CN216970207U

CN216970207U - Full-automatic processing equipment of dysmorphism product

Info

Publication number: CN216970207U
Application number: CN202220228393.1U
Authority: CN
Inventors: 彭正乔; 曾扩; 刘波; 王小龙; 李再初
Original assignee: Hunan Weichu Intelligent Technology Co ltd
Current assignee: Hunan Weichu Intelligent Technology Co ltd
Priority date: 2022-01-27
Filing date: 2022-01-27
Publication date: 2022-07-15
Anticipated expiration: 2032-01-27

Abstract

The utility model discloses full-automatic processing equipment for special-shaped products, which comprises a machine table, a machine cover and a mounting frame, wherein the mounting frame is arranged on the machine table, a material ejecting assembly and a material feeding assembly are arranged on the machine table, and the material ejecting assembly comprises a lower supporting frame, a material ejecting cylinder arranged on the lower supporting frame and a top plate arranged at the output end of the material ejecting cylinder; the feeding assembly comprises a slide rail, a slide plate arranged on the slide rail and a feeding cylinder connected with the slide plate. The whole processing process is controlled by the PLC, so that manual intervention is reduced, the labor intensity of workers is reduced, the processing efficiency is effectively improved, and meanwhile, the product quality is ensured by adopting linked flexible production. The problems of low automation degree, low processing efficiency and poor processing quality of the conventional hemming equipment are solved.

Description

Full-automatic processing equipment of dysmorphism product

Technical Field

The utility model relates to the technical field of metal hemming equipment, in particular to full-automatic processing equipment for special-shaped products.

Background

Most of the existing special-shaped sealing machines utilize a cam link mechanism, a three-phase asynchronous motor is used for driving a tank body and a tank cover to rotate around a shaft, and a hemming roller does not rotate around the tank in the circumferential direction. The seaming device which enables the hemming roller to realize radial feeding movement in an eccentric structure mode has the advantages that although the structure is simple and compact, the radial feeding cannot be controlled at will, the feeding speed is not uniform, the seaming device is really used for seaming with less time, and no light edge shaping process exists, so the seaming process performance is poor. The cam mechanism can control the motion law of radial feeding only by designing a cam curve according to the requirements of the seaming process. The structure is complicated and bulky, and the wearing and tearing are fast, influences the seaming precision. The debugging difficulty, the parameter can not be adjusted, can not be suitable for product variety, high flexible production, can not automated inspection product leakproofness performance, and current crimping equipment degree of automation is not high simultaneously, needs manual intervention, and artifical intensity of labour is great, the production of being not convenient for.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide full-automatic processing equipment for special-shaped products, which aims to solve the problems of low automation degree, low processing efficiency and poor processing quality of curling equipment.

In order to achieve the purpose, the utility model provides the following technical scheme: the full-automatic processing equipment for the special-shaped products comprises a machine table, a machine cover and a mounting frame, wherein the mounting frame is arranged on the machine table, a material ejecting assembly and a material feeding assembly are arranged on the machine table, and the material ejecting assembly comprises a lower supporting frame, a material ejecting cylinder arranged on the lower supporting frame and a top plate arranged at the output end of the material ejecting cylinder; the feeding assembly comprises a slide rail, a slide plate arranged on the slide rail and a feeding cylinder connected with the slide plate.

As a further improvement of the above technical solution:

the mounting frame is provided with a material transferring assembly and a crimping assembly, and the material transferring assembly comprises a rotating motor and a die arranged on the rotating motor; the hemming assembly comprises a first hemming frame and a second hemming frame which are arranged on the mounting frame in a sliding mode, the first hemming frame and the second hemming frame are identical in structure and comprise driving electric cylinders and knife wheels connected with the driving electric cylinders, swing rods are arranged on the first hemming frame and the second hemming frame, and the swing rods are hinged to the die.

An air supply pipe and a pressure display are arranged on the mounting frame.

The air supply pipe is installed through a moving block, the moving block is arranged on a screw, and a lifting motor is arranged on the screw.

The square jar body and the cover that need the banding have accomplished preassembleing at last station, carry to the material loading position with the robot, the back is accomplished in the material loading, promote the slide with the feeding cylinder and carry the product to the work position, equipment inspection product back that targets in place, the liftout cylinder drives the roof and fixes a position the product jacking, servo rotating motor starts, it is rotatory to drive the product that needs to seal, first crimping frame starts to feed according to the parameter setting under servo drive electric cylinder promotes, feed speed, the amount of feeding all can set up through the touch-sensitive screen of equipment. The first edge-curling knife wheel presses the peripheries of the can cover and the can body to curl gradually and hook with each other gradually. When the feeding is about 3.2mm along the radial direction, the first hemming roller leaves immediately, the second hemming cutter wheel moves continuously along the edge of the can cover, the hook part of the can cover and the can body is further pressed, deformed and tightly sealed, and the feeding amount along the radial direction is about 0.8 mm. The total of the two feeds was about 4 mm. And returning to the original position after the feeding of the two cutter wheels is finished, and rotating the motor to stop rotating. The air tightness detection structure is connected with a product air measurement port under the driving of a screw, the air supply is started through a detection air path, the air supply is stopped after the air supply pressure reaches a set value, a digital display pressure switch detects a variation value of the air pressure in the product, if the air pressure is reduced within the set value of a program, the air tightness detection of the product is qualified, a product indicator lamp is bright green, otherwise, the air tightness detection of the product is unqualified, the product indicator lamp is bright red, the air tightness detection is completed, a material ejecting cylinder drives a top plate to lower the product onto a sliding plate, the sliding plate sends the product to the discharged material under the pushing of a feeding cylinder, and the robot judges whether the product is qualified or not and puts the product into different process channels.

Compared with the prior art, the utility model has the beneficial effects that:

according to the full-automatic processing equipment for the special-shaped product, the whole processing process is controlled through the PLC, manual intervention is reduced, the manual labor intensity is reduced, the processing efficiency is effectively improved, and meanwhile, linked flexible production is adopted, so that the product quality is guaranteed. The problems of low automation degree, low processing efficiency and poor processing quality of the conventional hemming equipment are solved.

Drawings

FIG. 1 is a schematic view of the external structure of the present invention;

FIG. 2 is a schematic view of the internal structure of the present invention;

FIG. 3 is a second schematic diagram of the internal structure of the present invention;

FIG. 4 is a schematic structural view of a feeding assembly and a liftout assembly of the present invention;

FIG. 5 is a schematic view of a crimping assembly according to the present invention.

Reference numerals: 1. a machine platform; 2. a hood; 3. a mounting frame; 4. a material ejecting component; 5. a feeding assembly; 41. A lower support frame; 42. a material ejection cylinder; 43. a top plate; 51. a slide rail; 52. a slide plate; 53. a feeding cylinder; 31. rotating the motor; 32. a mold; 33. a first hemming frame; 34. a second hemming frame; 35. driving an electric cylinder; 36. a cutter wheel; 37. a swing rod; 38. a gas supply pipe; 39. a pressure display; 381. a moving block; 382. a screw; 383. a lifting motor.

Detailed Description

In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the utility model easy to understand, the utility model is further described with the specific embodiments.

In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "connected," and the like are to be construed broadly, such as "connected," which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

As shown in fig. 1 to 5, the full-automatic processing equipment for the special-shaped product of the embodiment includes a machine table 1, a machine cover 2 and an installation frame 3, wherein the installation frame 3 is arranged on the machine table 1, an ejection assembly 4 and a feeding assembly 5 are arranged on the machine table 1, and the ejection assembly 4 includes a lower support frame 41, an ejection cylinder 42 arranged on the lower support frame 41, and a top plate 43 arranged at an output end of the ejection cylinder 42; the feeding assembly 5 comprises a slide rail 51, a slide plate 52 arranged on the slide rail 51 and a feeding cylinder 53 connected with the slide plate 52.

The mounting frame 3 is provided with a material transferring component and a crimping component, and the material transferring component comprises a rotating motor 31 and a die 32 arranged on the rotating motor 31; the hemming assembly comprises a first hemming frame 33 and a second hemming frame 34 which are arranged on the mounting frame 3 in a sliding mode, the first hemming frame 33 and the second hemming frame 34 are identical in structure and respectively comprise a driving electric cylinder 35 and a cutter wheel 36 connected with the driving electric cylinder 35, swing rods 37 are arranged on the first hemming frame 33 and the second hemming frame 34, and the swing rods 37 are hinged to the die 32. The swing link 37 and the die 32 are in a linkage structure, when the die 32 rotates, the swing link 37 is driven to move, and the movement of the swing link 37 is converted into the feeding movement of the first hemming frame 33 and the second hemming frame 34. To accommodate the product profile.

An air supply pipe 38 and a pressure display 39 are provided on the mounting frame 3. The air supply pipe 38 is installed through a moving block 381, the moving block 381 is arranged on a screw rod 382, and a lifting motor 383 is arranged on the screw rod 382. In order to realize the air tightness detection after the edge is turned, the specific detection process is not similar, and the conventional technology in the field can be referred.

The working principle of the utility model is as follows:

when the device is used, a product is placed on the sliding plate 52, the feeding air cylinder 53 sends the product to the top plate 43, the ejecting air cylinder 42 ejects the product to the die 32, the rotating motor 31 drives the product to operate, the hemming assembly rotates along with the die 32 to perform primary hemming, then one end is controlled to drive the electric cylinder 35 to drive the cutter wheel 36 to extend out to perform secondary hemming, after the secondary hemming, the other driving air cylinder drives the other cutter wheel to extend out to perform hemming optimization, sealing hemming is completed, then the air supply pipe 38 of the lifting motor belt moves downwards, the air tightness of the lifting motor belt is judged through the pressure display 39 through input air, air tightness detection is completed, the product subjected to the hemming enters the top plate 43 to return to the initial position, the sliding plate 52 takes the product out, and the product is taken out to finish processing. The whole processing process is controlled by the PLC, so that manual intervention is reduced, the labor intensity is reduced, the processing efficiency is effectively improved, and meanwhile, the product quality is ensured by adopting linked flexible production. The structure of the stripper portion of the mold is conventional to those skilled in the art and will not be described here, and will not affect the understanding of the overall scheme.

The foregoing is merely an example of the present invention and common general knowledge of known specific structures and features of the embodiments is not described herein in any greater detail. It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims

1. The utility model provides a full automatic processing equipment of dysmorphism product, includes board (1), aircraft bonnet (2) and mounting bracket (3), mounting bracket (3) set up on board (1), its characterized in that: the machine table (1) is provided with a material ejecting component (4) and a feeding component (5), wherein the material ejecting component (4) comprises a lower supporting frame (41), a material ejecting cylinder (42) arranged on the lower supporting frame (41) and a top plate (43) arranged at the output end of the material ejecting cylinder (42); the feeding assembly (5) comprises a sliding rail (51), a sliding plate (52) arranged on the sliding rail (51) and a feeding cylinder (53) connected with the sliding plate (52).

2. The full-automatic processing equipment of special-shaped products according to claim 1, characterized in that: the mounting rack (3) is provided with a material transferring component and a crimping component, and the material transferring component comprises a rotating motor (31) and a die (32) arranged on the rotating motor (31); the hemming assembly comprises a first hemming frame (33) and a second hemming frame (34) which are arranged on an installation frame (3) in a sliding mode, the first hemming frame (33) and the second hemming frame (34) are identical in structure and comprise a driving electric cylinder (35) and a cutter wheel (36) connected with the driving electric cylinder (35), a swinging rod (37) is arranged on the first hemming frame (33) and the second hemming frame (34), and the swinging rod (37) is hinged to a die (32).

3. The full-automatic processing equipment of special-shaped products according to claim 1, characterized in that: an air supply pipe (38) and a pressure display (39) are arranged on the mounting frame (3).

4. The full-automatic processing equipment of special-shaped products according to claim 3, characterized in that: the air supply pipe (38) is installed through a moving block (381), the moving block (381) is arranged on a screw rod (382), and a lifting motor (383) is arranged on the screw rod (382).