CN216880769U

CN216880769U - Through type full-automatic ultrasonic regular packing cleaning line

Info

Publication number: CN216880769U
Application number: CN202220192408.3U
Authority: CN
Inventors: 周祥付; 章伟刚; 杨浩; 杨代斌
Original assignee: Changsha Boneng Technology Co ltd
Current assignee: Changsha Boneng Technology Co ltd
Priority date: 2022-01-25
Filing date: 2022-01-25
Publication date: 2022-07-05
Anticipated expiration: 2032-01-25

Abstract

The utility model provides a through type full-automatic ultrasonic regular packing cleaning line which comprises an automatic feeding device, an ultrasonic cleaning device, a spraying water cutting device, a multistage thermal cycle baking device, a product quality detection device and an automatic discharging device which are sequentially communicated; the through type full-automatic ultrasonic regular packing cleaning line provided by the utility model can realize automatic cleaning operation on regular packing in batches, greatly improves the cleaning efficiency and can well ensure the cleaning quality.

Description

Through type full-automatic ultrasonic regular packing cleaning line

Technical Field

The utility model relates to the technical field of cleaning equipment, in particular to a through type full-automatic ultrasonic structured packing cleaning line.

Background

The float valve regular packing has the advantages of large treatment capacity, high efficiency, large elasticity and the like, and has wide application in the field of mass transfer separation of petrochemical industry. However, the cleaning work of the regular filler after use is very troublesome at present, and the conventional method generally adopts manual work to clean one by one, but the cleaning mode is huge in workload, time and labor are wasted, and meanwhile, because the surface of the regular filler is uneven, the regular filler is difficult to clean manually, so that equipment capable of automatically cleaning the regular filler is urgently needed at present.

SUMMERY OF THE UTILITY MODEL

Aiming at the problems in the prior art, the through type full-automatic ultrasonic structured packing cleaning line provided by the utility model can realize the automatic cleaning operation of regular packing in batches, so that the cleaning efficiency is greatly improved, and the cleaning quality can be well ensured.

In order to realize the purpose of the utility model, the technical proposal adopted by the utility model is as follows:

a through type full-automatic ultrasonic regular packing cleaning line comprises an automatic feeding device, an ultrasonic cleaning device, a spraying and water cutting device, a multistage thermal circulation baking device, a product quality detection device and an automatic discharging device which are sequentially communicated.

In one embodiment, the automatic feeding device comprises a first material rack, a second material rack, a first material conveying chain, a first feeding roller and a material grabbing mechanism,

the first material conveying chain is rotatably arranged on the first material frame, the plurality of first feeding rollers are rotatably arranged on the second material frame side by side, the material grabbing device is arranged on the second material frame and used for grabbing materials on the first material conveying chain onto the first feeding rollers, and the first feeding rollers are used for conveying the materials to the ultrasonic cleaning device.

In one embodiment, the second material rack is arranged at the discharge end of the first material rack, the material grabbing device comprises a material grabbing bracket, a first material grabbing cylinder, a second material grabbing cylinder, a first clamping rod, a second clamping rod, a first connecting rod, a second connecting rod and a first connecting plate,

the material snatchs the support setting and is in on the second thing work or material rest, the material snatchs first cylinder setting and is in on the material snatchs the support, and the tip orientation of its piston rod first material conveying chain, the setting of head rod slidable is in on the material snatchs the support, first connecting plate with the material snatchs the piston rod of first cylinder and the end connection of head rod, the second material snatchs the fore-and-aft setting of cylinder and is in on the first connecting plate, the setting of the vertical slidable of second connecting rod is in on the first connecting plate, first clamping bar with the piston rod that the second material snatchs the cylinder and the lower extreme of second connecting rod are connected, the second clamping bar with the head rod is connected.

In one embodiment, the device also comprises a feeding controller, a first material sensor, a second material sensor, a third material sensor and a fourth material sensor,

the first material sensor and the second material sensor are respectively arranged on the second clamping rod, the third material sensor is arranged on the material grabbing bracket, the fourth material sensor is arranged on the second material rack, the plurality of fourth material sensors are arranged on the discharging end of the second material rack at intervals along the feeding direction of the first feeding roller, the distance between every two adjacent fourth material sensors is less than the length of the material, the plurality of second material sensors are arranged at intervals along the length direction of the second clamping rod, and the feeding controller sequentially controls the material grabbing first cylinder, the material grabbing second cylinder, the material conveying plate chain and the first feeding roller to operate sequentially according to sensing signals of the first material sensor, the second material sensor, the third material sensor and the fourth material sensor.

In one embodiment, the ultrasonic cleaning device comprises a cleaning box, a second material conveying chain and a cleaning controller,

the rotatable setting of second material conveying chain is in wash incasement portion, be located the corresponding feed inlet and discharge gate of being provided with on the lateral wall of the washing case at second material conveying chain both ends, first feed roller carries the material extremely on the second material conveying chain, follow on the inner wall of washing case one side the pay-off direction of second material conveying chain is spaced to be provided with several ultrasonic vibrator, follows on the inner wall of opposite side the pay-off direction of second material conveying chain is spaced to be provided with several fifth material sensor, it is provided with the washing liquid to wash incasement portion, wash the controller basis the corresponding control of fifth material sensor's sensing signal ultrasonic vibrator opens and stops.

In one embodiment, the link plate surfaces of the second material conveying chain are respectively provided with a material anti-skid nail and a through hole.

In one embodiment, the spraying water cutting device comprises a spraying water cutting box, a third material conveying chain, a water spraying nozzle, an air nozzle and a water suction nozzle,

the rotatable setting of third material conveying chain is in inside the water spray cutting water tank, be located the water spray cutting water tank at third material conveying chain both ends on the lateral wall of water spray cutting water tank correspond be provided with feed inlet and discharge gate, second material conveying chain carries the material extremely on the third material conveying chain, water spout and air nozzle follow the direction of feed direction of third material conveying chain sets gradually on the inner wall at water spray cutting water tank top, the water absorption mouth sets up on the support of water spray cutting water tank of third material conveying chain below, and with the air nozzle sets up relatively.

In one embodiment, the device also comprises a water spraying and cutting controller and a sixth material sensor,

the sixth material sensor is arranged on the inner wall of the water spraying and cutting tank at two sides of the water spraying nozzle along the feeding direction of the third material conveying chain, the water spraying and cutting controller controls the water spraying nozzle to spray water intermittently according to the sensing signal of the sixth material sensor,

two the water jet is followed the pay-off direction of third material conveying chain sets gradually, and its spun cascade intercrossing, two the air nozzle is followed the pay-off direction of third material conveying chain sets gradually, and its spun air curtain intercrossing, two the water suction nozzle is followed the pay-off direction of third material conveying chain sets gradually, air nozzle and water suction nozzle follow the pay-off direction interval of third material conveying chain sets up.

In one embodiment, the system also comprises a first recovery water pump, a water purification device, a first steam-water separator, a high-pressure fan and a second recovery water pump,

the water inlet end of the first recovery water pump is communicated with the inside of the water spraying water cutting tank, the water outlet end of the first recovery water pump is communicated with the inside of the cleaning tank, the side wall of the cleaning tank is provided with an overflow port, the overflow port is communicated with the water inlet end of the water purifying device through a pipeline, the water outlet end of the water purifying device is communicated with the water spray nozzle through a pipeline,

the water suction nozzle, the first steam-water separator, the high-pressure fan and the air nozzle are sequentially communicated through a pipeline, the water inlet end of the second recovery water pump is communicated with the inside of the first steam-water separator, the water outlet end of the second recovery water pump is communicated with the water inlet end of the water purification device, a liquid level sensor is arranged on the first steam-water separator, and the water spraying and cutting controller is used for controlling the start and stop of the second recovery water pump according to the signal of the liquid level sensor.

In one embodiment, the multistage thermal cycle baking device comprises a drying box, a fourth material conveying chain, a preheating module, a forward drying module and a reverse drying module,

the fourth material conveying chain is rotatably arranged inside the drying box, a material inlet and a material outlet are correspondingly arranged on the side wall of the drying box at the two ends of the fourth material conveying chain, the third material conveying chain conveys materials to the fourth material conveying chain, and the preheating module, the forward drying module and the reverse drying module are sequentially arranged inside the drying box along the feeding direction of the fourth material conveying chain;

the preheating module comprises a first air blowing nozzle, a first air heater and a first air suction nozzle, the first air blowing nozzle is arranged on the inner wall of the top of the drying box, the first air suction nozzle is arranged on a support of the drying box below the fourth material conveying chain and is opposite to the first air blowing nozzle, the air inlet end of the first air heater is communicated with the first air suction nozzle, and the air outlet end of the first air heater is communicated with the first air blowing nozzle;

the forward drying module comprises a second air blowing nozzle, a second hot air heater, a second air suction nozzle and a second steam-water separator, the second air blowing nozzle is arranged on the inner wall of the top of the drying box, the second air suction nozzle is arranged on a support of the drying box below the fourth material conveying chain and is opposite to the second air blowing nozzle, and the second air suction nozzle, the second steam-water separator, the second hot air heater and the second air blowing nozzle are sequentially communicated;

the reverse drying module comprises a third air suction nozzle, a third hot air blower, a third air suction nozzle and a dehumidifying fan, wherein the third air suction nozzle is arranged on the inner wall of the top of the drying box, the third air suction nozzle is arranged on a support of the drying box below the fourth material conveying chain, the third air suction nozzle is arranged opposite to the third air suction nozzle, and the third air suction nozzle, the dehumidifying fan, a second steam-water separator, the third hot air blower and the third air suction nozzle are sequentially communicated.

In one embodiment, the dryer further comprises a drying controller and a seventh material sensor, the seventh material sensor is arranged on the inner wall of the drying box, the seventh material sensor is located on the front side of the preheating module along the feeding direction of the fourth material conveying chain, and the drying controller controls the first air heater, the second air heater and the third air heater to operate in order according to sensing signals of the seventh material sensor.

In one embodiment, the product quality detection device comprises a darkroom, a third material rack, a fifth material conveying chain, an ultraviolet lamp, an eighth material sensor, a camera, a cleanliness analyzer, a labeling machine, a data storage system, an image display and a detection controller,

the fifth material conveying chain is rotatably arranged on the third material rack, the fourth material conveying chain conveys materials to the fifth material conveying chain, the ultraviolet lamp and the camera are respectively arranged on the inner side wall of the darkroom, the eighth material sensor is arranged on the third material rack, the eighth material sensor is positioned on the front side of the fifth material conveying chain along the feeding direction of the fifth material conveying chain, the cleanliness analyzer, the labeling machine, the data storage system and the image display are respectively arranged inside the darkroom,

the cleanliness analyzer analyzes the material photos shot by the camera and stores the analyzed data in the data storage system, the image display is used for displaying the photos shot by the camera and the results generated by the cleanliness analyzer, the labeling machine is used for labeling unqualified labels on corresponding materials according to the results generated by the cleanliness analyzer, and the detection controller controls the fifth material conveying chain, the ultraviolet lamp, the camera, the cleanliness analyzer, the labeling machine, the data storage system and the image display to operate in order according to the sensing signals of the eighth material sensor.

In one embodiment, the automatic discharging device comprises a fourth material rack, a second feeding roller, a material pushing mechanism and a material temporary storage platform,

the material temporary storage platform is arranged on one side of the fourth material frame, the second feeding rollers are arranged on the fourth material frame in a parallel and rotatable mode, the fifth material conveying chain conveys materials to the second feeding rollers, and the material pushing mechanism is used for pushing the materials on the second feeding rollers to the material temporary storage platform.

In one embodiment, the material pushing mechanism comprises a material pushing bracket, a first material pushing cylinder, a second material pushing cylinder, a material pushing rod, a third connecting rod, a fourth connecting rod and a second connecting plate,

the material pushing support is arranged on the fourth material frame, the material pushing first cylinder is arranged on the material pushing support, the end portion of a piston rod of the material pushing first cylinder faces towards the material temporary storage platform, the third connecting rod is slidably arranged on the material pushing support, the second connecting plate is connected with the piston rod of the material pushing first cylinder and the end portion of the third connecting rod, the fourth connecting rod is longitudinally slidably arranged on the second connecting plate, and the material pushing rod is connected with the lower end of the fourth connecting rod.

In one embodiment, the device also comprises a material pushing controller, a ninth material sensor, a tenth material sensor and a guide rod,

the guide rod is arranged on one side of the fourth material frame far away from the temporary material storage platform along the feeding direction of the second feeding roller and is positioned above the second feeding roller,

the ninth material sensor and the tenth material sensor are sequentially arranged on the fourth material rack along the feeding direction of the second feeding roller, the ninth material sensor is positioned below the material pushing bracket, the distance between the ninth material sensor and the tenth material sensor is less than the length of the material,

when the pushing rod is located at the initial position, the distance between the pushing rod and the material temporary storage platform is larger than the distance between the guide rod and the material temporary storage platform, and the pushing controller controls the first pushing cylinder and the second pushing cylinder to operate in order according to the sensing signals of the ninth material sensor and the tenth material sensor.

Compared with the prior art, the through type full-automatic ultrasonic regular packing cleaning line provided by the utility model comprises an automatic feeding device, an ultrasonic cleaning device, a spraying water cutting device, a multistage thermal cycle baking device, a product quality detection device and an automatic discharging device which are sequentially communicated, wherein an operator only needs to place materials on the automatic feeding device, and the subsequent steps of cleaning, drying, checking and discharging of regular packing can be automatically carried out, meanwhile, the through type full-automatic ultrasonic regular packing cleaning line provided by the utility model can realize one-time cleaning operation on the bundled regular packing, does not need to split the bundled regular packing into single regular packing for cleaning, and can also ensure good cleaning effect, so that the through type full-automatic ultrasonic regular packing cleaning line provided by the utility model can realize batch automatic cleaning operation on the regular packing, not only greatly improve cleaning efficiency, but also can be fine simultaneously guarantee cleaning quality.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic structural view of an automatic loading device according to the present invention;

FIG. 3 is a schematic view of the ultrasonic cleaning apparatus according to the present invention;

FIG. 4 is a schematic structural view of a spray water cutting device according to the present invention;

FIG. 5 is a schematic structural diagram of a multi-stage thermal cycle baking apparatus according to the present invention;

FIG. 6 is a schematic structural diagram of a product quality detection apparatus according to the present invention;

fig. 7 is a schematic structural view of the automatic discharging device of the present invention.

Detailed Description

In the description of the present invention, it is to be understood that the terms "central," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "axial," "radial," and the like are used in the indicated orientations and positional relationships based on the orientation shown in the drawings for convenience in describing the utility model and simplicity in description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus are not to be considered as limiting.

Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.

In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.

In the present invention, unless otherwise expressly stated or limited, the first feature "on" or "under" the second feature may be directly contacting the first and second features or indirectly contacting the first and second features through an intermediate. Also, a first feature "on," "over," and "above" a second feature may be directly or diagonally above the second feature, or may simply indicate that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lesser elevation than the second feature.

In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples and features of different embodiments or examples described in this specification can be combined and combined by one skilled in the art without contradiction.

As shown in fig. 1-7:

a through type full-automatic ultrasonic regular packing cleaning line comprises an automatic feeding device 1, an ultrasonic cleaning device 2, a spraying and water cutting device 3, a multistage thermal circulation baking device 4, a product quality detection device 5 and an automatic discharging device 6 which are sequentially communicated.

In this embodiment, the automatic feeding device 1 includes a first material rack 101, a second material rack 102, a first material conveying chain 103, a first feeding roller 104 and a material grabbing mechanism 105,

the first material conveying chain 103 is rotatably arranged on the first material frame 101, specifically, the first material conveying chain 103 is formed by splicing a plurality of material conveying chain units, each material conveying chain unit comprises a chain plate, a chain plate shaft, chain plate connecting plates and rollers, two opposite side edges of the chain plate are respectively curled to form a sleeve shape, one side of each chain plate is sleeved on the chain plate shaft, the chain plate shafts at two ends of the chain plate are respectively sleeved with one roller and two chain plate connecting plates, the rollers are arranged between the two chain plate connecting plates, the plurality of material conveying chain units are connected end to form the first material conveying chain 103,

meanwhile, two ends of the first material rack 101 are respectively provided with a first conveying chain roller shaft 106, two ends of the first conveying chain roller shaft 106 are respectively provided with a gear, and are respectively rotatably arranged on the first material rack 101 through a bearing seat, the first material conveying chain 103 is sleeved on two first conveying chain roller shafts 106, meanwhile, the gear teeth of the gears at the two ends of the first conveying chain roller shaft 106 are correspondingly clamped with the gaps between the rollers at the two sides of the first material conveying chain 103 so as to realize the purpose of driving the first material conveying chain 103 to rotate through the gears, the first material rack is provided with a first motor, the main shaft of the first motor is provided with a chain wheel, meanwhile, a chain wheel is also arranged at the end part of any one first conveying chain roller shaft 106, and the chain wheel on the main shaft of the first motor is in transmission connection with the chain wheel on the first conveying chain roller shaft 106 through a chain so as to realize that the first material conveying chain 103 can be rotatably arranged on the first material rack 101;

the plurality of first feeding rollers 104 are rotatably arranged on the second material frame 102 side by side, specifically, two ends of a central shaft of each first feeding roller 104 are rotatably arranged on the second material frame 102 through bearing seats arranged on the second material frame 102, chain wheels are respectively arranged at the end parts of one ends of the plurality of first feeding rollers 104, the plurality of chain wheels are in transmission connection through chains, meanwhile, a second motor is arranged on the second material frame 102, chain wheels are also arranged on a main shaft of the second motor, and a chain wheel is also arranged at the other end of one first feeding roller 104 and is in transmission connection with the chain wheel on the second motor through the chains;

the material grabbing device 105 is arranged on the second material rack 102, the material grabbing device 105 is used for grabbing the material on the first material conveying chain 103 to the first feeding roller 104, and the first feeding roller 104 is used for conveying the material to the inside of the ultrasonic cleaning device 2 for cleaning.

Specifically, the second material rack 102 is arranged at the discharging end of the first material rack 101 in close proximity, the material grabbing device 105 comprises a material grabbing bracket 1051, a first material grabbing cylinder 1052, a second material grabbing cylinder 1053, a first clamping rod 1054, a second clamping rod 1055, a first connecting rod 1056, a second connecting rod and a first connecting plate,

the overall appearance of the material grabbing bracket 1051 is in a shape like a whole, the end part of the lower end of the material grabbing bracket 1051 is fixedly connected with the second material rack 102, the first material grabbing cylinder 1052 is arranged above the transverse part of the upper end of the material grabbing bracket 1051, the end part of the piston rod of the first material grabbing cylinder 1052 faces the first material conveying chain 103, the first connecting rod 1056 is arranged below the transverse part of the upper end of the material grabbing bracket 1051 in a sliding manner, specifically, the first connecting rod 1056 is a strip-shaped sliding block, a sliding rail is fixedly arranged on the lower side wall of the transverse part of the upper end of the material grabbing bracket 1051, and the first connecting rod 1056 is connected with the sliding rail in a sliding fit manner and is simultaneously assisted with the driving of the first material grabbing cylinder 1052 so as to realize that the first connecting rod 1056 can be arranged on the material grabbing bracket 1051 in a sliding manner;

the first connecting plate is connected with the piston rod of the first material grabbing cylinder 1052 and the end of the first connecting rod 1056, the second material grabbing cylinder 1053 is longitudinally arranged on the first connecting plate,

the second connecting rod is longitudinally and slidably arranged on the first connecting plate 1056, specifically, the second connecting rod is also a strip-shaped sliding block, a sliding rail is longitudinally and fixedly arranged on the first connecting plate, and the second connecting rod is connected with the sliding rail in a sliding fit manner and is assisted by the driving of the material grabbing second cylinder 1053 so as to be slidably arranged on the first connecting plate;

the first clamping rod 1054 is connected with the piston rod of the second material grabbing cylinder 1053 and the lower end of the second connecting rod, and the second clamping rod 1055 is connected with the first connecting rod 1056;

further comprises a feeding controller, a first material sensor, a second material sensor 10510, a third material sensor and a fourth material sensor 10512,

the first material sensor and the second material sensor 10510 are respectively arranged on the second clamping rod 1055, the third material sensor is arranged on the material grabbing bracket 1051, the fourth material sensor 10512 is arranged on the second material rack 102, a plurality of fourth material sensors 10512 are arranged on the discharge end of the second material rack 102 at intervals along the feeding direction of the first feeding roller 104, the distance between two adjacent fourth material sensors 10512 is smaller than the length of the material, a plurality of second material sensors 10510 are arranged at intervals along the length direction of the second clamping rod 1055, and the material loading controller orderly controls the material grabbing first cylinder 1052, the material grabbing second cylinder 1053, the first motor and the second motor to orderly operate according to the sensing signals of the first material sensor, the second material sensor 10510, the third material sensor and the fourth material sensor 10512;

the specific working process and principle of the automatic feeding device 1 provided by the utility model are as follows: firstly, a worker places a material on a first material conveying chain 103, at the moment, the first material sensor, a second material sensor 10510, a third material sensor and a fourth material sensor 10512 cannot detect the material, a feeding controller controls a first motor to rotate to drive the first material conveying chain 103 to rotate so as to drive the material on the first material conveying chain 103 to approach a second clamping rod 1055, at the moment, a first material grabbing cylinder 1052 is controlled by the feeding controller to extend a piston rod thereof so as to drive the first clamping rod 1054 and the second clamping rod 1055 to move to the position in the direction of the first material conveying chain 103, at the moment, the height of the first clamping rod 1054 is greater than that of the second clamping rod 1055, therefore, as the material continues to move in the direction of the second clamping rod 1055, the material passes below the first clamping rod 1054 and then is blocked by the second clamping rod 1055, at the moment, a sensing signal appears at the moment on the first material sensor, as the material is further pushed, simultaneously, under the blocking action of the second clamping rod 1055, one edge of the material is parallel to and in contact with the second clamping rod 1055, so that the plurality of second material sensors 10510 arranged on the second clamping rod 1055 can sense the material completely at this time, which means that the position and the angle of the material at this time meet the precondition that the material gripping mechanism 105 implements gripping operation, so that the feeding controller receives sensing signals from the first material sensor and the second material sensor 10510, controls the first motor to stop operating, and simultaneously sequentially controls the piston rod of the material gripping second cylinder 1053 to extend out to drive the first clamping rod 1054 to move down to grip the material between the first clamping rod 1054 and the second clamping rod 1055, and then controls the piston rod of the material gripping first cylinder 1052 to retract to grip the material from the first material conveying chain 103 to the first feeding roller 104;

when the material grabbing mechanism 105 grabs the material to the designated position on the first feeding roller 104, the third material sensor can sense the material, after receiving the sensing signal of the third material sensor, the feeding controller controls the piston rod of the material grabbing second cylinder 1053 to retract to drive the first clamping rod 1054 to move upwards, then controls the second motor to rotate to drive the first feeding roller 104 to start rotating, the material moves towards the direction of the ultrasonic cleaning device 2 along with the rotation of the first feeding roller 104, when the material comes to the discharging end on the second material frame 102, the fourth material sensor 10512 can sense the material one by one, after the sensing signal of the fourth material sensor 10512 closest to the ultrasonic cleaning device 2 disappears, at this time, the material is meant to completely leave from the first feeding roller 104 and enter the inside of the ultrasonic cleaning device 2, at this time, the feeding controller controls the piston rod of the material grabbing first cylinder 1052 according to the sensing signal of the fourth material sensor And extending to drive the first clamping rod 1054 and the second clamping rod 1055 to move to the position in the direction of the first material conveying chain 103, then controlling the first motor to start rotating, further moving the material to the direction of the second clamping rod 1055, and then repeating the actions to realize the automatic circulating feeding operation.

In this embodiment, the ultrasonic cleaning apparatus 2 includes a cleaning tank 201 opened at the upper side, a second material conveying chain 202 and a cleaning controller,

the second material conveying chain 202 is rotatably arranged inside the cleaning box 201, specifically, two ends of the inside of the cleaning box 201 are respectively provided with a second conveying chain roller shaft, two ends of each second conveying chain roller shaft are rotatably arranged at two ends of the cleaning box 201 through bearing seats, the second material conveying chain 202 is sleeved on the two second conveying chain roller shafts, meanwhile, a third motor is arranged on the side wall of the cleaning box 201, a chain wheel is arranged on a main shaft of the third motor, a chain wheel is also arranged at the end part of any one second conveying chain roller shaft, the chain wheel on the main shaft of the third motor and the chain wheel on the second conveying chain roller shaft are connected through chain transmission to realize that the second material conveying chain 202 is rotatably arranged inside the cleaning box 201, and the specific structure of the second material conveying chain 202 is similar to that of the first material conveying chain 103, so that the description is omitted herein;

the first feeding roller 104 conveys materials to the second material conveying chain 202, a plurality of rows of ultrasonic vibrators 203 are arranged on the inner wall of one side of the cleaning box 201 at intervals along the feeding direction of the second material conveying chain 202, a plurality of fifth material sensors 204 are arranged on the inner wall of the other side of the cleaning box 201 at intervals along the feeding direction of the second material conveying chain 202, cleaning liquid is arranged in the cleaning box 201, and the cleaning controller correspondingly controls the starting and stopping of the ultrasonic vibrators 203 according to sensing signals of the fifth material sensors 204;

preferably, the inner wall of the cleaning tank 201 is further provided with an ultrasonic water shortage protection sensor 207, an upper water level liquid level sensor 208, a water replenishing port 209, a water draining port 2010 and a material guide bar 2011, when the water level is lower than the position of the ultrasonic water shortage protection sensor, the cleaning controller controls the ultrasonic vibrator 203 not to be started so as to achieve the purpose of protecting the ultrasonic vibrator, and when the water level inside the cleaning tank 201 reaches the upper water level liquid level sensor, the cleaning controller controls the whole ultrasonic cleaning device 2 not to work, so that the cleaning water is prevented from overflowing the clean water tank 201 due to excessive cleaning water; the arrangement of the water replenishing port and the water inlet facilitates water replenishing and draining inside the cleaning tank 201, and facilitates maintenance and cleaning of the clean water tank 201; the material gib block sets up on the inner wall of the washing case 201 of second material conveying chain 202 both sides, and is parallel with second material conveying chain 202, simultaneously the distance that the top distance of the material gib block of both sides was washd the case 201 inner wall is greater than the distance that washs the ultrasonic vibrator 203 on the case 201 both sides inner wall and the top distance of fifth material sensor 204 and wash the case 201 inner wall, when the material was transported on second material conveying chain 202 like this, under the effect that the material gib block kept apart, probably damage ultrasonic vibrator 203 and fifth material sensor 204 when avoiding the material to remove.

The specific working process and principle of the ultrasonic cleaning device 2 provided by the utility model are as follows: after the first feeding roller 104 conveys the material to the second material conveying chain 202, the material continues to move forward along with the second material conveying chain 202, because the fifth material sensors 204 are arranged at intervals along the feeding direction of the second material conveying chain 202, the fifth material sensors 204 sense the material one by one, therefore, the cleaning controller correspondingly controls two rows of ultrasonic vibrators 203 adjacent to the fifth material sensors 204 to start operation according to the sensing signal of which fifth material sensor 204 is specific, when the fifth material sensor 204 does not generate the sensing signal, the cleaning controller correspondingly stops two rows of ultrasonic vibrators 203 adjacent to the fifth material sensors 204 to stop operation, in order to ensure reasonable realization of the actions, the distance between two adjacent fifth material sensors 204 is designed to be larger than the length of the material, so that the phenomenon that the ultrasonic vibrators 203 are controlled in a crossed manner does not occur, meanwhile, materials can be well cleaned, and meanwhile, the frequency of the ultrasonic vibrator 203 can be well reduced through the matching control of the fifth material sensor 204 and the cleaning controller, so that energy is saved.

Preferably, the material anti-skid nails 205 and the through holes are respectively arranged on the surface of the chain plate of the second material conveying chain 202, and by arranging the material anti-skid nails 205, when the material is conveyed onto the second material conveying chain 202, the material does not slide when moving up slope, down slope and in parallel along with the second material conveying chain 202 under the action of the material anti-skid nails 205, so that the distance between the materials can be effectively maintained, and the materials are prevented from colliding with each other;

on the other hand, the through holes are formed in the surface of the link plate of the second material conveying chain 202, so that the cleaning liquid in the cleaning tank 201 can pass through the through holes in the surface of the link plate of the second material conveying chain 202 to clean the bottom of the material, and the effect of the ultrasonic cleaning device 2 on cleaning the whole material is improved.

In this embodiment, the shower water cutting device 3 includes a shower water cutting tank 301, a third material conveying chain 302, a water spraying nozzle 303, an air spraying nozzle 304 and a water suction nozzle 305,

the third material conveying chain 302 is rotatably arranged inside the water spray cutting water tank 301, a feed inlet and a discharge outlet are correspondingly arranged on the side wall of the water spray cutting water tank 301 positioned at the two ends of the third material conveying chain 302, specifically, a third conveying chain roller shaft is respectively arranged at the two ends inside the water spray cutting water tank 301, the two ends of the third conveying chain roller shaft are respectively rotatably arranged at the two ends of the water spray cutting water tank 301 through bearing seats, the third material conveying chain 302 is sleeved on the two third conveying chain roller shafts, a fourth motor is arranged on a bracket of the water spray cutting water tank 301, a main shaft of the fourth motor is provided with a chain wheel, meanwhile, the end part of any one third conveying chain roller shaft is also provided with a chain wheel, the chain wheel on the main shaft of the fourth motor is connected with the chain wheel on the third conveying chain roller shaft through chain transmission so as to realize that the third material conveying chain 302 is rotatably arranged inside the water spray cutting water tank 301, the specific structure of the third material conveying chain 302 is similar to that of the first material conveying chain 103, and the only difference is that the third material conveying chain 302 does not include a chain plate, so that the spraying and water-cutting device 3 can conveniently spray water, cut water and absorb water for the material, and therefore the structures of other parts are not described again;

the second material conveying chain 202 conveys materials to a third material conveying chain 302, a water spray nozzle 303 and an air nozzle 304 are sequentially arranged on the inner wall of the top of the water spray cutting water tank 301 along the feeding direction of the third material conveying chain 302, and a water suction nozzle 305 is arranged on a bracket of the water spray cutting water tank 301 below the third material conveying chain 302 and is opposite to the air nozzle 304;

further comprises a water spraying and cutting controller and a sixth material sensor, wherein the sixth material sensor is arranged on the inner wall of the water spraying and cutting tank 301 at the two sides of the water spraying nozzle 303 along the feeding direction of the third material conveying chain 302, the water spraying and cutting controller controls the water spraying nozzle 303 to spray water intermittently according to the sensing signal of the sixth material sensor, the distance between the sixth material sensors at the two sides of the water spraying nozzle 303 is less than the length of the material, when the sixth material sensor close to the feeding port of the water spraying and cutting tank 301 senses the material first, the water spraying and cutting controller immediately controls the water spraying nozzle 303 to start spraying water, when the sixth material sensors on the two sides of the water nozzle 303 do not sense the materials, which means that the materials leave the working area of the water nozzle 303, the water spraying and cutting controller controls the water nozzle 303 to stop spraying water, so as to ensure that the materials are thoroughly cleaned;

the two water nozzles 303 are sequentially arranged along the feeding direction of the third material conveying chain 302, and the water curtains sprayed by the water nozzles 303 are in a shape of a Chinese character 'yi' and are intersected with each other, which means that the water curtains sprayed by the two water nozzles 303 can not only clean the upper surface of the material, but also clean the front side and the rear side of the material, as for the angle at which the water curtains sprayed by the two water nozzles 303 are intersected with each other and the water spraying pressure can be adaptively adjusted according to the size of the material, in this embodiment, it is preferable that the angle at which the water curtains sprayed by the two water nozzles 303 are intersected is 90 degrees;

the two air nozzles 304 are sequentially arranged along the feeding direction of the third material conveying chain 302, and air curtains ejected by the air nozzles are mutually crossed, and similarly, in order to fully ensure that residual water on the material is completely blown by high-speed air flow ejected by the air nozzles 304, the air curtains ejected by the two air nozzles 304 are arranged to be mutually crossed, so that the air curtains ejected by the two air nozzles 304 can blow air from the upper surface to the lower surface of the material and can blow air obliquely downwards from the front side surface and the rear side surface of the material, the angle at which the air curtains ejected by the two air nozzles 304 are mutually crossed and the air-blowing pressure can be adaptively adjusted according to the size of the material, and the preferred angle at which the air curtains ejected by the two air nozzles 304 are crossed is 90 degrees in the embodiment;

the two water suction nozzles 305 are sequentially arranged along the feeding direction of the third material conveying chain 302, the air nozzles 304 and the water suction nozzles 305 are arranged at intervals along the feeding direction of the third material conveying chain 302, specifically, the material is firstly subjected to air blowing treatment through the first air nozzle 304, then the residual water blown out by the first air blowing nozzle 304 is sucked away through the first air suction nozzle 305, then the residual water on the material is repeatedly recovered through the second air blowing nozzle 304 and the second air suction nozzle 305, and then the residual water on the material is completely removed as much as possible, and the specific quantities of the water spray nozzles 303, the air nozzles 304 and the water suction nozzles 305 can be correspondingly increased according to the size of the material and the requirement on the water stain residual quantity on the surface of the material.

Further comprises a first recovery water pump, a water purification device, a first steam-water separator 307, a high-pressure fan 308 and a second recovery water pump,

the water inlet end of the first recovery water pump is communicated with the inside of the water spraying water cutting tank 301, the water outlet end is communicated with the inside of the cleaning tank 201, the side wall of the cleaning tank 201 is provided with an overflow port 206, the overflow port 206 is communicated with the water inlet end of the water purifying device through a pipeline, the water outlet end of the water purifying device is communicated with the water nozzle 303 through a pipeline,

the water sprayed by the water spray nozzle 303 is naturally collected into the water spray cutting water tank 301 after cleaning the materials, then the first recovery water pump pumps the water in the water spray cutting water tank 301 into the cleaning tank 201 and cooperates with the ultrasonic vibrator 203 to clean the materials, so that the recycling of clean water for the materials is realized, when the water in the cleaning tank 201 is excessive, the water overflows through an overflow port 206 on the side wall of the cleaning tank 201 and flows to a water purification device through a pipeline, the water is purified by the water purification device and then is supplied to the water spray nozzle 303 to clean the materials, and therefore the actions are repeated, the cleaning effect on the materials is effectively guaranteed, and meanwhile, the water is saved;

the water suction nozzle 305, the first steam-water separator 307, the high-pressure fan 308 and the air nozzle 304 are sequentially communicated through a pipeline, the water inlet end of the second recovery water pump is communicated with the inside of the first steam-water separator 307, the water outlet end of the second recovery water pump is communicated with the water inlet end of the water purification device, the first steam-water separator 307 is provided with a liquid level sensor 309, the water spraying and cutting controller controls the start and stop of the second recovery water pump according to the signal of the liquid level sensor 309,

the aqueous vapor that blows off air nozzle 304 through water absorption mouth 305 is retrieved to get rid of the moisture in the aqueous vapor through first vapour water separator, recycle high pressure positive blower 308 and to air nozzle 304 repeated air feed, not only effectual water effect of cutting of having guaranteed air nozzle 304 realizes retrieving the moisture in the aqueous vapor of water absorption mouth 305 suction simultaneously, avoids the waste of water resource.

The specific working process and principle of the spraying water-cutting device 3 provided by the utility model are as follows: after the second material conveyor chain 202 conveys material to the third material conveyor chain 302, the material moves forward with the third material conveyor chain 302, when the sixth material sensor close to the feeding port of the water spraying and cutting tank 301 senses the material first, the water spraying and cutting controller immediately controls the water spraying nozzle 303 to start spraying water, when the sixth material sensors on both sides of the water nozzle 303 do not sense the materials, which means that the materials leave the working area of the water nozzle 303, the water spraying and cutting controller controls the water nozzle 303 to stop spraying water, the materials move forward along with the third material conveying chain 302, and then the air nozzle 304 and the water suction nozzle 305 cooperate with each other to cut water, so as to clean the residual water on the materials as much as possible, when the sixth material sensor does not detect the material after the preset time interval, the water spraying and cutting controller controls the water spraying nozzle 303, the air spraying nozzle 304 and the water suction nozzle 305 to stop working.

In this embodiment, the multi-stage thermal cycle baking apparatus 4 includes a drying box 401, a fourth material conveying chain, a preheating module, a forward drying module and a reverse drying module,

the fourth material conveying chain is rotatably arranged inside the drying box 401, a feeding hole and a discharging hole are correspondingly formed in the side walls of the drying box 401 at the two ends of the fourth material conveying chain, and the structure and the transmission form of the fourth material conveying chain are similar to those of the third material conveying chain 302, so that the details are not repeated; meanwhile, the drying box 401 comprises a box body and an aluminum silicate heat insulation plate wrapped outside the box body, door curtains made of silica gel are respectively arranged at the material inlet and the material outlet at two ends of the drying box 401, so that the loss of hot gas in the drying box 401 can be well prevented, and the drying effect on materials is ensured;

the third material conveying chain 302 conveys materials to a fourth material conveying chain, and the preheating module, the forward drying module and the reverse drying module are sequentially arranged inside the drying box 401 along the feeding direction of the fourth material conveying chain;

the preheating module comprises a first air blowing nozzle 403, a first hot air blower 404 and a first air suction nozzle 405, the first air blowing nozzle 403 is arranged on the inner wall of the top of the drying box 401, the first air suction nozzle 405 is arranged on a support of the drying box 401 below the fourth material conveying chain and is opposite to the first air blowing nozzle 403, the air inlet end of the first hot air blower 404 is communicated with the first air suction nozzle 405 through a pipeline, and the air outlet end of the first hot air blower 404 is communicated with the first air blowing nozzle 403 through a pipeline;

the forward drying module comprises a second air blowing nozzle 406, a second hot air heater 407, a second air suction nozzle 408 and a second steam-water separator 409, the second air blowing nozzle 406 is arranged on the inner wall of the top of the drying box 401, the second air suction nozzle 408 is arranged on a bracket of the drying box 401 below the fourth material conveying chain and is opposite to the second air blowing nozzle 408, and the second air suction nozzle 408, the second steam-water separator 408, the second hot air heater 407 and the second air blowing nozzle 406 are sequentially communicated;

the reverse drying module comprises a third air blowing nozzle 4010, a third hot air blower 4011, a third air suction nozzle 4012 and a dehumidifying fan 4013, the third air suction nozzle 4012 is arranged on the inner wall of the top of the drying box 401, a plurality of third air blowing nozzles 4010 are arranged on a support of the drying box 401 below a fourth material conveying chain side by side along the feeding direction of the fourth material conveying chain and are opposite to the third air suction nozzle 4012, the dehumidifying fan 4013, a second steam-water separator 408, the third hot air blower 4011 and the third air blowing nozzle 4010 are communicated in sequence, wherein hot air from the third hot air blower 4011 is uniformly distributed into the third air blowing nozzles 4010 through an air collecting distributor 4014 so as to improve the drying effect of materials;

further, the drying device comprises a drying controller and a seventh material sensor, the seventh material sensor is arranged on the inner wall of the drying box 401, the seventh material sensor is located on the front side of the preheating module along the feeding direction of the fourth material conveying chain, the drying controller controls the first hot air blower 404, the second hot air blower 407 and the third hot air blower 4011 to operate in order according to a sensing signal of the seventh material sensor, that is, the material enters from the feeding port of the drying box 401 and is first sensed by the seventh material sensor, the drying controller immediately controls the first hot air blower 404, the second hot air blower 407 and the third hot air blower 4011 to start operating, meanwhile, the inner walls of the drying box 401 near the forward drying module and the reverse drying module are respectively provided with a temperature sensor, the drying controller automatically adjusts the temperature of the air blown out by the first hot air blower 404, the second hot air blower 407 and the third hot air blower 4011 by receiving the signal of the temperature sensors, on the basis of ensuring the drying effect of the materials, the damage to a fan or other related components caused by overhigh temperature can be avoided;

the specific working process and principle of the multistage thermal cycle baking device 4 provided by the utility model are as follows: after the third material conveying chain 302 conveys the material to the fourth material conveying chain, the material moves forward from the feeding port of the drying box 401 along with the fourth material conveying chain, when the seventh material sensor senses the material, the drying controller receives the sensing signal and immediately controls the first air heater 404, the second air heater 407 and the third air heater 4011 to start operating, the material moves forward along with the fourth material conveying chain, firstly, the high-pressure low-temperature gas blown from top to bottom through the first air blowing nozzle 403 quickly preheats the material, the first air suction nozzle 405 located below the fourth material conveying chain recovers the gas passing through the material, heats the gas through the first air heater 404 and blows the material through the first air blowing nozzle again, the circulation of hot air is realized, the energy 403 required by the air heater during heating is greatly saved, and then, the low-pressure high-temperature gas blown from top to bottom through the second air blowing nozzle 406 and the low-pressure high-temperature gas blown from bottom to top through the third air blowing nozzle 4010 sequentially The materials are thoroughly dried twice, meanwhile, water vapor generated during drying is recycled by the aid of the second air suction nozzle 408 and the third air suction nozzle 4012, moisture in the materials is separated and collected through the second steam-water separator 408, the processed hot air is heated through the second hot air blower 407 and the third hot air blower 4011 respectively and then is supplied to the second air blowing nozzle 406 and the third air blowing nozzle 4010 for drying the materials circularly, energy required by the heating of the hot air blowers is correspondingly saved, after a preset time interval, the seventh material sensor still does not detect the materials, and at the moment, the drying controller controls the first hot air blower 404, the second hot air blower 407 and the third hot air blower 4011 to stop working so as to save energy.

The multistage thermal cycle baking device provided by the utility model utilizes hot air provided by the air heater and residual heat in the drying box 401, and then passes through hot air flow inside the whole material through the multistage air blowing nozzles blowing air in the positive and negative directions to take away moisture on the surface and inside of the material, separates moisture in hot air through the steam-water separation device in the cycle process of the hot air, and retains heat energy contained in the hot air and heats the hot air again through the hot air blower, so that energy required by reheating can be greatly reduced, and the aim of saving energy is fulfilled.

In this embodiment, the product quality detecting apparatus 5 includes a darkroom 501, a third material rack, a fifth material conveying chain 503, a violet lamp 504, an eighth material sensor, a camera, a cleanliness analyzer, a labeling machine, a data storage system, an image display and a detection controller,

the fifth material conveying chain 503 is rotatably disposed on the third material rack, and specifically, the structure and the transmission form of the fifth material conveying chain 503 are similar to those of the first material conveying chain 103, and therefore, the description is omitted;

the fourth material conveying chain conveys materials to a fifth material conveying chain 503, the ultraviolet lamp and the camera are respectively arranged on the inner side wall of the darkroom 501, the eighth material sensor is arranged on the third material rack, the eighth material sensor is positioned on the front side of the fifth material conveying chain 503 along the feeding direction of the fifth material conveying chain 503, the cleanliness analyzer, the labeling machine, the data storage system and the image display are respectively arranged inside the darkroom 501,

the cleanliness analyzer analyzes the material photos shot by the camera and is mainly used for checking whether the residual amount of stains on the surface of the material reaches a preset standard or not and storing the analyzed data in the data storage system for subsequent checking, the image display is used for displaying the photos shot by the camera and the results generated by the cleanliness analyzer, so that an operator can check the surface condition of the material and the analyzed data generated by the cleanliness analysis in real time, the detection controller vertically compares the analyzed data generated by the cleanliness analyzer with the preset material cleanliness standard to determine whether the cleanliness of the surface of each material is qualified or unqualified, the labeling machine is controlled to label unqualified materials so as to facilitate the subsequent operator to recognize and pick out the unqualified materials for cleaning, and the detection controller controls the fifth material conveying chain 503 and the fifth material conveying chain 503 to control the fifth material conveying chain to be cleaned again according to the sensing signals of the eighth material sensor, The ultraviolet lamp 504, the camera shooting instrument, the cleanliness analyzer, the labeling machine, the data storage system and the image display orderly operate, when the eighth material sensor does not detect the material after the interval preset time, the detection controller controls the fifth material conveying chain 503, the ultraviolet lamp 504, the camera shooting instrument, the cleanliness analyzer, the labeling machine, the data storage system and the image display to stop operating, and the purposes of energy conservation and emission reduction are achieved.

In this embodiment, the automatic discharging device 6 includes a fourth material rack 601, a second feeding roller 602, a material pushing mechanism 603, and a material temporary storage platform 604,

the material temporary storage platform 604 is arranged at one side of the fourth material frame 601, the plurality of second feed rollers 602 are rotatably arranged on the fourth material frame 601 side by side, specifically, two ends of a central shaft of the second feed rollers 602 are rotatably arranged on the fourth material frame 601 through a bearing seat arranged on the fourth material frame 601, the end parts of one ends of the plurality of second feed rollers 602 are respectively provided with a chain wheel, the plurality of chain wheels are connected through chain transmission, meanwhile, the fourth material frame 601 is provided with a third motor, a main shaft of the third motor is also provided with a chain wheel, the other end of one second feed roller 602 is also provided with a chain wheel, and the chain wheel is connected with the chain wheel on the third motor through chain transmission,

the fifth material conveying chain 503 conveys the material to the second feeding roller 602, and the material pushing mechanism 603 is used for pushing the material on the second feeding roller 602 to the temporary material storage platform 604;

specifically, the pushing mechanism 603 includes a pushing bracket 6031, a first pushing cylinder 6032, a second pushing cylinder 6033, a pushing rod 6034, a third connecting rod, a fourth connecting rod, and a second connecting plate 6037,

the pushing support 6031 is arranged on the fourth material rack 601, the pushing first cylinder 6032 is arranged on the pushing support 6031, the end of the piston rod of the pushing first cylinder 6032 faces the temporary material storage platform 604, the third connecting rod is slidably arranged on the lower plane of the pushing support 6031, specifically, the third connecting rod is a strip-shaped sliding block, a sliding rail is fixedly arranged on the lower side wall of the pushing support 6031, and the third connecting rod is connected with the sliding rail in a sliding fit manner and is simultaneously assisted with the driving of the pushing first cylinder 6032 to realize that the third connecting rod is slidably arranged on the pushing support 6031;

the second connecting plate 6037 is connected with a piston rod of the first pushing cylinder 6032 and the end of a third connecting rod, the fourth connecting rod is longitudinally slidably arranged on the second connecting plate 6037, specifically, the fourth connecting rod is also a bar-shaped sliding block, a sliding rail is longitudinally fixedly arranged on the second connecting plate 6037, the fourth connecting rod is connected with the sliding rail in a sliding fit manner and is driven by the second pushing cylinder 6033 to be slidably arranged on the second connecting plate 6037, the pushing rod 6034 is connected with the lower end of the fourth connecting rod, and the length direction of the pushing rod is vertical to the length direction of the second feeding roller 602;

further comprises a material pushing controller, a ninth material sensor 605, a tenth material sensor 606 and a guide rod 607,

the guide rod 607 is arranged on one side of the fourth material rack 601 far away from the material temporary storage platform 604 along the feeding direction of the second feeding roller 602 and is positioned above the second feeding roller 602, the guide rod 607 is mainly used for guiding the advancing of the material positioned on the second feeding roller 602 so as to keep the movement track of the material vertical to the second feeding roller 602, and meanwhile, the guide rod also has the function of isolating the material from a sensor and other components arranged on the fourth material rack 601 and avoiding the material from being damaged by the sensor and other components;

the ninth material sensor 605 and the tenth material sensor 606 are sequentially arranged on the fourth material shelf 601 along the feeding direction of the second feeding roller 602, and the ninth material sensor 605 is positioned below the pushing support 6031, the distance between the ninth material sensor 605 and the tenth material sensor 606 is less than the length of the material, the ninth material sensor 605 and the tenth material sensor 606 are mainly used for sensing the position of the material on the second feeding roller 602 in a matching way, when the ninth material sensor 605 and the tenth material sensor 606 sense materials simultaneously, which means that the materials have already advanced to a position suitable for being pushed to the material temporary storage platform 604, the material pushing controller will sequentially control the piston rod of the material pushing second cylinder 6033 to extend out to drive the material pushing rod 6034 to move downward to the back of the materials, then the piston rod of the first pushing cylinder 6032 is controlled to extend out to drive the pushing rod 6034 to communicate with the material to be pushed to the upper part of the material temporary storage platform 604;

when the pushing rod 6034 is located at the initial position, the distance from the pushing rod 6034 to the material temporary storage platform 604 is greater than the distance from the guide rod 607 to the material temporary storage platform 604, so that the design can ensure that when the material advances to a position suitable for being pushed to the material temporary storage platform 604, the pushing controller can sequentially control the piston rod of the pushing second cylinder 6033 to extend out to drive the pushing rod 6034 to move downwards so as not to collide with the material, and ensure that the piston rod of the subsequent pushing first cylinder 6032 extends out.

Preferably, the chain plates, the chain plate shafts, the chain plate connecting plates and the rollers in the first material conveying chain 103, the second material conveying chain 202 and the fifth material conveying chain 503, the chain plate shafts, the chain plate connecting plates and the rollers in the third material conveying chain 302 and the fourth material conveying chain, and the rollers of the first feeding roller 104 and the second feeding roller 602 are all made of stainless steel, so that rust produced by rust is prevented from polluting materials.

Furthermore, automatic feeding device 1, ultrasonic cleaning device 2, spray and cut water installation 3, multistage thermal cycle baking equipment 4, product quality detection device 5 and automatic discharging device 6 are equipped with emergency stop button respectively and are equipped with, when equipment breaks down or accident, can close down equipment the very first time, avoid causing bigger personnel to hurt or loss of property.

The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.

The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the present invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.

Claims

1. A through type full-automatic ultrasonic structured packing cleaning line is characterized by comprising an automatic feeding device, an ultrasonic cleaning device, a spraying water cutting device, a multistage thermal circulation baking device, a product quality detection device and an automatic discharging device which are sequentially communicated.

2. A through type full-automatic ultrasonic structured packing cleaning line according to claim 1, wherein the automatic feeding device comprises a first material rack, a second material rack, a first material conveying chain, a first feeding roller and a material grabbing mechanism,

the first material conveying chain is rotatably arranged on the first material frame, the first feeding rollers are rotatably arranged on the second material frame side by side, the material grabbing device is arranged on the second material frame and used for grabbing the materials on the first material conveying chain onto the first feeding rollers, and the first feeding rollers are used for conveying the materials to the ultrasonic cleaning device.

3. A through type full automatic ultrasonic structured packing cleaning line according to claim 2, wherein the second material rack is arranged at the discharge end of the first material rack, the material grabbing device comprises a material grabbing bracket, a first material grabbing cylinder, a second material grabbing cylinder, a first clamping rod, a second clamping rod, a first connecting rod, a second connecting rod and a first connecting plate,

the material grabbing bracket is arranged on the second material frame, the first material grabbing cylinder is arranged on the material grabbing bracket, the end part of a piston rod of the first material grabbing cylinder faces the first material conveying chain, the first connecting rod is arranged on the material grabbing bracket in a sliding manner, the first connecting plate is connected with the piston rod of the first material grabbing cylinder and the end part of the first connecting rod,

the second material grabbing cylinder is longitudinally arranged on the first connecting plate, the second connecting rod is longitudinally slidably arranged on the first connecting plate, the first clamping rod is connected with a piston rod of the second material grabbing cylinder and the lower end of the second connecting rod, and the second clamping rod is connected with the first connecting rod.

4. A pass-through full-automatic ultrasonic structured packing cleaning line according to claim 3, further comprising a feed controller, a first material sensor, a second material sensor, a third material sensor, and a fourth material sensor,

5. A pass-through fully automatic ultrasonic structured packing cleaning line according to any one of claims 2 to 4, wherein the ultrasonic cleaning device comprises a cleaning tank, a second material conveying chain and a cleaning controller,

the rotatable setting of second material conveying chain is in wash incasement portion, be located corresponding on the lateral wall of the washing case at second material conveying chain both ends is provided with feed inlet and discharge gate, first feed roller carries the material extremely on the second material conveying chain, follow on the inner wall of washing case one side the feeding direction of second material conveying chain is spaced to be provided with several ultrasonic vibrator, follow on the inner wall of opposite side the feeding direction of second material conveying chain is spaced to be provided with several fifth material sensor, it is provided with the washing liquid to wash incasement portion, wash the controller basis the corresponding control of fifth material sensor's induction signal ultrasonic vibrator opens and stops.

6. A pass-through fully automatic ultrasonic structured packing cleaning line according to claim 5, wherein the spray water cutting device comprises a spray water cutting box, a third material conveying chain, a water spray nozzle, an air spray nozzle and a water suction nozzle,

the third material conveying chain is rotatably arranged inside the water spraying and cutting tank, a feed inlet and a discharge outlet are correspondingly arranged on the side wall of the water spraying and cutting tank at the two ends of the third material conveying chain, the second material conveying chain conveys materials to the third material conveying chain, the water spray nozzle and the air nozzle are sequentially arranged on the inner wall of the top of the water spraying and cutting tank along the feeding direction of the third material conveying chain, and the water suction nozzle is arranged on a support of the water spraying and cutting tank below the third material conveying chain and is opposite to the air nozzle;

also comprises a water spraying and cutting controller and a sixth material sensor,

two the water jet is followed the pay-off direction of third material conveying chain sets gradually, and its spun cascade intercrossing, two the air jet is followed the pay-off direction of third material conveying chain sets gradually, and its spun air curtain intercrossing, two the water suction nozzle is followed the pay-off direction of third material conveying chain sets gradually, air jet and water suction nozzle follow the pay-off direction interval of third material conveying chain sets up.

7. A pass-through full-automatic ultrasonic structured packing cleaning line according to claim 6, wherein the multi-stage thermal cycle baking device comprises a drying box, a fourth material conveying chain, a preheating module, a forward drying module and a reverse drying module,

the reverse drying module comprises a third air suction nozzle, a third hot air blower, a third air suction nozzle and a moisture extraction fan, the third air suction nozzle is arranged on the inner wall of the top of the drying box, the third air suction nozzle is arranged on a support of the drying box below the fourth material conveying chain and is opposite to the third air suction nozzle, and the third air suction nozzle, the moisture extraction fan, the second steam-water separator, the third hot air blower and the third air suction nozzle are sequentially communicated;

the drying device is characterized by further comprising a drying controller and a seventh material sensor, the seventh material sensor is arranged on the inner wall of the drying box, the seventh material sensor is located on the front side of the preheating module along the feeding direction of the fourth material conveying chain, and the drying controller controls the first air heater, the second air heater and the third air heater to operate in order according to sensing signals of the seventh material sensor.

8. A pass-through fully automatic ultrasonic structured packing cleaning line according to claim 7, wherein the product quality detection device comprises a darkroom, a third material rack, a fifth material conveying chain, a purple light lamp, an eighth material sensor, a camera, a cleanliness analyzer, a labeling machine, a data storage system, an image display and a detection controller,

9. A passing-through type full-automatic ultrasonic structured packing cleaning line according to claim 8, wherein the automatic discharging device comprises a fourth material rack, a second feeding roller, a material pushing mechanism and a material temporary storage platform,

10. A pass-through full-automatic ultrasonic structured packing cleaning line according to claim 9, wherein the pushing mechanism comprises a pushing bracket, a first pushing cylinder, a second pushing cylinder, a pushing rod, a third connecting rod, a fourth connecting rod and a second connecting plate,

the material pushing support is arranged on the fourth material rack, the material pushing first cylinder is arranged on the material pushing support, the end part of a piston rod of the material pushing first cylinder faces the temporary material storage platform, the third connecting rod is arranged on the material pushing support in a sliding mode, the second connecting plate is connected with the piston rod of the material pushing first cylinder and the end part of the third connecting rod, the fourth connecting rod is arranged on the second connecting plate in a longitudinal sliding mode, and the material pushing rod is connected with the lower end of the fourth connecting rod;

also comprises a material pushing controller, a ninth material sensor, a tenth material sensor and a guide rod,