CN107482244B - Battery automatic shelling machine - Google Patents

Abstract

The invention discloses a full-automatic battery cell shell feeding machine which comprises a frame, a controller, a turntable rotating mechanism, a battery cell feeding mechanism, a shell opening and clamping mechanism, an optical fiber lifting mechanism, a rotating mechanism, a punching mechanism, an inner tab folding mechanism, a CCD (charge coupled device) detecting mechanism, a NG mechanism, a steel pressing shell mechanism and a blanking rotating mechanism, wherein the frame is provided with a plurality of grooves; the invention has smart and reasonable structural design, is controlled by the controller, and is matched with the turntable rotating mechanism, the battery core feeding mechanism, the opening and clamping shell mechanism, the optical fiber lifting mechanism, the rotating mechanism, the punching sheet mechanism, the inner tab folding mechanism, the CCD detection mechanism, the NG mechanism, the steel pressing shell mechanism and the blanking rotating mechanism, thereby correspondingly realizing the procedures of feeding, shell feeding, punching sheet, tab folding, detection and the like, being easy to operate and control, realizing the purpose of replacing manual mode by automation, effectively saving a great amount of time and manpower, reducing the cost, having high working efficiency and wide application range.

Description

Battery automatic shelling machine

technical field

The invention relates to the technical field of electric core shelling machines, in particular to a fully automatic electric core shelling machine.

Background technique

Cylindrical batteries are commonly used in daily life, such as flashlights, remote controls, shavers and other electronic digital products can be used in cylindrical batteries. Cylindrical batteries generally include a casing, cells inside the casing, insulating sheets at both ends of the cell, cover plates sealed at both ends of the casing, and conductive terminals. Among them, the battery cell is generally processed by a dedicated battery cell machine, while other assembly processes are usually manually operated, which affects the production efficiency of the entire cylindrical battery and is not conducive to the realization of automated production; There is a problem with poor quality.

In response to this phenomenon, there is currently an automatic shelling machine for cylindrical battery cells on the market. However, due to the structural design of the existing automatic shelling machine for cylindrical battery cells, it is long in length and takes up a lot of space, which is not conducive to automation. production, and the operation is troublesome, which affects the production efficiency of the entire cylindrical battery.

Contents of the invention

In view of the above disadvantages, the purpose of the present invention is to provide a fully automatic cell casing machine with ingenious and reasonable structural design, convenient operation and high working efficiency.

To achieve the above object, the technical solution provided by the present invention is:

A battery fully automatic shelling machine, which includes a frame, a controller, a turntable rotating mechanism, a battery feeding mechanism, a clamping and shelling mechanism, an optical fiber lifting mechanism, a rotating mechanism, a sheet punching mechanism, and an inner tab folding mechanism , CCD detection mechanism, NG mechanism, pressure steel shell mechanism and unloading rotation mechanism, the turntable rotation mechanism is set on the working surface of the frame, the battery feeding mechanism, the opening and clamping shell mechanism, the rotation mechanism, and the punching mechanism , folding inner lug mechanism, CCD detection mechanism, NG mechanism and pressure steel shell mechanism are distributed in the peripheral position of the turntable rotation mechanism in turn, and the side position of the blanking rotation mechanism corresponding to the pressure steel shell mechanism is set on the working surface , the optical fiber lifting mechanism is arranged on the turntable rotation mechanism, the controller is arranged on the frame, and is connected with the turntable rotation mechanism, the battery feeding mechanism, the opening and clamping shell mechanism, the optical fiber lifting mechanism, and the rotating mechanism respectively. , punching mechanism, folding inner lug mechanism, CCD detection mechanism, NG mechanism, pressure steel shell mechanism and blanking rotary mechanism are connected.

As an improvement of the present invention, the turntable rotation mechanism includes a large turntable, a small turntable, a large drive divider, a small drive divider and a motor, and a plurality of electric core jigs are symmetrically arranged on the large turntable. The small turntable is arranged on the small drive divider, the large turntable is arranged on the large drive divider, the motor drives the large turntable to rotate through the large drive divider, and the linkage shaft of the large drive divider drives the small drive divider to rotate.

As an improvement of the present invention, the cell feeding mechanism includes a feeding rack, a cell conveying chain belt and a feeding manipulator, and the feeding manipulator is arranged on one side of the cell conveying chain belt through the feeding rack, And it can clamp and place the battery cells conveyed by the battery cell conveyor chain on the battery cell jig.

As an improvement of the present invention, the opening and clamping shell mechanism includes a fixed seat, a movable sleeve, a first cylinder and a second cylinder, the movable sleeve is arranged on the fixed seat through a linear slide rail, and the first cylinder It is arranged on the fixed seat, and can drive the movable sleeve to move up and down relative to the movable seat; the lower position of the second cylinder corresponding to the movable sleeve is set on the fixed seat, and the piston rod of the second cylinder is provided with the The splint corresponding to the movable sleeve.

As an improvement of the present invention, the optical fiber lifting mechanism includes a lifting plate, a vertical frame, an optical fiber finder seat and a lifting cylinder, the lifting plate is coaxially arranged on the large turntable, and the vertical frame is vertically arranged On the disc, the optical fiber finder ear seat is set on the vertical frame through the linear slide rail, and the lifting cylinder is set on the vertical frame, and can drive the optical fiber finder ear seat to move up and down relative to the vertical frame.

As an improvement of the present invention, the punching mechanism includes a punching manipulator, a vacuum suction rod, a punching die and a punching drive device capable of driving the punching die to open and close. The upper position of the sheet mold, the position of the vacuum suction rod corresponding to the punching mold is set on the punching manipulator.

As an improvement of the present invention, the internal tab folding mechanism includes a tab folding base, a push cylinder, a pressing cylinder, a tab folding bar and a pressing rod, and the tab tab bar is arranged on the tab of the tab through a horizontal slide rail. On the ear base, the push cylinder is arranged on the folded ear base, and can drive the folded ear rod to perform horizontal telescopic movement. on the piston rod of the press-down cylinder.

As an improvement of the present invention, the NG mechanism includes a support, a NG product conveying line, a translation drive mechanism, a lifting drive mechanism, a rotating cylinder and a clamp set on the rotating cylinder, and the support is arranged on one side of the NG product conveying line. In the side position, the lifting drive mechanism is set on the bracket through the translation drive mechanism, and the rotating cylinder is set on the lifting drive mechanism.

As an improvement of the present invention, the steel pressing mechanism includes a mounting frame, a shell-in cylinder, an opening lever and a pressing block cylinder, the opening lever is arranged on the mounting frame through a linear slide rail, and the shell-in cylinder It is arranged on the mounting frame and drives the clip opening rod to move up and down relative to the mounting frame. The briquetting block cylinder is arranged on the clip opening rod, and the piston rod of the briquetting block cylinder faces downward and is provided with a briquetting block.

As an improvement of the present invention, the blanking rotation mechanism includes a lifting frame, a lifting cylinder, a rotating cylinder and a gripper cylinder. The lifting frame is arranged on the piston rod of the lifting cylinder, and the rotating cylinder is arranged on the lifting frame. On the top, two jaw cylinders are symmetrically arranged on the rotary cylinder.

The beneficial effects of the present invention are: the structural design of the present invention is ingenious and reasonable. Controlled by the controller, the rotating mechanism of the turntable, the charging mechanism of the electric core, the opening and closing mechanism of the shell, the lifting mechanism of the optical fiber, the rotating mechanism, the punching mechanism, the folding mechanism The tab mechanism, CCD detection mechanism, NG mechanism, steel shell mechanism and unloading rotary mechanism cooperate with each other to realize the processes of feeding, shelling, punching, folding tabs and testing. It is easy to operate and control, and realizes Automation replaces manual methods, which effectively saves a lot of time and manpower, reduces costs, and has high work efficiency and a wide range of applications.

The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

Description of drawings

Fig. 1 is a top view structural diagram of the present invention.

Fig. 2 is a schematic diagram of the three-dimensional structure of the present invention.

Fig. 3 is a structural schematic diagram of the rotating mechanism of the turntable in the present invention.

Fig. 4 is a schematic structural view of the cell feeding mechanism in the present invention.

Fig. 5 is a schematic structural view of the opening and clamping shell mechanism in the present invention.

Fig. 6 is a schematic structural view of the optical fiber lifting mechanism in the present invention.

Fig. 7 is a structural schematic diagram of the punching mechanism in the present invention.

Fig. 8 is a schematic structural view of the inner tab mechanism of the present invention.

Fig. 9 is a structural schematic diagram of the NG mechanism in the present invention.

Fig. 10 is a structural schematic diagram of the medium pressure steel shell mechanism of the present invention.

Fig. 11 is a schematic structural view of the unloading rotation mechanism in the present invention.

Detailed ways

Embodiment, referring to Fig. 1 to Fig. 11, the present embodiment provides a battery fully automatic casing machine, which includes a frame 1, a controller, a turntable rotation mechanism 2, a battery feeding mechanism 3, and a clip-in casing Mechanism 4, optical fiber lifting mechanism 5, rotation mechanism 6, sheet punching mechanism 7, inner tab folding mechanism 8, CCD detection mechanism 9, NG mechanism 10, steel shell mechanism 11 and blanking rotation mechanism 12, the turntable rotation mechanism 2 Set on the working surface of the frame 1, the cell feeding mechanism 3, the clamping mechanism 4, the rotating mechanism 6, the punching mechanism 7, the inner tab folding mechanism 8, the CCD detection mechanism 9, the NG mechanism 10 and the The pressure steel shell mechanism 11 is distributed in the peripheral position of the turntable rotation mechanism 2 in turn, the side position of the blanking rotation mechanism 12 corresponding to the pressure steel shell mechanism 11 is set on the working surface, and the optical fiber lifting mechanism 5 is set on the turntable On the rotating mechanism 2, the controller is arranged on the frame 1, and is respectively connected with the turntable rotating mechanism 2, the cell feeding mechanism 3, the opening and clamping mechanism 4, the optical fiber lifting mechanism 5, the rotating mechanism 6, the punching mechanism The sheet mechanism 7, the inner lug mechanism 8, the CCD detection mechanism 9, the NG mechanism 10, the pressure steel shell mechanism 11 and the blanking rotation mechanism 12 are connected.

Specifically, the turntable rotation mechanism 2 includes a large turntable 21, a small turntable 22, a large drive divider 23, a small drive divider 24, and a motor 25. The large turntable 21 is symmetrically provided with a plurality of electric core jigs 26. The small turntable 22 is set on the small drive divider 24, the large turntable 21 is set on the large drive divider 23, the motor 25 drives the large turntable 21 to rotate through the large drive divider 23, and the large drive divider Device 23 linkage shafts drive small drive divider 24 to rotate. The pressure steel shell mechanism 11 is arranged on a small turntable 22 .

The battery feeding mechanism 3 includes a feeding rack 31, a battery conveyor chain belt 32 and a feeding manipulator 33, and the feeding manipulator 33 is arranged on one side of the battery conveyor chain belt 32 through the feeding rack 31, and The battery cells conveyed on the battery cell conveying chain belt 32 can be clamped and placed on the battery cell jig 26 .

The opening and clamping shell mechanism 4 includes a fixed seat 41, a movable sleeve 42, a first cylinder 43 and a second cylinder 44, the movable sleeve 42 is arranged on the fixed seat 41 by a linear slide rail, and the first cylinder 43 It is arranged on the fixed seat 41 and can drive the movable sleeve 42 to move up and down relative to the movable seat; the lower position of the second cylinder 44 corresponding to the movable sleeve 42 is arranged on the fixed seat 41, and the piston rod of the second cylinder 44 An opening splint 45 corresponding to the movable sleeve 42 is provided on the top.

The optical fiber lifting mechanism 5 includes a lifting plate 51, a vertical frame 52, an optical fiber finding ear seat 53 and a lifting cylinder 54. The lifting plate 51 is coaxially arranged on the large turntable 21, and the vertical frame 52 is vertically arranged on the lifting frame 52. On the disk 51, the optical fiber search ear seat 53 is arranged on the vertical frame 52 through a linear slide rail, and the lifting cylinder 54 is arranged on the vertical frame 52, and can drive the optical fiber search electrode seat 53 to move up and down relative to the vertical frame 52 .

The punching mechanism 7 includes a punching manipulator 71, a vacuum suction rod 72, a punching die 73 and a punching drive device 74 capable of driving the punching die 73 to open and close. Above the mold 73 , the vacuum suction rod 72 is set on the punching manipulator 71 corresponding to the position of the punching die 73 .

The inner lug folding mechanism 8 includes a lug folding base 81, a push cylinder 82, a pressing cylinder 83, a lug folding bar 84 and a pressing bar 85, and the lug folding bar 84 is arranged on the lug folding lug through a horizontal slide rail. On the base 81, the push cylinder 82 is arranged on the folded ear base 81, and can drive the folded ear rod 84 for horizontal telescopic movement, and the described downward pressure cylinder 83 is vertically installed on the folded ear base 81 through a support 86 , the pressing rod 85 is arranged on the piston rod of the pressing down cylinder 83 .

The NG mechanism 10 includes a support 101, a NG product conveying line 102, a translation drive mechanism 103, a lifting drive mechanism 104, a rotary cylinder 105 and a gripper 106 arranged on the rotary cylinder 105, and the support 101 is arranged on the NG product conveying line 102 The lifting drive mechanism 104 is set on the bracket 101 through the translation drive mechanism 103 , and the rotating cylinder 105 is set on the lifting drive mechanism 104 .

The steel shell mechanism 11 includes a mounting frame 111, a casing cylinder 112, an opening lever 113 and a briquetting cylinder 114. The clamping lever 113 is arranged on the mounting frame 111 by a linear slide rail, and the casing cylinder 112 Set on the mounting frame 111, and drive the clamp opening rod 113 to move up and down relative to the mounting frame 111. The briquetting cylinder 114 is arranged on the clamping rod 113, and the piston rod of the briquetting cylinder 114 faces downward and is provided with Briquetting block 115.

The blanking rotating mechanism 12 includes a lifting frame 121, a lifting cylinder 122, a rotating cylinder 123 and a jaw cylinder 124, the lifting frame 121 is arranged on the piston rod of the lifting cylinder 122, and the rotating cylinder 123 is arranged on the lifting frame 121 The top of the two jaw cylinders 124 are symmetrically arranged on the rotary cylinder 123.

When working, the controller controls the cell feeding mechanism 3 to carry out the feeding action, and places it on the cell jig of the large cell turntable 21, and then puts it into the shell by opening and clamping the shell mechanism 4, and then lifts it up and down by the optical fiber The mechanism 5 and the rotating mechanism 6 cooperate to realize the positioning of the tabs. The punching mechanism 7 punches out the insulating sheet and places it on the battery core. , if it does not meet the processing standards, the NG mechanism 10 will move out the large turntable 21; if it meets the processing standards, the steel shell will be pressed by the steel shell mechanism 11, and finally the blanking process will be carried out by the blanking rotation mechanism 12, that is, through the rotation of the turntable Mechanism 2, cell feeding mechanism 3, opening and clamping mechanism 4, optical fiber lifting mechanism 5, rotating mechanism, punching mechanism 7, inner tab folding mechanism 8, CCD detection mechanism 9, NG mechanism 10, steel shell mechanism 11 and the blanking rotary mechanism 12 cooperate with each other to realize each process correspondingly, easy to operate and control, realize automation to replace manual mode, effectively save a lot of time and manpower, and work efficiency is high.

According to the disclosure and teaching of the above-mentioned specification, those skilled in the art to which the present invention belongs can also make changes and modifications to the above-mentioned embodiment. Therefore, the present invention is not limited to the specific embodiments disclosed and described above, and some modifications and changes to the present invention should also fall within the protection scope of the claims of the present invention. In addition, although some specific terms are used in this specification, these terms are only for convenience of description, and do not constitute any limitation to the present invention, and the use of the same or similar mechanisms is within the protection scope of the present invention.

Claims (6)

1. The full-automatic shell feeding machine for the battery cells is characterized by comprising a frame, a controller, a turntable rotating mechanism, a battery cell feeding mechanism, an open clamping shell feeding mechanism, an optical fiber lifting mechanism, a rotating mechanism, a punching mechanism, a folded inner lug mechanism, a CCD detection mechanism, a NG mechanism, a steel pressing shell mechanism and a blanking rotating mechanism, wherein the turntable rotating mechanism is arranged on a working surface of the frame, the battery cell feeding mechanism, the open clamping shell feeding mechanism, the rotating mechanism, the punching mechanism, the folded inner lug mechanism, the CCD detection mechanism, the NG mechanism and the steel pressing shell mechanism are sequentially distributed at the peripheral position of the turntable rotating mechanism, one side position of the blanking rotating mechanism corresponding to the steel pressing shell mechanism is arranged on the working surface, the optical fiber lifting mechanism is arranged on the turntable rotating mechanism, and the controller is respectively connected with the turntable rotating mechanism, the battery cell feeding mechanism, the open clamping shell feeding mechanism, the optical fiber lifting mechanism, the rotating mechanism, the punching mechanism, the folded inner lug mechanism, the CCD detection mechanism, the NG mechanism, the steel pressing shell mechanism and the blanking rotating mechanism;

the shell opening and clamping mechanism comprises a fixed seat, a movable sleeve seat, a first air cylinder and a second air cylinder, wherein the movable sleeve seat is arranged on the fixed seat through a linear sliding rail, and the first air cylinder is arranged on the fixed seat and can drive the movable sleeve seat to move up and down relative to the movable seat; the piston rod of the second cylinder is provided with an opening clamping plate corresponding to the movable sleeve seat;

the punching mechanism comprises a punching mechanical arm, a vacuum suction rod, a punching die and a punching driving device capable of driving the punching die to perform opening and closing actions, wherein the punching mechanical arm is arranged above the punching die, and the vacuum suction rod is arranged on the punching mechanical arm at a position corresponding to the punching die;

the inner electrode earphone structure comprises an electrode lug folding base, a pushing cylinder, a pressing cylinder, an electrode lug folding rod and a pressing rod, wherein the electrode lug folding rod is arranged on the electrode lug folding base through a horizontal sliding rail;

the steel pressing shell mechanism comprises a mounting frame, a shell opening cylinder, a clamping opening rod and a pressing block cylinder, wherein the clamping opening rod is arranged on the mounting frame through a linear sliding rail, the shell opening cylinder is arranged on the mounting frame and drives the clamping opening rod to move up and down relative to the mounting frame, the pressing block cylinder is arranged on the clamping opening rod, and a piston rod of the pressing block cylinder faces downwards and is provided with a pressing block.

2. The fully automatic battery cell casing machine according to claim 1, wherein: the turntable rotating mechanism comprises a large turntable, a small turntable, a large driving divider, a small driving divider and a motor, wherein a plurality of battery core jigs are symmetrically arranged on the large turntable in circle center, the small turntable is arranged on the small driving divider, the large turntable is arranged on the large driving divider, the motor drives the large turntable to rotate through the large driving divider, and the large driving divider linkage shaft drives the small driving divider to rotate.

3. The fully automatic battery cell casing machine according to claim 2, wherein: the battery cell feeding mechanism comprises a feeding frame, a battery cell conveying chain belt and a feeding manipulator, wherein the feeding manipulator is arranged at one side of the battery cell conveying chain belt through the feeding frame and can clamp and place the battery cells conveyed on the battery cell conveying chain belt onto a battery cell jig.

4. The fully automatic battery cell casing machine according to claim 2, wherein: the optical fiber lifting mechanism comprises a lifting disc, a vertical frame, an optical fiber tab finding seat and a lifting cylinder, wherein the lifting disc is coaxially arranged on the large turntable, the vertical frame is vertically arranged on the lifting disc, the optical fiber tab finding seat is arranged on the vertical frame through a linear sliding rail, and the lifting cylinder is arranged on the vertical frame and can drive the optical fiber tab finding seat to move up and down relative to the vertical frame.

5. The fully automatic battery cell casing machine according to claim 1, wherein: the NG mechanism comprises a support, a NG product conveying line, a translation driving mechanism, a lifting driving mechanism, a rotary cylinder and a clamping hand arranged on the rotary cylinder, wherein the support is arranged at one side of the NG product conveying line, the lifting driving mechanism is arranged on the support through the translation driving mechanism, and the rotary cylinder is arranged on the lifting driving mechanism.

6. The fully automatic battery cell casing machine according to claim 1, wherein: unloading rotary mechanism includes crane, lift cylinder, revolving cylinder and clamping jaw cylinder, the crane sets up on the piston rod of lift cylinder, revolving cylinder sets up at the top of crane, and two clamping jaw cylinders symmetry set up on revolving cylinder.