 19. And the central axis of the tray and the plugging rod member 23 in this embodiment is located 2.5 cm below the central axis of the first magazine 12 and the first rotating means 19.
When the inserting rod component 23 moves to a bin discharging position, the rotation center of the first rotating device 19, the first bin 12, the material tray and the center of the inserting rod component 23 are all on the same axis; i.e. the first loading level in this embodiment is moved to the bin loading level preferably by a distance of 2.5 cm. When the central axis of charging tray and peg graft pole part 23 and the central axis of first workbin 12 and first rotary device 19 are located the collinear, first rotary device 19 drive first workbin 12 and rotate to avoid producing wearing and tearing between charging tray and the first workbin 12, structural design is exquisite, and the practicality is strong.
In the present invention, the first rotating means 19 comprises a first socket 191 and a first rotating cylinder 193; the first socket 191 comprises a plurality of rotary plugs 192, and the rotary plugs 192 are arranged in an annular array around the center of the first material box 12 along the projection of the plane where the side wall of the first material box 12 is located; the first rotating cylinder 193 is connected to the first coupling frame 11, the first rotating cylinder 193 is connected to the first socket 191, and the first rotating cylinder 193 rotates the first rotating plug 192. Be provided with a plurality of plugs and peg graft with first workbin 12, promote the stability of structural connection, and avoid a single center pin drive to rotate the error that produces, the structural practicality is strong.
The structure of the first telescopic device 13 in the utility model is explained:
the tray feeding mechanism 1 further comprises a first telescopic device 13, the first telescopic device 13 is fixedly connected with the first connecting frame 11, the output end of the first telescopic device 13 is connected with a first rotating device 19, and the first telescopic device 13 drives the first rotating device 19 to move relative to the first material box 12. This structural design is exquisite, through the relative first workbin 12 motion of first rotating device 19 of first telescoping device 13 drive for but split between first workbin 12 and the first rotating device 19 avoids first workbin 12 to cause the loss to first rotating device 19 when bearing the charging tray, promotes the stability in the structure use.
In this embodiment, the first telescopic device 13 includes a first telescopic cylinder 131 and a guide post; the first telescopic cylinder 131 is connected with the first connecting frame 11 through a third baffle 16, and the output end of the first telescopic cylinder 131 is connected with the first rotating device 19; one end of the guide post is connected with the first rotating device 19, the other end of the guide post penetrates through the third baffle 16, and the guide post is connected with the third baffle 16 in a sliding mode. Be provided with first telescopic cylinder 131 and drive first rotating device 19 and slide relatively first workbin 12, the guide post promotes the gliding stability of first rotating assembly, avoids the stability of first rotating device 19 horizontal transport direction mesostructure.
In the present invention, the first hopper 12 is detachably connected to the first connection frame 11. The first material box 12 and the first connecting frame 11 can be detached, so that the hole material plate can be conveniently loaded, and the practicability of the structure is improved.
Furthermore, a first rotating seat 121 and a second rotating seat 122 are oppositely arranged at two ends of the first material box 12; a first baffle 14, a second baffle 15 and a third baffle 16 are arranged in the first connecting frame 11; the first baffle plate 14 is arranged at one end of the first material box 12 close to the first rotating device 19, a first slide way 141 with an open top end is vertically arranged on the first baffle plate 14, and the first rotating seat 121 is movably connected with the first slide way 141; the second baffle 15 is arranged at the other end of the first material box 12, the second baffle 15 is vertically arranged on one side of the second baffle 15, a second slide way 151 is arranged on the second baffle 15, the second slide way 151 is opposite to the first slide way 141, and the second rotating seat 122 is movably connected with the second slide way 151.
The top ends of the first slide rail 141 and the second slide rail 151 in this embodiment are both provided with openings, and the two connecting seats slide along the vertical direction with the first slide rail 141 and the second slide respectively, so that the first connecting frame body 11 and the first material box 12 are detached, thereby facilitating the loading of the material tray.
The structure of the first positioning device 17 in the present invention is explained:
the side wall of the first material box 12 in the utility model is provided with a positioning groove 123, and the tray feeding mechanism 1 further comprises a first positioning device 17 for limiting the position of the first material box 12. The first positioning device 17 comprises a first positioning block 171 and a first positioning driving member 172; wherein the first positioning block 171 is movably connected with the positioning groove 123; the first positioning driving member 172 is disposed on the first connecting frame 11, and the first positioning driving member 172 is connected to the first positioning block 171, and the first positioning driving member 172 drives the first positioning block 171 to be inserted into the positioning groove 123, so as to define the position of the first material box 12 and improve the stability of the first material box 12 in the first connecting frame 11.
Furthermore, the side wall of the first box 12 in this embodiment is provided with a first guiding notch 12a, and the first guiding notch 12a is used for limiting the moving direction of the inserting rod part 23.
The magnetic lock 18 is further disposed at one end of the first connection frame 11, the second magnetic member is disposed at an end of the first material box 12, preferably, the magnetic lock 18 in this embodiment is connected to the first baffle 14, the first connection seat 22 is disposed with a magnetic area corresponding to the position of the magnetic lock 18, and when the first connection frame 11 and the first material box are assembled in place, the magnetic lock 18 magnetically adsorbs the first material box 12.
The transfer mechanism 2 of the present invention will be described in detail with reference to fig. 9 to 12:
the transfer mechanism 2 in the utility model comprises an insertion rod component 23, a driving device and a first pushing device 24; the insertion rod component 23 is used for inserting the material tray, the driving device and the insertion rod component 23, and the driving device drives the insertion rod component 23 to convey the material tray among the winding mechanism 5, the material tray feeding mechanism 1 and the discharging mechanism 4. The first pushing device 24 is arranged on one side of the insertion rod part 23 and used for pushing the tray along the straight line of the long edge of the insertion rod part 23.
In the present invention, the driving device includes a first connecting seat 22 and a first z-axis group 21; wherein one end of the insertion rod component 23 is connected with the first connecting seat 22; the first connecting seat 22 of the first z-axis group 21 is connected, the first z-axis group 21 drives the insertion rod component 23 to move up and down, the insertion rod component 23 comprises a first material loading position, a material tray rolling position and a full material unloading position on a motion track, and the first material loading position, the material tray rolling position and the full material unloading position are all located on the same straight line.
Further, the insertion rod part 23 includes a first empty tray hanging rod 231 and a first full tray hanging rod 232; first empty tray peg 231 is with the charging tray from first material loading level conveyer belt charging tray rolling position, and first full tray peg 232 sets up in first empty tray peg 231 below, and first full tray peg 232 is from the charging tray rolling position to full material unloading level. Be provided with first empty dish peg 231 and first full dish peg 232 respectively, the integrated form material receiving machine of being convenient for satisfies the unloading in batches of charging tray, has simplified the transmission step in big batch charging tray winding operation, has promoted the whole production efficiency who carries the operation of rolling machine.
Further, when the first empty tray hanging rod 231 is located at the first material loading position, the first full tray hanging rod 232 is located at the material tray rolling position; when the first empty tray hanging rod 231 is located at the tray rolling position, the first full tray hanging rod 232 is located at the full material discharging position. First empty dish peg 231 and first full dish peg 232 carry out the operation of carrying the charging tray in step, have further saved the time that transfer mechanism 2 carried the charging tray, and the structure practicality is strong.
Further, the first z-axis group 21 includes a first vertical plate 211, a first sliding rail 214 and a first driving element 215; the first vertical plate 211 is vertically arranged; the first slide rail 214 is vertically arranged at the side edge of the first vertical plate 211, and the first connecting seat 22 is slidably connected with the first vertical plate 211; the first driving element 215 is disposed on the first vertical plate 211 and connected to the first connecting base 22, and the first driving element 215 drives the first connecting base 22 to slide along the first sliding rail 214. The first drive member 215 in the preferred embodiment is a first drive linear cylinder.
Further, a first rubber gasket 212 is disposed at the top end of the first vertical plate 211, and the first rubber gasket 212 is located above the first connecting seat 22. The first high-strength rubber washer 212 is used to define the position of the first connecting seat 22 on the top end of the first sliding rail 214, and to improve the stability of the transfer mechanism 2 during use.
The first bottom plate is further provided with a second high-strength rubber gasket 213, and the second high-strength rubber gasket 213 is located below the first connecting seat 22. The second high-strength rubber washer 213 is used to define the position of the first connector 22 at the bottom end of the first slide rail 214.
The first connecting seat 22 is also provided with a first photoelectric sensor 216 at a side thereof. The preferred first photosensors 216 are arranged in groups. And a plurality of first photoelectric sensors are connected with the box body 3, and preferably, the positions of the plurality of first photoelectric sensors 216 correspond to the positions of the first feeding position, the first material tray rolling position and the first full-material discharging position. First connecting seat 22 side fixedly connected with responds to piece 217, works as and responds to piece 217 and moves along with first connecting seat 22, and first photoelectric sensor 216 is used for detecting the motion position of responding to piece 217, promotes the accurate nature of transfer mechanism 2 dispatch charging tray. The first photoelectric sensor 216 is used for detecting whether the plug rod part 23 is conveyed to a working position, so that the stability of the structure in the using process is improved.
The structure of the first pushing device 24 in the present invention is explained:
the first pushing device 24 comprises a first pushing plate 241 and a first x-axis set 242; the first push plate 241 is arranged on one side of the tray rolling position, and the first push plate 241 is used for abutting against the tray; the first x-axis group 242 is arranged on one side of the tray rolling position, the first push plate 241 is connected with the first x-axis group 242, a straight line where a long edge of the first x-axis group 242 is located is parallel to a straight line where a long edge of the insertion rod part 23 is located, and the first x-axis group 242 drives the first push plate 241 to move along the x-axis direction.
Furthermore, set up the first hole 241a of dodging on the first push pedal 241, the first hole 241a top of dodging is provided with the grafting opening, and the first through-hole of dodging is pegged graft with the insertion rod part 23, promotes the area of contact of first push pedal 241 and charging tray to promote the stability of promoting the charging tray.
In addition, a second avoiding notch 221 is further formed on the first connecting seat 22 close to the first pushing device 24,
the second avoiding gap 221 is located between the first empty tray hanging rod 231 and the first full tray hanging rod 232, and the second avoiding gap 221 facilitates the first pushing plate 241 to return, so that the first pushing plate 241 can push the first empty tray hanging rod 231 located at the tray rolling position.
The coil feeding mechanism 5 of the present invention is explained with reference to fig. 13 to 24:
the coil stock comprises a coil tape stock and a tail rubber stock adhered to the coil tape stock. The coil feeding mechanism 5 comprises an eighth base 51, a feeding manipulator 73, a coil conveying structure 7 and a tail rubber conveying structure 6; the eighth base 51 is connected to the case 3; the feeding manipulator 73 is connected with the eighth base 51, and the feeding manipulator 73 is used for guiding and conveying the coil to the winding mechanism 5; the coiled material conveying structure 7 is connected with the eighth base 51, and the coiled material conveying structure 7 is used for conveying the coiled material to the feeding manipulator 73; the tail rubber conveying structure 6 is connected with the eighth base 51, the tail rubber conveying structure 6 is located between the tape winding material conveying structure 7 and the feeding manipulator 73, the tail rubber conveying structure 6 is used for attaching tail rubber to tape winding materials, and the tail rubber carries out end sealing on the tape winding materials after winding.
The tail rubber conveying structure 6 in the present embodiment is explained in detail with reference to fig. 19, 21, and 22:
the tail rubber conveying structure 6 comprises a rubber plate placing device 61, a rubber sticking device 62 and an active buffer device 63; the rubber plate placing device 61 is arranged on the eighth base 51, and the rubber plate placing device 61 is used for placing a tail rubber plate; the rubberizing device 62 is connected with the eighth base 51, is positioned on one side of the glue tray placing device 61, and is used for conveying the tail glue stock to a corresponding rubberizing platform; the active buffer device 63 is arranged between the rubber plate placing device 61 and the rubber coating device 62, and the active buffer device 63 drives the tailing materials to be conveyed from the rubber plate placing device 61 to the rubber coating device 62.
Preferably, the rubberizing platform in this embodiment is a plane where the tape material is located.
In the present invention, the active buffer device 63 includes a tail rubber driving wheel 631 and an eighth rotating motor 632; wherein the tail rubber driving wheel 631 is rotatably connected with the eighth base 51; eighth rotating motor 632 and eighth base 51 fixed connection, eighth rotating motor 632 pass through the eighth hold-in range and are connected with the tail rubber action wheel 631 transmission, and eighth rotating motor 632 drive tail rubber action wheel 631 rotates.
According to the tail rubber conveying device, the active buffer device 63 is arranged between the rubber plate placing device 61 and the rubber sticking device 62, and the tail rubber is actively driven to be conveyed under the condition of rubber sticking operation along with the tail rubber, so that the tail rubber is prevented from being broken, the stability of structural use is improved, the equipment is prevented from being easily abraded due to the fact that the tail rubber of the equipment is directly pulled and driven, and the structural use effect is good.
The structure of the rubberizing device 62 of the present invention is explained in detail:
the rubberizing device 62 comprises a glue sucking component 621, a glue cutting component 622, a folding component 623 and a glue ejecting component 625; the glue sucking component 621 is used for clamping the tail glue stock and attaching the tail glue stock to a corresponding gluing platform; the rubber cutting component 622 is arranged at one end of the rubber suction component 621 far away from the active buffer device 63, and the rubber cutting component 622 and the eighth base 51 are used for cutting tail rubber materials; the turnover component 623 is arranged on one side, away from the glue sucking component 621, of the glue cutting component 622, and the turnover component 623 is used for turning over the sheared tail glue, so that the full material can be conveniently used.
In the present invention, the turnover assembly 623 includes an eighth chuck 6231, an eighth glue pushing plate 6238 and an eighth glue pushing cylinder 6239; the eighth chuck 6231 is used for clamping the tail rubber, the eighth chuck 6231 is provided with a first folding groove 6232a, the eighth rubber pushing plate 6238 is arranged below the eighth chuck 6231, and the eighth rubber pushing plate 6238 corresponds to the first folding groove 6232a in position; the eighth glue pushing cylinder 6239 is connected to the eighth base 51, and the eighth glue pushing cylinder 6239 drives the eighth glue pushing plate 6238 to be movably connected to the first folding groove 6232a, so as to fold the tail glue.
In this embodiment, the eighth collet 6231 includes a tail rubber guide plate 6232, an eighth ram 6233, and an eighth cylinder 6234; the first folding groove 6232a is arranged on the tail rubber guide plate 6232, a pressing plate groove is further arranged on one side of the tail rubber guide plate 6232, the pressing plate groove is communicated with the first folding groove 6232a, and the plane where the first folding groove 6232a is located is crossed with the plane where the pressing plate groove is located. The eighth pressure head 6233 is connected with the tail rubber guide plate 6232, and the eighth pressure head 6233 and the tail rubber guide plate 6232 move relatively to each other, so as to clamp the tail rubber belt; the eighth cylinder 6234 is disposed on the tail rubber guide plate 6232, and the eighth cylinder 6234 is connected to the eighth ram 6233, and the eighth cylinder 6234 drives the eighth ram 6233 to move relative to the tail rubber guide plate 6232, so as to fold the end of the tailings in cooperation with the eighth ram 6238.
Further, the first folding groove 6232a is disposed at the bottom end of the tail rubber guide plate 6232, one side of the middle portion of the tail rubber guide plate 6232 is rotatably connected to the middle portion of the eighth pressure head 6233 through an eighth rotating shaft 6235, the eighth cylinder 6234 is connected to the top end of the eighth pressure head 6233, and the eighth cylinder 6234 drives the eighth pressure head 6233 to rotate around the eighth rotating shaft 6235, so that the eighth pressure head 6233 and the first folding groove 6232a move relatively.
In addition, an eighth elastic member 6236 is further disposed on one side of the tail rubber guide plate 6232, the eighth elastic member 6236 is located between the eighth rotating shaft 6235 and the first folding groove 6232a, and the eighth elastic member 6236 elastically presses the bottom end of the eighth pressing head 6233 away from the first folding groove 6232 a. And the eighth resilient member 6236 promotes structural stability during use of the eighth collet 6231.
The eighth collet 6231 in this embodiment is coupled to the eighth base 51 through a fourth z-axis group. The fourth z-axis group drives the eighth chuck 6231 and the glue pushing assembly to move relatively, so that the efficiency of the structure for turning over the tail glue is improved.
In this embodiment, the glue-sucking component 621 includes a glue-sucking pressing block 6211, an eighth z-axis group 6212, and a first tail glue limiting ring 6213; wherein the glue absorption pressing block 6211 is used for absorbing tail glue; the eighth z-axis group 6212 is disposed on the eighth base 51, the eighth z-axis group 6212 is connected to the glue suction pressing block 6211, and the eighth z-axis group 6212 drives the glue suction pressing block 6211 and the corresponding gluing platform to move relatively. The first tail rubber limiting ring 6213 is arranged between the rubber suction pressing block 6211 and the active buffer device 63 and used for guiding tail rubber, and the first tail rubber limiting ring 6213 is connected with the rubber suction pressing block 6211 through a first mounting shaft. The fourth z-axis group in the preferred embodiment is the eighth z-axis group 6212. The eighth chuck 6231 and the glue sucking pressing block 6211 in this embodiment are synchronously driven to move up and down through the eighth z-axis group 6212, and the structure is compact and the practicability is strong.
Further, a second tail rubber limiting ring 6214 is further arranged between the first tail rubber limiting ring 6213 and the active cache device 63, and the second tail rubber limiting ring 6214 is rotatably connected with the eighth base 51. Along with the eighth z-axis group 6212 drives the first tail rubber limiting ring 6213 to move up and down, so that the second tail rubber limiting ring 6214 and the first tail rubber limiting ring 6213 move relatively, the tail rubber material can be tensioned, and the stability of the structure in the using process is improved.
In the present invention, the tail rubber driving wheel 631 is detachably connected to the eighth base 51. The tail rubber driving wheels 631 of different sizes can be replaced by tail rubber materials of different lengths cached as required, and the structural practicability is strong.
In the present invention, the eighth base 51 is further connected to a counting sensor for detecting a rotation stroke of the tail rubber driving wheel 631.
According to the utility model, the rubber cutting assembly comprises a cutter 6221 and a cutter driving piece, the cutter 6221 is connected with the eighth base 51 through the cutter driving piece, and the cutter driving piece drives the cutter 6221 to move relative to the rubber pasting platform, so that the tail rubber material is cut and segmented. Further, the cutter driving piece pushes away gluey cylinder 6239 for the eighth, and cutter 6221 and eighth push away offset plate 6238 and all push away gluey cylinder 6239 synchro-driven through the eighth, promote the practicality of structure.
The cutter 6221 sets up in tail gum deflector 6232 below, is provided with first shear space 6232b on the tail gum deflector 6232, and first shear space 6232b is used for acceping cutter 6221, and compact structure, first shear space 6232b are convenient for acceping the tail sizing material of shearing, promote the stability of structure use process.
In the present invention, the rubberizing device 62 further comprises a rubberizing assembly 625, the rubberizing assembly 625 comprising a rubberizing top block 6251 and a rubberizing top block 6251; the rubberizing top block 6251 is arranged at the bottom end of the rubberizing pressing block 6211, and the rubberizing top block 6251 is used for supporting the tape material; the top rubber cylinder 6252 is connected with the eighth base 51, the top rubber cylinder 6252 is connected with the bottom end of the rubberizing top block 6251, the top rubber cylinder 6252 drives the rubberizing top block 6251 to move relative to the eighth chuck 6231, rubberizing efficiency of the rubberizing device 62 is improved, and the tape coiling material and the tail rubber material are pasted more stably.
The web material conveying structure in the present invention is explained with reference to fig. 18 to 20:
the coiled material conveying structure 7 comprises a seventh storage device 72 and a seventh conveying device 74; wherein the seventh storing device 74 is provided on the eighth base 71 for storing the web; the seventh conveyor 74 is provided between the seventh magazine 72 and the loading robot 73, the seventh conveyor 74 is connected to the eighth base 71, and the seventh conveyor 74 conveys the web material from the seventh magazine 72 to the loading robot 73.
The seventh conveying device 74 includes a seventh driving assembly 742 and a seventh guide rail assembly 741, the seventh guide rail assembly 741 includes a seventh conveying section 741a and a seventh detecting section 741b, and the seventh conveying section 741a and the seventh detecting section 741b are connected to an end of the feeding manipulator 73; the top end of the seventh detection section 741b is provided with a first buffer space, and the first buffer space is used for accommodating the unloaded tape.
A first buffer space is arranged on the seventh guide rail assembly 741, so that the feeding condition of the feeding manipulator 73 can be judged; when no material is accumulated in the first cache space, the feeding manipulator 73 successfully feeds the material; if the accumulated materials exist in the first cache space, the coil materials on the feeding manipulator 73 are not fed completely, and the coil materials are accumulated on the coil tape conveying mechanism; this structural design retrencies ingeniously, can directly observe the material loading condition of material loading manipulator 73 in vain through first buffer memory space, and the structural practicality is strong.
The structure of the seventh guide rail assembly in the present embodiment will be explained in detail:
in the present invention, the structure of the seventh rail assembly 741 in this embodiment will be explained in detail:
the seventh guiding rail assembly 741 of the present embodiment includes a seventh bottom plate 7411 and a seventh cover plate 7412, the seventh cover plate 7412 is fixed above the seventh bottom plate 7411, and the seventh cover plate 7412 is connected to the seventh conveying section 741a of the seventh bottom plate 7411. The length of the seventh cover plate 7412 is less than that of the seventh bottom plate 7411, a first buffer space is formed between the top surface of the seventh bottom plate 7411 and the side of the seventh cover plate 7412 as well as between the feeding manipulator 73, and the seventh guide rail assembly 741 is convenient to assemble in structure and strong in practicability.
Further, a detection through hole 7412a is further formed in the seventh guide rail component 741, the seventh conveying device 74 further comprises a winding correlation optical fiber 7413, and the winding correlation optical fiber 7413 is connected with the seventh guide rail component 741, so that the winding stroke on the feeding guide rail is detected, and the accuracy in the winding conveying process is improved.
The seventh transport apparatus 74 in this embodiment further includes a seventh air shear 744 and a stationary seventh air shear drive 745; the seventh air shear 744 is connected to the seventh rail assembly 741 via a seventh air shear drive 745, and the seventh air shear drive 745 drives the seventh air shear 744 for shearing. Set up seventh air shear 744 in seventh conveyor 74, promote the stability that the winding material was carried, compare in shearing the coil stock at the discharge end 731b of material loading manipulator 73 and shearing the coil stock at storage device's discharge end 731b, the transport of the material of being convenient for avoids the winding to shear the equipment that the fracture leads to and has reaction force, the lossy condition.
Further, an air shear limiting cavity 741d is disposed on the seventh guide rail assembly 741, the seventh air shear 744 is accommodated in the air shear limiting cavity 741d, and the seventh guide rail assembly 741 is connected to the air shear assembly through the seventh fixing plate 743. Seventh air shear 744 is accommodated in air shear limiting cavity 741d, and the two ends of seventh guide rail component 741 are respectively limiting the two ends of the sheared tape material, so that the stability of the tape material shearing operation is improved.
Be provided with the seventh fixed slot on the seventh fixed plate 743, the long limit place straight line of the long limit place straight line perpendicular to seventh guide rail assembly 741 of seventh fixed slot, and seventh fixed plate 743 passes through the adjustable connection of seventh fixed slot with seventh guide rail assembly 741 for the position that seventh air shear 744 sheared coiled strip material is adjustable, and the adaptation is in the coiled strip material of shearing multiple size, has promoted the practicality of structure in the seventh conveyor 74.
Further, in this embodiment, the seventh conveying device 74 further includes a cutter protection plate 746 and a cutter protection cylinder 747; wherein the cutter protection plate 746 is movably disposed above the seventh guide rail component 741, and the cutter protection plate 746 is correspondingly disposed at the first buffer space position; the cutter protection cylinder 747 is connected to the eighth base 71, the cutter protection cylinder 747 is connected to the cutter protection plate 746, and the cutter protection plate 746 is driven by the cutter protection cylinder 747 to move relative to the seventh guide rail assembly 741. The initial position of the cutter guard plate 746 in the present preferred embodiment is set at one end of the seventh cover plate 7412 and above one end of the seventh base plate 7411.
The cutter protection cylinder 747 in this embodiment is used for driving the cutter protection plate 746 to press the winding material, thereby improving the stability of the winding material in the conveying process. The straight line of the motion track of the cutter protection plate 746 driven by the cutter protection cylinder 747 can be parallel to the seventh bottom plate 7411 and be seated on the plane; and the plane of the seventh bottom plate 7411 can be vertical to the plane, so that the structural adaptability is strong.
The structure of the seventh driving assembly 742 in this embodiment will be explained in detail:
a seventh driving assembly 742 is disposed between the seventh guiding rail assembly 741 and the seventh stocker 72, the seventh driving assembly 742 comprises a ratchet wheel 7421, a seventh driving motor, a seventh roller 7423 and a seventh roller driver 7424; ratchet 7421 is used for actively conveying the tape; the seventh driving motor is connected to the eighth base 71, and the seventh driving motor is connected to the ratchet 7421, and the seventh driving motor drives the ratchet 7421 to rotate. The seventh roller 7423 is movably arranged at the periphery of the ratchet wheel 7421, the coiling belt penetrates between the seventh roller 7423 and the ratchet wheel 7421, and the seventh roller 7423 is driven to roll the coiling belt for conveying; the seventh roller driver 7424 is connected to the eighth base 71, and the seventh roller driver 7424 is rotatably connected to the roller via a seventh rotating rod 7425. The seventh roller 7423 rotates relative to the ratchet 7421 to transfer the web material. The seventh driving assembly 742 is disposed between the seventh guiding rail assembly 741 and the seventh stocker 72, and drives the feeding device through two rollers, so that the feeding speed of the roll material is more stable.
With reference to fig. 18, 23, and 24, the structure of the loading robot in this embodiment will be described in detail:
the feeding manipulator 73 is used for feeding a material roll; it includes a seventh delivery rod assembly 731 and a seventh pushing assembly 732; a winding belt conveying channel is arranged in the seventh conveying rod assembly 731, and one end of the seventh conveying rod assembly 731 is rotatably connected with the eighth base 71; the seventh pushing assembly 732 is disposed on the eighth base 71, and the seventh pushing assembly 732 is movably connected to the seventh conveying rod assembly 731, and the seventh conveying driving member drives the seventh conveying rod assembly 731 to rotate.
Wherein, the seventh pushing assembly 732 comprises a fisheye push rod 7321 and a swing arm top cylinder 7322. The fisheye push rod 7321 is arranged below the seventh conveying rod assembly 731, and the fisheye push rod 7321 is rotatably connected with the seventh conveying rod assembly 731; the fisheye push rod 7321 is connected to the eighth base 71 through a swing arm top cylinder 7322, and the swing arm top cylinder 7322 drives the fisheye push rod 7321 to push the seventh conveying rod assembly 731, so that the seventh conveying rod assembly 731 rotates relative to the eighth base 71.
The eighth base 71 is provided with a swing arm bearing block 7323, and the seventh delivery rod assembly 731 is connected with the swing arm bearing block 7323 through a swing arm mounting shaft 7324; the seventh conveying rod assembly 731 comprises a driving end 731a and a discharging end 731b, the driving end 731a is disposed at one end of the seventh conveying rod assembly 731, and the swing arm mounting shaft 7324 at the side of the driving end 731a is rotatably connected. A discharge end 731b is disposed at the other end of the seventh conveying rod assembly 731, and a plug 7312a is disposed at one end of the discharge end 731 b.
The driving end 731a is provided with a swing arm strip-shaped hole 7311a, a straight line of a long side of the swing arm strip-shaped hole 7311a is parallel to a straight line of a long side of the seventh conveying rod assembly 731, and the swing arm mounting shaft 7324 is movably inserted into the swing arm strip-shaped hole 7311 a.
When the plug 7312a of the seventh conveying rod assembly 731 is plugged with the butt-joint slot 131 on the tray 13, the swing arm mounting shaft 7324 contacts and limits the position of the side wall of one end of the swing arm strip-shaped hole 7311a far away from the plug 7312 a; when the seventh conveying rod assembly 731 receives materials, the swing arm top air cylinder 7322 drives the fisheye push rod 7321 to push the seventh conveying rod assembly 731, and under the action of the self-gravity of the seventh conveying rod assembly 731, the swing arm mounting shaft 7324 and the side wall of one end of the swing arm strip-shaped hole 7311a close to the plug-in connector 7312a are contacted and limited. When the seventh feeding rod assembly 731 outputs the winding material in the rotation process of the tray 13, the swing arm mounting shaft 7324 is movably connected to the swing arm strip hole 7311a as the winding diameter of the tray 13 increases. The structure is simple and skillful, the swing arm mounting shaft 7324 is movably connected with the swing arm strip-shaped holes 7311a, and the swing arm strip-shaped holes 7311a limit the movement range of the seventh conveying rod component 731, thus improving the stability in the use process; compared with a structure which directly drives feeding through a motor, the feeding device is not easy to damage.
In the present invention, the plurality of groups of the swing arm strip holes 7311a are arranged, and the arrangement direction of the plurality of swing arm strip holes 7311a is parallel to the straight line of the long side of the seventh conveying rod assembly 731. A plurality of swing arm strip holes 7311a are movably connected with the swing arm mounting shaft 7324, so that the conveying range of the seventh conveying rod assembly 731 can be adjusted.
In the utility model, a seventh adjusting sheet 7313 is arranged in the tape conveying channel, and the seventh adjusting sheet 7313 is adjustably connected with the top end of the seventh conveying rod assembly 731. The seventh adjustment sheet 7313 is used to adjust the height of the tape feed path; the practicality of structure is promoted.
The seventh conveying rod assembly 731 in this embodiment is explained in detail as follows:
in the present invention, the seventh transportation rod assembly 731 includes a swing arm upper plate 7311, a swing arm lower plate 7312, and a swing arm connecting piece 7314; one side of the swing arm upper plate 7311 is rotatably connected to the eighth base 71; the swing arm lower plate 7312 is arranged at the bottom end of the swing arm upper plate 7311, a tape conveying channel is formed between the swing arm upper plate 7311 and the swing arm lower plate 7312, and the plug connector 7312a is arranged at one end of the swing arm lower plate 7312; the swing arm connecting pieces 7314 are provided in two sets, the two sets of swing arm connecting pieces 7314 are respectively provided on both sides of the swing arm lower plate 7312, and the swing arm connecting pieces 7314 connect the swing arm upper plate 7311 and the swing arm lower plate 7312.
Further, one end of each of the two groups of swing arm connecting pieces 7314, which is far away from the plug-in connector 7312a, is provided with a material guide plate 7314a, and the distance between the two groups of material guide plates 7314a, which is far away from one end of the plug-in connector 7312a, is gradually increased, so that the tape material is guided and conveyed conveniently, and the stability of the feeding manipulator 73 in the using process is improved.
The ends of the upper swing arm plate 7311 and the lower swing arm plate 7312 far from the plug 7312a are provided with a material guiding inlet, which is convenient for the feeding guidance of the feeding manipulator 73. Further, the swing arm upper plate 7311 in this embodiment is provided with a seventh curved surface, and the seventh curved surface improves the stability of the feeding manipulator 73 in bending the adhesive tape.
The tray rolling mechanism in the utility model is explained with reference to fig. 13-17:
a winding mechanism; it comprises a ninth conveying platform 92 and a ninth positioning device 93; the ninth conveying platform 92 is connected to the box 3 through a ninth base, the ninth conveying platform 92 includes a ninth x-axis group 922 and a ninth chuck assembly 921, the ninth chuck assembly 921 is connected to the ninth base through the ninth x-axis group 922, and the ninth x-axis group 922 drives the ninth chuck assembly 921 to move along the x-axis direction. The ninth positioning device 93 is disposed at the other side of the ninth conveying platform 92, the ninth positioning device 93 is movably connected with the ninth chuck assembly 921, and the ninth positioning assembly is used for limiting the position of the tray 13.
The tray winding mechanism in this embodiment further includes an auxiliary winding device 94, where the auxiliary winding device 94 includes a rubber rolling wheel 941, a rubber rolling rod assembly 942, and a rubber rolling driving assembly 943; wherein the glue rolling wheel 941 is used for rolling the material tray 13 to obtain a coiled material; one end of the glue rolling rod assembly 942 is rotatably connected to the glue rolling wheel 941, and the other end of the glue rolling rod assembly 942 is rotatably connected to the ninth base through a ninth bearing seat. The rubber rolling drive assembly 943 is arranged on the ninth base, the rubber rolling drive assembly 943 is connected with the rubber rolling rod assembly 942, and the rubber rolling drive assembly 943 drives the rubber rolling rod assembly 942 to drive the rubber rolling wheel 941 to rotate around the ninth bearing seat.
Other structures of the charging tray winding mechanism are elaborated in detail:
the ninth positioning device 93 includes a ninth positioning roller 931 and a ninth positioning driving unit 932, the ninth positioning roller 931 is connected to the ninth base through the ninth positioning driving unit 932, and the ninth positioning driving unit 932 drives the ninth positioning roller 931 to move relative to the ninth chuck assembly 921, so as to clamp the tray 13.
Ninth location driving piece 932 in this embodiment includes ninth location extension rod 933, ninth slide rail and ninth cylinder, and ninth location extension rod 933 bottom rotates with ninth location gyro wheel 931 to be connected, and ninth location extension rod 933 top and ninth slide rail sliding connection, ninth cylinder set up on the ninth base, and the ninth cylinder is connected with ninth location extension rod 933, and ninth cylinder drive ninth location extension rod 933 slides along the ninth slide rail.
The auxiliary winding device 94 of the present invention is explained in detail:
further, the glue rolling driving assembly 943 comprises a ninth positioning wheel 9431, a ninth top plate 9432 and a ninth top plate cylinder; wherein the ninth positioning wheel 9431 is connected to the glue bar assembly 942; the ninth top plate 9432 is arranged below the ninth positioning wheel 9431 and movably connected with the ninth positioning wheel 9431; the ninth head plate cylinder 9433 connects the ninth head plate 9432 to the ninth base via the ninth head plate cylinder 9433, and the ninth head plate cylinder 9433 drives the ninth head plate 9432 to move in conjunction with the ninth positioning wheel 9431.
When the ninth top plate 9432 is located at the bottom end of the ninth positioning wheel 9431, the rubber rolling wheel 941 presses the material tray 13 on the ninth chuck assembly 921 to roll rubber under its own weight, so as to improve the quality of the product wound on the material tray 13. When the material tray 13 is wound, the ninth top plate cylinder 9433 drives the ninth top plate 9432 to drive the ninth positioning wheel 9431 to be away from the ninth chuck assembly 921, so as to lift the rubber rolling rod assembly 942, the structural design is simplified and ingenious, the rubber rolling wheel 941 is driven by the foot rolling rod assembly 942 to be capable of adjusting rolling with the winding of the tape material, and the structural practicability is strong.
Further, a ninth positioning wheel 9431 is disposed on the side of the glue rolling rod assembly 942 away from the ninth chuck assembly 921, a ninth ejecting plate cylinder 9433 is disposed on the side of the glue rolling rod assembly 942 away from the ninth chuck assembly 921, and a ninth ejecting plate 9432 is disposed on the side of the ninth positioning wheel close to the ninth chuck assembly 921. The structural design layout is simplified, and the practicability is high.
Further, the glue rolling driving assembly 943 further includes a ninth elastic member 9434, the ninth elastic member 9434 is disposed on a side of the glue rolling rod assembly 942 away from the ninth chuck assembly 921, one end of the ninth elastic member 9434 is connected to the glue rolling rod assembly 942, and the other end is connected to the ninth base, and the ninth elastic member 9434 drives the glue rolling rod assembly 942 to rotate toward the ninth chuck assembly 921; thereby make rubber coating wheel 941 and the charging tray 13 butt of the centre gripping on the ninth chuck subassembly 921, promote the finished product quality of charging tray batching.
In the present invention, the glue roller assembly 942 is provided with a plurality of ninth bearing attachment holes 9421 along the longitudinal direction, and the ninth glue roller housing 9437 is adjustably connected to a plurality of second bearing attachment holes through a ninth bearing rod 9438. The rotating range of the glue rolling wheel 941 around the ninth glue rolling bearing seat 9437 is adjustable, and the practicability of the mechanism is improved.
In the utility model, the auxiliary winding device 94 further comprises an opening plate 9435 and a disc opening cylinder 9436; the expanding plate 9435 is arranged between the ninth chuck assembly 921 and the glue rolling wheel 941 and is used for expanding the material tray 13 clamped on the ninth chuck assembly 921; the bottom end of the expanding plate in this embodiment is provided with an expanding guide portion, and the cross-sectional width of the expanding guide portion is gradually reduced near one end of the ninth chuck plate assembly 921.
The disc supporting cylinder 9436 is disposed on the ninth base and connected to an end of the opening plate 9435 away from the ninth chuck assembly 921, and the disc supporting cylinder 9436 drives the opening plate 9435 to move relative to the ninth chuck assembly. Be provided with and strut board 9435 and strut charging tray 13, the rolling wheel of being convenient for pushes down the rubber coating, promotes the precision in the supplementary coiling mechanism 94 use.
The ninth chuck assembly structure in this embodiment will be described in detail:
the ninth chuck assembly 921 includes a ninth support seat 9211, a ninth chuck 9212, a ninth driving motor 9215, a ninth push plate 9213, and a ninth push plate cylinder 9214; wherein the ninth supporting seat 9211 is connected with the ninth x-axis group 922; the ninth chuck 9212 is rotatably connected with the ninth supporting seat 9211, and the ninth chuck 9212 is used for clamping the tray 13; the ninth push plate 9213 is arranged on one side of the ninth chuck 9212 and is used for pushing the material tray 13; the ninth push plate cylinder 9214 is provided on the ninth support seat 9211, and the ninth push plate cylinder 9214 is connected to the ninth push plate 9213. The ninth driving motor 9215 is connected to the ninth supporting base 9211, the ninth driving motor 9215 is connected to the ninth chuck 9212 through a belt, and the ninth driving motor 9215 drives the ninth chuck 9212 to rotate and wind.
The ninth push plate cylinder 9214 drives the ninth push plate 9213 to push the material tray 13, the motion trail of the ninth push plate 9213 is parallel to the long edge of the ninth x-axis group 922, so that the coiled material tray 13 can be conveniently output, and the structural practicability is high.
The structure of the case 3 in this embodiment will be described in detail with reference to fig. 1:
the inner wall of the box body 3 is also provided with a material preparation area, and the material preparation area is positioned below the material discharging area; the integrated material collecting machine further comprises a material preparing drawer 31, the material preparing drawer 31 is arranged in a material preparing area, the material preparing drawer 31 is used for placing standby materials, the material preparing drawer 31 is arranged below the discharging mechanism, and the material preparing drawer 31 is connected with one end of the box body 3 in a sliding mode.
In the utility model, the universal wheel 32 and the brake component connected with the universal wheel 32 are arranged at the bottom end of the box body 3, so that the integrated material collecting machine is convenient to use, and the structure is strong in practicability.
A file box 33 is arranged on the side wall of the box body 3, and the file box 33 is used for storing a notebook; in the using process, the top cover of the integrated material receiving machine can be used as a workbench, and the file box 33 is used for storing production notes. The whole structure of the device is simplified, and the compactness and the practicability of the structure of the integrated winding machine are improved.
With reference to fig. 25, the structure of the blanking mechanism 4 in this embodiment is explained in detail:
the blanking mechanism 4 in this embodiment includes a second connection frame 41 and a second hopper 42. Wherein, the two sides of the second connecting frame 41 are connected with the inner wall of the box 3 in a sliding manner. One end of the second connecting frame 41 is further provided with a handle, which facilitates the drawing of the second connecting frame 41. The second feed box 42 is used for placing a material tray, the second feed box 42 is arranged in the second connecting frame body 41, a second feed opening is formed in the top end of the second feed box 42, and second avoiding notches for avoiding the insertion rod components are formed in the two ends of the second feed box 42 and the two ends of the second connecting frame body 41.
The operating principle of the integrated material receiving machine in the embodiment is explained as follows:
and the material tray feeding mechanism conveys the empty material tray to the transfer mechanism for feeding.
1. The inserting rod part 131 of the transfer mechanism 2 is positioned at a first material loading position; the first empty tray hanging lever 231 in this embodiment is located in the empty tray region. A first connecting frame body 11 in the tray feeding mechanism 1 drives a first material box 12 for containing an empty tray group to slide to an empty tray area of the box 11. So that the first material box 12 is inserted into the first empty tray hanging rod 231 of the transfer mechanism 2.
2. The first z-axis group in the transfer mechanism 2 drives the first empty tray hanging rod 231 to move upwards, so that the tray is raised, the insertion rod part 23 moves from the first loading position to the tray turning position, and the tray is separated from the first bin.
3. The first telescopic device 13 drives the first rotating device 19 to be plugged into the first magazine end 12. After plugging, the first rotating device 19 rotates the first magazine 12, thereby adjusting the discharge direction of the empty magazine. Preferably, the first rotating device 19 in the embodiment drives the first material box to rotate 180 degrees, so that the material box can discharge materials from the lower part, the structure is compact, the floor area of the equipment is reduced, and the practicability is high.
And secondly, the transfer mechanism conveys the material tray from the material tray feeding mechanism to the winding mechanism.
1. The first z-axis group 21 in the transfer mechanism 2 drives the plugging rod member 23 to move from the first loading position to the tray rolling position.
When the second escape notch 221 of the first connecting seat 22 corresponds to the first push plate 241 of the first pushing device 24 during the transfer of the insertion rod member 23, the first push plate 241 is driven by the first x-axis group 242 to be located between the first empty tray hanging rod 231 and the first full tray hanging rod 232.
When the plugging rod member 23 moves to the tray rolling position, the first empty tray hanging rod 231 is accommodated in the first avoiding hole 241a of the first push plate 241, so that the stability of pushing the tray by the push plate is improved.
The ninth x-axis group 922 in the winding mechanism 9 drives the ninth chuck assembly 921 to slide along the x-axis, so that the ninth chuck 9212 in the ninth chuck assembly 921 is inserted into the first empty tray hanging rod 231.
The transfer mechanism 2 drives the first pushing plate 241 to push the material tray along the X-axis direction through the first X-axis group 242, and the material tray is conveyed from the first empty tray hanging rod 231 to the ninth chuck 9212, so that the material loading of the empty material tray is completed.
And thirdly, the coil feeding mechanism 5 conveys the coil to the winding mechanism 9, and the coil is formed by adhering a coil material and a tail rubber material.
1. The web conveying structure 7 conveys the web.
First, the seventh driving unit 742 of the seventh transport device 74 of the tape transport mechanism 7 drives the tape to rotate in the direction of the loading robot 73. The tape is arranged between the seventh roller 7423 and the ratchet wheel 7421 in a penetrating way, and the seventh roller 7423 can be abutted and extrude the tape on the ratchet wheel 7421; the seventh driving motor 7422 drives the ratchet wheel 7421 to rotate, so that the seventh roller 7423 rotates relative to the ratchet wheel 7421 to transfer the web material.
Second, the seventh rail assembly 741 detects the guide material. The tape penetrates through the seventh guide rail assembly 741; and the stroke of the winding on the winding correlation optical fiber detection seventh guide rail component 741 improves the accuracy of the winding conveying process.
2. The feeding robot 73 feeds the coil. When the plug 7312a of the seventh feeding rod assembly 731 is plugged into the docking slot 131 on the tray 13, the swing arm mounting shaft 7324 and the swing arm strip-shaped hole 7311a are in contact with the side wall of the end far from the plug 7312a for limiting. The fisheye push rod 7321 and the buffer member 7327 of the seventh pushing assembly 732 support and limit the bottom end of the seventh conveying rod assembly 731.
When the plug 7312a on the loading manipulator 73 is not aligned with the docking slot 131 on the tray 13. The seventh conveyor assembly 472 still drives the coiled material to be loaded, and at this time, the material is accumulated in the first buffer space under the limitation of the side wall of the tray 12 and the seventh guide rail assembly 741; the user can the visual detection take the material loading condition of material. When the plug 7312a of the seventh transportation rod assembly 731 is plugged into the docking slot 131 of the tray 13 with the rotation of the tray 13, the tape material stacked in the first buffer space is output from the loading manipulator 73, and there is no material accumulation in the first buffer space.
3. The tail rubber conveying structure 6 conveys tail rubber.
First, the tail rubber material is placed by the rubber placing tray device 82, and the head of the tail rubber material is adsorbed by the rubber absorbing component 621 in the rubber pasting device 62.
Then, the eighth z-axis group 6212 in the glue suction assembly 621 drives the glue suction pressing block 6211 to press down, so as to attach the tail glue to the tape material. The eighth z-axis group 86 drives the eighth sliding block to drive the glue sucking pressing block 6211 to move towards the glue applying jacking block 6281 in the eighth z-axis cylinder.
Secondly, inhale gluey subassembly 621 and deliver to the position, inhale gluey briquetting 6211 and be located rubberizing kicking block 6281 top, top gluey cylinder 6252 drive rubberizing kicking block 6251 for inhale gluey briquetting 6211 motion to paste the position of pasting of tail sizing material in the volume area material, promote the stability of tail sizing material loading.
Then, the glue ejecting cylinder 88 drives the glue applying ejector block 6281 to reset, and the eighth z-axis group 6212 drives the glue absorbing press block 6211 to be away from the tape material. And conveying the tail rubber material along with the coiled material.
4. The web conveying structure 7 cuts the web.
Cutting the coil stock after the coiling of the material tray is finished; before shearing the material, the cutter protection cylinder 747 drives the cutter protection plate 746 to press the winding material at the first buffer space position, so as to avoid the winding material after shearing to be separated.
Then, seventh air shear 744 shears the web with seventh air shear drive 745; seventh air shear 744 is accommodated in air shear limiting cavity 741d, and the two ends of seventh guide rail component 741 are respectively limiting the two ends of the sheared tape material, so that the stability of the tape material shearing operation is improved.
5. The tail rubber conveying structure 6 shears the tail rubber.
First, the tail rubber compound is conveyed to a set length, then the cutter 6221 in the rubber compound cutting assembly 622 and the eighth rubber compound pushing plate 6238841 move upwards synchronously, and the cutter 6221 cuts and segments the tail rubber compound.
The eighth glue pushing cylinder 842 drives the eighth glue pushing plate 6238841 to move relative to the first folding groove 831a, so that the head of the tail glue is conveyed into the first chuck 6231; the eighth cylinder 833 drives the eighth pressing head 832 to press downwards, and the eighth pressing head 832 and the first folding groove 831a clamp the folded end of the tail rubber material. So that the tail rubber end part forms a turnover end part.
Meanwhile, a tail rubber material left after shearing is adsorbed and fixed by a rubber adsorbing pressing block 6211 in the rubber adsorbing assembly 621, and the second tail rubber limiting ring 6214 move relatively, so that the rubber belt is tensioned, and the stability of adsorbing and grabbing the tail rubber material by the rubber sticking device 62 is improved; the stability of being convenient for direction tail sizing material is carried avoids the tail to glue the rupture, and the structure practicality is strong.
Fourthly, the winding mechanism 9 carries out rotation winding operation.
1. The ninth chuck assembly 921 fixes the tray 13. First, the tray 13 is inserted into the ninth chuck 9212 of the ninth chuck assembly 921, and the ninth support 9211 is repositioned along the ninth x-axis group 922.
Then, the ninth positioning device 93 determines the receiving position of the tray 13; the ninth positioning roller 931 slides under the ninth positioning driving member 932 to the side of the tray 13 away from the ninth chuck assembly 921, and corresponds to the center of the tray 13; the ninth x-axis group 922 drives the ninth chuck assembly 921 to slide along the x-axis such that the ninth positioning roller 931 interfaces with the end of the ninth collet 9212. The two sides of the material tray 13 are limited by the ninth chuck assembly 921 and the ninth positioning roller 931 respectively, so that the stability of the material tray 13 in the winding process is improved.
2. The ninth chuck assembly 921 rotates for winding.
First, the ninth driving motor 9251 of the ninth supporting seat 9211 drives the ninth chuck 9212 to drive the tray 13 to rotate.
Next, a ninth optical fiber detector is further provided on the ninth support base 9211. The ninth fiber detector is preferably disposed below the ninth collet 9212, and the ninth ejector 9215 is disposed above the ninth collet 9212.
When the ninth optical fiber detector detects the rotating position of the tray 13, the inserting groove is rotated to correspond to the feeding manipulator 73 when the tray 13, the operation of feeding the coil materials is conveniently carried out on the tray 13, and the practicability of the tray winding mechanism is improved. Then, the ninth chuck 9212 drives the tray 13 to rotate to wind after the coil material is fed.
3. And the auxiliary positioning assembly is used for carrying out pressing operation.
The reeled material tray 13 drives the glue rolling rod assembly 942 to rotate towards the direction close to the ninth chuck assembly 921 through the ninth elastic member 9434; so that the rubber rolling wheel 941 abuts against the material tray 13 clamped on the ninth chuck assembly 921 and rotates relative to the material tray 13. So that the tail rubber material is more tightly pasted with the tape, and the quality of the finished product coiled by the material tray 13 is improved.
4. The pressing operation is finished and the auxiliary winding device 94 and the ninth positioning device 93 are reset. The glue roller 941 is reset. The ninth top plate 9432 is located at the bottom end of the ninth positioning wheel 9431, and when the rubber rolling wheel 941 presses the rubber rolling with the material tray 13 on the ninth chuck assembly 921 under its own weight, the product quality of the material tray 13 wound around the roll is improved. When the material tray 13 is wound, the ninth top plate cylinder 9433 drives the ninth top plate 9432 to drive the ninth positioning wheel 9431 to be away from the ninth chuck assembly 921, so as to lift the rubber rolling rod assembly 942, the structural design is simplified and ingenious, the rubber rolling wheel 941 is driven by the foot rolling rod assembly 942 to be capable of adjusting rolling with the winding of the tape material, and the structural practicability is strong.
Fifthly, the winding mechanism 9 finishes winding and conveys full materials to the transfer mechanism 2.
1. The third robot arm 73 is reset.
After the tape is rolled, the swing arm top-lifting cylinder 7322 drives the fisheye push rod 7321 to push the seventh conveying rod assembly 731 upwards, and under the action of the self-gravity of the seventh conveying rod assembly 731, the swing arm mounting shaft 7324 and the side wall of one end of the swing arm strip-shaped hole 7311a close to the plug-in connector 7312a are contacted and limited. Accordingly, the seventh conveyance bar assembly 731 is stored, and the stability of the standby state structure of the loading robot 73 is improved.
2. The first z-axis group 21 in the transfer mechanism 2 drives the first full-tray hanging rod 232 in the plugging rod component 23 to move to the tray rolling position.
When the first z-axis group 21 drives the plugging rod component 23 to move upward, and the second avoiding notch 221 on the first connection seat 22 corresponds to the first pushing plate 241 on the first pushing device 24, the first pushing plate 241 moves to a side of the first connection seat 22 away from the plugging rod component 22 under the driving of the first x-axis group 242, so as to avoid the position.
3. The ninth x-axis group 922 in the winding mechanism 9 drives the ninth chuck assembly 921 to slide along the x-axis, so that the ninth chuck 9212 in the ninth chuck assembly 921 is inserted into the first empty tray hanging rod 231.
The ninth chuck assembly 921 drives the ninth push plate 9213 to push the full material tray along the ninth chuck 9212 through the ninth push plate cylinder 9214, and the full material is conveyed from the ninth chuck 9212 to the first full tray hanging rod 232, so that the full material tray feeding and transferring mechanism 2 is completed.
Sixthly, the transfer mechanism 2 conveys the full materials to the blanking mechanism 4 for blanking.
1. The transfer mechanism 2 drives the first full tray flight 232 in the peg member 22 from the winding area to the finishing area.
In the transferring process of the inserting rod component 23, when the first z-axis group 21 drives the first empty tray hanging rod 231 and the first full tray hanging rod 232 in the inserting rod component 23 to synchronously convey; when the first full tray hanging rod 232 is located at the tray rolling position, the first empty tray hanging rod 231 is located at the first feeding position; when the first full tray hanging rod 232 is located at the full material feeding position, the first empty tray hanging rod 231 is located at the material tray rolling position. The first empty tray hanging rod 231 and the first full tray hanging rod 232 synchronously convey the trays, so that the time for conveying the trays by the transfer mechanism 2 is further saved, and the structural practicability is high.
2. The first full-tray hanging rod 232 drives the full material to move to the full-material discharging position, and at the moment, the first full-tray hanging rod 232 drives the full material to be contained in the second material box 42 of the discharging mechanism 4; then the second connecting frame 41 is pulled, and the second connecting frame 41 drives the second material box 42 containing the full material disc group to slide out to the finished product area of the box body 3. So that the second material box 42 is separated from the first full-tray hanging rod 232 in the transfer mechanism 2, and the blanking of the full-tray finished product is completed.
This completes the winding operation of the integrated material collecting machine of the preferred embodiment.
In summary, although the present invention has been described with reference to the preferred embodiments, the above-described preferred embodiments are not intended to limit the present invention, and those skilled in the art can make various changes and modifications without departing from the spirit and scope of the present invention.
Claims (10)
1. An integrated form material receiving machine which is characterized by comprising:
a box body with a hollow structure;
the transfer mechanism is arranged at one end of the box body and used for conveying the charging tray from the charging tray feeding mechanism to the charging tray, the transfer mechanism comprises an insertion rod component for inserting the charging tray and a driving device for driving the insertion rod component to move, and the transfer mechanism comprises a first feeding position, a charging tray winding position and a full-material discharging position along the movement track of the insertion rod component;
the material tray feeding mechanism is arranged at the other end of the box body and is used for conveying a material tray to the first material loading position;
the blanking mechanism is arranged at the other end of the box body, is positioned below the charging tray feeding mechanism and is used for outputting full materials from the full material blanking position;
the winding mechanism is arranged between the material tray feeding mechanism and the discharging mechanism, is connected with the other end of the box body, and is used for winding the material tray conveyed to the material tray winding position and the wound material so as to form the full material;
the winding tape feeding mechanism is used for inputting the winding tape material, is arranged on one side of the winding mechanism and is connected with the box body;
the charging tray feeding mechanism and the discharging mechanism are connected with the inner wall of the box body in a sliding mode.
2. The integrated material receiving machine according to claim 1, wherein the transfer mechanism further comprises a first pushing device, the first pushing device is disposed on one side of the insertion rod part and connected to the inner wall of the box body, and the first pushing device is used for pushing the material tray along a straight line where the long side of the insertion rod part is located.
3. The integrated material collecting machine as claimed in claim 2, wherein a straight line on which the long sides of the plugging rod parts are located is an x-axis; the winding mechanism includes:
the ninth chuck plate component is used for clamping the material tray; and
the ninth chuck assembly is connected with the box body through the ninth x-axis group, and the ninth x-axis group drives the ninth chuck assembly to move along the x-axis direction;
wherein the ninth chuck assembly comprises:
the ninth supporting seat is connected with the ninth x-axis group;
the ninth chuck is rotationally connected with the ninth supporting seat and is used for clamping the material tray;
the ninth push plate is arranged on one side of the ninth chuck and used for pushing the material tray; and
a ninth push plate cylinder arranged on the ninth supporting seat and connected with the ninth push plate,
and the ninth push plate cylinder drives the ninth push plate to push the material tray, and the motion trail of the ninth push plate is parallel to the long edge of the ninth x-axis group.
4. The integrated reclaimer machine of claim 1, wherein said driving means comprises:
one end of the insertion rod part is connected with the first connecting seat; and
the first z-axis group is connected with the first connecting seat, the first z-axis group drives the insertion rod part to move up and down, and the first material loading position, the material disc winding position and the full material unloading position are all located on the same straight line.
5. The integrated reclaimer machine of claim 4, wherein said plug rod member comprises:
a first empty tray hanging rod which takes the material tray from the first feeding level conveyer belt material tray rolling position, and
the first full-tray hanging rod is arranged below the first empty-tray hanging rod, and the first full-tray hanging rod conveys the material tray from the material tray rolling position to the full-material discharging position.
6. The integrated material receiving machine according to claim 5, wherein the distance between the first feeding level and the material tray winding level, the distance between the material tray winding level and the full material discharging level, and the distance between the first empty tray hanging rod and the first full tray hanging rod are equal.
7. The integrated material receiving machine according to claim 1, wherein the tray feeding mechanism comprises:
the first connecting frame body is connected with the inner wall of the box body in a sliding manner;
the first material box is used for placing a material tray, the first material box is connected with the first connecting frame, and a first feeding hole is formed in the top end of the first material box; and
first rotary device, with first connection frame fixed connection, just first rotary device with first workbin is connected, first rotary device drive first workbin rotates to the adjustment the opening direction of first workbin.
8. The integrated material collecting machine as claimed in claim 1, further comprising a material preparation drawer for placing a standby material, wherein the material preparation drawer is disposed below the blanking mechanism, and the material preparation drawer is slidably connected to one end of the box body.
9. The integrated material collecting machine as claimed in claim 1, wherein the bottom end of the box body is provided with a universal wheel and a brake assembly connected with the universal wheel.
10. The integrated material collecting machine as claimed in claim 1, wherein the side wall of the box body is provided with a file box for storing a notebook.
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CN202123040221.6U CN216971430U (en) | 2021-12-03 | 2021-12-03 | Integrated material collecting machine |
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CN202123040221.6U CN216971430U (en) | 2021-12-03 | 2021-12-03 | Integrated material collecting machine |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN114194897A (en) * | 2021-12-03 | 2022-03-18 | 深圳市恒峰锐机电设备有限公司 | Integrated material collecting machine |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114194897A (en) * | 2021-12-03 | 2022-03-18 | 深圳市恒峰锐机电设备有限公司 | Integrated material collecting machine |
CN114194897B (en) * | 2021-12-03 | 2024-02-20 | 深圳市恒峰锐机电设备有限公司 | Integrated material collecting machine |
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