CN216884396U - Double-station six-drill-bit machining center - Google Patents
Double-station six-drill-bit machining center Download PDFInfo
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- CN216884396U CN216884396U CN202123118034.5U CN202123118034U CN216884396U CN 216884396 U CN216884396 U CN 216884396U CN 202123118034 U CN202123118034 U CN 202123118034U CN 216884396 U CN216884396 U CN 216884396U
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Abstract
The utility model discloses a double-station six-drill-pack machining center which comprises a rack, a left machining head and a right machining head; wherein: the rack is provided with a workbench; the workbench is provided with a left station and a right station which are arranged side by side from left to right, and the left processing machine head and the right processing machine head are respectively arranged on the rack side by side from left to right and are positioned above the workbench corresponding to the left station and the right station; the left processing machine head comprises a first left upper drilling packet, a second left upper drilling packet and a left lower drilling packet, and the right processing machine head comprises a first right upper drilling packet, a second right upper drilling packet and a right lower drilling packet; the left side processing aircraft nose is connected with left station CNC controller, the right side processing aircraft nose is connected with right station CNC controller. Its left side processing aircraft nose, right side processing aircraft nose independent control, not restricted automatically controlled factor can set up a plurality of brill packages, and left side processing aircraft nose, right side processing aircraft nose all arrange two and go up brill package and a package that bores down, better satisfy the processing demand.
Description
Technical Field
The utility model relates to the technical field of woodworking machinery, in particular to a double-station six-drill-bit machining center.
Background
In the prior art, the numerical control wood processing center can complete the processes of routing, vertical drilling and grooving, wood can be conveniently processed by the aid of the wood processing center, and production efficiency can be improved. However, after the wood is subjected to the working procedures of routing, vertical drilling and grooving through the wood processing center, if the working procedures of sawing, tenoning, horizontal drilling of four side surfaces and edge sealing are required to be carried out, the wood needs to be moved to other machine tools for processing respectively, and the processing efficiency is influenced. In addition, enterprises in the wood processing field not only need to spend a large amount of capital to purchase various processing devices respectively, but also need to provide a larger production workshop for placing related devices, and nowadays tenants are increasingly expensive, the cost of the enterprises in the wood processing field is further increased.
In order to improve the production efficiency, the existing wood processing center adopts a double-station structure, is limited by structural arrangement space and electric control, is not suitable for too many total drilling packets, generally comprises 2 drilling packets and at most 4 drilling packets, and cannot meet the processing requirement.
Therefore, a new technical solution is needed to solve the above problems.
SUMMERY OF THE UTILITY MODEL
In view of the above, the present invention provides a double-station six-drill-pack processing center, which aims to overcome the defects in the prior art, wherein a left processing machine head and a right processing machine head are independently controlled, and are not limited by electric control factors, and can be provided with a plurality of drill packs, and the left processing machine head and the right processing machine head are matched with two upper drill packs and one lower drill pack, so as to better meet the processing requirements.
In order to achieve the purpose, the utility model adopts the following technical scheme:
a double-station six-drill-pack machining center comprises a rack, a left machining head and a right machining head; wherein: the rack is provided with a workbench; the workbench is provided with a left station and a right station which are arranged side by side from left to right, and the left processing machine head and the right processing machine head are respectively arranged on the rack side by side from left to right and are positioned above the workbench corresponding to the left station and the right station; the left processing machine head comprises a first left upper drilling packet, a second left upper drilling packet and a left lower drilling packet, and the right processing machine head comprises a first right upper drilling packet, a second right upper drilling packet and a right lower drilling packet; the left side processing aircraft nose is connected with left station CNC controller, the right side processing aircraft nose is connected with right station CNC controller.
As an optimal scheme, the left station CNC controller and the right station CNC controller are connected to an industrial PC, and the industrial PC is connected with a human-computer interface.
As a preferred scheme, the left station CNC controller and the right station CNC controller respectively comprise a CPU module, an IO module, a motion module and a communication module;
the communication module of the left station CNC controller is connected to a main shaft frequency converter of a left machining machine head and is connected to a main shaft motor of the left machining machine head through the main shaft frequency converter of the left machining machine head, a motion module of the left station CNC controller is connected to a shaft feeding servo driver of the left machining machine head and is connected to the shaft servo motor of the left machining machine head through the feeding servo driver of the left machining machine head, and an IO module of the left station CNC controller is connected to a machine tool switching value input signal and a load output signal corresponding to the left machining machine head;
the communication module of the right station CNC controller is connected to a main shaft frequency converter of the right machining head and is connected to a main shaft motor of the right machining head through the main shaft frequency converter of the right machining head, the motion module of the right station CNC controller is connected to a shaft feeding servo driver of the right machining head and is connected to the shaft servo motor of the right machining head through the feeding servo driver of the right machining head, and the IO module of the right station CNC controller is connected to a machine tool switching value input signal and a load output signal corresponding to the right machining head;
as a preferred scheme, the frame comprises two upright columns arranged left and right and a cross beam connected between the two upright columns, and the left processing machine head and the right processing machine head are respectively arranged on the cross beam.
As a preferable scheme, guide rail bases are respectively arranged on the inner sides of the two upright columns, clamp guide rails extending forwards and backwards are arranged at the top ends of the guide rail bases, clamp mechanisms capable of sliding and displacing forwards and backwards along the clamp guide rails are arranged on the clamp guide rails, and each clamp mechanism comprises a clamp, a first driving device for driving the clamp to open and close and a second driving device for driving the clamp and the first driving device to slide and displace forwards and backwards along the clamp guide rails together.
As a preferred scheme, the first upper left drill bag, the second upper left drill bag and the left lower drill bag are sequentially arranged from left to right, and the first upper right drill bag, the second upper right drill bag and the right lower drill bag are sequentially arranged from right to left.
As a preferred scheme, the industrial PC is connected with an automatic code scanning device.
Compared with the prior art, the drilling machine has the obvious advantages and beneficial effects, and particularly, according to the technical scheme, the left machining machine head is independently controlled by the left station CNC controller, the right machining machine head is independently controlled by the right station CNC controller, electric control factors are not limited, a plurality of drilling packets can be set, and the left machining machine head and the right machining machine head are matched with two upper drilling packets and one lower drilling packet, so that the machining requirements are better met.
And the left station CNC controller and the right station CNC controller are respectively connected to an industrial PC, and meanwhile, the industrial PC is respectively connected with a human-computer interface and an automatic code scanning device, so that the reliability of double-station machining control and the stability in operation are ensured, and the phenomena of plate leakage, plate error, time delay waiting and the like are avoided.
To more clearly illustrate the structural features and effects of the present invention, the present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.
Drawings
FIG. 1 is a perspective view of an embodiment of the present invention;
FIG. 2 is a top view of an embodiment of the present invention;
FIG. 3 is another perspective view of an embodiment of the present invention;
fig. 4 is a top view of a main body structure of a double-station six-drill-package machining center according to an embodiment of the present invention (mainly including a frame, a left machining head, and a right machining head);
FIG. 5 is a perspective view of a main body portion of a dual station six pack machining center according to an embodiment of the present invention;
FIG. 6 is a top view of an automatic feed transport table of an embodiment of the present invention;
FIG. 7 is a top view of an automatic outfeed conveyor table of an embodiment of the utility model;
FIG. 8 is a top view of an automatic dispensing roller transfer platform of an automatic feed transfer station in accordance with an embodiment of the present invention;
FIG. 9 is a block diagram of an electronic control connection of an embodiment of the present invention;
fig. 10 is a flowchart of a process control method according to an embodiment of the present invention.
The attached drawings indicate the following:
the automatic material feeding and conveying device comprises a frame 10, a left processing machine head 20, a right processing machine head 30, an automatic material feeding and conveying table 40, an automatic material discharging and conveying table 50, a material feeding table 41, an automatic material distributing roller conveying platform 42, a left feeding and conveying table 43, a right feeding and conveying table 44, a left material distributing roller conveying platform 421, a right material distributing roller conveying platform 422, a workbench 101, a first left upper drill packet 21, a second left upper drill packet 22, a left lower drill packet 23, a first right upper drill packet 31, a second right upper drill packet 32, a right lower drill packet 33, a left material discharging and conveying table 51, a right material discharging and conveying table 52, an upright post 11, a cross beam 12, a guide rail base 13, a clamp guide rail 131, a clamp mechanism 14, a front and rear conveying roller set A, a left and right conveying and distributing roller set B, a front and rear conveying roller 1 and a left and right conveying roller set conveying roller 1.
Detailed Description
Referring to fig. 1 to 10, specific structures of embodiments of the present invention are shown.
As shown in fig. 1 to 8, a double-station six-drill-pack processing center comprises a frame 10, a left processing machine head 20, a right processing machine head 30, an automatic feeding conveying table 40 and an automatic discharging conveying table 50; wherein:
the frame 10 is provided with a workbench 101; the workbench 101 is provided with a left station and a right station which are arranged side by side from left to right, and the left machining head 20 and the right machining head 30 are respectively arranged on the rack 10 side by side from left to right and are positioned above the workbench 101 corresponding to the left station and the right station; the left machining head 20 comprises a first left upper drill packet 21, a second left upper drill packet 22 and a left lower drill packet 23, and the right machining head 30 comprises a first right upper drill packet 31, a second right upper drill packet 32 and a right lower drill packet 33; the left processing machine head 20 and the right processing machine head 30 can both realize six-face drilling processing.
The automatic feeding conveying table 40 comprises a feeding table 41, an automatic distributing roller conveying platform 42, a left feeding conveying table 43 and a right feeding conveying table 44; the automatic distributing roller conveying platform 42 comprises a left distributing roller conveying platform 421 and a right distributing roller conveying platform 422 which are arranged side by side from left to right, and the feeding platform 41 is connected to the front end of the left distributing roller conveying platform 421 or the front end of the right distributing roller conveying platform 422; the left feeding conveying table 43 is connected between the rear end of the left distributing roller conveying platform 421 and the left area of the front end of the workbench 101, and the right feeding conveying table 44 is connected between the rear end of the right distributing roller conveying platform 422 and the right area of the front end of the workbench 101;
the automatic discharging conveying table 50 comprises a left discharging conveying table 51 and a right discharging conveying table 52; the left discharge conveyor table 51 is located in the rear left area of the workbench 101, and the right discharge conveyor table 52 is located in the rear right area of the workbench 101.
As shown in fig. 2, 6 and 8, each of the left and right dispensing roller conveying platforms 421 and 422 has a front and rear conveying roller set a and a left and right dispensing roller set B, and the left and right dispensing roller sets B are connected to an elevating mechanism for controlling the left and right dispensing roller sets B to be selectively higher or lower than the upper surface of the front and rear conveying roller sets a. The lifting mechanism may adopt a lifting cylinder, and usually, the left and right conveying material-distributing roller sets B of the left material-distributing roller conveying platform 421 share one lifting cylinder, and the left and right conveying material-distributing roller sets B of the right material-distributing roller conveying platform 422 share the other lifting cylinder. And, the left and right delivery and distribution roller set B of the left delivery and distribution roller delivery platform 421 is disposed in the front section area and the middle section area, and the left and right delivery and distribution roller set B of the right delivery and distribution roller delivery platform 422 is disposed in the rear section area and the middle section area, in this embodiment, the feeding platform 41 is connected to the front end of the left delivery and distribution roller delivery platform 421, so that after the plate is delivered from the feeding platform 41 to the left delivery and distribution roller delivery platform 421, the front section and the middle section of the plate are located above the left and right delivery and distribution roller set B of the left delivery and distribution roller delivery platform 421, if the current plate needs to be delivered to the left station, the left and right delivery and distribution roller set B does not need to be started, and the plate is directly delivered to the left feeding delivery platform 43 along the left delivery and distribution roller delivery platform 421.
If the current plate needs to be sent to the right station, the left and right conveying and distributing roller sets B of the left and right distributing roller conveying platforms 421 and 422 are both lifted, and the left and right conveying functions (usually, a left and right conveying belt is arranged) of the left and right conveying and distributing roller sets B are started, the current plate is lifted upwards by the left and right conveying and distributing roller sets B of the left distributing roller conveying platform 421, is separated from the front and rear conveying roller sets A of the left distributing roller conveying platform 421, is conveyed to the right by the left and right conveying and distributing roller sets B of the left distributing roller conveying platform 421, is conveyed to the left and right conveying and distributing roller sets B of the right distributing roller conveying platform 422, the left and right conveying and distributing roller sets B of the right distributing roller conveying platform 422 also play a role in connecting the left and right conveying functions, and the left and right conveying roller sets B of the left distributing roller conveying platform 421 and the right distributing roller conveying platform 422 share the function, so that the plate is smoothly transferred from the left material distributing roller conveying platform 421 to the right material distributing roller conveying platform 422. Then, the left and right feeding and distributing roller set B descends to below the upper surface of the front and rear feeding roller set a, the left and right feeding and distributing roller set B is separated from the plate, and the plate is subsequently fed forward to the right feeding and conveying table 44 by the front and rear feeding roller set a of the right feeding and distributing roller conveying platform 422.
Because the left and right conveying and distributing roller group B of the left-side distributing roller conveying platform 421 is arranged in the front section area and the middle section area, and the left and right conveying and distributing roller group B of the right-side distributing roller conveying platform 422 is arranged in the rear section area and the middle section area, during the process that the plate is transferred from the left-side distributing roller conveying platform 421 to the right-side distributing roller conveying platform 422, the phenomenon that the front end of the plate is slightly close to the right side may occur in the front section time, but the rightward translation is accelerated at the rear end of the plate in the rear section time, and the phenomenon that the plate is not correct is corrected. The arrangement of the left and right conveying and distributing roller set B on the left and right sides saves the roller amount and can meet the left and right distributing requirements. When the practical design, left side branch material roller conveying platform 421, right side branch material roller conveying platform 422 all can carry branch material roller B1 about every two front and back conveying roller A1 at every interval arrange one, and simultaneously, left side branch material roller conveying platform 421, right side branch material roller conveying platform 422 carries branch material roller to be misplaced about, and the non-is just to setting up, like this, left side branch material roller conveying platform 421, right side branch material roller conveying platform 422 required transport branch material roller B1's total quantity can be still less about, further save the quantity of spare part, and the cost is saved.
As shown in fig. 4 and 5, the frame 10 includes two upright columns 11 disposed left and right and a cross beam 12 connecting the two upright columns 11, and the left processing head 20 and the right processing head 30 are respectively disposed on the cross beam 12. Guide rail bases 13 are respectively arranged on the inner sides of the two upright posts 11, clamp guide rails 131 extending in the front-back direction are arranged at the top ends of the guide rail bases 13, clamp mechanisms 14 capable of sliding and displacing back and forth along the clamp guide rails 131 are arranged on the clamp guide rails 131, and each clamp mechanism 14 comprises a clamp, a first driving device for driving the clamp to open and close and a second driving device for driving the clamp and the first driving device to slide and displace back and forth along the clamp guide rails 131.
As shown in fig. 4, the first upper left drill pack 21, the second upper left drill pack 22 and the left lower drill pack 23 are sequentially arranged from left to right, and the first upper right drill pack 31, the second upper right drill pack 32 and the right lower drill pack 33 are sequentially arranged from right to left.
Next, referring to fig. 9, a control system of a double-station six-drill-pack machining center is described, which is based on the double-station six-drill-pack machining center; the automatic code scanning device comprises an industrial PC, a human-computer interface, an automatic code scanning device (such as an automatic code scanning gun), a left station CNC controller, a right station CNC controller and a line body control system, wherein the human-computer interface, the automatic code scanning device, the left station CNC controller, the right station CNC controller and the line body control system are respectively connected with the industrial PC;
the left station CNC controller and the right station CNC controller respectively comprise a CPU module, an IO module, a motion module and a communication module; the communication module of the left station CNC controller is connected to a main shaft frequency converter of the left machining machine head 20 and is connected to a main shaft motor of the left machining machine head 20 through the main shaft frequency converter of the left machining machine head 20, a motion module of the left station CNC controller is connected to a shaft feeding servo driver of the left machining machine head 20 and is connected to a shaft servo motor of the left machining machine head 20 through the feeding servo driver of the left machining machine head 20, and an IO module of the left station CNC controller is connected to a machine tool switching value input signal and a load output signal corresponding to the left machining machine head 20;
the communication module of the right station CNC controller is connected to a main shaft frequency converter of the right machining machine head 30 and is connected to a main shaft motor of the right machining machine head 30 through the main shaft frequency converter of the right machining machine head 30, a motion module of the right station CNC controller is connected to a shaft feeding servo driver of the right machining machine head 30 and is connected to a shaft servo motor of the right machining machine head 30 through the feeding servo driver of the right machining machine head 30, and an IO (input output) module of the right station CNC controller is connected to a machine tool switching value input signal and a load output signal corresponding to the right machining machine head 30;
the line body control system is connected to the respective roller line body execution devices of the automatic feeding conveying table 40 and the automatic discharging conveying table 50 through a line body IO end. The roller line body executing device is connected with the corresponding line body roller motors of the automatic feeding conveying table 40 and the automatic discharging conveying table 50.
Referring to fig. 9 and 10, a machining control method using the control system of the double-station six-drill-pack machining center includes the following steps:
step 1, starting a wire body to start feeding;
step 2, automatically conveying the wire body to operate;
step 3, automatically scanning the code to obtain processing data;
step 4, acquiring processing data according to the scanning codes, automatically distributing the plates and conveying the plates to corresponding left stations and right stations;
and 5: the left station and the right station are respectively subjected to the processes of automatic feeding alignment and clamping; meanwhile, whether plates are queued to enter a corresponding left station and a right station is detected, if not, the automatic plate feeding operation of the wire body is started, and if yes, the plate feeding of the wire body is suspended;
step 6, respectively starting drilling and milling at the left station and the right station;
step 7, finishing respective processing at the left station and the right station, and respectively discharging from the left discharging conveying table 51 and the right discharging conveying table 52;
at this point, the processing of one cycle is finished.
Preferably, in step 6, whether the plate tail crosses the positioning leaning block is detected, if so, whether a plate is queued to enter a corresponding left station and a right station is detected again, if not, the automatic plate feeding operation of the wire body is started, and if so, the plate feeding of the wire body is suspended.
And before step 1, when the machining center is started, initializing the wire body, preparing the six-sided drill, and then advancing step 1.
The design of the utility model is mainly characterized in that the left processing head, the right processing head, the left station CNC controller and the right station CNC controller are arranged, the left processing head is independently controlled by the left station CNC controller, the right processing head is independently controlled by the right station CNC controller, the electric control factors are not limited, a plurality of drilling packets can be arranged, and the left processing head and the right processing head are matched with two upper drilling packets and one lower drilling packet, so that the processing requirements are better met.
And the left station CNC controller and the right station CNC controller are respectively connected to an industrial PC, and meanwhile, the industrial PC is respectively connected with a human-computer interface and an automatic code scanning device, so that the reliability of double-station machining control and the stability in operation are ensured, and the phenomena of plate leakage, plate error, time delay waiting and the like are avoided.
In the description of the present invention, it should be noted that, for the orientation words, such as the terms "upper", "lower", "front", "rear", "left", "right", etc., indicating the orientation and positional relationship based on the orientation or positional relationship shown in the drawings, are only for convenience of describing the present invention and simplifying the description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed in a specific orientation and operation, and should not be construed as limiting the specific scope of the present invention.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the technical scope of the present invention, so that any minor modifications, equivalent changes and modifications made to the above embodiment according to the technical spirit of the present invention are within the technical scope of the present invention.
Claims (7)
1. The utility model provides a six brill package machining centers in duplex position which characterized in that: comprises a frame, a left processing machine head and a right processing machine head; wherein: the rack is provided with a workbench; the workbench is provided with a left station and a right station which are arranged side by side from left to right, and the left processing machine head and the right processing machine head are respectively arranged on the rack side by side from left to right and are positioned above the workbench corresponding to the left station and the right station; the left processing machine head comprises a first left upper drilling packet, a second left upper drilling packet and a left lower drilling packet, and the right processing machine head comprises a first right upper drilling packet, a second right upper drilling packet and a right lower drilling packet; the left side processing aircraft nose is connected with left station CNC controller, the right side processing aircraft nose is connected with right station CNC controller.
2. The six package machining centers that bore of duplex position of claim 1, characterized in that: the left station CNC controller and the right station CNC controller are connected to an industrial PC, and the industrial PC is connected with a human-computer interface.
3. The six package machining centers that bore of duplex position of claim 1 or 2, characterized in that: the left station CNC controller and the right station CNC controller respectively comprise a CPU module, an IO module, a motion module and a communication module;
the communication module of the left station CNC controller is connected to a main shaft frequency converter of a left machining machine head and is connected to a main shaft motor of the left machining machine head through the main shaft frequency converter of the left machining machine head, a motion module of the left station CNC controller is connected to a shaft feeding servo driver of the left machining machine head and is connected to the shaft servo motor of the left machining machine head through the feeding servo driver of the left machining machine head, and an IO module of the left station CNC controller is connected to a machine tool switching value input signal and a load output signal corresponding to the left machining machine head;
the utility model discloses a machine tool switching value input signal and load output signal that right side station CNC controller's communication module connects in the main shaft converter of right side processing aircraft nose to connect in the spindle motor of right side processing aircraft nose through the main shaft converter of right side processing aircraft nose, the motion module of right side station CNC controller connects in the axle of right side processing aircraft nose and feeds servo driver, and connects in the axle servo motor of right side processing aircraft nose through the servo driver that feeds of right side processing aircraft nose, the IO module of right side station CNC controller connects in the machine tool switching value input signal and the load output signal that right side processing aircraft nose corresponds.
4. The six package machining centers that bore of duplex position of claim 1, characterized in that: the frame is including two stands that control the setting and connect the crossbeam between two stands, left side processing aircraft nose, right side processing aircraft nose set up respectively on the crossbeam.
5. The six brill package machining centers in duplex position of claim 4, characterized in that: the inner sides of the two stand columns are respectively provided with a guide rail base, the top end of the guide rail base is provided with a clamp guide rail extending forwards and backwards, a clamp mechanism capable of sliding and displacing forwards and backwards along the clamp guide rail is arranged on the clamp guide rail, and the clamp mechanism comprises a clamp, a first driving device used for driving the clamp to open and close and a second driving device used for driving the clamp and the first driving device to slide and displace forwards and backwards along the clamp guide rail together.
6. The six package machining centers that bore of duplex position of claim 1, characterized in that: the first upper left drill bag, the second upper left drill bag and the left lower drill bag are sequentially arranged from left to right, and the first upper right drill bag, the second upper right drill bag and the right lower drill bag are sequentially arranged from right to left.
7. The six package machining centers that bore of duplex position of claim 2, characterized in that: the industrial PC is connected with an automatic code scanning device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123118034.5U CN216884396U (en) | 2021-12-13 | 2021-12-13 | Double-station six-drill-bit machining center |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123118034.5U CN216884396U (en) | 2021-12-13 | 2021-12-13 | Double-station six-drill-bit machining center |
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| Publication Number | Publication Date |
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| CN216884396U true CN216884396U (en) | 2022-07-05 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202123118034.5U Active CN216884396U (en) | 2021-12-13 | 2021-12-13 | Double-station six-drill-bit machining center |
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| CN (1) | CN216884396U (en) |
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2021
- 2021-12-13 CN CN202123118034.5U patent/CN216884396U/en active Active
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