CN111496933A - Control system and working method of high-speed computer board cutting saw - Google Patents

Control system and working method of high-speed computer board cutting saw Download PDF

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Publication number
CN111496933A
CN111496933A CN202010334798.9A CN202010334798A CN111496933A CN 111496933 A CN111496933 A CN 111496933A CN 202010334798 A CN202010334798 A CN 202010334798A CN 111496933 A CN111496933 A CN 111496933A
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China
Prior art keywords
clamping
feeding
feeding device
plate
auxiliary
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CN202010334798.9A
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CN111496933B (en
Inventor
郭朝元
董慧涛
曹梦莲
秦振伟
闫河江
陈镜军
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Nanxing Machinery Co Ltd
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Nanxing Machinery Co Ltd
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Priority to CN202010334798.9A priority Critical patent/CN111496933B/en
Publication of CN111496933A publication Critical patent/CN111496933A/en
Priority to PCT/CN2021/075226 priority patent/WO2021212957A1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27BSAWS FOR WOOD OR SIMILAR MATERIAL; COMPONENTS OR ACCESSORIES THEREFOR
    • B27B31/00Arrangements for conveying, loading, turning, adjusting, or discharging the log or timber, specially designed for saw mills or sawing machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27BSAWS FOR WOOD OR SIMILAR MATERIAL; COMPONENTS OR ACCESSORIES THEREFOR
    • B27B29/00Gripping, clamping, or holding devices for the trunk or log in saw mills or sawing machines; Travelling trunk or log carriages
    • B27B29/02Clamping angles; Gripping equipment thereon
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27BSAWS FOR WOOD OR SIMILAR MATERIAL; COMPONENTS OR ACCESSORIES THEREFOR
    • B27B5/00Sawing machines working with circular or cylindrical saw blades; Components or equipment therefor
    • B27B5/02Sawing machines working with circular or cylindrical saw blades; Components or equipment therefor characterised by a special purpose only
    • B27B5/06Sawing machines working with circular or cylindrical saw blades; Components or equipment therefor characterised by a special purpose only for dividing plates in parts of determined size, e.g. panels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27BSAWS FOR WOOD OR SIMILAR MATERIAL; COMPONENTS OR ACCESSORIES THEREFOR
    • B27B5/00Sawing machines working with circular or cylindrical saw blades; Components or equipment therefor
    • B27B5/29Details; Component parts; Accessories
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/05Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
    • G05B19/054Input/output
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Forests & Forestry (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Sawing (AREA)

Abstract

A control system of a high-speed computer panel saw comprises a main clamping and feeding device control unit and an auxiliary clamping and feeding device control unit; the master clamping and feeding device control unit comprises a master clamping and feeding mechanism control unit and a master clamping mechanism control unit; the auxiliary clamping and feeding device control unit comprises an auxiliary clamping and feeding mechanism control unit and an auxiliary clamp mechanism control unit; the main clamping mechanism control unit and the auxiliary clamping mechanism control unit both comprise a clamping mechanism overturning control unit and a clamping mechanism clamping control unit; the working method comprises the feeding mode of placing the plate by front feeding, wherein one of synchronous feeding of a primary clamping and feeding device, asynchronous feeding of a secondary clamping and feeding device, synchronous feeding of the primary clamping and feeding device, independent feeding of the primary clamping and feeding device and independent feeding of the secondary clamping and feeding device is used; the plate sawing machine has the advantages that one cutting device can complete the sawing of two plates with different lengths by one sawing, so that the efficiency can be doubled.

Description

Control system and working method of high-speed computer board cutting saw
Technical Field
The invention relates to a cutting processing device for artificial boards (including density boards, particle boards, multilayer boards and the like) and analogues thereof, in particular to a control system and a working method of a large-scale precise high-speed computer board cutting saw which is used for cutting boards and is provided with a high-grade numerical control system.
Background
The components for producing panel furniture are generally rectangular plates, and the assembly is formed by sawing large plates into small pieces. A computer board cutting saw is a cutting device for artificial boards and the like, and is mainly applied to the production process of board-type furniture. However, at present, customization becomes a development trend of the furniture industry, and the requirements of the customization on equipment are different from the requirements of the customization in the past and are greatly changed. The sawing batch of the plates produced in the production process of the non-customized furniture is more, and the change between orders is less; important features of customized furniture are that the length and width of the cut sheet may vary from order to order and that the production volume per order is small and that the specifications of the sheet required to be cut vary greatly from order to order.
At present, a computer plate cutting saw for cutting plates generally only has one set of feeding device, can not cut plates in a staggered mode, can only cut plates with one length at one time, and needs to cut plates with two longitudinal lengths twice if the cutting of the plates with two longitudinal lengths is to be finished, so that the cutting efficiency is low, and the labor intensity of workers is high.
The patent number is 201110336925.X, and the publication date is 2013, 12 and 18, the invention discloses a rear-feeding computer board cutting saw, and discloses a rear-feeding computer board cutting saw, which comprises a machine table main body, a feeding unit and a computer control system.
The machine table main body comprises a workbench, a pressing device and a cutting device, wherein the pressing device is used for pressing and positioning a plate on the workbench, the cutting device is used for cutting the plate on the workbench, and the pressing device and the cutting device are both arranged on the workbench.
The material pressing device comprises a material pressing cross beam, a movable seat, two first driving cylinder bodies, two second driving cylinder bodies and a third motor, wherein the two first driving cylinder bodies and the two second driving cylinder bodies are arranged at two ends of the material pressing cross beam; the material pressing cross beam is transversely arranged right above the workbench, and the movable seat can be transversely and movably arranged on the material pressing cross beam through a linear guide rail and moves up and down along with the material pressing cross beam; the two second driving cylinder bodies are respectively positioned at the front side and the rear side of the material pressing cross beam; the third motor drives the movable seat to transversely move back and forth along the linear guide rail through the transmission chain, and the two second driving cylinder bodies move synchronously along with the movable seat so that the pressing beam can firmly press and position the plate in a targeted manner, so that the cutting operation is more accurate.
The cutting device comprises a movable base, a main saw assembly and an auxiliary saw assembly, wherein the movable base can be transversely and movably arranged below the workbench from left to right; the main saw component and the auxiliary saw component can be movably arranged on the movable base up and down and can transversely move left and right along with the movable base.
The main saw assembly comprises a main motor, a main saw blade, a main motor base and a main driving cylinder body; the main motor drives the main saw blade to rotate through the first transmission belt, and the main driving cylinder drives the main motor base to move up and down relative to the movable base.
The auxiliary saw component comprises an auxiliary motor, an auxiliary saw blade, an auxiliary motor base and an auxiliary driving cylinder body; the auxiliary motor drives the auxiliary saw blade to rotate through a second transmission belt, and the auxiliary driving cylinder body drives the auxiliary motor base to move up and down relative to the movable base.
The feeding unit is positioned at the rear side of the machine table main body and comprises a feeding device and a loading device, and the feeding device is arranged between the machine table main body and the loading device; the feeding device comprises a feeding frame and a first pushing mechanism used for pushing the plate to the workbench from the feeding frame; the feeding device comprises a feeding frame, a lifting platform used for lifting the plate upwards and a second pushing mechanism used for pushing the plate from the feeding frame to the feeding frame.
The left side and the right side of the feeding frame are both provided with first guide rails extending forwards and backwards, the first propelling mechanism is arranged on the first guide rails and moves forwards and backwards along the first guide rails, and the bottom of the feeding frame is provided with a plurality of rows of roller assemblies; the first propelling mechanism comprises a first beam, a first motor and a plurality of clamping mechanisms for clamping the rear end of the plate; the two ends of the first beam are respectively abutted against the corresponding first guide rails, the first motor is fixed on the first beam and is a servo motor, and the first motor drives the first beam to move back and forth along the first guide rails through a first transmission shaft; the plurality of clamping mechanisms are arranged on the first cross beam at intervals and move synchronously with the first cross beam.
The clamping mechanism comprises a support assembly and a clamping assembly; the support component comprises a fixed sheet, a positioning block and two clamping jaw seats which are arranged left and right; the fixing piece is fixedly connected with the first cross beam and connected between the rear ends of the two clamping jaw seats; the positioning block is fixedly connected between the front ends of the two clamping jaw seats; the clamp assembly is positioned between the two clamping jaw seats and comprises an upper driving cylinder body, a lower driving cylinder body, an upper clamping jaw, a lower clamping jaw, a swing rod and a connecting rod; the upper driving cylinder body and the lower driving cylinder body are both air pressure type driving cylinder bodies, and are not limited, the rear end of the upper driving cylinder body is pivoted with the clamping jaw seat, the front end of the upper driving cylinder body extends forwards to form an upper piston rod, and the upper piston rod is pivoted with the upper end of the oscillating bar; the lower end of the swing rod is pivoted with the clamping jaw seat, and a limiting through groove is formed in the swing rod; the rear end of the lower driving cylinder body is pivoted with the clamping jaw seat, the front end of the lower driving cylinder body extends forwards to form a lower piston rod, the front end of the lower piston rod passes through the limiting through groove to extend forwards and is fixedly connected with the lower clamping jaw, and the lower piston rod drives the lower clamping jaw to movably extend forwards to form the positioning block; the rear end of the upper clamping jaw is pivoted with the clamping jaw seat, and the front end of the upper clamping jaw extends forwards out of the positioning block; the two ends of the connecting rod are respectively pivoted with the upper clamping jaw and the swing rod.
When the device works, firstly, the lower driving cylinder body acts and drives the lower clamping jaw to extend forwards out of the positioning block through the lower piston rod, so that the lower clamping jaw is abutted against the bottom of the rear end of the plate; then, the upper end of the swing rod is driven to rotate forwards by the action of the upper driving cylinder body through the upper piston rod, the swing rod rotates forwards and drives the upper clamping jaw to rotate downwards through the connecting rod, so that the front end of the upper clamping jaw is abutted against the top of the rear end of the plate, and therefore the rear end of the plate is firmly clamped by the upper clamping jaw and the lower clamping jaw; when the plate needs to be loosened, the upper driving cylinder body and the lower driving cylinder body are reset in sequence.
The left side and the right side of the feeding frame are both provided with second guide rails extending forwards and backwards, and the second propelling mechanisms are arranged on the second guide rails and move forwards and backwards along the second guide rails.
The lifting platform comprises a frame, a plurality of guide rollers and at least four screw rods, wherein the four screw rods are respectively arranged at four corners of the frame, the guide rollers are arranged in the frame in a left-right side-by-side rotatable mode, and the overlapped plates can be easily conveyed to the lifting platform through the rotation of the guide rollers.
The second pushing mechanism comprises a second beam, a second motor and a plurality of pushing block assemblies; the two ends of the second beam are respectively abutted against the corresponding second guide rails, the second motor is fixed on the second beam and is a servo motor, and the second motor drives the second beam to move back and forth along the second guide rails through a second transmission shaft; the plurality of push block assemblies are arranged on the second cross beam at intervals and move synchronously along with the second cross beam, a guard bar is arranged on the front side of the second cross beam, the guard bar is abutted to the upper surface of the plate when the push block assembly works, the push block assemblies are abutted to the rear end face of the plate, and the second cross beam is driven by the second motor to move forwards, so that the plate is pushed forwards into the feeding frame.
The computer control system comprises a touch screen and a switch button, and the touch screen and the switch button are used for programming and controlling a machine so as to control the work of the pressing device, the cutting device, the feeding device and the feeding device, so that the pressing device, the cutting device, the feeding device and the feeding device are mutually matched to finish the cutting operation of the plate.
The invention is mainly used for the panel furniture manufacture and the board cutting operation of the artificial fiber board in the wood product industry, and the main working steps are as follows:
firstly, utilize loading attachment to carry out automatic feeding: a plurality of plates are overlapped together and stacked on a lifting table of a feeding frame, and the stacking height of the plates is not more than mm; then, the computer control system controls the lifting platform to work, so that the lifting platform lifts the stacked plates by a plate thickness distance, and at the moment, the plate positioned at the topmost part of the lifting platform is raised above the plane of the feeding frame; and then, the computer control system controls the second propelling mechanism to work, so that the second motor drives the second cross beam to move forwards along the second track through the second transmission shaft, the push block assembly is abutted against the rear end face of the plate and moves forwards along with the second cross beam synchronously, so that the plate moves forwards into the feeding frame, and after the plate is completely fed into the feeding frame, the computer control system controls the second propelling mechanism to reset backwards.
Then, the feeding device is used for automatic feeding: the computer control system controls the first propelling mechanism to work; when the first propelling mechanism works, firstly, the plurality of clamping mechanisms work simultaneously, the lower driving cylinder body acts and drives the lower clamping jaw to extend forwards out of the positioning block through the lower piston rod, so that the lower clamping jaw is abutted against the bottom of the rear end of the plate; then, the upper end of the swing rod is driven to rotate forwards by the action of the upper driving cylinder body through the upper piston rod, the swing rod rotates forwards and drives the upper clamping jaw to rotate downwards through the connecting rod, so that the front end of the upper clamping jaw is abutted against the top of the rear end of the plate, and therefore the rear end of the plate is firmly clamped by the upper clamping jaw and the lower clamping jaw; then, the first motor drives the first cross beam to move forwards along the first track through the first transmission shaft, and the plurality of clamping mechanisms move forwards along with the first cross beam synchronously, so that the plate material moves forwards into a channel of the workbench according to the size required by the workpiece.
Then, the pressing device and the cutting device are matched to cut the plate positioned on the workbench: when the plate is fed into a channel of a workbench according to the size required by a workpiece, the first propelling mechanism stops working, then, a computer control system controls a material pressing device to work, so that a material pressing cross beam moves downwards under the action of a first driving cylinder body and presses the upper surface of the plate, the plate is pressed and positioned, if the plate needs to be pressed and positioned better, a third electrode can drive a movable seat to move to a proper position along a linear guide rail, a second driving cylinder body presses the plate downwards, and the plate is pressed and positioned; then, the computer control system controls the cutting device to work, the main motor drives the main saw blade to rotate, and the auxiliary motor drives the auxiliary saw blade to rotate in a matching manner, so that the plate is cut, a workpiece is obtained, and the workpiece is output to the discharging table; and then, resetting the cutting device and the pressing device, then enabling the first pushing mechanism to work again, enabling the plate to move forwards by the length of one workpiece, and repeating the actions until the plate is completely cut into a plurality of workpieces by the pressing device and the cutting device.
After the plates are completely cut into a plurality of workpieces, the first pushing mechanism is reset backwards, and the actions are repeated to continuously cut each plate on the lifting platform into the required workpieces.
In the invention patent, even if manual feeding is carried out from the front side, only one set of second propelling mechanism which moves synchronously is used for clamping materials, and the clamping mechanisms which are used for clamping the rear ends of the plates and carrying out feeding move synchronously along with the first cross beam, so that the feeding amount of the plates sent to the workbench by the first propelling mechanism is the same in the same time, and the rear feeding computer plate cutting saw can only cut plates with one length at one time. Along with the increasing popularization of customized furniture, the requirements on the length and the width of the board are also different, and the labor cost is more and more expensive, so that the requirements of various furniture production enterprises on the capacity and the efficiency of workers of the computer board cutting saw are also improved, and the production efficiency of the computer board cutting saw capable of cutting only one board at a time and feeding the board at a time cannot meet the current requirements.
On the other hand, in the patent, the second pushing mechanism drives the second beam to move forward by the second motor, so that the sheet material is pushed forward into the feeding frame. The first pushing mechanism drives the first cross beam to move forwards along the first track through the first motor and the first transmission shaft, and the plurality of clamping mechanisms move forwards synchronously along with the first cross beam, so that the plate material moves forwards to enter a channel of the workbench according to the size required by the workpiece. The first propulsion mechanism and the second propulsion mechanism are respectively provided with a separate driving motor, so that the structure is complex and the cost is high.
In the working process of the invention patent, only main working steps are briefly described, and according to the working steps, only after-feeding can be realized, and large plates with the same length are cut at the same time, so that the use efficiency of the equipment is greatly reduced.
The patent number 201710224666.9, the publication date of which is 2017, 7, 21 and the like, discloses a longitudinal and transverse cutting computer board cutting saw device which comprises a control unit, and a feeding unit, a longitudinal cutting unit, a transitional feeding unit, a lifting type longitudinal and transverse bidirectional conveying platform, a transverse cutting unit and a residual material waste treatment unit which are connected to the control unit respectively.
The longitudinal sawing unit comprises a longitudinal saw main machine frame, a longitudinal saw sawing vehicle, a longitudinal saw pressure beam, a longitudinal saw worktable, a longitudinal saw plate front aligning device, a longitudinal saw feeding push rod beam assembly and a first conveying platform; the longitudinal saw feeding push rod beam assembly pushes the plate to a longitudinal saw plate front aligning device along a first conveying platform to perform front and back alignment; the feeding unit is connected to the feeding end of the first conveying platform.
The transition feeding unit comprises a material taking and feeding hooking mechanism for hooking the longitudinally cut plate out of the longitudinal sawing unit, a residual material blanking mechanism for feeding residual materials into the residual material waste treatment unit and a second conveying platform connected to the output side of the longitudinal sawing unit.
The lifting type longitudinal and transverse bidirectional conveying platform comprises transverse conveying units and longitudinal conveying units which are arranged in a staggered mode; the transverse conveying unit is arranged in a lifting manner relative to the longitudinal conveying unit; the transverse conveying unit is connected to the output side of the second conveying platform; the front side of the longitudinal conveying unit is connected with the transverse sawing unit; a plate grabbing mechanical arm mechanism used for pushing plates forwards is arranged on the rear side of the longitudinal conveying unit; the right side of the transverse conveying unit is provided with a first plate side aligning device, and the left side of the transverse conveying unit is provided with a second plate side aligning device.
The transverse sawing unit comprises a transverse saw main machine frame, a transverse saw sawing vehicle, a transverse saw pressure beam, a transverse saw workbench, a transverse saw plate front aligning device and a third conveying platform; the front end of the third conveying platform is connected with the position of the cross saw pressure beam, and the rear end of the third conveying platform is provided with a cross saw plate front aligning device.
The working process of the longitudinal saw feeding and the longitudinal cutting of the longitudinal and transverse cutting computer plate cutting saw equipment is as follows:
the plate enters a lifting platform with a power roller from a feeding unit (until a stack of plates is lifted to the total height of the required plate), then a push rod on a longitudinal saw feeding push rod and cross beam assembly descends, then the cross beam advances to push the plate to a front aligning device of the longitudinal saw plate to realize front and back alignment of the plate, then a gripper on the cross beam of the longitudinal saw feeding push rod and cross beam assembly clamps the plate and sends the plate into a main machine frame of the longitudinal saw, and a longitudinal saw vehicle longitudinally cuts the plate.
In the invention patent, although the same device can perform transverse cutting and saw cutting simultaneously, the processing efficiency of the plate is improved, two sets of saw cutting units are required, the cost of the device is high, and the occupied area is large; and can not saw two plates with different lengths at one time.
In the working process of the patent of the invention, the brief working process of the rear feeding of the feeding device can only realize the rear feeding according to the working process, and the large plates with the same length are cut at the same time, so that the use efficiency of the equipment is greatly reduced.
In addition, the prior art does not disclose a specific control system, only one set of clamping and feeding device is provided, the control requirement is not high, a human-computer interaction is generally adopted to use an HMI, an editable controller uses a common P L C + positioning module, and a communication mode uses a common serial port RS485 mode.
The invention with the patent number CN201710224091.0 discloses an electrical control system of full-automatic cross-cutting computer board cutting saw equipment, which comprises a man-machine interaction control unit, a cross saw P L C, a longitudinal saw P L C and an auxiliary machine P L C, wherein the cross saw P L C is connected with a longitudinal saw P L C, the cross saw P L C is connected with an auxiliary machine P L C, the longitudinal saw P L C is respectively connected with a longitudinal saw automatic feeding control unit and a longitudinal saw automatic cutting control unit in a control mode, the cross saw P L C is respectively connected with a cross saw side aligning and front aligning control unit and a cross saw automatic cutting control unit in a control mode, and the auxiliary machine P L C is respectively connected with an automatic transition material taking and feeding control unit, an automatic waste discharging control unit and a finished product automatic conveying control unit in a control mode.
Disclosure of Invention
Aiming at the defects in the prior art, the first technical problem to be solved by the invention is to provide the control system of the high-speed computer board cutting saw, which takes a bus technology as a core, has high safety, strong fault-tolerant capability, high efficiency, stability, high precision and simple control structure, can realize one set of cutting device and can saw two boards with different lengths at the same time, and the efficiency can be doubled.
The second technical problem to be solved by the invention is to provide a working method of the high-speed computer board cutting saw, which has reasonable and orderly motion logic, reliable motion and high efficiency, can realize one set of cutting device and one-time saw cutting by a control system at low cost, can complete the saw cutting of two boards with different lengths, and can improve the efficiency by about one time.
A control system of a high-speed computer panel saw comprises a man-machine exchange control unit, a programmable controller (P L C) which is in bidirectional control connection with the man-machine exchange control unit through an Ethernet, a data bus which is connected with the programmable controller, a feeding device control unit, a pushing device control unit, a front panel aligning device control unit, a main work clamping and feeding device control unit, a subsidiary work clamping and feeding device control unit, a synchronizing device control unit, a side panel aligning device control unit, a pressing device control unit and a cutting device control unit, wherein the feeding device control unit, the pushing device control unit, the front panel aligning device control unit, the main work clamping and feeding device control unit, the subsidiary clamping and feeding device control unit;
the control unit of the main clamping and feeding device comprises a control unit of a main clamping and feeding mechanism and a plurality of control units of main clamping mechanisms;
the control unit of the main clamping feeding mechanism comprises an I/O module which is connected with a data bus in a bidirectional control and parallel mode, a main clamping servo driver which is connected with the I/O module in a bidirectional control and serial mode, and a main clamping servo motor which is connected with the main clamping servo driver in a bidirectional control and serial mode;
the main clamp mechanism control unit comprises a main clamp mechanism clamping control unit and main clamp mechanism overturning control units which are in one-to-one correspondence with the main clamp mechanism clamping control units;
the main clamp mechanism overturning control unit comprises an I/O module which is connected with a data bus in a bidirectional control and parallel mode, an electromagnetic valve which is connected with the I/O module in a unidirectional control and series mode, a main overturning air cylinder which is connected with the electromagnetic valve in a unidirectional control and series mode, and two induction switches which are installed on the main overturning air cylinder, wherein the two induction switches are connected with the I/O module in a bidirectional control and parallel mode; the I/O module controls the electromagnetic valve in a one-way mode, and the electromagnetic valve controls the main overturning cylinder in a one-way mode;
the main clamping mechanism clamping control unit comprises an I/O module, an electromagnetic valve and a main clamping cylinder, wherein the I/O module is connected with a data bus in a bidirectional control and parallel mode; the I/O module controls the electromagnetic valve in a one-way mode, and the electromagnetic valve controls the main clamping cylinder in a one-way mode.
The auxiliary clamping and feeding device control unit comprises an auxiliary clamping and feeding mechanism control unit and more than one auxiliary clamping mechanism control unit;
the auxiliary clamping feeding mechanism control unit comprises an I/O module, an auxiliary clamping servo driver and an auxiliary clamping servo motor, wherein the I/O module is connected with a data bus in a bidirectional control and parallel connection mode; the I/O module controls the auxiliary tool clamp servo driver in a one-way mode;
the auxiliary clamp mechanism control unit comprises an auxiliary clamp mechanism overturning control unit and an auxiliary clamp mechanism clamping control unit;
the auxiliary clamp mechanism overturning control unit comprises an I/O module which is connected with a data bus in a bidirectional control and parallel mode, an electromagnetic valve which is connected with the I/O module in a unidirectional control and series mode, an auxiliary overturning air cylinder which is connected with the electromagnetic valve in a unidirectional control and series mode, and two induction switches which are installed on the auxiliary overturning air cylinder, wherein the two induction switches are connected with the I/O module in a bidirectional control and parallel mode; the I/O module controls the electromagnetic valve in a one-way mode, and the electromagnetic valve controls the auxiliary overturning cylinder in a one-way mode;
the auxiliary clamp mechanism clamping control unit comprises an I/O module, an electromagnetic valve and an auxiliary clamping cylinder, wherein the I/O module is connected with the data bus in a bidirectional control and parallel mode; the I/O module controls the electromagnetic valve in a one-way mode, and the electromagnetic valve controls the auxiliary clamping cylinder in a one-way mode.
A working method of a high-speed computer board cutting saw comprises the following steps:
is the loading device loaded later?
If not, namely adopting a feeding mode of placing the plate by front feeding, using one of a primary clamping and feeding device, a secondary clamping and feeding device for asynchronous feeding or synchronous feeding of the primary clamping and feeding device and the secondary clamping and feeding device or independent feeding of the primary clamping and feeding device or independent feeding of the secondary clamping and feeding device;
the asynchronous feeding of the primary clamping and feeding device and the secondary clamping and feeding device comprises the following steps:
after a clamp mechanism of the main clamping and feeding device or a clamp mechanism of the auxiliary clamping and feeding device avoids the main clamping and feeding device and the auxiliary clamping and feeding device move to a set placing position, front feeding is carried out to place a plate;
after the front feeding and the plate placing, the main clamping and feeding device and the auxiliary clamping and feeding device clamp the plate; the main clamping and feeding device and the auxiliary clamping and feeding device respectively clamp corresponding plates and then retreat to set initial feeding positions; the primary clamping and feeding device and the secondary clamping and feeding device move forward to the sawing position; pressing by a pressing device; sawing the plate by a cutting device; after the cutting device saw cuts a plate each time, determine whether the same plate is completely cut?
If not, namely the same plate is not sawn, the pressing device rises no matter the plate clamped by the main clamp mechanism of the main clamping and feeding device is not sawn and/or the plate clamped by the auxiliary clamp mechanism of the auxiliary clamping and feeding device is not sawn, the main clamping and feeding device advances for a set cutting length to feed and/or the auxiliary clamping and feeding device advances for a set cutting length different from that of the main clamping and feeding device, and then returns to the pressing device to press;
if so, namely the same plate is sawed, opening the upper clamping jaw and the lower clamping jaw of the auxiliary clamping jaw mechanisms of the primary clamping and feeding device and the auxiliary clamping and feeding device, and retreating to the set positions after the primary clamping and feeding device and the auxiliary clamping and feeding device are opened;
after the primary clamping and feeding device and the secondary clamping and feeding device are moved back to the set positions, whether all sawing is completed is judged? If not, returning to the feeding device to determine whether to feed the materials at the later stage; if so, finishing the processing;
the synchronous feeding of the primary clamping and feeding device and the secondary clamping and feeding device comprises the following steps:
is the primary and secondary material clamping and feeding devices mechanically connected in synchronization?
If not, the primary clamping and feeding device and the secondary clamping and feeding device are mechanically connected through a synchronizing device; after the primary workpiece clamping and feeding device and the secondary workpiece clamping and feeding device are mechanically connected through the synchronizing device, the primary workpiece clamping and feeding device and the secondary workpiece clamping and feeding device move to set feeding positions;
if so, the primary workpiece material clamping and conveying device and the secondary workpiece material clamping and conveying device are synchronously and mechanically connected, and the primary workpiece material clamping and conveying device and the secondary workpiece material clamping and conveying device move to set material discharging positions;
after the main clamping and feeding device and the auxiliary clamping and feeding device move to the set placing position, front feeding is carried out to place the plate; the primary clamping and feeding device and the secondary clamping and feeding device clamp the plate; the main clamping and feeding device and the auxiliary clamping and feeding device clamp the plate and then retreat to a set initial feeding position; the primary clamping and feeding device and the secondary clamping and feeding device move forward to the sawing position; pressing by a pressing device; sawing the plate by a cutting device; after the cutting device saw cuts the plate, determine whether the same plate is completely cut?
If not, namely the same plate is not sawed, the pressing device rises, the main clamping and feeding device and the auxiliary clamping and feeding device advance for the set cutting length to feed materials, and then return to the pressing device to press the materials;
if so, namely the plate is completely sawed, the upper and lower clamping jaws of the auxiliary clamping pliers mechanisms of the primary clamping material feeding device and the auxiliary clamping material feeding device are opened, and the primary clamping material feeding device and the auxiliary clamping material feeding device are retreated to the set positions, and then whether all the sawing is completed is judged?
If not, returning to the feeding device to determine whether to feed the materials at the later stage; if so, finishing the processing;
use owner to press from both sides material feeding unit and pay-off alone, include:
the main clamping and feeding device moves to a set feeding position; placing a plate in a front feeding way; the main clamping and feeding device clamps the plate; the main clamping and feeding device clamps the plate and retreats to a set initial feeding position; after the main clamping and feeding device advances to the sawing position, the material pressing device presses materials; sawing the plate by a cutting device; after the cutting device saw cuts the plate, determine whether the same plate is completely cut?
If not, namely the same plate is not sawed, the pressing device rises, the main clamping and feeding device advances for a set cutting length to feed, and then returns to the pressing device to press;
if so, namely the same plate is sawed, the upper and lower clamping jaws of the main clamping jaw mechanism of the main clamping and feeding device are opened, and the main clamping and feeding device is moved back to a set position, and then whether all the sawings are finished is judged? If not, returning to the feeding device to determine whether to feed the materials at the later stage; if so, finishing the processing;
the material is sent alone to the clamping feeding device of vice worker's clamp, includes:
the auxiliary clamping and feeding device moves to a set feeding position; placing a plate in a front feeding way; the auxiliary clamping and feeding device clamps the plate; the auxiliary clamping and feeding device clamps the plate and retreats to a set initial feeding position; pressing by a pressing device; sawing the plate by a cutting device; after the cutting device saw cuts the plate, determine whether the same plate is completely cut?
If not, namely the same plate is not sawed, the pressing device rises, the auxiliary clamping and feeding device advances for a set cutting length to feed, and then returns to the pressing device to press;
if so, namely the same plate is sawed, the upper and lower clamping jaws of the auxiliary clamping mechanism of the auxiliary clamping and feeding device are opened, and after the auxiliary clamping and feeding device is moved back to a set position, the auxiliary clamping and feeding device judges whether all the sawings are finished? If not, returning to the feeding device to determine whether to feed the materials at the later stage; if so, finishing the processing.
The control system of the high-speed computer panel saw has the advantages that:
the control system of the high-speed computer panel saw adopts bus control, and reduces the production cost while considering quick response and the processing precision and stability of equipment.
The control system is divided into a plurality of large module units, namely a feeding device control unit, a pushing device control unit, a front aligning plate device control unit, a main work clamping and feeding device control unit, a sub work clamping and feeding device control unit, a synchronizing device control unit, a side aligning plate device control unit, a pressing device control unit, a cutting device control unit and the like, and each module unit is divided into a plurality of small control units, wherein the small control units are controlled by specific parts.
The large module unit can be designed into an open type and modular structure, has a standardized interface, can be connected with a standardized interface and a remote I/O on a programmable controller (P L C), and has the advantages of universality of hardware and software, high compatibility and strong portability.
Each module has an independent function, modules of the same kind can be reused and interchanged in a product family, and different combinations of rows of related modules can process products of different specifications.
Products with different requirements can be created by selecting and matching the combination configuration of various functional modules, so that the customization requirements of customers are met, and the requirements of the customers on different configurations and the market requirements can be flexibly met; the reuse of the similarity can facilitate the purchasing, manufacturing and maintenance of the whole product.
Modularization, the functions are decomposed, and the coupling performance between the functions is reduced. Therefore, in order to replace a certain module to improve the quality or efficiency, the whole structure cannot be changed, and the workload can be obviously reduced only by changing the corresponding module, so that the application of modularization is the ultimate design of each industry. The modular structure thus has interoperability and portability between machine tools. By providing a standardized interface, communication and interaction mechanism, different function module functions run on a system platform by a standard application program interface, and equal interoperation capacity is obtained to coordinate work. The unified data format, interaction model and control mechanism are applied, each function module forming the system can come from different developers, and each function module can run on hardware platforms provided by different suppliers through consistent equipment interfaces, thereby being beneficial to shortening the development period, controlling the development cost and the like.
The advantage of dividing each module into a plurality of small control units is:
1. the structure is more reasonable: the control system of the machine adopts each module to be divided into a plurality of small control units, the layout of each small control unit is more reasonable and scientific, the functions of each part can be well exerted, and the service life of the machine is prolonged.
2. Designing an optimization control system: each part of the control system is designed into a small control unit, and then a plurality of small control units are combined into a module, so that the design of the control system can be simplified and optimized.
3. The maintenance is simpler: each part of the machine is a small control unit, the machine has problems, the diagnosis can be quickly carried out, only the corresponding small control unit needs to be replaced, and the operation is simple.
Because the auxiliary clamping and feeding device control unit is added, two kinds of plate sawing with different lengths can be finished by one set of cutting device and the same sawing, and the efficiency can be improved by about one time.
The control system with the structure has the advantages of fast response, high processing precision, stable work and reliable operation. The control system with the structure has better compatibility by matching the control elements, thereby leading the operation to be more stable and reliable.
The working method of the high-speed computer board cutting saw has the beneficial effects that:
by adopting the working method, the logic is clear, and when the working method is used or not used, a plurality of devices are used simultaneously or not simultaneously, and a plurality of devices act simultaneously or not simultaneously, the interference of each movement device in the processing process can be avoided, so that the movement is very reliable; and the control program design of the control system is greatly simplified, so that the design difficulty of the control system is greatly reduced. By adopting the working method, the workpieces are processed in the most reasonable and efficient mode by complex actions of multiple processing modes, front feeding or rear feeding and the like of a plurality of processing devices, and the working method has the advantages of reliable and efficient movement and low cost realization through a control system.
The control system and the working method of the structure can realize the loading and loading programs before starting or the loading and loading programs after starting only by inputting processing patterns, replacing processing programs and the like, can select the working modes of the main and the auxiliary clamps according to requirements, select whether to start the backup plate operation program and the like, realize the loading after using the loading device or manual front loading, use the independent feeding of the main clamping and feeding device or the independent feeding of the auxiliary clamping and feeding device or the synchronous feeding of the main clamping and feeding device, the auxiliary clamping and feeding device or the synchronous feeding of the main clamping and feeding device and the auxiliary clamping and feeding device, and the like, can realize a plurality of processing modes, can realize simultaneous or different motions without interference, has reliable motion, stable operation and high processing precision, thereby automatically processing plates with different sizes into workpieces with different sizes, greatly meeting the requirements of customizing furniture with different sizes, greatly improving the working efficiency and intelligent control degree of the computer saw equipment.
To more clearly illustrate the structural features and effects of the present invention, the present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.
Drawings
FIG. 1 is a perspective view of a high speed computer panel saw according to the present invention;
FIG. 2 is a schematic perspective view of the master pinch feed device and partial synchronization device of the present invention;
FIG. 3 is an exploded perspective view of a clamping mechanism of the present invention for the prime material clamping and feeding apparatus;
FIG. 4 is a schematic perspective view of the material feeding device and a part of the synchronizer of the present invention;
FIG. 5 is a general schematic view of a control system of the high-speed computer cut-to-size saw according to embodiment 1;
fig. 6 is a schematic view of a feeding device control unit, a pushing device control unit, and a front aligning device control unit of the control system of embodiment 1;
fig. 7 is a schematic diagram of a primary work pinch feed device control unit, a secondary work pinch feed device control unit, and a synchronization device control unit of the control system of embodiment 1;
fig. 8 is a schematic view of a side aligning device control unit, a pressing device control unit, and a cutting device control unit of the control system of embodiment 1;
FIG. 9 is a first part of a general flow chart of the working method of example 2;
FIG. 10 is the second part of the general flow chart of the working method of example 2;
FIG. 11 is a flow chart of asynchronous feeding of the primary feeding device and the secondary feeding device in the working method of embodiment 2;
FIG. 12 is a flow chart of synchronous feeding of the primary feeding device and the secondary feeding device in the working method of embodiment 2;
FIG. 13 is a flow chart of the independent feeding of the main clamping and feeding device in the working method of the embodiment 2;
FIG. 14 is a flow chart of the independent feeding of the auxiliary clamping and feeding device in the working method of the embodiment 2.
Detailed Description
First, it should be noted that in the following description, some terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on those shown in the drawings, which are only for convenience of describing technical solutions of the present invention and simplifying the description, but do not indicate or imply that the referred devices or elements must have a specific orientation or be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
As shown in figures 1 and 2, the high-speed computer plate cutting saw comprises a main frame 1, a discharging device 2 arranged on the main frame, a machine table main body, a feeding unit and a control system consisting of an industrial PC, a P L C and the like, wherein a side positioning backup plate 3 is arranged on one side of the discharging device 2.
The feeding unit is positioned at the rear side of the machine table main body and comprises a feeding device and a feeding device 4.
The machine table main body comprises a workbench 5, a side aligning device 14 for aligning the plate with the side positioning backup plate 3, a pressing device 15 for pressing and positioning the plate on the workbench 5, and a cutting device 16 for cutting the plate on the workbench 5. The pressing device 15 and the cutting device 16 are both mounted on the table 5.
The feeding device comprises a feeding frame 6, two sets of material pushing devices 7 and 8 for fixing the thickness of a plate and pushing the plate from a feeding device 4 to the feeding frame 6, two sets of front plate aligning devices 9 and 10 for performing front alignment on the plate pushed to the feeding frame 6, and a main clamping and feeding device 11 and an auxiliary clamping and feeding device 12 for clamping the plate and feeding the plate to a sawing position, wherein the main clamping and feeding device 11 and the auxiliary clamping and feeding device 12 are connected together to move synchronously or the main clamping and feeding device 11 and the auxiliary clamping and feeding device 12 are separated to move independently, and the synchronous device 13 is arranged on the main clamping and feeding device 12.
The pressing device 15 and the cutting device 16 are both arranged on the workbench 5; the side aligning device 14 is arranged on the cutting device 16; the feeding device 4 and the feeding frame 6 are arranged on one side of the pressing device 15, and the discharging device 2 is arranged on the other side of one side of the pressing device 15. The synchronizer 13 is arranged between the primary material clamping and feeding device 11 and the secondary material clamping and feeding device 12.
The control system controls the feeding device 4, the pushing device 7, the pushing device 8, the front plate aligning device, the main clamping and feeding device 11, the auxiliary clamping and feeding device 12, the side plate aligning device 14, the pressing device 15, the cutting device 16 and the discharging device 2 to work.
The main frame 1 comprises a right guide rail seat 17 and a left guide rail seat 18 which are arranged at the left side and the right side of the feeding device 4 and the feeding frame 6.
As shown in fig. 2 and 3, the main clamping and feeding device 11 includes a cross beam 20, main clamp installation seats 21 and 22 installed at two ends of the cross beam 20, a cross beam driving mechanism 23 respectively installed on the cross beam 20 and between two ends of the cross beam 20 and the right guide rail seat 17 and the left guide rail seat 18, a cross beam guiding mechanism installed between two ends of the cross beam 20 and the right guide rail seat 17 and the left guide rail seat 18, and a plurality of main clamping jaw mechanisms 24 for clamping the rear end of the sheet.
The main clamp mechanism 24 comprises a main clamp mounting seat 25, a main clamp overturning seat 26, a main upper clamping jaw 27, a main lower clamping jaw 28, a main overturning mechanism for driving the main clamp overturning seat 26 to rotate, and a main clamping jaw opening and closing mechanism for driving the main upper clamping jaw 27 to move. The main turnover mechanism includes a turnover cylinder 29, a turnover cylinder block 30, a first link 31, and a second link 32. The main clamping jaw opening and closing mechanism comprises an opening and closing air cylinder 33.
The synchronization device 13 includes a synchronous plugging mechanism, a dynamic synchronous plugging member driving mechanism for driving the synchronous plugging mechanism to move back and forth, a synchronous mounting base 41, and a synchronous guiding mechanism installed between the synchronous mounting base 41 and the synchronous plugging mechanism. The dynamic synchronous plug connector driving mechanism comprises a synchronous air cylinder 42 and a driving piece 43.
As shown in fig. 4, the auxiliary clamping and feeding device 12 includes an auxiliary clamp mounting seat 51, an auxiliary clamp driving mechanism and an auxiliary clamp guiding mechanism installed between the auxiliary clamp mounting seat 51 and the right guide rail seat 17, two auxiliary clamping pliers mechanisms 52 installed on the auxiliary clamp mounting seat 51 and used for clamping the rear end of the sheet, and an auxiliary clamping pliers mechanism 53.
The auxiliary clamp driving mechanism comprises an auxiliary clamp servo motor 54 and an auxiliary clamp speed reducer 55.
The secondary jaw mechanism 52 differs from the primary jaw mechanism 24 of the primary pinch and feed device by a secondary jaw mount 56. The synchronizer 13 further comprises a fixed synchronous plug connector 57 which is in plug fit with a movable synchronous plug connector arranged on the main clamping and feeding device.
Example 1
As shown in fig. 5, a control system of a high-speed computer panel saw comprises a man-machine switching control unit, a programmable controller (P L C) which is connected with the man-machine switching control unit in a bidirectional control manner through an ethernet, a data bus which is connected with the programmable controller, a feeding device control unit, a pushing device control unit, a front panel aligning device control unit, a main clamping and feeding device control unit, a sub clamping and feeding device control unit, a synchronizing device control unit, a side panel aligning device control unit, a pressing device control unit and a cutting device control unit which are connected to the data bus in parallel in a bidirectional control manner.
The man-machine exchange control unit comprises an industrial personal computer, a mouse and a keyboard which are connected with the industrial personal computer in a one-way control mode, a factory local area network which is connected with the industrial personal computer in a two-way control mode, and the mouse and the keyboard are connected with the industrial personal computer in a one-way control mode. The industrial personal computer is in bidirectional control connection with the programmable controller through the Ethernet.
The programmable controller (P L C) is a program control system of a computer numerical control machine tool (computer numerical control). The programmable controller controls a feeding device control unit, a pushing device control unit, a front plate aligning device control unit, a main clamping and feeding device control unit, a secondary clamping and feeding device control unit, a synchronizing device control unit, a side plate aligning device control unit, a pressing device control unit and a cutting device control unit.
As shown in fig. 6, the feeding device control unit includes a feeding device feeding control unit and a feeding device feeding control unit.
The feeding control unit of the feeding device comprises an I/O module which is connected with the data bus in a bidirectional control and parallel mode, a thermal relay which is connected with the I/O module in a unidirectional control and series mode, a contactor which is connected with the thermal relay in a unidirectional control and series mode, and a feeding motor which is connected with the contactor in a unidirectional control and series mode; the I/O module is used for unidirectionally controlling the thermal relay, the thermal relay is used for unidirectionally controlling the contactor, and the contactor is used for unidirectionally controlling the feeding motor.
The feeding control unit of the feeding device comprises an I/O module which is connected with the data bus in a bidirectional control and parallel mode, a thermal relay which is connected with the I/O module in a unidirectional control and series mode, a contactor which is connected with the thermal relay in a unidirectional control and series mode, and a feeding motor which is connected with the contactor in a unidirectional control and series mode; the I/O module unidirectionally controls the thermal relay, the thermal relay unidirectionally controls the contactor, and the contactor unidirectionally controls the feeding motor.
The feeding control unit of the feeding device and the feeding control unit of the feeding device are controlled by a thermal relay and a contactor, the contactor controls the on-off of the motor, the thermal relay is used for protecting the motor from overloading, and the motor is safer and more reliable to use. The I/O module is an input/output module.
The material pushing device control unit comprises two material pushing device lifting control units; the lifting control unit of the material pushing device comprises an I/O module which is in bidirectional control and parallel connection with a data bus, a relay which is in unidirectional control and serial connection with the I/O module, a material pushing lifting motor which is in unidirectional control and serial connection with the relay, a displacement sensor which is in unidirectional control and serial connection with the material pushing lifting motor, and an AI module which is in unidirectional control and serial connection with the displacement sensor, wherein the AI module is in unidirectional control and parallel connection with the data bus; the I/O module unidirectionally controls the relay, the relay unidirectionally controls the material pushing lifting motor, the material pushing lifting motor unidirectionally controls the displacement sensor, and the displacement sensor unidirectionally controls the AI module.
The material pushing device lifting control unit is characterized in that a programmable controller (P L C) controls a material pushing lifting motor to act through an I/O module and a relay, a quantitative push plate device of the material pushing device is driven to lift by a certain height, meanwhile, a displacement sensor is adopted to accurately detect the thickness of a detected plate, an analog quantity signal is input to the programmable controller (P L C) through an AI module, and the material loading quantity of the material loading device is ensured to meet the system setting.
The front plate alignment device control unit comprises two front plate alignment device lifting control units; the front flush plate device lifting control unit comprises an I/O module connected with a data bus in a bidirectional control parallel mode, an electromagnetic valve connected with the I/O module in a unidirectional control series mode, an air cylinder connected with the electromagnetic valve in a unidirectional control series mode, and two induction switches installed on the air cylinder, wherein the two induction switches are connected with the I/O module in a bidirectional control mode after being connected in parallel. The I/O module controls the electromagnetic valve in one way, and the electromagnetic valve controls the cylinder in one way.
The front alignment control unit sends signals to the electromagnetic valve through the I/O module by a programmable controller (P L C) to control the cylinder of the lifting control unit of the front alignment device to advance or retreat, and after the cylinder advances or retreats in place, corresponding sensing switches feed back detection signals to the programmable controller (P L C) to realize the function of front alignment of the plates and the function of avoidance when the plates need to pass through the front alignment device.
As shown in fig. 7, the master material clamping and feeding device control unit includes a master material clamping and feeding mechanism control unit and a plurality of master clamping mechanism control units.
The control unit of the main clamping feeding mechanism comprises an I/O module which is in bidirectional control and parallel connection with a data bus, a main clamping servo driver which is in bidirectional control and series connection with the I/O module, a main clamping servo motor which is in bidirectional control and series connection with the main clamping servo driver, and an electronic ruler reading head which is in bidirectional control and series connection with the main clamping servo driver.
The main clamping mechanism control unit comprises a main clamping mechanism clamping control unit and main clamping mechanism overturning control units which correspond to the main clamping mechanism clamping control units one by one.
The main clamp mechanism overturning control unit comprises an I/O module which is connected with the data bus in a bidirectional control and parallel mode, an electromagnetic valve which is connected with the I/O module in a unidirectional control and series mode, a main overturning air cylinder which is connected with the electromagnetic valve in a unidirectional control and series mode, and two induction switches which are installed on the main overturning air cylinder, wherein the two induction switches are connected with the I/O module in a bidirectional control and parallel mode; the I/O module controls the electromagnetic valve in a one-way mode, and the electromagnetic valve controls the main overturning cylinder in a one-way mode.
The main clamping mechanism clamping control unit comprises an I/O module which is connected with the data bus in a bidirectional control and parallel mode, an electromagnetic valve which is connected with the I/O module in a unidirectional control and serial mode, and a main clamping cylinder which is connected with the electromagnetic valve in a unidirectional control and serial mode; the I/O module controls the electromagnetic valve in a one-way mode, and the electromagnetic valve controls the main clamping cylinder in a one-way mode.
The main clamping and feeding device is controlled by a main clamping and feeding mechanism control unit, and has simple structure and reliable action.
Each main clamping mechanism control unit is controlled by an independent main clamping mechanism overturning control unit and a main clamping mechanism clamping control unit, so that the overturning motion and the opening and closing motion of each main clamping mechanism are independent, the main clamping mechanism moves more flexibly, when the main clamping feeding device and the auxiliary clamping feeding device move asynchronously to cut plates with different lengths at the same time, for plates with different widths, part of the main clamping mechanisms can be overturned upwards to avoid, and part of the main clamping mechanisms can be overturned downwards to clamp the plates.
The programmable controller (P L C) sends a signal to the solenoid valve through the I/O module to control the action of the main overturning cylinder, after the overturning action of the plate grabbing manipulator is in place, corresponding upper and lower limit inductive switches detect signals and feed back to the programmable controller (P L C), so that the highest and lowest positions of the main clamping mechanism are determined, the main clamping mechanism can accurately clamp a plate at the lowest position, the main clamping mechanism can avoid interference with other devices at the highest position, and the overturning safety and reliability of the plate grabbing manipulator are ensured.
The programmable controller (P L C) sends signals to the electromagnetic valve through the I/O module to control the main clamping cylinder for clamping and grabbing the plate to act so as to realize clamping and placing the plate, and the main clamping cylinder is not provided with an inductive switch, so that the upper clamp of the main clamp mechanism can stay at any position, thereby clamping the plate with continuously variable width and ensuring clamping the plate.
The auxiliary clamping and feeding device control unit comprises an auxiliary clamping and feeding mechanism control unit and two auxiliary clamp mechanism control units. The auxiliary clamp mechanism control unit comprises an auxiliary clamp mechanism overturning control unit and an auxiliary clamp mechanism clamping control unit.
The auxiliary clamping feeding mechanism control unit comprises an I/O module, an auxiliary clamping servo driver and an auxiliary clamping servo motor, wherein the I/O module is connected with the data bus in a bidirectional control and parallel connection mode; the I/O module controls the auxiliary tool clamp servo driver in a one-way mode.
The auxiliary clamp mechanism overturning control unit and the auxiliary clamp mechanism clamping control unit are respectively the same as the main and auxiliary clamp mechanism overturning control unit and the main and auxiliary clamp mechanism clamping control unit in structure, connection mode and control mode.
The auxiliary clamping and feeding device control unit is provided with an independent auxiliary clamping and feeding mechanism control unit, so that all the auxiliary clamping mechanisms can synchronously feed independently of the main clamping mechanism; every vice tong mechanism all has independent vice tong mechanism upset the control unit and vice tong mechanism to press from both sides tight the control unit control, thereby make every vice tong mechanism independently overturn and independently centre gripping panel, when the owner presss from both sides material device and vice worker presss from both sides when pressing from both sides material device asynchronous motion for realizing the panel of same time cutting different length, to the panel of arbitrary different width, partly vice tong mechanism can realize upwards overturning and dodge, partly vice tong mechanism can realize downwards overturning centre gripping panel, thereby can realize that high-speed computer cut-to-size saw cuts the panel that can accomplish two kinds of different length at the same time and saw cuts, make efficiency can improve about the one time.
The synchronous device control unit comprises an I/O module which is connected with the data bus in a bidirectional control and parallel mode, an electromagnetic valve which is connected with the I/O module in a unidirectional control and series mode, a synchronous separation air cylinder which is connected with the electromagnetic valve in a unidirectional control and series mode, and two inductive switches which are installed on the synchronous separation air cylinder, wherein the two inductive switches are connected with the I/O module in a bidirectional control and parallel mode; the I/O module controls the electromagnetic valve in a one-way mode, and the electromagnetic valve controls the synchronous separation cylinder in a one-way mode.
A set of synchronous device is arranged between a main clamping and feeding device and an auxiliary clamping and feeding device, a synchronous separation cylinder for controlling the action of a synchronous rod is arranged on a synchronous device control unit for controlling the synchronous device, when the main clamping and feeding device and the auxiliary clamping and feeding device select a synchronous working mode, a programmable controller (P L C) sends a signal to an electromagnetic valve through an I/O module to control the action of the synchronous separation cylinder to drive the synchronous rod on the synchronous device to extend, so that the main clamping and feeding device and the auxiliary clamping and feeding device can be accurately and mechanically connected to realize the synchronous working of the main clamping and feeding device, when the main clamping and feeding device and the auxiliary clamping and feeding device select an asynchronous working mode, the programmable controller (P L C) controls the action of the synchronous separation cylinder to drive the synchronous rod of the synchronous device to retract, the mechanical connection between the main clamping and feeding device and the auxiliary clamping and feeding device is disconnected, so that the action signals of the synchronous separation cylinder are detected by two inductive switches and fed back to the programmable controller (P L C), so that the extending or retracting distance of the synchronous rod is determined, and the synchronous rod and the auxiliary clamping and.
As shown in fig. 8, the pressing device control unit includes two pressing device lifting control units.
The material pressing device lifting control unit comprises an I/O module connected with a data bus in a bidirectional control parallel mode, an electromagnetic valve connected with the I/O module in a unidirectional control series mode, an air cylinder connected with the electromagnetic valve in a unidirectional control series mode, and an induction switch installed on the air cylinder, wherein the induction switch is connected with the I/O module in a bidirectional control series mode. The I/O module controls the electromagnetic valve in one way, and the electromagnetic valve controls the cylinder in one way.
The control unit of the pressing device comprises a left pressing device lifting control unit and a right pressing device lifting control unit, so that the balance is kept in the lifting process of the pressing beam, each pressing device lifting control unit is provided with an air cylinder for controlling the lifting of the pressing beam, a programmable controller (P L C) sends a signal to an electromagnetic valve for controlling the lifting air cylinder of the pressing beam, the lifting or the descending of the pressing beam is controlled, a sensing signal for detecting the in-place action of the air cylinder is fed back to the programmable controller (P L C), and an inductive switch is arranged on the air cylinder of the pressing device lifting control unit, so that the pressing device can be stopped at any position, the lifting height of the pressing beam at each time can be designated, the lifting height of the pressing beam at each time is not required to be lifted to the top at.
The side aligning device control unit comprises two side aligning device lifting control units, a side aligning device movement control unit and a side aligning device aligning control unit.
The lifting control unit of the side leveling device comprises an I/O module which is connected with the data bus in a bidirectional control and parallel mode, an electromagnetic valve which is connected with the I/O module in a unidirectional control and series mode, an air cylinder which is connected with the electromagnetic valve in a unidirectional control and series mode, and two inductive switches which are arranged on the air cylinder, wherein the two inductive switches are connected with the I/O module in a bidirectional control and parallel mode; the I/O module controls the electromagnetic valve in one way, and the electromagnetic valve controls the cylinder in one way.
The side aligning plate device movement control unit comprises an I/O module which is connected with the data bus in a bidirectional control and parallel mode, a contactor which is connected with the I/O module in a unidirectional control and series mode, and a side aligning plate feeding servo motor which is connected with the contactor in a unidirectional control and series mode; the I/O module controls the contactor in a single direction, and the contactor controls the side of the servo motor to be fed in a neat mode in a single direction.
The side plate aligning device plate aligning control unit comprises an I/O module which is connected with the data bus in a bidirectional control and parallel mode, an electromagnetic valve which is connected with the I/O module in a unidirectional control and series mode, an air cylinder which is connected with the electromagnetic valve in a unidirectional control and series mode, and an induction switch which is arranged on the air cylinder and connected with the I/O module in a bidirectional control and series mode; the I/O module controls the electromagnetic valve in one way, and the electromagnetic valve controls the cylinder in one way.
Each set of the lifting control unit of the side aligning device is provided with an air cylinder for controlling the lifting of the side backup plate, a programmable controller (P L C) sends a signal to a backup plate lifting electromagnetic valve to control the lifting or descending of the side backup plate, the corresponding two inductive switches detect in-place signals and feed back the signals to the programmable controller (P L C), and the function of aligning the plates to the side positioning reference is realized through the lifting control unit of the side aligning device.
The air cylinder of the side aligning device aligning control unit is horizontally arranged on the side aligning plate, an induction switch is arranged on the air cylinder, when the side aligning device moves to an approximate position under the driving of a side aligning plate feeding servo motor, then an I/O module of the side aligning device aligning control unit controls an electromagnetic valve, and the air cylinder connected with the electromagnetic valve is controlled to advance, so that the side aligning plate presses the side surface of the plate, and the aim of aligning the plate is achieved. Lean on the neat board of cylinder action like this, the dynamics of compressing tightly accessible atmospheric pressure size is adjusted, is favorable to flushing of plate promptly, can have the effect of a buffering again flushing the in-process, and protection mechanical structure and the neat board of side feed servo motor overload.
The cutting device control unit comprises a cutting device feeding control unit, a cutting device lifting control unit, a main saw driving control unit, an auxiliary saw left-right adjusting mechanism control unit, an auxiliary saw up-down adjusting mechanism control unit and a plate width detection device control unit.
The cutting device feeding control unit comprises a cutting device servo driver connected with the data bus in a bidirectional control parallel connection mode and a cutting device servo motor connected with the cutting device servo driver in a bidirectional control series connection mode.
The cutting device lifting control unit comprises an I/O module which is connected with a data bus in a bidirectional control and parallel mode, an electromagnetic valve which is connected with the I/O module in a unidirectional control and series mode, an air cylinder which is connected with the electromagnetic valve in a unidirectional control and series mode, and two inductive switches which are installed on the air cylinder, wherein the two inductive switches are connected with the I/O module in a bidirectional control and parallel mode; the I/O module controls the electromagnetic valve in one way, and the electromagnetic valve controls the cylinder in one way.
The main saw driving control unit comprises an I/O module connected with the data bus in a bidirectional control and parallel mode, a thermorelay connected with the I/O module in a unidirectional control and series mode, a contactor connected with the thermorelay in a unidirectional control and series mode, and a main saw motor connected with the contactor in a unidirectional control and series mode; the I/O module unidirectionally controls the thermal relay, the thermal relay unidirectionally controls the contactor, and the contactor unidirectionally controls the main saw motor.
The auxiliary saw driving control unit comprises an I/O module which is connected with the data bus in a bidirectional control and parallel mode, a thermal relay which is connected with the I/O module in a unidirectional control and series mode, a contactor which is connected with the thermal relay in a unidirectional control and series mode, and an auxiliary saw motor which is connected with the contactor in a unidirectional control and series mode; the I/O module controls the thermal relay in a single direction, the thermal relay controls the contactor in a single direction, and the contactor controls the auxiliary saw motor in a single direction.
The auxiliary saw left-right adjusting mechanism control unit comprises an I/O module which is in bidirectional control and parallel connection with the data bus, an auxiliary saw stepping driver which is in unidirectional control and serial connection with the I/O module, and an auxiliary saw stepping motor which is in bidirectional control and serial connection with the auxiliary saw stepping driver; the I/O module controls the secondary saw stepping driver in a single direction.
The auxiliary saw up-down adjusting mechanism control unit comprises an I/O module which is connected with the data bus in a bidirectional control and parallel mode, an intermediate relay which is connected with the I/O module in a unidirectional control and series mode, and an auxiliary saw up-down motor which is connected with the intermediate relay in a unidirectional control and series mode; the I/O module unidirectionally controls the intermediate relay, and the intermediate relay unidirectionally controls the upper motor and the lower motor of the auxiliary saw.
The control unit of the board width detection device comprises an I/O module which is connected with the data bus in a bidirectional control and parallel mode, a photoelectric switch which is connected with the I/O module in a unidirectional control mode, an electromagnetic valve which is connected with the I/O module in a unidirectional control mode, and an air nozzle which is connected with the electromagnetic valve in a unidirectional control and serial mode; the photoelectric switch unidirectionally controls the I/O module, the I/O module unidirectionally controls the electromagnetic valve, and the electromagnetic valve unidirectionally controls the air nozzle.
The auxiliary saw left-right adjusting mechanism control unit sends signals to the auxiliary saw stepping driver through a programmable controller (P L C), and the auxiliary saw stepping driver controls an auxiliary saw stepping motor to adjust the left position and the right position of the auxiliary saw accurately.
The auxiliary saw up-down adjusting mechanism control unit sends signals to the intermediate relay through the programmable controller (P L C), the intermediate relay controls the auxiliary saw up-down motor to adjust the up-down position of the auxiliary saw, and the cost is low.
The photoelectric switch of the control unit of the plate width detection device is installed on the cutting device, the plate width is detected along with the movement of the cutting device, the cutting device stops, the work clamp sends the pulling plate of the material conveying device to move, the length of the plate can be detected, the plate can be placed at any position of the table top at will, the super-large plate does not need to be moved to one end of a machine to be aligned, the operation of operators is facilitated, and the production efficiency is improved.
The cutting device feeding control unit, the main work material clamping feeding mechanism control unit, the auxiliary work material clamping feeding mechanism control unit and the side aligning plate device moving control unit adopt servo driving systems, and a pulse control mode with accurate positioning is adopted between a programmable controller (P L C) and each servo driver to control corresponding servo motors so as to realize accurate positioning movement.
Example 2
The working method of the high-speed computer panel saw comprises all the steps shown in fig. 9 to 14.
As shown in fig. 9, the following steps are first performed in order:
starting up a system and initializing; resetting the original point; inputting a processing pattern; is the post-startup loading board program executed?
If not, starting a front feeding and board loading program, and selecting a main and auxiliary workholder working mode;
if yes, starting a loading and board loading program, and selecting a main and auxiliary workholder working mode;
after the working modes of the main and auxiliary clamps are selected, whether a backup board running program is started or not is executed? If yes, starting a backup plate operation program; after starting the backup plate operation program, the backup plate is ready; if not, the device is ready;
after the preparation is ready, pressing a saw blade starting button, pressing a fan starting button and then pressing a continuous starting button;
after the continuous start button is pressed, the main and auxiliary tool clamp operation programs are started, the material pressing operation program is started, and the plate cutting operation program is started.
As shown in fig. 10, the main and sub-clip operating programs are started, the material pressing operating program is started, and after the board cutting operating program is started, it is determined whether the feeding device is feeding after the board cutting operation?
If yes, the plate is placed after the feeding device is fed; the material pushing device pushes materials to a clamping and material feeding initial position; feeding the material to a sawing position by a primary clamping and feeding device; pressing by a pressing device; sawing the plate by a cutting device; the cutting device saws the primary plate and saws a finished product or semi-finished product workpiece; after the cutting device saw cuts the plate once, determine whether the same plate is completely cut?
If not, the same plate is not sawed, the main clamp mechanism of the main clamping and feeding device continues to keep clamping the plate, the pressing device ascends, the main clamping and feeding device advances for a set distance to feed, the set distance is equal to the length of the cut plate, and then the pressing device presses the plate;
if yes, the same plate is sawed, and then whether all the sawing is finished is judged?
If not, the whole sawing is not finished, then the feeding device is executed again to determine whether to carry out the post feeding; if so, finishing the processing;
if not, the rear feeding device does not feed at the rear, namely the front feeding device places the plate, one feeding mode of asynchronous feeding of the main clamping and feeding device and the auxiliary clamping and feeding device or synchronous feeding of the main clamping and feeding device and the auxiliary clamping and feeding device is used.
As shown in fig. 11, asynchronous feeding by using the primary feeding device and the secondary feeding device includes:
is the primary and secondary material clamping and feeding devices mechanically connected in synchronization?
If so, the primary clamping and feeding device and the secondary clamping and feeding device are mechanically disconnected through the synchronizing device; after the main clamping and feeding device and the auxiliary clamping and feeding device are mechanically connected through the synchronizing device, the clamp mechanism avoids, and the main clamping and feeding device and the auxiliary clamping and feeding device move to set feeding positions;
if not, the main work material clamping and feeding device and the auxiliary work material clamping and feeding device are in a state of disconnecting the mechanical connection, the clamp mechanism avoids, and the main work material clamping and feeding device and the auxiliary work material clamping and feeding device move to set material discharging positions;
after a clamp mechanism of the main clamping and feeding device or a clamp mechanism of the auxiliary clamping and feeding device avoids the main clamping and feeding device and the auxiliary clamping and feeding device move to a set placing position, front feeding is carried out to place a plate;
after the front feeding and plate placing, the main clamping and feeding device and the auxiliary clamping and feeding device clamp the plate, and whether the side aligning device is used or not?
If not, the side plate aligning device is not used, and the main work material clamping and feeding device and the auxiliary work material clamping and feeding device respectively clamp corresponding plates and then retreat to the set initial feeding position; the primary clamping and feeding device and the secondary clamping and feeding device move forward to the sawing position; pressing by a pressing device; if the plate side aligning device is used, the main work material clamping and feeding device and the auxiliary work material clamping and feeding device respectively clamp corresponding plates and then retreat to set initial feeding positions, and the plate side aligning device descends after running to the set positions; after the side aligning plate device descends after running to a set position, the main work material clamping and conveying device and the auxiliary work material clamping and conveying device move forward to a saw cutting position, and then the side aligning plate device aligns materials and the material pressing device presses materials; after the pressing device presses materials, the cutting device saw cuts the plates;
after the cutting device saw cuts a plate each time, determine whether the same plate is completely cut?
If not, namely the same plate is not sawn, the pressing device rises no matter the plate clamped by the main clamp mechanism of the main clamping and feeding device is not sawn and/or the plate clamped by the auxiliary clamp mechanism of the auxiliary clamping and feeding device is not sawn, the main clamping and feeding device advances for a set cutting length to feed and/or the auxiliary clamping and feeding device advances for a set cutting length different from that of the main clamping and feeding device, and then returns to the pressing device to press;
if so, namely the same plate is sawed, opening the upper clamping jaw and the lower clamping jaw of the auxiliary clamping jaw mechanisms of the primary clamping and feeding device and the auxiliary clamping and feeding device, and retreating to the set positions after the primary clamping and feeding device and the auxiliary clamping and feeding device are opened;
after the primary clamping and feeding device and the secondary clamping and feeding device are moved back to the set positions, whether all sawing is completed is judged? If not, returning to the feeding device to determine whether to feed the materials at the later stage; if so, finishing the processing.
As shown in fig. 12, the synchronous feeding by using the primary feeding device and the secondary feeding device includes:
is the primary and secondary material clamping and feeding devices mechanically connected in synchronization?
If not, the primary clamping and feeding device and the secondary clamping and feeding device are mechanically connected through a synchronizing device; after the primary workpiece clamping and feeding device and the secondary workpiece clamping and feeding device are mechanically connected through the synchronizing device, the primary workpiece clamping and feeding device and the secondary workpiece clamping and feeding device move to set feeding positions;
if so, the primary workpiece material clamping and conveying device and the secondary workpiece material clamping and conveying device are synchronously and mechanically connected, and the primary workpiece material clamping and conveying device and the secondary workpiece material clamping and conveying device move to set material discharging positions;
after the main clamping and feeding device and the auxiliary clamping and feeding device move to the set placing position, front feeding is carried out to place the plate;
after the front feeding and plate placing device, the main clamping and feeding device and the auxiliary clamping and feeding device clamp the plate and judge whether the side plate aligning device is used? If not, the side aligning device is not used, the main work material clamping and feeding device and the auxiliary work material clamping and feeding device clamp the plate and retreat to the set initial material feeding position, the main work material clamping and feeding device and the auxiliary work material clamping and feeding device move forward to the sawing position, and then the material pressing device performs material pressing;
if so, using a side aligning plate device; the main work material clamping and conveying device and the auxiliary work material clamping and conveying device clamp the plates and then retreat to a set initial feeding position, and the side plate aligning device descends after running to the set position; the primary clamping and feeding device and the secondary clamping and feeding device move forward to a sawing position; aligning the material by a side aligning device; then executing material pressing by a material pressing device;
after the pressing device presses materials, the cutting device saw cuts the plates;
after the cutting device saw cuts the plate, determine whether the same plate is completely cut?
If not, namely the same plate is not sawed, the pressing device rises, the main clamping and feeding device and the auxiliary clamping and feeding device advance for the set cutting length to feed materials, and then return to the pressing device to press the materials;
if so, namely the plate is completely sawed, the upper and lower clamping jaws of the auxiliary clamping pliers mechanisms of the primary clamping material feeding device and the auxiliary clamping material feeding device are opened, and the primary clamping material feeding device and the auxiliary clamping material feeding device are retreated to the set positions, and then whether all the sawing is completed is judged?
If not, returning to the feeding device to determine whether to feed the materials at the later stage; if so, finishing the processing.
As shown in fig. 13, the single feeding by using the main clamping feeding device includes:
the main clamping and feeding device moves to a set feeding position;
placing a plate in a front feeding way;
is the master clamping and feeding device used for clamping the plate, and is the side aligning device used?
If not, the side plate aligning device is not used, and the main clamping and feeding device clamps the plate and then retreats to the set initial feeding position; after the main clamping and feeding device advances to the sawing position, the material pressing device performs material pressing;
if the plate aligning device is used, the main clamping and feeding device clamps the plate and then retreats to a set initial feeding position, the side aligning device descends after running to a set position, and the set position is a certain distance away from the rightmost side of the plate placed from the front; the primary clamping and feeding device advances to a sawing position; aligning the material by a side aligning device; then executing material pressing by a material pressing device;
after the pressing device presses materials, the cutting device saw cuts the plates;
after the cutting device saw cuts the plate, determine whether the same plate is completely cut?
If not, namely the same plate is not sawed, the pressing device rises, the main clamping and feeding device advances for a set cutting length to feed, and then returns to the pressing device to press;
if so, namely the same plate is sawed, the upper and lower clamping jaws of the main clamping jaw mechanism of the main clamping and feeding device are opened, and the main clamping and feeding device is moved back to a set position, and then whether all the sawings are finished is judged? If not, returning to the feeding device to determine whether to feed the materials at the later stage; if so, finishing the processing.
As shown in fig. 14, the single feeding is carried out by using a secondary clamping and feeding device, which comprises:
the auxiliary clamping and feeding device moves to a set feeding position;
placing a plate in a front feeding way;
is the auxiliary clamping and feeding device used for clamping the plate, and is the side plate aligning device used?
If not, the side plate aligning device is not used, and the auxiliary clamping and feeding device clamps the plate and then retreats to the set initial feeding position; after the auxiliary clamping and feeding device advances to the sawing position, the material pressing device performs material pressing;
if the auxiliary tool clamping and feeding device is used, the auxiliary tool clamping and feeding device clamps the plate and then retreats to a set initial feeding position, and the side aligning device descends after running to the set position; the auxiliary clamping and feeding device advances to a sawing position; aligning the material by a side aligning device; then executing material pressing by a material pressing device;
after the pressing device presses materials, the cutting device saw cuts the plates;
after the cutting device saw cuts the plate, determine whether the same plate is completely cut?
If not, namely the same plate is not sawed, the pressing device rises, the auxiliary clamping and feeding device advances for a set cutting length to feed, and then returns to the pressing device to press;
if so, namely the same plate is sawed, the upper and lower clamping jaws of the auxiliary clamping mechanism of the auxiliary clamping and feeding device are opened, and after the auxiliary clamping and feeding device is moved back to a set position, the auxiliary clamping and feeding device judges whether all the sawings are finished? If not, returning to the feeding device to determine whether to feed the materials at the later stage; if so, finishing the processing.
In summary, the design of the invention is characterized in that the control system of the high-speed computer panel saw comprises a main clamping and feeding device control unit and an auxiliary clamping and feeding device control unit, and because the auxiliary clamping and feeding device control unit is added, two kinds of panel saw cutting with different lengths can be completed by only one set of cutting device and one saw cutting, so that the efficiency can be doubled.
The above embodiments are only preferred embodiments of the present invention, and are not intended to limit the technical scope of the present invention, so that any minor modifications, equivalent changes and modifications made to the above embodiments according to the technical spirit of the present invention are within the technical scope of the present invention.

Claims (12)

1. A control system of a high-speed computer panel saw comprises a programmable controller (P L C), a data bus connected with the programmable controller, a pushing device control unit, a front panel aligning device control unit, a pressing device control unit and a cutting device control unit which are bidirectionally controlled and connected to the data bus in parallel, and is characterized by also comprising a main work clamping and feeding device control unit and an auxiliary work clamping and feeding device control unit which are bidirectionally controlled and connected to the data bus in parallel;
the control unit of the main clamping and feeding device comprises a control unit of a main clamping and feeding mechanism and a plurality of control units of main clamping mechanisms;
the control unit of the main clamping feeding mechanism comprises an I/O module which is connected with a data bus in a bidirectional control and parallel mode, a main clamping servo driver which is connected with the I/O module in a bidirectional control and serial mode, and a main clamping servo motor which is connected with the main clamping servo driver in a bidirectional control and serial mode;
the main clamp mechanism control unit comprises a main clamp mechanism clamping control unit and main clamp mechanism overturning control units which are in one-to-one correspondence with the main clamp mechanism clamping control units;
the main clamp mechanism overturning control unit comprises an I/O module which is connected with a data bus in a bidirectional control and parallel mode, an electromagnetic valve which is connected with the I/O module in a unidirectional control and series mode, a main overturning air cylinder which is connected with the electromagnetic valve in a unidirectional control and series mode, and two induction switches which are installed on the main overturning air cylinder, wherein the two induction switches are connected with the I/O module in a bidirectional control and parallel mode; the I/O module controls the electromagnetic valve in a one-way mode, and the electromagnetic valve controls the main overturning cylinder in a one-way mode;
the main clamping mechanism clamping control unit comprises an I/O module, an electromagnetic valve and a main clamping cylinder, wherein the I/O module is connected with a data bus in a bidirectional control and parallel mode; the I/O module controls the electromagnetic valve in a one-way mode, and the electromagnetic valve controls the main clamping cylinder in a one-way mode;
the auxiliary clamping and feeding device control unit comprises an auxiliary clamping and feeding mechanism control unit and more than one auxiliary clamping mechanism control unit;
the auxiliary clamping feeding mechanism control unit comprises an I/O module, an auxiliary clamping servo driver and an auxiliary clamping servo motor, wherein the I/O module is connected with a data bus in a bidirectional control and parallel connection mode; the I/O module controls the auxiliary tool clamp servo driver in a one-way mode;
the auxiliary clamp mechanism control unit comprises an auxiliary clamp mechanism overturning control unit and an auxiliary clamp mechanism clamping control unit;
the auxiliary clamp mechanism overturning control unit comprises an I/O module which is connected with a data bus in a bidirectional control and parallel mode, an electromagnetic valve which is connected with the I/O module in a unidirectional control and series mode, an auxiliary overturning air cylinder which is connected with the electromagnetic valve in a unidirectional control and series mode, and two induction switches which are installed on the auxiliary overturning air cylinder, wherein the two induction switches are connected with the I/O module in a bidirectional control and parallel mode; the I/O module controls the electromagnetic valve in a one-way mode, and the electromagnetic valve controls the auxiliary overturning cylinder in a one-way mode;
the auxiliary clamp mechanism clamping control unit comprises an I/O module, an electromagnetic valve and an auxiliary clamping cylinder, wherein the I/O module is connected with the data bus in a bidirectional control and parallel mode; the I/O module controls the electromagnetic valve in a one-way mode, and the electromagnetic valve controls the auxiliary clamping cylinder in a one-way mode.
2. The control system for a high speed computer cut-to-size saw as claimed in claim 1, wherein: the cutting device control unit comprises a cutting device feeding control unit, a cutting device lifting control unit, a main saw driving control unit, an auxiliary saw left-right adjusting mechanism control unit, an auxiliary saw up-down adjusting mechanism control unit and a plate width detection device control unit;
the cutting device feeding control unit comprises a cutting device servo driver connected with the data bus in a bidirectional control parallel connection mode and a cutting device servo motor connected with the cutting device servo driver in a bidirectional control serial connection mode;
the cutting device lifting control unit comprises an I/O module, an electromagnetic valve, an air cylinder and two inductive switches, wherein the I/O module is connected with a data bus in a bidirectional control and parallel mode; the I/O module controls the electromagnetic valve in a one-way mode, and the electromagnetic valve controls the air cylinder in a one-way mode;
the main saw driving control unit comprises an I/O module which is connected with a data bus in a bidirectional control and parallel mode, a thermal relay which is connected with the I/O module in a unidirectional control and series mode, a contactor which is connected with the thermal relay in a unidirectional control and series mode, and a main saw motor which is connected with the contactor in a unidirectional control and series mode; the I/O module unidirectionally controls the thermal relay, the thermal relay unidirectionally controls the contactor, and the contactor unidirectionally controls the main saw motor;
the auxiliary saw driving control unit comprises an I/O module which is connected with a data bus in a bidirectional control and parallel mode, a thermal relay which is connected with the I/O module in a unidirectional control and series mode, a contactor which is connected with the thermal relay in a unidirectional control and series mode, and an auxiliary saw motor which is connected with the contactor in a unidirectional control and series mode; the I/O module unidirectionally controls the thermal relay, the thermal relay unidirectionally controls the contactor, and the contactor unidirectionally controls the auxiliary saw motor;
the auxiliary saw left-right adjusting mechanism control unit comprises an I/O module which is in bidirectional control and parallel connection with a data bus, an auxiliary saw stepping driver which is in unidirectional control and serial connection with the I/O module, and an auxiliary saw stepping motor which is in bidirectional control and serial connection with the auxiliary saw stepping driver; the I/O module controls the auxiliary saw stepping driver in a one-way mode;
the auxiliary saw up-down adjusting mechanism control unit comprises an I/O module which is connected with a data bus in a bidirectional control and parallel mode, an intermediate relay which is connected with the I/O module in a unidirectional control and series mode, and an auxiliary saw up-down motor which is connected with the intermediate relay in a unidirectional control and series mode; the I/O module unidirectionally controls the intermediate relay, and the intermediate relay unidirectionally controls the upper motor and the lower motor of the auxiliary saw;
the control unit of the board width detection device comprises an I/O module which is connected with a data bus in a bidirectional control and parallel mode, a photoelectric switch which is connected with the I/O module in a unidirectional control mode, an electromagnetic valve which is connected with the I/O module in a unidirectional control mode, and an air nozzle which is connected with the electromagnetic valve in a unidirectional control and serial mode; the photoelectric switch unidirectionally controls the I/O module, the I/O module unidirectionally controls the electromagnetic valve, and the electromagnetic valve unidirectionally controls the air nozzle.
3. The control system for a high speed computer cut-to-size saw as claimed in claim 1, wherein: the pressing device control unit comprises two pressing device lifting control units;
the material pressing device lifting control unit comprises an I/O module, an electromagnetic valve, an air cylinder and an inductive switch, wherein the I/O module is connected with a data bus in a bidirectional control and parallel mode; the I/O module controls the electromagnetic valve in one way, and the electromagnetic valve controls the cylinder in one way.
4. The control system for a high speed computer cut-to-size saw as claimed in claim 1, wherein: the device also comprises a feeding device control unit which is bidirectionally controlled and connected to the data bus in parallel;
the feeding device control unit comprises a feeding device feeding control unit and a feeding device feeding control unit;
the feeding control unit of the feeding device comprises an I/O module which is connected with a data bus in a bidirectional control and parallel mode, a thermal relay which is connected with the I/O module in a unidirectional control and series mode, a contactor which is connected with the thermal relay in a unidirectional control and series mode, and a feeding motor which is connected with the contactor in a unidirectional control and series mode; the I/O module unidirectionally controls the thermal relay, the thermal relay unidirectionally controls the contactor, and the contactor unidirectionally controls the feeding motor;
the feeding control unit of the feeding device comprises an I/O module which is connected with a data bus in a bidirectional control and parallel mode, a thermal relay which is connected with the I/O module in a unidirectional control and series mode, a contactor which is connected with the thermal relay in a unidirectional control and series mode, and a feeding motor which is connected with the contactor in a unidirectional control and series mode; the I/O module unidirectionally controls the thermal relay, the thermal relay unidirectionally controls the contactor, and the contactor unidirectionally controls the feeding motor;
the material pushing device control unit comprises two material pushing device lifting control units; the lifting control unit of the material pushing device comprises an I/O module which is in bidirectional control and parallel connection with a data bus, a relay which is in unidirectional control and serial connection with the I/O module, a material pushing lifting motor which is in unidirectional control and serial connection with the relay, a displacement sensor which is in unidirectional control and serial connection with the material pushing lifting motor, and an AI module which is in unidirectional control and serial connection with the displacement sensor, wherein the AI module is in unidirectional control and parallel connection with the data bus; the I/O module unidirectionally controls the relay, the relay unidirectionally controls the material pushing lifting motor, the material pushing lifting motor unidirectionally controls the displacement sensor, and the displacement sensor unidirectionally controls the AI module;
the front plate alignment device control unit comprises two front plate alignment device lifting control units; the front flush plate device lifting control unit comprises an I/O module which is connected with the data bus in a bidirectional control and parallel mode, an electromagnetic valve which is connected with the I/O module in a unidirectional control and series mode, an air cylinder which is connected with the electromagnetic valve in a unidirectional control and series mode, and two inductive switches which are installed on the air cylinder, wherein the two inductive switches are connected with the I/O module in a bidirectional control and parallel mode; the I/O module controls the electromagnetic valve in one way, and the electromagnetic valve controls the cylinder in one way.
5. The control system for a high speed computer cut-to-size saw as claimed in claim 1, wherein: the device also comprises a control unit of a side alignment plate device which is bidirectionally controlled and connected to the data bus in parallel; the side aligning device control unit comprises two side aligning device lifting control units, a side aligning device movement control unit and a side aligning device aligning control unit;
the lifting control unit of the side leveling device comprises an I/O module which is connected with a data bus in a bidirectional control and parallel mode, an electromagnetic valve which is connected with the I/O module in a unidirectional control and series mode, an air cylinder which is connected with the electromagnetic valve in a unidirectional control and series mode, and two inductive switches which are arranged on the air cylinder, wherein the two inductive switches are connected with the I/O module in a bidirectional control and parallel mode; the I/O module controls the electromagnetic valve in a one-way mode, and the electromagnetic valve controls the air cylinder in a one-way mode;
the side aligning plate device movement control unit comprises an I/O module which is connected with a data bus in a bidirectional control and parallel mode, a contactor which is connected with the I/O module in a unidirectional control and series mode, and a side aligning plate feeding servo motor which is connected with the contactor in a unidirectional control and series mode; the I/O module unidirectionally controls the contactor, and the contactor unidirectionally controls the side flush plate feeding servo motor;
the side plate aligning device plate aligning control unit comprises an I/O module which is connected with a data bus in a bidirectional control and parallel mode, an electromagnetic valve which is connected with the I/O module in a unidirectional control and series mode, an air cylinder which is connected with the electromagnetic valve in a unidirectional control and series mode, and an induction switch which is arranged on the air cylinder and connected with the I/O module in a bidirectional control and series mode; the I/O module controls the electromagnetic valve in one way, and the electromagnetic valve controls the cylinder in one way.
6. The control system for a high speed computer cut-to-size saw as claimed in claim 1, wherein: the device also comprises a synchronization device control unit; the synchronous device control unit comprises an I/O module which is connected with a data bus in a bidirectional control and parallel mode, an electromagnetic valve which is connected with the I/O module in a unidirectional control and series mode, a synchronous separation air cylinder which is connected with the electromagnetic valve in a unidirectional control and series mode, and two inductive switches which are installed on the synchronous separation air cylinder, wherein the two inductive switches are connected with the I/O module in a bidirectional control and parallel mode; the I/O module controls the electromagnetic valve in a one-way mode, and the electromagnetic valve controls the synchronous separation cylinder in a one-way mode.
7. The control system for a high speed computer cut-to-size saw as claimed in claim 1, wherein: the electronic ruler reading head is connected with the main clamping servo driver in a bidirectional control series mode.
8. The control system of the high-speed computer panel cutting saw is characterized by further comprising a man-machine exchange control unit, wherein the man-machine exchange control unit is in bidirectional control connection with a programmable controller (P L C) through the Ethernet, the man-machine exchange control unit comprises an industrial personal computer, a mouse and a keyboard which are in unidirectional control connection with the industrial personal computer, a factory local area network which is in bidirectional control connection with the industrial personal computer, and the mouse and the keyboard are in unidirectional control connection with the industrial personal computer, and the industrial personal computer is in bidirectional control connection with the programmable controller through the Ethernet.
9. A working method of a high-speed computer board cutting saw is characterized by comprising the following steps:
is the loading device loaded later?
If not, namely adopting a feeding mode of placing the plate by front feeding, using one of a primary clamping and feeding device, a secondary clamping and feeding device for asynchronous feeding or synchronous feeding of the primary clamping and feeding device and the secondary clamping and feeding device or independent feeding of the primary clamping and feeding device or independent feeding of the secondary clamping and feeding device;
the asynchronous feeding of the primary clamping and feeding device and the secondary clamping and feeding device comprises the following steps:
after a clamp mechanism of the main clamping and feeding device or a clamp mechanism of the auxiliary clamping and feeding device avoids the main clamping and feeding device and the auxiliary clamping and feeding device move to a set placing position, front feeding is carried out to place a plate;
after the front feeding and the plate placing, the main clamping and feeding device and the auxiliary clamping and feeding device clamp the plate; the main clamping and feeding device and the auxiliary clamping and feeding device respectively clamp corresponding plates and then retreat to set initial feeding positions; the primary clamping and feeding device and the secondary clamping and feeding device move forward to the sawing position; pressing by a pressing device; sawing the plate by a cutting device; after the cutting device saw cuts a plate each time, determine whether the same plate is completely cut?
If not, namely the same plate is not sawn, the pressing device rises no matter the plate clamped by the main clamp mechanism of the main clamping and feeding device is not sawn and/or the plate clamped by the auxiliary clamp mechanism of the auxiliary clamping and feeding device is not sawn, the main clamping and feeding device advances for a set cutting length to feed and/or the auxiliary clamping and feeding device advances for a set cutting length different from that of the main clamping and feeding device, and then returns to the pressing device to press;
if so, namely the same plate is sawed, opening the upper clamping jaw and the lower clamping jaw of the auxiliary clamping jaw mechanisms of the primary clamping and feeding device and the auxiliary clamping and feeding device, and retreating to the set positions after the primary clamping and feeding device and the auxiliary clamping and feeding device are opened;
after the primary clamping and feeding device and the secondary clamping and feeding device are moved back to the set positions, whether all sawing is completed is judged? If not, returning to the feeding device to determine whether to feed the materials at the later stage; if so, finishing the processing;
the synchronous feeding of the primary clamping and feeding device and the secondary clamping and feeding device comprises the following steps:
is the primary and secondary material clamping and feeding devices mechanically connected in synchronization?
If not, the primary clamping and feeding device and the secondary clamping and feeding device are mechanically connected through a synchronizing device; after the primary workpiece clamping and feeding device and the secondary workpiece clamping and feeding device are mechanically connected through the synchronizing device, the primary workpiece clamping and feeding device and the secondary workpiece clamping and feeding device move to set feeding positions;
if so, the primary workpiece material clamping and conveying device and the secondary workpiece material clamping and conveying device are synchronously and mechanically connected, and the primary workpiece material clamping and conveying device and the secondary workpiece material clamping and conveying device move to set material discharging positions;
after the main clamping and feeding device and the auxiliary clamping and feeding device move to the set placing position, front feeding is carried out to place the plate; the primary clamping and feeding device and the secondary clamping and feeding device clamp the plate; the main clamping and feeding device and the auxiliary clamping and feeding device clamp the plate and then retreat to a set initial feeding position; the primary clamping and feeding device and the secondary clamping and feeding device move forward to the sawing position; pressing by a pressing device; sawing the plate by a cutting device; after the cutting device saw cuts the plate, determine whether the same plate is completely cut?
If not, namely the same plate is not sawed, the pressing device rises, the main clamping and feeding device and the auxiliary clamping and feeding device advance for the set cutting length to feed materials, and then return to the pressing device to press the materials;
if so, namely the plate is completely sawed, the upper and lower clamping jaws of the auxiliary clamping pliers mechanisms of the primary clamping material feeding device and the auxiliary clamping material feeding device are opened, and the primary clamping material feeding device and the auxiliary clamping material feeding device are retreated to the set positions, and then whether all the sawing is completed is judged?
If not, returning to the feeding device to determine whether to feed the materials at the later stage; if so, finishing the processing;
use owner to press from both sides material feeding unit and pay-off alone, include:
the main clamping and feeding device moves to a set feeding position; placing a plate in a front feeding way; the main clamping and feeding device clamps the plate; the main clamping and feeding device clamps the plate and retreats to a set initial feeding position; after the main clamping and feeding device advances to the sawing position, the material pressing device presses materials; sawing the plate by a cutting device; after the cutting device saw cuts the plate, determine whether the same plate is completely cut?
If not, namely the same plate is not sawed, the pressing device rises, the main clamping and feeding device advances for a set cutting length to feed, and then returns to the pressing device to press;
if so, namely the same plate is sawed, the upper and lower clamping jaws of the main clamping jaw mechanism of the main clamping and feeding device are opened, and the main clamping and feeding device is moved back to a set position, and then whether all the sawings are finished is judged? If not, returning to the feeding device to determine whether to feed the materials at the later stage; if so, finishing the processing;
the material is sent alone to the clamping feeding device of vice worker's clamp, includes:
the auxiliary clamping and feeding device moves to a set feeding position; placing a plate in a front feeding way; the auxiliary clamping and feeding device clamps the plate; the auxiliary clamping and feeding device clamps the plate and retreats to a set initial feeding position; pressing by a pressing device; sawing the plate by a cutting device; after the cutting device saw cuts the plate, determine whether the same plate is completely cut?
If not, namely the same plate is not sawed, the pressing device rises, the auxiliary clamping and feeding device advances for a set cutting length to feed, and then returns to the pressing device to press;
if so, namely the same plate is sawed, the upper and lower clamping jaws of the auxiliary clamping mechanism of the auxiliary clamping and feeding device are opened, and after the auxiliary clamping and feeding device is moved back to a set position, the auxiliary clamping and feeding device judges whether all the sawings are finished? If not, returning to the feeding device to determine whether to feed the materials at the later stage; if so, finishing the processing.
10. The method as claimed in claim 9, wherein the step of using the primary clamping and feeding device and the secondary clamping and feeding device to feed materials asynchronously further comprises:
before the front feeding and the plate placing, whether the primary clamping and feeding device and the secondary clamping and feeding device are mechanically connected synchronously or not?
If so, the primary clamping and feeding device and the secondary clamping and feeding device are mechanically disconnected through the synchronizing device; after the main clamping and feeding device and the auxiliary clamping and feeding device are mechanically connected through the synchronizing device, the clamp mechanism avoids, and the main clamping and feeding device and the auxiliary clamping and feeding device move to set feeding positions;
if not, the main work material clamping and feeding device and the auxiliary work material clamping and feeding device are in a state of disconnecting the mechanical connection, the clamp mechanism avoids, and the main work material clamping and feeding device and the auxiliary work material clamping and feeding device move to set material discharging positions;
after the main clamping and feeding device and the auxiliary clamping and feeding device clamp the plate, and before the main clamping and feeding device and the auxiliary clamping and feeding device respectively clamp the corresponding plate and retreat to the set initial feeding position, the method further includes whether the side plate aligning device is used?
If not, the main work material clamping and conveying device and the auxiliary work material clamping and conveying device respectively clamp corresponding plates and retreat to the set initial feeding position without using a side plate aligning device;
if the plate side aligning device is used, the main work material clamping and feeding device and the auxiliary work material clamping and feeding device respectively clamp corresponding plates and then retreat to set initial feeding positions, and the plate side aligning device descends after running to the set positions; after the side aligning plate device descends after running to a set position, the main work material clamping and conveying device and the auxiliary work material clamping and conveying device move forward to a saw cutting position, and then the side aligning plate device aligns materials and the material pressing device presses materials;
the synchronous feeding of the primary clamping and feeding device and the secondary clamping and feeding device further comprises the following steps:
after the main clamping and feeding device and the auxiliary clamping and feeding device clamp the plate, and before the main clamping and feeding device and the auxiliary clamping and feeding device respectively clamp the corresponding plate and retreat to the set initial feeding position, the method further includes whether the side plate aligning device is used?
If not, the main work material clamping and conveying device and the auxiliary work material clamping and conveying device respectively clamp corresponding plates and retreat to the set initial feeding position without using a side plate aligning device;
if the plate side aligning device is used, the main work material clamping and feeding device and the auxiliary work material clamping and feeding device respectively clamp corresponding plates and then retreat to set initial feeding positions, and the plate side aligning device descends after running to the set positions; after the side aligning plate device descends after running to a set position, the main work material clamping and conveying device and the auxiliary work material clamping and conveying device move forward to a saw cutting position, and then the side aligning plate device aligns materials and the material pressing device presses materials;
the main clamping and feeding device used independently further comprises:
after the main clamping and feeding device clamps the plate, and before the main clamping and feeding device clamps the plate and retreats to the set initial feeding position, it is also included whether the side plate aligning device is used?
If not, the main clamping and feeding device clamps the plate and then retreats to a set initial feeding position without using a side plate aligning device;
if the plate aligning device is used, the main clamping and feeding device clamps the plate and then retreats to a set initial feeding position, the side aligning device descends after running to a set position, and the set position is a certain distance away from the rightmost side of the plate placed from the front; the primary clamping and feeding device advances to a sawing position; aligning the material by a side aligning device; then executing material pressing by a material pressing device;
the auxiliary clamping and feeding device used independently further comprises:
after the auxiliary clamping and feeding device clamps the plate, and before the auxiliary clamping and feeding device clamps the plate and retreats to the set initial feeding position, the method further includes whether a side plate aligning device is used?
If not, the auxiliary tool clamping and feeding device is not used, and the auxiliary tool clamping and feeding device is executed to clamp the plate and then retreat to the set initial feeding position;
if the plate is positioned on the right side of the plate placed from the front, the auxiliary clamping and feeding device clamps the plate and then retreats to a set initial feeding position, the auxiliary clamping and feeding device moves to the set position and then descends, and the set position is away from the rightmost side of the plate placed from the front by a certain distance; the auxiliary clamping and feeding device advances to a sawing position; aligning the material by a side aligning device; and then executing pressing by a pressing device.
11. The method of claim 9, wherein the method further comprises: is the loading device loaded later?
If yes, the plate is placed after the feeding device is fed; the material pushing device pushes materials to a clamping and material feeding initial position; feeding the material to a sawing position by a primary clamping and feeding device; pressing by a pressing device; sawing the plate by a cutting device; the cutting device saws the primary plate and saws a finished product or semi-finished product workpiece; after the cutting device saw cuts the plate once, determine whether the same plate is completely cut?
If not, the same plate is not sawed, the main clamp mechanism of the main clamping and feeding device continues to keep clamping the plate, the pressing device ascends, the main clamping and feeding device advances for a set distance to feed, the set distance is equal to the length of the cut plate, and then the pressing device presses the plate;
if yes, the same plate is sawed, and then whether all the sawing is finished is judged?
If not, the whole sawing is not finished, then the feeding device is executed again to determine whether to carry out the post feeding; if so, the process is ended.
12. The method of claim 9, wherein the step of determining whether the loading device is used for post loading further comprises:
starting up a system and initializing; resetting the original point; inputting a processing pattern; is the post-startup loading board program executed?
If not, starting a front feeding and board loading program, and selecting a main and auxiliary workholder working mode;
if yes, starting a loading and board loading program, and selecting a main and auxiliary workholder working mode;
after the working modes of the main and auxiliary clamps are selected, whether a backup board running program is started or not is executed? If yes, starting a backup plate operation program; after starting the backup plate operation program, the backup plate is ready; if not, the device is ready;
after the preparation is ready, pressing a saw blade starting button, pressing a fan starting button and then pressing a continuous starting button;
after the continuous start button is pressed, the main and auxiliary tool clamp operation programs are started, the material pressing operation program is started, and the plate cutting operation program is started.
CN202010334798.9A 2020-04-24 2020-04-24 Control system and working method of high-speed computer board cutting saw Active CN111496933B (en)

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