CN107335657A - The slew gear of cleaning machine - Google Patents
The slew gear of cleaning machine Download PDFInfo
- Publication number
- CN107335657A CN107335657A CN201611214856.4A CN201611214856A CN107335657A CN 107335657 A CN107335657 A CN 107335657A CN 201611214856 A CN201611214856 A CN 201611214856A CN 107335657 A CN107335657 A CN 107335657A
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- liquid
- cleaning
- storage case
- cleaning machine
- slew gear
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- 238000004140 cleaning Methods 0.000 title claims abstract description 166
- 239000007788 liquid Substances 0.000 claims abstract description 232
- 238000003860 storage Methods 0.000 claims abstract description 114
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- 230000007246 mechanism Effects 0.000 claims abstract description 51
- 239000000463 material Substances 0.000 claims abstract description 28
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- 238000007789 sealing Methods 0.000 claims description 3
- 230000007704 transition Effects 0.000 claims description 2
- 230000008901 benefit Effects 0.000 abstract description 5
- 239000004215 Carbon black (E152) Substances 0.000 description 24
- 229930195733 hydrocarbon Natural products 0.000 description 24
- 150000002430 hydrocarbons Chemical class 0.000 description 22
- 239000002699 waste material Substances 0.000 description 21
- 238000001816 cooling Methods 0.000 description 19
- 238000011084 recovery Methods 0.000 description 18
- 239000000725 suspension Substances 0.000 description 14
- 239000007789 gas Substances 0.000 description 13
- 238000005507 spraying Methods 0.000 description 13
- 238000004064 recycling Methods 0.000 description 11
- 230000000694 effects Effects 0.000 description 9
- 238000000034 method Methods 0.000 description 9
- 239000007921 spray Substances 0.000 description 9
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 8
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- 230000005494 condensation Effects 0.000 description 7
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- 239000002826 coolant Substances 0.000 description 5
- 241000628997 Flos Species 0.000 description 4
- 238000002347 injection Methods 0.000 description 4
- 239000007924 injection Substances 0.000 description 4
- 239000006210 lotion Substances 0.000 description 4
- 238000000926 separation method Methods 0.000 description 4
- 238000004506 ultrasonic cleaning Methods 0.000 description 4
- 238000001291 vacuum drying Methods 0.000 description 4
- 230000003749 cleanliness Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
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- 238000010025 steaming Methods 0.000 description 3
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/08—Cleaning involving contact with liquid the liquid having chemical or dissolving effect
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/14—Removing waste, e.g. labels, from cleaning liquid
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B40/00—Technologies aiming at improving the efficiency of home appliances, e.g. induction cooking or efficient technologies for refrigerators, freezers or dish washers
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention discloses a kind of slew gear of cleaning machine, including：Liquid reserve tank, the liquid reserve tank is interior to have the first fluid reservoir of cleaning fluid and the storage case in the first fluid reservoir provided with storage, and material mouth is provided with the first side wall face of liquid reserve tank；Rotary motion mechanism；Multiple support limit parts being distributed on storage case internal face；Slewing frame, one end of the slewing frame are fixedly connected with the output end of rotary motion mechanism, and the other end of slewing frame is arranged at support limit part；The charging basket of workpiece is loaded, the charging basket is placed in slewing frame.The present invention has the advantages of making workpiece obtain uniformly upset, improving workpiece cleaning quality.
Description
Technical field
The present invention relates to the cleaning equipment of workpiece surface dirt, and in particular to a kind of slew gear of cleaning machine.
Background technology
Cleaning machine is a kind of equipment for substituting and manually being cleaned using mechanical system to workpiece surface, is mainly used in cleaning
Workpiece surface bits, oil, wax, oxide layer etc., in the production process of industrial machinery and electronic product, the requirement of piece surface cleannes
Step up, the design and use of cleaning equipment are increasingly paid attention to by manufacturer.The accurate industrial part input of machine-shaping
The greasy dirt and dust cleaned on surface is needed before use, current cleaning line cleaning efficiency is low, hand labor intensity is big, cleaning effect
Fruit is difficult to management and control, could not rationally utilize resource, and problems are improved up for improving.
Publication No. CN205762688U utility model discloses a kind of slew gear of fully automatic vacuum cleaning machine, bag
Casing, the frame being arranged in casing and the cleaning frame for storing workpiece to be cleaned are included, one end of the casing is provided with feeding
Mouthful, its other end is provided with discharging opening, and the feeding port and discharge outlet are equipped with defeated frame conveyer belt, by defeated frame conveyer belt to case
Internal whole frame send workpiece to be cleaned or transported out from by cleaned later whole frame workpiece.The bottom of the frame is in
What linear pattern arranged successively is provided with first of vacuum ultrasonic rinse bath, second vacuum ultrasonic rinse bath, the 3rd vacuum
Ultrasonic cleaner and vacuum drying groove, the feeding port are set close to first of vacuum ultrasonic rinse bath, the discharging opening
Set close to vacuum drying groove, it is described clear that receiving is respectively provided with the groove of the vacuum drying groove and three vacuum ultrasonic rinse baths
The space of frame is washed, cleaning fluid is perfused with three vacuum ultrasonic rinse baths, ultrasonic cleaner is also equipped with its groove, its
Be additionally included in transfer cleaning frame in the casing picks and places frame mechanism and control connection vacuum drying groove and each vacuum ultrasonic
The controller of rinse bath.
The course of work of above-mentioned cleaning machine is：Workpiece to be cleaned is initially entered into first of vacuum ultrasonic rinse bath successively
Interior progress first time vacuum ultrasonic cleaning, subsequently enter and the super conjunction of second of vacuum is carried out in second vacuum ultrasonic rinse bath
Ripple cleans, and subsequently into progress third time vacuum ultrasonic cleaning in the 3rd vacuum ultrasonic rinse bath, continuous three is true
Workpiece after empty ultrasonic wave cleaning has the cleanliness factor for meeting to require, subsequently enters and processing is dried in dry slot.It is above-mentioned clear
Washing machine has the following disadvantages：
1) security：Due to remaining hydrocarbon cleaning liquid on workpiece and material frame, by the cleaning frame equipped with workpiece from each
When individual vacuum ultrasonic rinse bath takes out, after hydrocarbon cleaning liquid volatilizees at normal temperatures, running into appropriate condition can catch fire, and cause
Security incident.
2) do not washed clean clearly completely for cleaning cleaning：Because the grease and dirt that adhere on workpiece surface are very obstinate,
And each vacuum ultrasonic rinse bath can not constantly accomplish high vacuum requirement, so being wielded influence to hydrocarbon cleaning fluidity energy
It is larger, although by multiple tracks vacuum ultrasonic cleaning, but still the grease or dirt that can not be will be attached on workpiece surface remove；
3) the process running of multiple tracks independence, the volatilization of hydrocarbon cleaning liquid is larger, and cost is also higher；
4) part equipment is unable to the hydrocarbon amount of independent control, that is can not be automatically replenished after hydrocarbon consumption and (dry combustion method occurs
Will be on fire), it is mainly used in need not the clean occasion cleaned.
5) each dry slot and each rinse bath arrange setting according to linear pattern successively, make the overall structure of cleaning machine become multiple
It is miscellaneous, and ground area is also big.
The content of the invention
It is an object of the invention to provide a kind of revolution for making workpiece obtain the cleaning machine uniformly overturn in cleaning process
Mechanism.
The technical scheme for solving above-mentioned technical problem is as follows：
The slew gear of cleaning machine, including：
Liquid reserve tank, the liquid reserve tank is interior to be provided with the first fluid reservoir deposited and have cleaning fluid, and in the first fluid reservoir
Closed storage case；
The rotary motion mechanism being at least partially disposed in storage case；
Multiple support limit parts being distributed on storage case internal face；
Slewing frame, one end of the slewing frame are fixedly connected with the output end of rotary motion mechanism, slewing frame it is another
One end is arranged at support limit part；
The charging basket of workpiece is loaded, the charging basket is placed in slewing frame.
Such scheme is employed, because rotary motion mechanism driving slewing frame is carried out centered on the axle center of slewing frame
Rotate, make upset of the workpiece in slewing frame more uniform, each face or each position for being easy to workpiece obtain cleaning fluid
Immersion and cleaning, be attached to after storage case closed by exit structure to its feed inlet and outlet, formed in storage case
The space of one sealing, each road matting can be completed in storage case, between the conversion of each road matting, without that will expect
Basket takes out from storage case, therefore, not only improves cleaning quality, but also improved the security of cleaning.
Brief description of the drawings
Fig. 1 is the schematic perspective view of cleaning machine of the present invention；
Fig. 2 is the schematic perspective view of the other side of cleaning machine of the present invention；
Fig. 3 is the schematic diagram of the liquid reserve tank of the present invention；
Fig. 4 is to conceal the profile after some parts in Fig. 1；
Fig. 5 is the schematic perspective view of the exit structure in the present invention；
Fig. 6 is the schematic perspective view in another direction of exit structure in the present invention；
Fig. 7 is the schematic perspective view of the slew gear in the present invention；
Fig. 8 is the schematic perspective view in another direction of the slew gear in the present invention；
Fig. 9 is a kind of schematic diagram of embodiment of the guide wheel in slew gear；
Figure 10 is the schematic perspective view of the other side of cleaning machine of the present invention；
Figure 11 is the schematic diagram of the steam discharge controlling device in the present invention；
Figure 12 is the profile along B-B lines in Figure 11；
Figure 13 is the profile along D-D lines in Figure 11；
100 be liquid reserve tank, 101 be the first fluid reservoir, 102 be storage case, 103 be material mouth, 104 be cleaning liquid storage
Case, 105 be recycle case, 106 be waste liquid holding tank, 107 be condensate liquid storage box, 108 be heating tube, 109 be control valve,
110 be steam outlet；
201 it is vavuum pump, 202 be main pipeline, 203 be the first pipeline, 204 be the first condenser, 205 is the second condensation
Device, 206 are the 3rd condenser；
301 be the first support member, 302 be first turn back portion, 303 be the first slide rail, 304 be the second support member, 305
For the 3rd support member, 306, be four support members, 307 be second turn back portion, 308 be the 5th support member, 309 be safety door
Body, 310 be the first supporting plate, 311 be the first suspension rod, 312 be clutch shaft bearing, 313 be transverse connecting rod, 314 be longitudinal direction connect
Extension bar, 315 be bearing, 316 be the second supporting plate, 317 be the second suspension rod, 318 be second bearing, 319 be axle, 320 be flexible
Formula hold out against part, 321 be rotary driving part, 322 be the first sprocket wheel, 323 be the second sprocket wheel, 324 be chain, 325 be connection
Part；
400 it is motor, 401 be reductor, 402 be mounting seat, 403 be guide wheel, 404 be flange, 405 is arcwall face, 406
It is the first supporting plate for framework, 407,408 be the second supporting plate, 409 be material import and export, 410 be support beam, 411 is rotation
Part, 412 are charging basket；
500 be ultrasonic rod；
600 it is liquid-feeding pump, 601 be the first liquid pushing tube, 602 be the first liquor charging control valve, 603 be the second liquid pushing tube, 604 is
Second liquor charging control valve, 605 be the 3rd liquid pushing tube, 606 be the 3rd liquor charging control valve, 607 be the 4th liquid pushing tube, 608 be the 4th
Liquor charging control valve, 609 be recovery pump, 610 be the first liquid back pipe, 611 be the first return hydraulic control valve, 612 be the second liquid back pipe,
613 it is the second return hydraulic control valve, 614 be the 3rd liquid back pipe, 615 be the 3rd return hydraulic control valve, 616 is filter；
701 be supervisor, and 702 be the first shower, and 703 be the second shower；
801 be first entrance section, 802 be first throat, 803 be the first diffuser, 804 be bellows, 805 be cylinder,
806 it is closure, 807 be adapter sleeve, 808 be support member, 809 be cooling tube, 810 be the second Venturi tube, 811 is cooling
Water jacket.
Embodiment
As depicted in figs. 1 and 2, the slew gear of cleaning machine of the invention, including：Liquid reserve tank, heater, vacuum means
Put, exit structure, slew gear, EGR, the ultrasonic components for sending ultrasonic wave, spraying mechanism, discharge of steam control dress
Put, cooling device, the relation to each several part and between them is described in detail below：
As shown in Figures 1 to 4, storage is provided with liquid reserve tank 100 has the first fluid reservoir 101 of cleaning fluid and exposed to first
Storage case 102 in fluid reservoir 101, the cleaning fluid prioritizing selection hydrocarbon cleaning liquid loaded in the first fluid reservoir 101, in storage case
102 one end is provided with material mouth 103；Liquid reserve tank 100 is substantially in cuboid, and two along width of liquid reserve tank 100 are relative
Side is provided with opening.Storage case 102 is cylindrical in shape body, and one end is the non-close end to form the material mouth 103, storage case 102
Both ends be fixed as one respectively in the opening on the liquid reserve tank 100 and with liquid reserve tank, i.e. storage case 102 is along liquid reserve tank
Width is arranged in liquid reserve tank.
Also include cleaning liquid storage box 104, recycle case 105, waste liquid holding tank 106, condensate liquid storage box
107.Cleaning liquid storage box 104 is preferentially arranged on the outside of liquid reserve tank 100, defecates washing lotion storage box 104 and EGR
Connection.Recycle case 105 and be preferentially arranged on the inside of liquid reserve tank 100 and in the first fluid reservoir 101, recycle case
105 are connected with EGR.
Waste liquid holding tank 106 is preferentially arranged on the outside of liquid reserve tank 100, and waste liquid holding tank 106 is with recycling case 105
It is attached, waste liquid holding tank 106 is drained into containing more polymictic cleaning fluid by recycling in case 105, it is temporary in waste liquid
Deposit in case 106 and precipitated or handled.Waste liquid holding tank 106 is also connected with condensate liquid storage box 107 by pipeline, on the pipeline
Provided with valve.There is dividing plate in waste liquid holding tank 106, the waste liquid holding tank 106 is divided and is used for for left box body and right case, left box body
Receive to come from and recycle the cleaning fluid containing impurity sent of case, be provided with filter element on dividing plate, it is clear in left box body
After the filtered part filtering of washing lotion, obtain more clean cleaning fluid and enter right case, and impurity then stays in right case, useless
Liquid level sensor is provided with the right case of liquid holding tank 106, when the cleaning fluid in waste liquid holding tank 106 is compared by precipitation
During clean cleaning fluid, when the liquid level of more clean cleaning fluid exceedes the liquid level of liquid level sensor setting, then the valve on pipeline
Door is opened, and cleaner cleaning fluid is drained into the first fluid reservoir 101, and impurity is then by waste liquid holding tank 106
Waste outlet is discharged, and when discharging impurity, can be used to waste liquid holding tank 106 and is passed through the air with pressure, pass through sky
The pressure of gas discharges impurity.Condensate liquid storage box 107 is connected to the first fluid reservoir 101 of liquid reserve tank 100.
Also include akaline liquid storage box (not shown), due to workpiece surface dirt it is acid heavier, it is hydrocarbon clear
Washing lotion is to after more than workpiece wash number, hydrocarbon cleaning liquid is also partial to acidity, therefore, by controlling akaline liquid storage box
Valve, akaline liquid is drained into hydrocarbon cleaning liquid and carries out neutralization reaction, makes the property pH value of hydrocarbon cleaning liquid close to neutrality.
Installing port is provided with the bottom of liquid reserve tank, the heater heated to cleaning fluid is arranged at the first storage of liquid reserve tank
In liquid room, heater preferentially uses heating tube 108, and heating tube 108 can be multiple and be electric heating tube, and the one of these heating tubes
End is extend into the first fluid reservoir 101 through installing port, and the other end of heating tube 105 is located at the outside of liquid reserve tank in order to connect
Power supply.
Storage case 102 is provided with to enter in storage case for steam caused by heater heated wash liquid and workpiece is formed
The control valve 109 of steam bath, heating tube 108 are heated to cleaning fluid, and cleaning fluid be heated to higher temperature due to, therefore
Substantial amounts of steam can be produced in first fluid reservoir 101, these steam preparations carries out steam bath use to workpiece, makes to workpiece
Cleaning is cleaner and takes out safer during the workpiece after cleaning.Enter it is apparent that being provided with steam on storage case 102
Mouthful, so, control valve 109 could control the steam in the first fluid reservoir 101 to be flowed into storage case 102.Preferably, control valve
109 be cylinder valve, by the driving of cylinder valve come the steam entry port being turned on and off on storage case 102, the cylinder body peace of cylinder
In the outside wall surface of liquid reserve tank, the piston rod of cylinder through the first fluid reservoir 101 and extend into storage case 102 and seal member
It is attached, so as to be controlled to the steam in the first fluid reservoir 101., it is necessary to steam after steam bath is carried out to workpiece
Discharged, therefore, steam outlet 110 is provided with the second sidewall face of storage case 102.
As depicted in figs. 1 and 2, vacuum extractor is at least connected with storage case 102；Vacuum extractor include vavuum pump 201,
Main pipeline 202, the first pipeline 203, the first condenser 204, the second condenser 205, the 3rd condenser 206.Vavuum pump 201 is preferential
Using the vavuum pump with gas-liquid separation, in order to be separated gas with liquid when vacuumizing, the liquid after separation
Body can be recycled.The input of vavuum pump 201 is connected with main pipeline 202, one end of the first pipeline 203 and main pipeline
202 connections, the other end of the first pipeline 203 are connected in storage case 102, when vavuum pump 201 works, pass through the first pipeline 203
And main pipeline 202 can vacuumize to storage case 103.
Vacuum extractor also vacuumizes to the first fluid reservoir 101, can be connected to fluid reservoir by main pipeline 202
In, it is preferable that the first fluid reservoir 101 being respectively connecting to by the first condenser 204 in main pipeline 202 and liquid reserve tank 100, when
When vavuum pump 201 works, contained moisture becomes after the condensation of the first condenser 204 in the gas extracted out from the first fluid reservoir
For liquid, gas is then sent to vavuum pump 201 by main pipeline 202, is discharged after vavuum pump 201 again gas-liquid separation.Due to logical
Substantial amounts of steam can be produced by crossing heater and washing heating to the cleaning in the first fluid reservoir 101, therefore, be taken out very to the first fluid reservoir
Space-time, the liquid obtained by the condensation of the first condenser 204 can carry out profit for clean cleaning fluid, the clean cleaning fluid
With, therefore, the cleaning liquid storage box 104 of coolant produced by coming from the first condenser there is provided reception in the present invention,
Cleaning liquid storage box 104 is connected with the first condenser 204 and EGR respectively.When workpiece passes through preliminary ultrasonic wave
After the mattings such as cleaning, cleaning showers, finally cleaned again using clean cleaning fluid, it is more dry with the cleaning to workpiece
Only.
Vacuum extractor is also vacuumized to recycling case 105, and vacuum extractor can be connected to back by main pipeline 202
Receipts utilize case 105, it is preferable that it are connected by one end of the second condenser 205 with recycling case 105, the second condenser 205
The other end is connected with main pipeline 202, so forms the loop vacuumized, when vavuum pump 201 works, from recycling case 105
Contained moisture is changed into liquid after the condensation of the second condenser 205 in the gas of middle extraction, and gas is then sent by main pipeline 202
To vavuum pump 201, discharged after vavuum pump 201 again gas-liquid separation.Liquid reserve tank 100 is arranged on due to recycling case 105
Inside is simultaneously exposed in the first fluid reservoir 101, when being heated by heating tube to the first fluid reservoir 101, passes through heat transfer
Effect, the liquid recycled in case 105 are heated indirectly, therefore, steaming can be equally produced in case 105 is recycled
Vapour.Therefore, when being vacuumized to recycling case 105, the liquid obtained by the condensation of the second condenser 205 can carry out profit
With, in the present invention, the first liquid storage for the condensate liquid delivery outlet prioritizing selection of the second condenser 205 being connected in liquid reserve tank 100
Room 101, even if the liquid obtained through the condensation of the second condenser 205 is returned in the first fluid reservoir 101.
Vacuum extractor also vacuumizes to waste liquid holding tank 106, condensate liquid storage box 107, and vacuum extractor can pass through
Main pipeline 202 is connected to waste liquid holding tank 106, condensate liquid storage box 107, it is preferable that main pipeline 202 passes through the 3rd condenser
206 are connected with waste liquid holding tank 106, condensate liquid storage box 107 respectively, the loop vacuumized are so formed, when the work of vavuum pump 201
When making, contained moisture passes through the 3rd condenser 206 in the gas extracted out from waste liquid holding tank 106, condensate liquid storage box 107
It is changed into liquid after condensation.In order to which condensate liquid caused by the 3rd condenser 206 is recycled, it is preferable that by the 3rd condenser 206
Condensate outlet be connected with condensate liquid storage box 107, so as to which condensate liquid caused by the 3rd condenser 206 is sent into condensate liquid
In storage box 107, because condensate liquid storage box 107 is connected to the first fluid reservoir 101 of liquid reserve tank 100, therefore, condensate liquid storage
Cleaning fluid in case 107 can be sent to the first fluid reservoir 101, so, will recycle case 105, waste liquid holding tank 106 vacuumizes
The liquid formed is recycled, and the cleaning fluid containing impurity kept in waste liquid holding tank 106 is passed through
Recycled after processing.
The vacuum extractor of the present invention vacuumizes to each casing, and the cleaning that not only ensure that workpiece is in vacuum
Lower operation, make to be guaranteed to the security of workpiece cleaning, and while vacuumizing, also to contained in gas
Cleaning fluid moisture is recycled, and the effect of this recovery is many, has plenty of to form cleaning liquid as most
The cleaning to work uses afterwards, has plenty of more clean cleaning fluid, is used as the preliminary cleaning to workpiece, in a word, recovery
Utilize the cost for saving workpiece cleaning.
As shown in Fig. 2, Fig. 3, Fig. 5 and Fig. 6, in order to which material mouth 103 is opened and closed, in closing material mouth 103 by vacuumizing
When device vacuumizes to storage case, it is ensured that the state of vacuum is in storage case 102, therefore, on liquid reserve tank actively
The exit structure that the material mouth 103 on storage case 102 is closed or opened is provided with, exit structure includes：Support,
Safety door, holding device, linear drive apparatus, the relation progress to each several part of exit structure and between them is detailed below
Explanation：
Support is arranged on liquid reserve tank 100, the support include be fixed on liquid reserve tank lower carriage, be fixed on lower carriage
On upper bracket, lower carriage is provided with being slidably matched with holding device and along horizontal (the length side of liquid reserve tank of liquid reserve tank 100
To) the first slide rail of extension, upper bracket is provided with the second slide rail for being extended laterally along liquid reserve tank 100.Lower carriage includes both ends edge
The first support member that liquid reserve tank extends laterally, the second support member, both ends are along liquid reserve tank longitudinal direction (short transverse of liquid reserve tank)
3rd support member of extension, the first support member 301 preferentially select metal tube, and the quantity of the first support member 301 is at least
Two, one end of the first support member 301 is turned back portion 302 provided with first, and first portion 302 that turns back is fixedly connected with liquid reserve tank,
Preferably, first portion 302 that turns back is connecting rod, shape between the two after the connecting rod is connected with the end of the first support member 301
Into 90 degree of angle, turned back portion 302 so as to form first in the end of the first support member 301, first turns back the depositing of portion 302
So that there is spacing, first slide rail 303 is arranged on the first supporting part between the first support member 301 and liquid reserve tank 100
Part 301 is towards on the end face of liquid reserve tank 100.The first end of second support member 304 is secured within liquid reserve tank 100, and second
The second end of support member 304 is fixedly connected with the first support member 301；Preferably, the second support member 304 is connected to
One support member 301 and the first joint portion for turning back portion 302, after the second support member 304 is set, by the second support member,
First, which turns back, defines a triangle between portion 302 and liquid reserve tank 100, supported by the supporting construction of triangle to first
Part 301 forms support.The other end of first support member 301 is fixedly connected with the 3rd support member 305.Upper bracket includes the
The 5th support member that four support member both ends extend laterally along liquid reserve tank 100, one end of the 4th support member 306 are fixed on storage
In liquid case, the other end of the 4th support member 306 is turned back portion 307 provided with second, is turned back the support member of portion 307 and the 4th second
90 degree of angle is formed between 306, such 4th support member 306 is L-shaped, and company is fixed with lower carriage by second portion 307 that turns back
Connect, due to the second presence for turning back portion 307, make the 4th support member 306 has spacing between lower carriage.5th supporting part
Part 308 is fixed in the 4th support member 306, and the second slide rail is arranged in the 5th support member.The section of 5th support member
It is L-shaped.
As shown in Figure 5 and Figure 6, safety door is arranged on support, and the safety door is hung including safety door body 309, first
Frame, one end of the first suspension bracket are connected with safety door body 309, and the other end of the first suspension bracket is slidably fitted on support.First hangs
Frame include the first supporting plate 310, be arranged at the first supporting plate both ends be used for connect safety door body 309 the first suspension rod 311,
The roller of clutch shaft bearing 312 or first being arranged in the first supporting plate.
As shown in Figure 5 and Figure 6, holding device provides axial force to safety door makes safety door to the material mouth on storage case
Sealing is kept, holding device is arranged on support.The holding device includes support member, the second suspension bracket, safety door is provided
Axial force is telescopic to hold out against part, and support member is slidably fitted on support, support member include transverse connecting rod 313,
Longitudinally connected bar 314, transverse connecting rod 313 and longitudinally connected bar 314 are through intersecting to form framework.In the first connection of support member
Bearing 315 is preferentially provided with pipe, the bearing 315 is slidably fitted on the first slide rail 303 of lower carriage.One end of second suspension bracket
It is connected with support member, the other end of the second suspension bracket is slidably fitted on support, and second suspension bracket includes the second supporting plate
316th, it is arranged at being used to connect the second suspension rod 317 of support member, being arranged on the second supporting plate for the both ends of the second supporting plate 316
The roller of second bearing 318 or second, the one end of the second suspension rod 317 and the second supporting plate 316 are be hinged, the second suspension rod 317 it is another
The transverse connecting rod 313 of one end and support member is be hinged.The second bearing 318 preferentially uses an axle with clutch shaft bearing 312
319 are attached, and so can be attached multiple clutch shaft bearings and second bearing by more axles 319, straight by one
One output end of line driving can be such that safety door body 309 and support member moves together.It is telescopic to hold out against part 320
It is fixed on the supporting member, it is preferable that the telescopic part 320 that holds out against is fixed on transverse connecting rod 313 and longitudinally connected bar 314
Intersect joint portion, the telescopic part 320 that holds out against preferentially uses cylinder.
As shown in Figure 5 and Figure 6, safety door and the linear drive apparatus of holding device progress straight-line displacement is driven to be arranged on
On support, the clutch end of linear drive apparatus is connected with safety door and holding device respectively.Preferably, linear drive apparatus
In the 4th support member 306 of upper bracket, linear drive apparatus preferentially uses sprocket wheel chain drive, and the straight line drives
Dynamic device includes rotary driving part 321, is fixed on the first sprocket wheel 322 of rotary driving part output end, is fixed on support
The second sprocket wheel 323, chain 324, connection member 325, rotary driving part 321 preferentially from reductor motor, institute
State the first sprocket wheel 322 and the second sprocket wheel 323 is engaged with chain 324 respectively, connection member 325 is connected with chain 324, connection
The both ends of part 325 connect safety door and holding device, one end of connection member 325 and the first supporting plate of safety door respectively
310 are fixedly connected, and the other end of connection member 325 is fixedly connected with the second supporting plate 316 in holding device, the chain
324 preferentially use non-closed chain, i.e. chain 324 has two ends, the both ends of chain 324 respectively with connection member
325 connections.
The course of work of exit structure is as follows：
As shown in Fig. 2, Fig. 3, Fig. 5 and Fig. 6, when needing to close material mouth 103, the moment of torsion of the output of rotary driving part 321
The first sprocket wheel 323, the drive chain 324 of the first sprocket wheel 323 and the second sprocket wheel 323 are transferred to, so as to drive connection member successively
325th, the lateral displacement of the first supporting plate 310, the first suspension rod 311, the second supporting plate 316, the second suspension rod 317 along liquid reserve tank,
In displacement process, the support member being made up of transverse connecting rod 313 and longitudinally connected bar 314 and bearing 315 is in the first slide rail
Slided on 303, clutch shaft bearing 312 and second bearing 318 are slided in the 5th support member 308, when safety door body 309 and material
At this moment rotary driving part 321 is stopped when 103 pairs of mouth is corresponding, and the telescopic piston rod for holding out against part 320 stretches out, will safety
Door body 309 is held out against on liquid reserve tank 100, and material mouth 103 is closed, by it is telescopic hold out against part 320 hold out against effect, can be with
Prevent from pushing up safety door body 309 because of the excessive factor of the pressure such as air pressure inside storage case 102 and open, cause outside gas or cleaning fluid
The negative consequence let out, therefore, it is telescopic hold out against part 320 hold out against effect can be to material mouth 103 closing it is relatively reliable.In addition,
This exit structure along liquid reserve tank transverse shifting, the horizontal space of liquid reserve tank 100 is taken full advantage of, used without taking
Other spaces in place.
As shown in Fig. 1, Fig. 3, Fig. 4, Fig. 7 and Fig. 8, for loading workpiece and making the revolution for the non-close that workpiece overturn
Mechanism is arranged in the storage case 102, and slew gear includes rotary motion mechanism, multiple is distributed on storage case internal face
Support limit part, slewing frame, the charging basket for loading workpiece, one end of slewing frame and the output end of rotary motion mechanism are fixed
Connection, the other end of slewing frame are arranged at support limit part, and charging basket is arranged in slewing frame.
Rotary motion mechanism includes motor 400, reductor 401, axle, and motor 400 is arranged on liquid reserve tank 100, motor 400
Output end be connected with the input of reductor 401, one end of the output end of reductor 401 and axle connects, or reductor
Output end is connected by one end of transmission mechanism and axle, and the other end of axle is connected with slewing frame.Transmission mechanism can be gear
Transmission mechanism, can also sprocket wheel chain drive.The torque output of the work output of motor 400 carrys out reductor, passes through reductor
Slewing frame is output to after reduction of speed and lifting torsion, so that slewing frame rotates, because workpiece is installed in slewing frame
, therefore, the rotational band of slewing frame moves workpiece turning, so that all parts of workpiece can be cleaned.
As shown in Figure 7 and Figure 8, support limit part includes being fixed on storage case internal face upper mounting seat 402, being arranged on peace
The axle on seat 402, the guide wheel 403 being arranged on axle are filled, mounting seat 402 is used for the internal face for being fixed on storage case 102, preferably
Ground, guide wheel 403 are arranged in mounting seat by axle and bearing, and one end of the guide wheel 403 is provided with flange 404, the flange 404 with
Pass through the transition of arcwall face 405 between guide wheel 403.Axial limiting can be formed to one end of slewing frame by flange 404.It is and right
In the other end of slewing frame it is attached with the axle in rotary motion mechanism, the axle of rotary motion mechanism is to pass through bearing
It is supported on liquid reserve tank, by setting such as nut or end cap on axle, axial limiting is carried out to axle and bearing, so,
The both ends of slewing frame can obtain axial limiting, it is therefore prevented that the axial float of slewing frame.
As shown in Figure 7 and Figure 8, slewing frame includes frame body, and frame body includes framework 406, is arranged on framework 406
First supporting plate 407 of one end and the second supporting plate 408 for being arranged on the other end of framework 406, framework 406 preferably use rectangle
Framework, at least four faces of the framework of the rectangle are hollow out, and the position of these hollow outs will not be formed to cleaning fluid or gas
Stop, in order to which cleaning fluid or gas are entered and be mounted with the charging basket of workpiece, the shape of the first supporting plate 407 is preferably using circle
Shape, the first supporting plate 407 are provided with material import and export 409, and the material import and export 409 passes in and out for being mounted with the charging basket of workpiece, the
One supporting plate 407 is supported on described guide wheel 403, and by flange 404 to its axial limiting.Second supporting plate 408
It is connected for the clutch end with rotary motion mechanism.
As shown in Figure 7 and Figure 8, the portion for reducing resistance when feed basket enters in frame body is provided with the inside of frame body
Point, it is preferable that the part for reducing charging basket resistance is arranged in framework 406, and the feed basket reduces resistance when entering in frame body
The part of power includes the support beam 410 on the inside of frame body, rotary part 411, the both ends of support beam 410 and frame body
It is fixedly connected, i.e., the both ends of support beam 410 are connected with framework 406 respectively；One end of rotary part 411 is supported on support beam 410
On, the other end of rotary part 411 is supported on frame body, it is preferable that the other end of rotary part 411 is supported on framework
On 406.Rotary part 411 can use bearing or support roller.Charging basket 412 is arranged in slewing frame, when charging basket 412 is from material
When inlet and outlet 409 are entered in framework 406, staff in the presence of rotary part 411, makes rotation by pushing charging basket 412
Rolling friction is formed between rotation member 411 and charging basket 412 and rotary part 411, so as to reduce the resistance of push charging basket 412.
When taking out charging basket 412, staff can be reduced by rolling friction to charging basket force pulling force effect and pull out charging basket
When resistance.Set feed basket to enter the part of reduction resistance when in frame body on the inside of frame body and can also be slide rail or cunning
Groove, the chute coordinated with slide rail, or the slide rail coordinated with chute are provided with material frame 412, the cooperation of slide rail and chute, is gone back
Material frame 412 can be limited to swing, material frame 412 is passing in and out frame body, by sliding friction, can equally reduce resistance.
As shown in Figure 7 and Figure 8, ultrasonic components are arranged in storage case 102 and are located at turn around around mechanism, ultrasonic components
It is preferred that using ultrasonic rod 500, in present embodiment, 4 ultrasonic rods are arranged around slew gear.The one of these ultrasonic rods
End is connected with one end of a bearing, and the other end of bearing is fixed on the internal face of storage case 102, in the side of storage case 102
Wall is provided with hole, and support set is provided with the hole, and the other end of ultrasonic rod 500 passes through support set exposure in atmosphere, in order to
Connect power supply.
As shown in Figure 1, Figure 2 with shown in Figure 10, the cleaning fluid in the first fluid reservoir is sent to the storage case 102 by EGR
In and recycled after cleaning workpiece；The EGR includes liquid feeding device and cleaning fluid recovery, liquor charging
The input of device is connected to the first fluid reservoir 101 in liquid reserve tank 100, and the output end of liquid feeding device is located in storage case 102.
The input of cleaning fluid recovery is located in storage case 102.Liquid feeding device and cleaning fluid recovery are carried out below detailed
Explanation：
Liquid feeding device includes liquid-feeding pump 600, the first liquid pushing tube, the second liquid pushing tube, the 3rd liquid pushing tube, the 4th liquid pushing tube, the
The input of one liquid pushing tube 601 is connected to the first fluid reservoir 101 in liquid reserve tank 100, the output end connection of the first liquid pushing tube 601
To the input of liquid-feeding pump 600, the first liquid pushing tube 601 is provided with the first liquor charging control valve 602.One end of second liquid pushing tube 603
It is connected with the output end of liquid-feeding pump 601, the other end of the second liquid pushing tube 603 is located in storage case 102, in the second liquid pushing tube 603
It is provided with the second liquor charging control valve 604.One end of 3rd liquid pushing tube 605 is connected with the second liquid pushing tube 603, the 3rd liquid pushing tube 605
The other end be connected with spray mechanism, the 3rd liquid pushing tube 605 connect the second liquid pushing tube 603 position be located at the second liquor charging control valve
604 upstream, the 3rd liquid pushing tube 605 are provided with the 3rd liquor charging control valve 606.One end of 4th liquid pushing tube 607 is cleaned with clean
Liquid storage box 104 is connected, and the other end of the 4th liquid pushing tube 607 is connected with the first liquid pushing tube 601, the 4th liquid pushing tube 607 connection the
The position of one liquid pushing tube 601 is located at the downstream of the first liquor charging control valve 602, and the 4th liquid pushing tube 607 controls provided with the 4th liquor charging
Valve 608.
As shown in Figure 1, Figure 2 with shown in Figure 10, the course of work of liquid feeding device is：3rd liquor charging control valve 606 and the 4th liquor charging
Control valve 608 is closed, and the first liquor charging control valve 602 and the second liquor charging control valve 604 are in opening, is started
Liquid-feeding pump 600, the cleaning fluid in first fluid reservoir is extracted out by the first liquid pushing tube 601, sky is delivered to by the second liquid pushing tube 603
Receive in case 102, tentatively cleaned for workpiece.The second liquor charging control valve 604 is closed, opens the 3rd liquor charging control valve 606, liquid-feeding pump
600 are extracted out the cleaning fluid in the first fluid reservoir by the first liquid pushing tube 601, and cleaning fluid flows through the He of the second liquid pushing tube 603 successively
3rd liquid pushing tube 605 reaches spray mechanism, and the cleaning fluid of the injection of high pressure, the cleaning fluid injection of high pressure are formed by spray mechanism
To workpiece surface, high pressure cleaning showers are formed.The first liquor charging control valve 602 and the second liquor charging control valve 604 are closed, opens the 3rd
The liquor charging control valve 608 of liquor charging control valve 604 and the 4th, liquid-feeding pump 600 is by the 4th liquid pushing tube 607 by cleaning liquid storage box
Cleaning liquid is extracted out in 104, and cleaning fluid flows through the second liquid pushing tube 603 successively and the 3rd liquid pushing tube 605 reaches spray mechanism, leads to
The cleaning fluid that spray mechanism forms the injection of high pressure is crossed, clean cleaning is carried out to workpiece.Between a few road mattings, Ke Yigen
Above-mentioned arrangement is not pressed according to situation, other mattings can also be inserted between them.
As shown in Figure 1, Figure 2 with shown in Figure 10, cleaning fluid recovery includes recovery pump 609, the first liquid back pipe, second time liquid
Pipe, the 3rd liquid back pipe, filter, one end of the first liquid back pipe 610 are located in storage case 102, the other end of the first liquid back pipe 610
It is connected with the input of recovery pump 609, the first liquid back pipe 610 is provided with the first return hydraulic control valve 611.Second liquid back pipe 612
One end is connected with the output end of recovery pump 609, and the second liquid back pipe 612 is provided with the second return hydraulic control valve 613, the second liquid back pipe
612 other end is connected with recycling case 105.One end of 3rd liquid back pipe 614 is connected with the second liquid back pipe 612, the 3rd time
The position that liquid pipe 614 is connected with the second liquid back pipe 612 is located at the upstream of the second return hydraulic control valve 613, the 3rd liquid back pipe 614 it is another
One end is connected to the first fluid reservoir 101 of liquid reserve tank, and waste liquid holding tank 106 is connected with recycling case 105.On 3rd liquid back pipe
614 are provided with the 3rd return hydraulic control valve 615.Filter 616 is arranged between the first liquid back pipe 610 and recovery pump 609.
The course of work of cleaning fluid recovery is：
As shown in Figure 1, Figure 2 with shown in Figure 10, the 3rd return hydraulic control valve 615 is closed, the He of the first return hydraulic control valve 611
Second return hydraulic control valve 613 is in opening, starts recovery pump 609, and what is formed after storage case 102 is cleaned to workpiece contains
The cleaning fluid of impurity is extracted out by the first liquid back pipe 610 and filter 616, and when by filter 616, filter is to cleaning fluid
In impurity filtered, the recovered pump 609 of the cleaning fluid after filtering delivers to the second liquid back pipe 612, passes through the second liquid back pipe 612
Reach and recycle in case 105.Liquid level gauge is provided with case 105 is recycled, when recycling the cleaning fluid that is reclaimed in case 105
More than liquid level gauge setting position when, at this moment, the 3rd return hydraulic control valve 615 on the 3rd liquid back pipe 614 is opened, and cleaning fluid is sent
Toward the first fluid reservoir 101.
As shown in Figure 7 and Figure 8, spraying mechanism is arranged in storage case 102 and is located at turn around around mechanism, spraying mechanism
Input be connected with EGR.Spraying mechanism includes upper spraying mechanism and lower spraying mechanism.Upper spraying mechanism includes supervisor
701 and multiple first showers 702,701 curved shapes are responsible for, the input for being responsible for 701 connects the defeated of the 3rd liquid pushing tube 605
Go out end, be responsible for one end of 701 output end the first shower 702 of connection, because supervisor 701 is curved, therefore the first shower
After 702 connect with supervisor, these first showers are located on same circumference.Lower spraying mechanism includes multiple second showers 703,
These output ends of the second shower 703 directly with the 3rd liquid pushing tube 605 are connected.When spraying mechanism works, pass through upper spray thrower
Structure and lower spraying mechanism form high pressure to workpiece to spray.
As shown in Fig. 1, Figure 11, Figure 12 and Figure 13, the input of steam discharge controlling device is connected to steam outlet
110, steam discharge controlling device includes the first Venturi tube, straight line driving mechanism, closure, support component, cooling tube, second
Venturi tube, cooling jacket, the structure of steam discharge controlling device is described in detail below：
As shown in Figure 11, Figure 12 and Figure 13, the first Venturi tube includes first entrance section 801, first throat 802, first
Diffuser 803, the side face of first entrance section 801 are provided with first and are open and are connected with one end of first throat 802, the first diffusion
The side face of section 803 is provided with second and is open and is connected with the other end of first throat 802, the axial direction of first entrance section 801 and storage
The length direction of liquid case 100 is parallel, and the axial direction of first throat 802 is parallel with the width of liquid reserve tank 100, the first diffuser
803 axial direction is parallel with the short transverse of liquid reserve tank 100, therefore, the first Venturi tube in present embodiment axially unlike
Axially such (axial direction of three sections of conventional venturi is on the same line) of conventional Venturi tube, using such construction
Reason for this is that being laid out around liquid reserve tank, avoid taking its installation site, make the compact-sized of equipment, separately
On the one hand be easy to that straight line driving mechanism is installed in the first Venturi tube, with by straight line driving mechanism control closure open or
Steam off floss hole 110.The steam outlet 110 is fixed in one end of first Venturi tube；Preferably, the first venturi
One axial end of pipe first entrance section 801 is provided with ring flange, and the steam outlet 110 of storage case 102 is provided with flange, and first
Entrance 801 is connected by ring flange with the flange on storage case 102.Connect for the ease of first entrance section 801 and storage case 102
Connect, also bellows 804 is set between first entrance section 801 and storage case 102, the both ends of bellows 804 are equipped with connection method
Orchid, one end of bellows 802 are fixedly connected with the flange on storage case 102, the other end and the first entrance section of bellows 804
Ring flange on 801 is fixedly connected.Can be to adjust the position of first entrance section 801 by bellows 804.
As shown in Figure 11, Figure 12 and Figure 13, one end of straight line driving mechanism is fixed in the first Venturi tube, linear drives
The other end of mechanism is located inside the first Venturi tube and extended to steam outlet；Straight line driving mechanism preferably uses cylinder
805, cylinder 805 is fixed on another axial end of first entrance section 801, and through hole, the piston of cylinder 805 are provided with the axial end
Bar is fixedly connected with closure 806 again after extending into the inside of first entrance section 801 through the through hole, and straight line driving mechanism is except adopting
With outside cylinder, oil cylinder can also be used or by motor-driven screw body isoline drive mechanism.
As shown in Figure 11, Figure 12 and Figure 13, closure 806 is used to turn off or on steam outlet 110, closure 806
It is connected with straight line driving mechanism to the end that steam outlet extends.Closure 806 is preferentially arranged in storage case 102, without
It is that selection is placed in first entrance section 801, is the advantages of such arrangement, when the retraction of cylinder 805 makes closure 806
During steam off floss hole 110, at this moment, the internal face of storage case 102 is formed with closure 806 to be supported, inside storage case 102
When the pressure (such as pressure of steam) for having gas is put on closure 806, storage case 102 can be formed to closure 806
Position-limiting action, the pressure of gas can be so avoided to be delivered to the axial direction for atmospherically, avoiding first entrance section 801 by closure
Bear to come from the pressure in storage case 102.If closure 806 is arranged in first entrance section 801, when passing through cylinder
After 805 steam off floss holes 110, because closure 806 loses the position-limiting action of other limiting components, in storage case 102
Pressure act through closure 806 and act on cylinder 805, the active force is delivered to first entrance section 801 by cylinder 805,
The negative consequence of damage first entrance section 801 can be caused.
As shown in Figure 11, Figure 12 and Figure 13, support component is located in the first Venturi tube, and support component enters positioned at first
In mouth section 801, support component is used to support straight line driving mechanism.Support component includes adapter sleeve 807, at least two support members
808, adapter sleeve 807 is enclosed on the part being located in the first Venturi tube of straight line driving mechanism；In the present embodiment, due to cylinder
805 piston rod is located in first entrance section 801, and therefore, adapter sleeve 807 is enclosed on the piston rod of cylinder 805.Each supporting part
One end of part 808 is connected with adapter sleeve 807, and the other end of support member 808 is connected with the internal face of the first Venturi tube, that is, is propped up
The other end of support part part 808 is fixedly connected with the internal face of first entrance section 801, and support member 808 includes mounting seat and company
Extension bar, mounting seat are fixed on the internal face of first entrance section 801, and one end of connecting rod is fixedly connected with mounting seat, connecting rod
The other end be fixedly connected with adapter sleeve 807, in the present embodiment, there is provided three support members 808, these support members 808
It is distributed on the same circumference of adapter sleeve 807.By support of the support component to the piston rod of cylinder 805, make the work of cylinder 805
The axiality of stopper rod and steam outlet 110 is kept, avoid because the heavy burden of the other end of piston rod has a closure 806 and
Make being axially displaced from for piston rod, help to increase the reliability that closure 806 seals steam outlet 110, and cylinder exists
Also balanced very much during transmission.
As shown in Figure 11, Figure 12 and Figure 13, cooling tube 809 is arranged in the first Venturi tube, first entrance section 801,
Cooling tube 809 is equipped with first diffuser 803, is formed due to steam due to hydrocarbon cleaning liquid, therefore, in these steam
Main Ingredients and Appearance is hydrocarbon, and cooling tube 809 is used to accelerate cooling to be drained into the steaming in the first Venturi tube from steam outlet 110
Vapour, so that steam becomes liquid, and the liquid of formation is reclaimed.In order to improve cooling effectiveness, cooling tube 809 preferentially uses
Spiral-shaped cooling tube 809, in first entrance section 801, this spiral-shaped cooling tube 809 is looped around cylinder piston rod
Around.Cooling medium is passed through in cooling tube 809, cooling medium can be water or oil or other can inhale
Heat and the medium that can be flowed in the duct.The output end of first Venturi tube is connected with lime set storage box 107, the first diffuser
803 are provided with the pipeline being connected with lime set storage box 107, and the first diffuser 803 is connected by the pipeline with lime set storage box 107,
After steam by the first Venturi tube becomes liquid, lime set storage box 107, then being discharged into by lime set storage box 107 are drained into
Into liquid reserve tank 100, reused.
Steam by the first Venturi tube is possible to that liquid can not be become completely, both also has least a portion of steam, because
This, is provided with the second Venturi tube 810 in the present embodiment, second Venturi tube 810 is connected to the first Venturi tube and lime set
Between storage box 107, cooling jacket 811 is provided with the second Venturi tube 810.Pass through the second Venturi tube 810 and cooling
The effect of water jacket 811, makes remaining steam be changed into liquid completely, is finally drained into lime set storage box 107.
As shown in figure 1, in order that equipment safety run, the steam discharge controlling device also with vacuum extractor connect
Connect, the first Venturi tube and the second Venturi tube are connected with vacuum extractor, it is preferable that the first Venturi tube and the second literary mound
In pipe 810 connect the 3rd condenser 206 respectively and connect, before cleaning workpiece, by vacuum extractor to the first Venturi tube and
Second Venturi tube 810 is vacuumized, and the liquid formed when vacuumizing through the 3rd condenser 206 is drained into lime set storage again
In case 107, specific discharge process has specific descriptions in vacuum extractor part, is not repeating herein.
As shown in Fig. 1, Figure 11, Figure 12 and Figure 13, the course of work of steam discharge controlling device is：Accommodated when needing to discharge
During steam in case 102, the piston rod of control cylinder 805 stretches out, and piston rod promotes closure 806 to leave steam outlet 110,
So that steam outlet 110 is in opening, due to the Venturi effect of the first Venturi tube, make steam promptly from steaming
Vapour floss hole 110 is poured in first entrance section 801, and the steam to flow away rapidly takes away the greasy dirt for remaining in workpiece surface, and
And the steam to volatilize rapidly forms desiccation to workpiece, so as to not only cleaning of workpiece, but also workpiece is dried, due to
The volatilization of steam make workpiece surface will not remaining cleaning fluid, therefore, security is improved when taking out workpiece.From the description above
As can be seen that the steam discharge controlling device of the present invention is act as：Clean the cleaning, (cleaning of recovery and rinsing liquid are carried out to workpiece
Set forth above the recovery of liquid, do not repeated herein), lifting security.
The cooling device is that each condenser and cooling tube 809 provide cooling medium, the cooling medium in the present invention
Preferentially use water.Cooling device includes water tank, pump, flow pipe and return pipe, and the water in water tank is extracted into flow pipe by pump
In, each condenser and cooling tube 809 are sent to by flow pipe, the water for carrying out handing over heat to change is returned in water tank through return pipe, so
Circulation.
The process cleaned using the cleaning machine of the present invention to workpiece is as follows：
Step 1, cleaning machine is vacuumized and heated by vacuum extractor.Vavuum pump 201 is opened, respectively
To liquid reserve tank 100, the first fluid reservoir 101, storage case 102, waste liquid holding tank 106, condensate liquid storage box 107, the first condenser
204th, the second condenser 205, the 3rd condenser 206, the first Venturi tube, the second Venturi tube 810 are vacuumized.The pipe added
Cleaning fluid in 108 pair of first fluid reservoir 101 heats, and cleaning fluid is produced steam.When vacuum and the temperature of cleaning fluid
When degree reaches setting value, equipment carries out dry run.
Step 2, workpiece is tentatively cleaned by ultrasound in storage case 102.Workpiece to be cleaned is put into charging basket
In 412, charging basket 412 is pushed into framework 406 by the way that material mouth 103 and material import and export 409 are overall, starts rotary driving part
Part 321, safety door body 309 is reached material mouth 103, start the telescopic part 320 that holds out against and compress safety door body, it is ensured that material
Mouth 103 is in closing.Start vavuum pump 201 again to vacuumize storage case 102.Start liquid-feeding pump 600, by the first fluid reservoir
The hydrocarbon cleaning liquid of high temperature in 101 is sent in storage case 102 by the first liquid pushing tube 601 and the second liquid pushing tube 603, together
When, the task driven framework 406 of motor 400 rotates, and workpiece is fully soaked in hydrocarbon cleaning liquid, when in storage case 102
The liquid level of hydrocarbon cleaning liquid when reaching setting value, ultrasonic rod 500 works, and ultrasonic rod 500 produces cavitation, makes hydrocarbon cleaning
Liquid stream is dynamic and produces ten hundreds of high pressure vacuum bubbles, energy caused by these high pressure vacuum bubble moment explosions, constantly
Workpiece surface is formed and impacted, makes the dirt rapid deterioration in workpiece surface and gap.
Step 3, enter the cleaning showers of horizontal high voltage to workpiece by jet cleaning liquid in storage case 102.Open recovery pump
609, the hydrocarbon cleaning liquid in storage case 102 is extracted out through the first liquid back pipe 610 and filter 616, passes through the second liquid back pipe 612
Reach and recycle in case 105.Start liquid-feeding pump 600, by the hydrocarbon cleaning liquid of the first fluid reservoir high temperature through the first liquid pushing tube
603 and the 3rd liquid pushing tube 605 deliver to spraying mechanism, the first shower 702 and the second shower 703 of spraying mechanism will be hydrocarbon clear
Washing lotion is spouting in the form of high pressure, because the position of the first shower 702 and the second shower 703 is one on the other, because
This, the first shower 702 and the second shower 703 are formed to workpiece to spray, so as to carry out high-pressure injection cleaning to workpiece.High pressure
After jet cleaning, hydrocarbon cleaning liquid is delivered to by recycling case by recovery pump 609.
Step 4, steam bath cleaning is carried out to workpiece in storage case 102.Emptied by recovery pump 609 in storage case 102
Hydrocarbon cleaning liquid after, open control valve 109, the high-temperature steam in the first fluid reservoir 101 is entered in storage case 102, it is right
Workpiece forms steam bath cleaning, while framework 406 is in the working condition of rotation, when the steam in storage case 102 reaches saturation
During state, closing control valve 109.
Step 5, discharge the steam in storage case 102 and dry workpiece simultaneously.The piston rod of cylinder 805 is controlled to stretch out, it is living
Stopper rod promotes closure 806 to leave steam outlet 110, so that steam outlet 110 is in opening, due to the first text
The Venturi effect of venturi, steam is promptly poured in from steam outlet 110 into first entrance section 801, flow away rapidly
Steam the greasy dirt for remaining in workpiece surface is taken away, and the steam to volatilize rapidly forms desiccation to workpiece.
Step 6, clean cleaning is carried out to workpiece in storage case 102.Start liquid-feeding pump 600, cleaning liquid is stored
Clean hydrocarbon cleaning liquid in case 104 makes framework 406 be in the working condition of rotation, clean carbon by being sent into storage case 102
Hydrogen cleaning fluid forms clean cleaning to workpiece, it is preferable that clean hydrocarbon cleaning liquid is by the first shower 702 and the second spray
Pipe 703 is ejected on workpiece, and the clean of high-pressure spraying is formed to workpiece and is cleaned.After the completion of cleaning cleaning, step 5 is repeated.
Above cleaning process is according to the obstinate degree of workpiece surface dirt, to choose whether to repeat or circulate execution.With supernatant
During washing, it is changeless as described above that the order of cleaning, which is not, for example, can first be held after execution of step two
Row step 4 and five, then perform step 3.
Advantages of the present invention is：
1) as a result of ultrasonic cleaning, high pressure cleaning showers, lifted the cleanliness factor of workpiece surface；
2) due to carrying out in storage case of the per pass matting to workpiece on same cleaning machine, adjacent cleaning
Workpiece need not be taken out between process, therefore, adds the security of cleaning process, and reduces the volatilization of cleaning fluid, is made
The cost of cleaning is under control, and cleaning fluid is circulated by EGR, and is reclaimed in vacuum,
It can reuse, not only avoid pollution environment, and reduced using the cost of cleaning fluid.
3) all mattings of the invention are completed on same cleaning machine, and the structure design of cleaning machine is not only tight
Gather, and conjunction is very reasonable, while the floor space of cleaning machine is cleaned than the separate unit of only one matting of the prior art
The floor space of machine is slightly larger, but with needing more cleaning machines to complete the cleaning equipment phase of cleaning in the prior art
Than floor space greatly reduces.
In summary, compared with the cleaning equipment for work-piece of prior art, the present invention realizes in a cleaning machine present invention
Multiple tracks matting can be completed by above having, and the cleanliness factor cleaned is improved, and security also obtain lifting, simultaneously
The plurality of advantages that use cost is also reduced.
Claims (10)
1. the slew gear of cleaning machine, it is characterised in that including：
Liquid reserve tank, the liquid reserve tank is interior to be provided with the first fluid reservoir deposited and have cleaning fluid, and close in the first fluid reservoir
The storage case closed；
The rotary motion mechanism being at least partially disposed in storage case；
Multiple support limit parts being distributed on storage case internal face；
Slewing frame, one end of the slewing frame are fixedly connected with the output end of rotary motion mechanism, the other end of slewing frame
It is arranged at support limit part；
The charging basket of workpiece is loaded, the charging basket is placed in slewing frame.
2. the slew gear of cleaning machine according to claim 1, it is characterised in that storage case is provided with material mouth, the storage
Liquid case is provided with the exit structure of the closed material mouth, and exit structure includes：
The support being arranged on liquid reserve tank；
Safety door, the safety door are movably arranged as on support；
The holding device that axial force makes safety door keep sealing to the material import and export on storage case, top are provided safety door
Tight device is arranged on support.
3. the slew gear of cleaning machine according to claim 2, it is characterised in that the exit structure also includes setting
Driving safety door and holding device on support carry out the linear drive apparatus of straight-line displacement, the power of linear drive apparatus
Output end is connected with safety door and holding device respectively.
4. the slew gear of the cleaning machine according to claims 1 to 3 any one, it is characterised in that the revolution driving
Mechanism includes motor, reductor, axle, and the input of the output end of motor and reductor connects, the output end of reductor and axle
One end is connected, or the output end of reductor is connected by one end of transmission mechanism and axle, and the other end and the slewing frame of axle connect
Connect.
5. the slew gear of the cleaning machine according to claims 1 to 3 any one, it is characterised in that the support limit
Part includes being fixed on storage case internal face upper mounting seat；
The axle being arranged in mounting seat；
The guide wheel being arranged on axle, one end of the guide wheel are provided with flange.
6. the slew gear of cleaning machine according to claim 5, it is characterised in that pass through arc between the flange and guide wheel
The transition of shape face.
7. the slew gear of the cleaning machine according to claims 1 to 3 any one, it is characterised in that the slewing frame
Including frame body, the part for reducing resistance when feed basket enters in frame body is provided with the inside of frame body.
8. the slew gear of cleaning machine according to claim 7, it is characterised in that frame body includes framework；
First supporting plate of framework one end is arranged on, the first supporting plate is rounded, and the first supporting plate is provided with material import and export；
It is arranged on the second supporting plate of the framework other end.
9. the slew gear of cleaning machine according to claim 7, it is characterised in that the feed basket enters in frame body
When reduce the part of resistance and include support beam on the inside of the frame body, the both ends of support beam are fixedly connected with frame body；
Rotary part, one end of rotary part are supported in support beam, and the other end of rotary part is supported on frame body.
10. the slew gear of cleaning machine according to claim 9, it is characterised in that rotary part is bearing or support roller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611214856.4A CN107335657B (en) | 2016-12-26 | 2016-12-26 | Rotary mechanism of cleaning machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611214856.4A CN107335657B (en) | 2016-12-26 | 2016-12-26 | Rotary mechanism of cleaning machine |
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| Publication Number | Publication Date |
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| CN107335657A true CN107335657A (en) | 2017-11-10 |
| CN107335657B CN107335657B (en) | 2023-05-30 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611214856.4A Active CN107335657B (en) | 2016-12-26 | 2016-12-26 | Rotary mechanism of cleaning machine |
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| Country | Link |
|---|---|
| CN (1) | CN107335657B (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108816874A (en) * | 2018-05-08 | 2018-11-16 | 浙江美纳环保科技有限公司 | A kind of positioning mechanism and the rotary washer using it |
| CN111842323A (en) * | 2020-07-21 | 2020-10-30 | 恒超源洗净科技(深圳)有限公司 | Integrated ultrasonic part cleaning device |
| CN113118130A (en) * | 2021-05-22 | 2021-07-16 | 台州全球英工贸有限公司 | Cleaning machine and cleaning method thereof |
| CN115243786A (en) * | 2020-03-11 | 2022-10-25 | 波利洛普公司 | Dissolution reactor with removable basket |
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| CN206519386U (en) * | 2016-12-26 | 2017-09-26 | 常州君合科技股份有限公司 | The slew gear of cleaning machine |
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| CN201135976Y (en) * | 2007-12-29 | 2008-10-22 | 江苏丰东热技术股份有限公司 | Solvent type vacuum cleaning machine |
| CN203980904U (en) * | 2014-06-24 | 2014-12-03 | 湖州华顺炉业有限公司 | Full fiber translation compresses door structure and uses the heat-treatment furnace of this door structure |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108816874A (en) * | 2018-05-08 | 2018-11-16 | 浙江美纳环保科技有限公司 | A kind of positioning mechanism and the rotary washer using it |
| CN115243786A (en) * | 2020-03-11 | 2022-10-25 | 波利洛普公司 | Dissolution reactor with removable basket |
| CN111842323A (en) * | 2020-07-21 | 2020-10-30 | 恒超源洗净科技(深圳)有限公司 | Integrated ultrasonic part cleaning device |
| CN111842323B (en) * | 2020-07-21 | 2021-04-06 | 恒超源洗净科技(深圳)有限公司 | Integrated ultrasonic part cleaning device |
| CN113118130A (en) * | 2021-05-22 | 2021-07-16 | 台州全球英工贸有限公司 | Cleaning machine and cleaning method thereof |
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|---|---|
| CN107335657B (en) | 2023-05-30 |
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