CN216918194U - Full-automatic winding machine for small ceramic tube heating rod - Google Patents
Full-automatic winding machine for small ceramic tube heating rod Download PDFInfo
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- CN216918194U CN216918194U CN202220460962.5U CN202220460962U CN216918194U CN 216918194 U CN216918194 U CN 216918194U CN 202220460962 U CN202220460962 U CN 202220460962U CN 216918194 U CN216918194 U CN 216918194U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
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Abstract
The embodiment of the application provides a full-automatic winding machine for a small ceramic tube heating rod, which comprises a feeding device, a feeding and discharging clamping mechanism, a winding device and a wire arranging device; the feeding device is used for arranging the small ceramic tube heating rods and providing the small ceramic tube heating rods keeping a certain posture; the feeding and discharging clamping mechanism is provided with a mechanical clamp, the mechanical clamp is used for clamping the small ceramic tube heating rod provided by the feeding device, and the feeding and discharging clamping mechanism is used for adjusting the posture of the small ceramic tube heating rod and controlling the displacement of the small ceramic tube heating rod; the winding device is used for automatic threading and winding of the small ceramic tube heating rod; and the wire arranging device is used for providing wires for the winding device. The utility model provides a full-automatic coiling machine of small-size ceramic tube heating rod makes whole automated processing of processes such as material loading, threading, wire winding, trimming, unloading of small-size ceramic tube heating rod, has improved machining efficiency. Moreover, the mechanized processing can ensure that the processed product has no manual error, and the consistency of the product is ensured.
Description
Technical Field
The application belongs to the technical field of mechanical equipment, concretely relates to full automatic coil winding machine of small-size ceramic tube heating rod.
Background
The existing small-sized ceramic tube heating rod is shown in figure 1, two through holes are formed in the small-sized ceramic tube heating rod, and the end parts of the through holes can be seen from the two end parts of the small-sized ceramic tube heating rod. The small-sized ceramic tube heating rod has a processing procedure that a wire is wound on the rod body after passing through one through hole in the small-sized ceramic tube heating rod, and then the wire passes through the other through hole of the small-sized ceramic tube heating rod. The existing processing method is manual operation, workers manually carry out threading and winding, then threading is carried out, the working efficiency of the processing method is low, and the consistency of products cannot be guaranteed.
SUMMERY OF THE UTILITY MODEL
In order to solve the above problems existing in the prior art, the embodiment of the application provides a full-automatic winding machine for a small-sized ceramic tube heating rod, so that the processes of feeding, threading, winding, trimming, blanking and the like of the small-sized ceramic tube heating rod are all automatically processed, and the processing efficiency is improved.
In order to solve the technical problem, the technical scheme of the embodiment of the application is that, a full-automatic coiling machine of small-size ceramic tube heating rod includes:
the feeding device is used for arranging the small ceramic tube heating rods and providing the small ceramic tube heating rods keeping a certain posture;
the feeding and discharging clamping mechanism is provided with a mechanical clamp and used for clamping the small ceramic tube heating rod provided by the feeding device, and the feeding and discharging clamping mechanism is used for adjusting the posture of the small ceramic tube heating rod and controlling the displacement of the small ceramic tube heating rod;
the winding device is provided with a winding base, a rod holding structure, a winding motor and a wire hooking needle, wherein the rod holding structure, the winding motor and the wire hooking needle are all installed on the winding base; and
and the wire arranging device is used for providing wires for the winding device.
Preferably, still include thread trimming mechanism, thread trimming mechanism installs on the winding displacement device, thread trimming mechanism includes air shear and thread trimming cylinder, the air shear is connected with the thread trimming cylinder, the thread trimming cylinder is used for controlling the air shear action.
Preferably, the feeding device comprises:
the vibration arrangement device is used for arranging the small ceramic tube heating rods;
the material taking guide rail is matched with one end of the material taking guide rail;
the sliding seat is slidably mounted on the material taking guide rail, a thimble is mounted on the sliding seat, and the thimble is matched with the through hole of the small-sized porcelain tube heating rod;
the material taking front-back cylinder is arranged at the other end of the material taking guide rail and is used for controlling the sliding seat to slide back and forth on the material taking guide rail; and
get material upper and lower cylinder device, install in the bottom surface of getting the material guide rail, get material upper and lower cylinder device and be used for the drive get the material guide rail and reciprocate.
Preferably, the vibration arrangement device comprises a motor, a feeding vibration disc and a feeding rail, the motor is connected with the feeding vibration disc, the feeding vibration disc is connected with the feeding rail, and the free end of the feeding rail is connected with one end of the material taking guide rail.
Preferably, get material about cylinder device include the kicking block, get material about cylinder, guided way, direction slide and connecting plate, the kicking block is installed get the bottom surface of material guide rail, the free end of the piston rod of getting material about cylinder is connected with the kicking block, the one end of guided way is connected get the bottom surface of material guide rail, the direction slide with guided way sliding fit, the direction slide is kept away from get the one end of material guide rail bottom surface with the connecting plate is connected.
Preferably, go up unloading clamp and get mechanism and press from both sides and get frame body, clamping jaw cylinder and transmission including getting, the clamping jaw with the clamping jaw cylinder is connected, the clamping jaw cylinder is used for control the action is got to the clamp of clamping jaw, clamping jaw cylinder and transmission all install press from both sides and get on the frame body, transmission is used for control the displacement of clamping jaw in the space.
Preferably, the transmission device comprises an X-axis transmission device, a Y-axis transmission device and a Z-axis transmission device, the X-axis transmission device is used for controlling the displacement of the clamping jaw in the X-axis direction, the Y-axis transmission device is used for controlling the displacement of the clamping jaw in the Y-axis direction, and the Z-axis transmission device is used for controlling the displacement of the clamping jaw in the Z-axis direction.
Preferably, the rod holding structure comprises a main shaft and a tail top, the main shaft and the tail top are both mounted on the winding base, and the tail top is matched with the main shaft oppositely; the winding device further comprises a tail top air cylinder and a line hooking air cylinder, the tail top air cylinder is used for controlling the tail top to be close to or far away from the main shaft, the line hooking air cylinder is connected with the line hooking needle, and the line hooking air cylinder is used for driving the line hooking needle to move back and forth.
Preferably, the winding device further comprises a wire clamping mechanism, the wire clamping mechanism comprises a wire clamping clamp, the wire clamping clamp is used for clamping a wire, and the wire clamping clamp mechanism is used for controlling the clamped wire to move up and down; the wire clamping mechanism further comprises a wire clamping frame, a wire clamping sliding seat, a wire clamping cylinder and a wire clamping mechanism cylinder, the wire clamping frame is fixed on the winding base, the wire clamping mechanism cylinder is fixed on the wire clamping frame, one side face of the wire clamping mechanism cylinder is provided with a wire clamping guide rail, the wire clamping guide rail is in sliding fit with the wire clamping sliding seat, the wire clamping cylinder is fixed on the wire clamping sliding seat, the wire clamping clamp is connected on the wire clamping cylinder, and the wire clamping cylinder is used for controlling the wire clamping and the wire clamping.
Preferably, the thread hooking needle comprises a first thread hooking needle and a second thread hooking needle, the first thread hooking needle and the second thread hooking needle are arranged oppositely, the first thread hooking needle and the second thread hooking needle are provided with hooks, the first thread hooking needle is arranged right below the tail top, and the second thread hooking needle is arranged right below the main shaft; the line hooking cylinder comprises a first line hooking cylinder and a second line hooking cylinder, the first line hooking cylinder is connected with the first line hooking needle and controls the first line hooking needle to move back and forth, and the second line hooking cylinder is connected with the second line hooking needle and controls the second line hooking needle to move back and forth.
The full-automatic winding machine for the small ceramic tube heating rod comprises a feeding device, a feeding and discharging clamping mechanism, a winding device, a wire arranging device and a wire shearing mechanism, wherein the feeding device is used for arranging the small ceramic tube heating rod and providing the small ceramic tube heating rod for keeping a certain posture; the feeding and discharging clamping mechanism is used for adjusting the posture of the small ceramic tube heating rod and controlling the displacement of the small ceramic tube heating rod; the winding device is used for automatic threading and winding of the small ceramic tube heating rod, the winding displacement device is used for providing wires for the winding device, and after the wires are wound, the wire shearing mechanism shears the wires between the winding displacement device and the small ceramic tube heating rod. The utility model provides a full-automatic coiling machine of small-size ceramic tube heating rod makes whole automated processing of processes such as material loading, threading, wire winding, trimming, unloading of small-size ceramic tube heating rod, has improved machining efficiency. Moreover, the mechanized processing can ensure that the processed product has no manual error, and the consistency of the product is ensured.
Drawings
Fig. 1 is a schematic perspective view of a small ceramic tube heating rod disclosed in the background art of the present application.
Fig. 2 is a perspective view of a small-sized ceramic tube heating rod full-automatic winding machine disclosed in an embodiment of the application.
Fig. 3 is a partial structural schematic diagram of fig. 2.
Fig. 4 is a front projection view of the top view of fig. 3.
Fig. 5 is a schematic structural diagram of the thread trimming mechanism in fig. 4.
Fig. 6 is a schematic structural diagram of the feeding device in fig. 4.
Fig. 7 is a partial enlarged view at P in fig. 6.
Figure 8 is a schematic view of the carriage in the other direction of figure 6 at position a of the take-out guide.
Figure 9 is a schematic view of the carriage of figure 8 in position B of the take-out guide.
Fig. 10 is a schematic structural view of the feeding and discharging clamping mechanism in fig. 4.
Fig. 11 is a front projection view in the top direction of fig. 10.
Fig. 12 is a partially enlarged view of fig. 11 at E.
Fig. 13 is a schematic structural diagram of the winding device in fig. 4.
Fig. 14 is a front projection view of fig. 13.
Fig. 15 is a partial schematic view of fig. 14.
FIG. 16 is a partial schematic view in another direction of FIG. 13
Fig. 17 is a partial enlarged view at D in fig. 16.
Fig. 18 is a first directional structural schematic view of the wire trap mechanism of fig. 13.
Fig. 19 is a second directional structural view of the wire trap mechanism of fig. 18.
In the figure:
100-small ceramic tube heating rod, 101-through hole;
200-a feeding device, 300-a feeding and discharging clamping mechanism, 400-a winding device, 500-a wire arranging device and 600-a wire shearing mechanism;
21-vibration arrangement device, 22-material taking guide rail, 23-sliding seat, 24-material taking front and back air cylinder, 25-material taking upper and lower air cylinder device and 26-ejector pin;
212-feeding vibration disc, 213-conveying track;
251-a top block, 252-a material taking upper and lower air cylinder, 253-a guide rail, 254-a guide sliding seat and 255-a connecting plate;
32-clamping jaws, 33-clamping jaw air cylinders, 34-X-axis transmission devices, 35-Y-axis transmission devices and 36-Z-axis transmission devices;
41-a winding base, 42-a main shaft, 43-a tail top, 44-a tail top cylinder, 45-a winding motor and 48-a wire clamping mechanism;
461-a first thread hooking needle, 462-a second thread hooking needle;
471-a first crochet cylinder, 472-a second crochet cylinder;
481-wire clamping clip, 482-wire clamping frame, 483-wire clamping slide, 484-wire clamping cylinder, 485-wire clamping mechanism cylinder and 4851-wire clamping guide rail.
61-pneumatic shearing and 62-thread shearing cylinder.
Detailed Description
The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all of the embodiments. All other embodiments obtained by a person of ordinary skill in the art based on the embodiments of the present application without making any creative effort belong to the protection scope of the present application.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used herein in the description of the present application is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
Referring to fig. 1, fig. 1 is a schematic perspective view of a small ceramic tube heating rod 100 disclosed in the background of the present application. The small-sized ceramic tube heating rod 100 is a rod-shaped body having a rod body and two end portions, the small-sized ceramic tube heating rod 100 has two through holes 101, and the end portions of the through holes 101 can be seen at the two end portions of the small-sized ceramic tube heating rod 100. The small-sized ceramic tube heating rod 100 has a processing procedure that a wire is wound on the rod body after passing through one of the through holes 101 in the small-sized ceramic tube heating rod 100, and then the wire passes through the other through hole 101 of the small-sized ceramic tube heating rod 100. The manual processing mode has low efficiency and high production cost, and the consistency of products cannot be guaranteed, so that a full-automatic device needs to be developed to process the small ceramic tube heating rod 100, and the processes of feeding, threading, winding, trimming, blanking and the like of the small ceramic tube heating rod 100 are all automated. Therefore, the embodiment of the application provides a full-automatic winding machine for a small-sized ceramic tube heating rod, which enables all the procedures of feeding, threading, winding, trimming, blanking and the like of the small-sized ceramic tube heating rod 100 to be automatically processed, and improves the processing efficiency.
Referring to fig. 2-4, a full-automatic winding machine for a small-sized ceramic tube heating rod disclosed in the embodiment of the present application may include a feeding device 200, a feeding and discharging clamping mechanism 300, a winding device 400, and a wire arranging device 500; specifically, the feeding device 200 is used for arranging the small ceramic tube heating rods 100 and providing the small ceramic tube heating rods 100 maintaining a certain posture; the feeding and discharging clamping mechanism 300 is provided with a mechanical clamp, the mechanical clamp is used for clamping the small ceramic tube heating rod 100 provided by the feeding device 200, and the feeding and discharging clamping mechanism 300 is used for adjusting the posture of the small ceramic tube heating rod 100 and controlling the displacement of the small ceramic tube heating rod 100; the winding device 400 is provided with a winding base 41, a rod holding structure, a winding motor 45 and a wire hooking needle, wherein the rod holding structure, the winding motor 45 and the wire hooking needle are all arranged on the winding base 41, the rod holding structure is used for clamping the small ceramic tube heating rod 100 provided by the feeding and discharging clamping mechanism 300, the wire hooking needle is used for driving a wire to penetrate through a through hole 101 of the small ceramic tube heating rod 100, and the winding motor 45 is used for driving the rod holding structure to rotate; a wire arranging device 500 for providing the wire winding device 400 with the wire. The full-automatic coiling machine of small-size ceramic tube heating rod that this application embodiment provided makes whole automated processing of processes such as material loading, threading, wire winding, trimming, unloading of small-size ceramic tube heating rod 100, has improved machining efficiency. Moreover, the mechanized processing can ensure that the processed product has no manual error, and the consistency of the product is ensured.
Referring to fig. 5, the full-automatic winding machine for the small-sized ceramic tube heating rod disclosed in the embodiment of the present application may further include a wire cutting mechanism 600, the wire cutting mechanism 600 is installed on the wire arranging device 500, the wire cutting mechanism 600 includes an air shear 61 and a wire cutting cylinder 62, the air shear 61 is connected to the wire cutting cylinder 62, and the wire cutting cylinder 62 is used for controlling the air shear 61 to move. When the piston rod of the thread cutting cylinder 62 extends, the air scissors 61 are opened, and when the piston rod of the thread cutting cylinder 62 retracts, the air scissors 61 are folded to cut the thread.
Referring to fig. 6 to 9, the feeding device 200 disclosed in the embodiment of the present application may include a vibration arrangement device 21, a material taking guide rail 22, a sliding seat 23, a material taking front and rear cylinder 24, and a material taking upper and lower cylinder 252 device 25, where the vibration arrangement device 21 is used for arranging the small-sized ceramic tube heating rods 100; one end of the material taking guide rail 22 is matched with the vibration arrangement device 21; the sliding base 23 is slidably mounted on the material taking guide rail 22, the ejector pin 26 can be directly mounted on the sliding base 23, and the ejector pin 26 is matched with the through hole 101 of the small-sized porcelain tube heating rod 100; a material taking front-rear air cylinder 24 is arranged at the other end of the material taking guide rail 22, and the material taking front-rear air cylinder 24 is used for controlling the sliding seat 23 to slide back and forth on the material taking guide rail 22; and the material taking up and down cylinder 252 device 25 is arranged on the bottom surface of the material taking guide rail 22, and the material taking up and down cylinder 252 device 25 is used for driving the material taking guide rail 22 to move up and down.
It should be noted that the piston rods of the material taking front and rear cylinders 24 are connected to the slide 23 and drive the slide 23 to slide on the material taking guide rail 22, when the piston rods of the material taking front and rear cylinders 24 extend out, so as to drive the slide 23 to approach the vibrating alignment device 21, and when the slide 23 slides below the material conveying rail 213, the position of this end of the material taking guide rail 22 is defined as a position a. When the piston rod of the material taking front and rear cylinders 24 is retracted to drive the carriage 23 away from the feeding rail 213 in the direction of the material taking guide rail 22, the carriage 23 is located at the other end of the material taking guide rail 22, which is defined as position B.
In this embodiment, specifically, the vibration arraying device 21 includes a motor, a feeding vibration tray 212 and a material conveying rail 213, the motor is connected to the feeding vibration tray 212, the feeding vibration tray 212 is connected to the material conveying rail 213, and a free end of the material conveying rail 213 is connected to one end of the material taking guide rail 22. It should be noted that the free end of the feeding track 213 has a material clamping structure, and the material clamping structure is used for clamping the small-sized ceramic tube heating rod 100.
In another alternative embodiment of the present application, a movable plate 27 may be added, and the movable plate 27 may be detachably mounted on the sliding base 23, so that the thimble 26 may not be directly mounted on the sliding base 23, the thimble 26 may be mounted on the movable plate 27, and the movable plate 27 may be detachably mounted on the sliding base 23. Therefore, the thimble 26 with different specifications can be installed, so that the whole automatic feeding device 200 can be adapted to the small-sized porcelain tube heating rod 100 with different specifications. The two pins 26 are provided, and the two pins 26 can be inserted into the two through holes 101 of the small-sized porcelain tube heating rod 100.
The material taking upper and lower air cylinder 252 device 25 comprises a top block 251, a material taking upper and lower air cylinder 252, a guide rail 253, a guide sliding seat 254 and a connecting plate 255, wherein the top block 251 is installed on the bottom surface of the material taking guide rail 22, the free tail end of a piston rod of the material taking upper and lower air cylinder 252 is connected with the top block 251, one end of the guide rail 253 is connected to the bottom surface of the material taking guide rail 22, the guide sliding seat 254 is in sliding fit with the guide rail 253, and one end, away from the bottom surface of the material taking guide rail 22, of the guide sliding seat 254 is connected with the connecting plate 255.
The guide rails 253 and the guide sliding seats 254 are respectively provided with two, the two guide rails 253 are respectively arranged at two ends of the material taking upper and lower air cylinders 252, and the two guide sliding seats 254 are respectively arranged at two ends of the material taking upper and lower air cylinders 252.
The working principle of the feeding device 200 disclosed in the embodiment of the present application is as follows, the piston rods of the front and rear material taking cylinders 24 extend out, so as to drive the sliding base 23 to approach the vibration arrangement device 21, when the sliding base 23 slides to the lower side of the material conveying rail 213, that is, the position a; then the piston rod of the material taking upper and lower cylinder 252 extends out, so as to drive the material taking guide rail 22 to push up the material conveying track 213 upwards, and at the moment, the thimble 26 on the sliding base 23 is inserted into the through hole 101 in the small-sized porcelain tube heating rod 100; the material take process is then completed with the piston rod of the material take front and rear cylinder 24 retracted, thereby driving the carriage 23 away from the delivery rail 213 in the direction of the material take guide 22, i.e., the position B.
Referring to fig. 10-12, the loading and unloading clamping mechanism 300 includes a clamping frame body, a clamping jaw 32, a clamping jaw cylinder 33 and a transmission device, wherein the clamping jaw 32 is connected to the clamping jaw cylinder 33, the clamping jaw cylinder 33 is used for controlling the clamping action of the clamping jaw 32, both the clamping jaw cylinder 33 and the transmission device are mounted on the clamping frame body, and the transmission device is used for controlling the displacement of the clamping jaw 32 in space.
The actuators include an X-axis actuator 34, a Y-axis actuator 35, and a Z-axis actuator 36, the X-axis actuator 34 being for controlling displacement of the holding jaw 32 in the X-axis direction, the Y-axis actuator 35 being for controlling displacement of the holding jaw 32 in the Y-axis direction, and the Z-axis actuator 36 being for controlling displacement of the holding jaw 32 in the Z-axis direction.
Referring to fig. 13 to 19, a winding device 400 disclosed in the embodiment of the present application may include a winding base 41, a spindle 42, a tail cap 43, a tail cap cylinder 44, a winding motor 45, a wire hooking needle, and a wire hooking cylinder, specifically, the winding base 41 has a U-shaped groove, and the spindle 42 is installed on the winding base 41; the tail top 43 is arranged on the winding base 41 and is oppositely matched with the main shaft 42; the tail top cylinder 44 is fixedly mounted on the winding base 41 and connected with the tail top 43, and the tail top cylinder 44 is used for controlling the tail top 43 to be close to or far away from the main shaft 42; the winding motor 45 is used for controlling the main shaft 42 and the tail top 43 to rotate; the line hooking needle is arranged on the winding base 41 and provided with a hook and is used for driving a line to penetrate through a through hole 101 of the small ceramic tube heating rod 100; and the thread hooking cylinder is connected with the thread hooking needle and is used for driving the thread hooking needle to move back and forth. It should be noted that the main shaft 42, the tail top 43, and the crochet needle are all located in a U-shaped groove of the winding base 41.
The winding device 400 disclosed in the embodiment of the present application may further include a wire clamping mechanism 48, and the wire clamping mechanism 48 is used to control the up-and-down movement of the clamped wire. Specifically, the wire clamping mechanism 48 may further include a wire clamping clip 481, a wire clamping rack 482, a wire clamping slide 483, a wire clamping cylinder 484, and a wire clamping mechanism cylinder 485, wherein the wire clamping clip 481 is used for clamping a wire. The wire clamping rack 482 is fixed on the winding base 41, the wire clamping mechanism cylinder 485 is fixed on the wire clamping rack 482, one side surface of the wire clamping mechanism cylinder 485 is provided with a wire clamping guide rail 4851, the wire clamping guide rail 4851 is in sliding fit with the wire clamping sliding seat 483, the wire clamping cylinder 484 is fixed on the wire clamping sliding seat 483, the wire clamping clamp 481 is connected on the wire clamping cylinder 484, and the wire clamping cylinder 484 is used for controlling the wire clamping clamp 481 to clamp wires.
More specifically, the wire clamp 481 may include a first sub-clamp wire clamp 481 and a second sub-clamp wire clamp 481, the first and second sub-clamp wire clamps 481 mating. The extension of the piston rod of the wire clamping cylinder 484 may control the first and second sub-clamp clamps 481 and 481 to approach each other to clamp a wire, and the retraction of the piston rod of the wire clamping cylinder 484 may control the first and second sub-clamp clamps 481 and 481 to move away from each other to release a clamped wire.
The thread hooking needle may include a first thread hooking needle 461 and a second thread hooking needle 462, the first thread hooking needle 461 is opposite to the second thread hooking needle 462, the first thread hooking needle 461 and the second thread hooking needle are provided with hooks, the first thread hooking needle 461 is disposed right below the tail end 43, and the second thread hooking needle 462 is disposed right below the main shaft 42.
The thread hooking cylinder comprises a first thread hooking cylinder 471 and a second thread hooking cylinder 472, the first thread hooking cylinder 471 is connected with the first thread hooking needle 461 and controls the first thread hooking needle 461 to move back and forth, and the second thread hooking cylinder 472 is connected with the second thread hooking needle 462 and controls the second thread hooking needle 462 to move back and forth.
The working principle of the winding device 400 disclosed in the embodiment of the present application is as follows: firstly, a wire is hung on a hook of a first wire hooking needle 461, the small-sized ceramic tube heating rod 100 is sleeved in the first wire hooking needle 461, at the moment, the first wire hooking cylinder 471 retracts to drive the wire to penetrate through one through hole 101 of the small-sized ceramic tube heating rod 100, then one end of the small-sized ceramic tube heating rod 100 is inserted into the spindle 42, then a piston rod of the tail top cylinder 44 extends out to enable the tail top 43 to prop against the other end of the small-sized ceramic tube heating rod 100, then the winding motor 45 acts to drive the spindle 42 and the tail top 43 to rotate, the small-sized ceramic tube heating rod 100 starts to wind, after the wire is wound, the small-sized ceramic tube heating rod 100 moves downwards to the second wire hooking needle 462, a piston rod of the second wire hooking cylinder 472 extends out to drive the second wire hooking needle 462 to penetrate through the other through hole 101 of the small-sized ceramic tube heating rod 100, a hook of the second wire hooking needle 462 hooks the wire, and then a piston rod of the second wire hooking cylinder 472 retracts to drive the wire to penetrate through the other through hole 101 of the small-sized ceramic tube heating rod 100, the threading and winding process of the small-sized ceramic tube heating rod 100 is completed, the automatic threading and winding problems of the small-sized ceramic tube heating rod 100 are solved, the machining efficiency of the small-sized ceramic tube heating rod 100 is improved, and the machining cost of the small-sized ceramic tube heating rod 100 is saved.
The full-automatic winding machine for the small ceramic tube heating rod comprises a feeding device 200, a feeding and discharging clamping mechanism 300, a winding device 400, a wire arranging device 500 and a wire cutting mechanism 600, wherein the feeding device 200 is used for arranging the small ceramic tube heating rods 100 and providing the small ceramic tube heating rods 100 keeping a certain posture; the feeding and discharging clamping mechanism 300 is used for adjusting the posture of the small ceramic tube heating rod 100 and controlling the displacement of the small ceramic tube heating rod 100; the winding device 400 is used for automatic threading and winding of the small-sized ceramic tube heating rod 100, the wire arranging device 500 is used for providing wires for the winding device 400, and after the wires are wound, the wire cutting mechanism 600 cuts the wires between the wire arranging device 500 and the small-sized ceramic tube heating rod 100. The full-automatic coiling machine of small-size ceramic tube heating rod that this application embodiment provided makes whole automated processing of processes such as material loading, threading, wire winding, trimming, unloading of small-size ceramic tube heating rod 100, has improved machining efficiency. Moreover, the mechanized processing can ensure that the processed product has no manual error, and the consistency of the product is ensured.
The above detailed description is directed to the fully automatic winding machine for small ceramic tube heating rod provided in the embodiments of the present application, and the present application is not limited to the above described alternative embodiments, and any other products in various forms can be obtained according to the teaching of the present application, but any changes in the shape or structure thereof will fall within the scope of the present application.
Claims (10)
1. The utility model provides a full automatic coil winding machine of small-size ceramic tube heating rod which characterized in that includes:
the feeding device is used for arranging the small ceramic tube heating rods and providing the small ceramic tube heating rods keeping a certain posture;
the feeding and discharging clamping mechanism is provided with a mechanical clamp and used for clamping the small ceramic tube heating rod provided by the feeding device, and the feeding and discharging clamping mechanism is used for adjusting the posture of the small ceramic tube heating rod and controlling the displacement of the small ceramic tube heating rod;
the winding device is provided with a winding base, a rod holding structure, a winding motor and a wire hooking needle, wherein the rod holding structure, the winding motor and the wire hooking needle are all installed on the winding base; and
and the wire arranging device is used for providing wires for the winding device.
2. The full-automatic winding machine for the small ceramic tube heating rod according to claim 1, further comprising a wire cutting mechanism, wherein the wire cutting mechanism is installed on the wire arranging device and comprises a pneumatic shear and a wire cutting cylinder, the pneumatic shear is connected with the wire cutting cylinder, and the wire cutting cylinder is used for controlling the pneumatic shear to act.
3. The full-automatic small-sized porcelain tube heating rod winding machine according to claim 1, wherein the feeding device comprises:
the vibration arrangement device is used for arranging the small ceramic tube heating rods;
the material taking guide rail is matched with one end of the material taking guide rail;
the sliding seat is slidably mounted on the material taking guide rail, a thimble is mounted on the sliding seat, and the thimble is matched with the through hole of the small-sized porcelain tube heating rod;
the material taking front-back cylinder is arranged at the other end of the material taking guide rail and is used for controlling the sliding seat to slide back and forth on the material taking guide rail; and
get material upper and lower cylinder device, install in the bottom surface of getting the material guide rail, get material upper and lower cylinder device and be used for the drive get the material guide rail and reciprocate.
4. The full-automatic winding machine for the small-sized porcelain tube heating rod as claimed in claim 3, wherein the vibration arrangement device comprises a motor, a feeding vibration tray and a feeding rail, the motor is connected with the feeding vibration tray, the feeding vibration tray is connected with the feeding rail, and the free end of the feeding rail is connected with one end of the material taking guide rail.
5. The full-automatic small-sized porcelain tube heating rod winding machine according to claim 3, wherein the material taking upper and lower cylinder device comprises a top block, a material taking upper and lower cylinder, a guide rail, a guide sliding seat and a connecting plate, the top block is installed on the bottom surface of the material taking guide rail, the free end of a piston rod of the material taking upper and lower cylinder is connected with the top block, one end of the guide rail is connected to the bottom surface of the material taking guide rail, the guide sliding seat is in sliding fit with the guide rail, and one end of the guide sliding seat, which is far away from the bottom surface of the material taking guide rail, is connected with the connecting plate.
6. The full-automatic winding machine for the small ceramic tube heating rod according to claim 1, wherein the feeding and discharging clamping mechanism comprises a clamping frame body, a clamping jaw cylinder and a transmission device, the clamping jaw is connected with the clamping jaw cylinder, the clamping jaw cylinder is used for controlling clamping action of the clamping jaw, the clamping jaw cylinder and the transmission device are both mounted on the clamping frame body, and the transmission device is used for controlling displacement of the clamping jaw in space.
7. The full-automatic winding machine for the small-sized ceramic tube heating rod according to claim 6, wherein the transmission device comprises an X-axis transmission device, a Y-axis transmission device and a Z-axis transmission device, the X-axis transmission device is used for controlling the displacement of the clamping jaw in the X-axis direction, the Y-axis transmission device is used for controlling the displacement of the clamping jaw in the Y-axis direction, and the Z-axis transmission device is used for controlling the displacement of the clamping jaw in the Z-axis direction.
8. The full-automatic winding machine for the small-sized ceramic tube heating rod according to claim 1, wherein the rod holding structure comprises a main shaft and a tail top, the main shaft and the tail top are both mounted on the winding base, and the tail top is oppositely matched with the main shaft; the winding device further comprises a tail top air cylinder and a line hooking air cylinder, the tail top air cylinder is used for controlling the tail top to be close to or far away from the main shaft, the line hooking air cylinder is connected with the line hooking needle, and the line hooking air cylinder is used for driving the line hooking needle to move back and forth.
9. The full-automatic winding machine for the small-sized ceramic tube heating rod according to claim 8, wherein the winding device further comprises a wire clamping mechanism, the wire clamping mechanism comprises a wire clamping clip, the wire clamping clip is used for clamping a wire, and the wire clamping clip mechanism is used for controlling the clamped wire to move up and down; the wire clamping mechanism further comprises a wire clamping frame, a wire clamping sliding seat, a wire clamping cylinder and a wire clamping mechanism cylinder, the wire clamping frame is fixed on the winding base, the wire clamping mechanism cylinder is fixed on the wire clamping frame, one side face of the wire clamping mechanism cylinder is provided with a wire clamping guide rail, the wire clamping guide rail is in sliding fit with the wire clamping sliding seat, the wire clamping cylinder is fixed on the wire clamping sliding seat, the wire clamping clamp is connected on the wire clamping cylinder, and the wire clamping cylinder is used for controlling the wire clamping and the wire clamping.
10. The full-automatic winding machine for the small-sized ceramic tube heating rod according to claim 8, wherein the thread hooking needle comprises a first thread hooking needle and a second thread hooking needle, the first thread hooking needle and the second thread hooking needle are arranged oppositely, each of the first thread hooking needle and the second thread hooking needle is provided with a hook, the first thread hooking needle is arranged right below the tail top, and the second thread hooking needle is arranged right below the main shaft; the line hooking cylinder comprises a first line hooking cylinder and a second line hooking cylinder, the first line hooking cylinder is connected with the first line hooking needle and controls the first line hooking needle to move back and forth, and the second line hooking cylinder is connected with the second line hooking needle and controls the second line hooking needle to move back and forth.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220460962.5U CN216918194U (en) | 2022-03-04 | 2022-03-04 | Full-automatic winding machine for small ceramic tube heating rod |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220460962.5U CN216918194U (en) | 2022-03-04 | 2022-03-04 | Full-automatic winding machine for small ceramic tube heating rod |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216918194U true CN216918194U (en) | 2022-07-08 |
Family
ID=82225766
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220460962.5U Active CN216918194U (en) | 2022-03-04 | 2022-03-04 | Full-automatic winding machine for small ceramic tube heating rod |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216918194U (en) |
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2022
- 2022-03-04 CN CN202220460962.5U patent/CN216918194U/en active Active
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